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ITP For Rotating Equipment Installation Code-A

ITP for Rotating Equipment Installation
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100% found this document useful (1 vote)
572 views

ITP For Rotating Equipment Installation Code-A

ITP for Rotating Equipment Installation
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 23

EPCC FOR CPF1 CAMP

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0002 REV.: 0 Page 1 of 23

HFY-CON/F&C1157-1180

INSPECTION & TEST PLAN FOR ROTATING


EQUIPMENT INSTALLATION

Premlal Vijayan 15-09-2023

0 ISSUED FOR CONSTRUCTION 13.09.2023 Ankhit Anu Iqbal Mustafa

REV. DESCRIPTION DATE PREP’D CHK’D REV’D APP’D


ITP FOR ROTATING EQUIPMENT
INSTALATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0002 REV.: 0 Page 2 of 23

Rev. Page Par Reason for Revision


a.
A 23 ISSUED FOR APPROVAL
B 23 RE-ISSUED FOR APPROVAL

C 23 RE-ISSUED FOR APPROVAL

0 23 ISSUED FOR CONSTRUCTION

Hold No. Page Par Reason for Hold


a.
ITP FOR ROTATING EQUIPMENT
INSTALATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0002 REV.: 0 Page 3 of 23

TABLE OF CONTENTS
1 GENERAL .......................................................................................................................... 4
PURPOSE ........................................................................................................................... 4
SCOPE OF WORK .................................................................................................................. 4
2 GENERAL LEGENDS AND DEFINITIONS .............................................................................. 5
3 ABBREVIATIONS ............................................................................................................... 5
4 INSPECTION PLAN ............................................................................................................. 7
5 ATTACHMENTS ............................................................................................................... 16
CHECKLISTS ................................................................................................................... 16
5.1.1 HFY-Checklist -04-02-01: Material Receiving............................................................. 16
5.1.2 HFY-Checklist -04-02-02: Pre- Installation ................................................................. 18
5.1.3 HFY-Checklist -04-02-03: Installation ........................................................................ 20
REPORTS & RECORDS .................................................................................................... 22
5.2.1 HFY- ITR- R- 001: TEST RUN inspection report ........................................................... 22
5.2.2 HFY- ITR- R- 002: SAT report ...................................................................................... 23
ITP FOR ROTATING EQUIPMENT
INSTALATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0002 REV.: 0 Page 4 of 23

1 GENERAL

Purpose

The purpose of this document is to provide a consistent ITP for Inspector's Checklist for
installation of rotating equipment including 2 set of submersible pumps (Duty and Standby)
listed as Submerged Waste Water Pumps (P-115950 A/B) & Submerged Waste Water
Pumps (P- 115930 A/B).

Scope of work

In the (EPCC Of CPF1 Camp) (Al Selm & Weam company) will take into consideration the
site and local weather conditions and conduct the site survey, material selection and
supply, Construction, test, commissioning for the project. The materials will be procured,
and services will be delivered according to the latest international standards and as per
Petrochina Halfaya requirements.

This project (EPCC Of CPF1 Camp) includes:


• Construction and Commissioning of Dining Hall
• Construction and Commissioning of Service Room
• Construction and Commissioning of Dormitory A – 3nos
• Construction and Commissioning of Dormitory B – 3nos
• Construction and Commissioning of Guard Room A
• Construction and Commissioning of Guard Room B
• Construction and Commissioning of Generator Shelter
• Construction and Commissioning of Garbage Shed
• Construction and Commissioning of Parking Shed
• Construction and commissioning of Antenna for SATV System
• Construction and commissioning of Blindage
• Construction and commissioning of Fresh Water Treatment Skid
• Construction and commissioning of Brick Wall
• Construction and commissioning of Solid Steel Gate
• Construction and commissioning of Asphalt
• Construction and commissioning of Concrete Paving
• Construction and commissioning of Walkway
• Construction and commissioning of Adjusting Tank
• Construction and commissioning of Integrated Sewage Treatment
• Construction and commissioning of Turnstile Gate
• Construction and commissioning of Concrete Culverts
• Demolition of Existing Wall
• Installation and commissioning of 11kv System
ITP FOR ROTATING EQUIPMENT
INSTALATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0002 REV.: 0 Page 5 of 23

2 GENERAL LEGENDS AND DEFINITIONS

Company: shall mean PetroChina Company Limited Iraq Branch, and their agents
or designated representatives, with designated authority to act on COMPANY’s
behalf.
Contractor: shall mean Al Selm & Al Weam General Contracting Co. which is
awarded as EPCC contractor for Provision of Engineering, Procurement,
Construction and Commissioning (EPCC) for CPF1 Camp.
Project: shall mean Provision of Engineering, Procurement, Construction and
Commissioning (EPCC) for CPF1 CAMP.

"H" - HOLD POINT - Work shall not be proceeded further without the inspection for
this stage. Contractor shall notify the COMPANY / PMC and raise RFI.
"W" - WITNESS POINT - Work shall be witnessed for the inspection stage.
Contractor shall notify the COMPANY / PMC and raise RFI.
"S" - SURVEILLANCE - Surveillance can be carried out for on-going activity but
formal notification and RFI is not required.
"R" - REVIEW - Document shall submitted for review and approval through
transmittal. Work shall not be proceeded unless contractor has received Code A /
Code-B from PMC / COMPANY.
"RFI" - REQUEST FOR INSPECTION - Contractor shall submit the FRI along-
with their inspection notification

3 ABBREVIATIONS

Client Petrochina international Iraq FZE Iraq branch - halfaya


PMC Project management consultant
PMT Project management team
Contractor Al Selm & Al Weam general contracting company (SWCO)
ISO International organization for standardization
NCR Non-conformance report
QSR Quality surveillance report
ITP Inspection and test plan
ITR Inspection test records
QCM Quality control manager
CM Construction manager
PM Project manager
QA/QC Quality assurance and Quality control
ITP FOR ROTATING EQUIPMENT
INSTALATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0002 REV.: 0 Page 6 of 23

RFI Request for inspection


ITT Intention to tendering
EPCC Engineering, Procurement, construction, commissioning
QCP Quality control plan
QHSE Quality health safety environment
HSSE Health Safety Security environment
DC Document control
MS Method statement
QMS Quality management system
TPI Third party inspection
SOP Standard operational procedure
SOW Scope of work
O&M Operation and maintenance manuals
AFC Approved for construction
ITP FOR ROTATING EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0002 REV.: 0 Page 7 of 23

4 INSPECTION PLAN

SWCO EPCC FOR CPF1 CAMP


DISCIPLINE:MEC DESCRIPTION OF WORK : ROTATING EQUIPMENT SITE INSPECTION & TEST PLAN HFY-5080-MEC-ITP-0002

COMMENTS DEFINITION OF INSPECTION AND TEST PLAN SYMBOLS APPLICABLE TO ALL SIGNATORIES

S-CON = Sub-Contractor
SWCO: Contractor
PMC: Project Management Consultant
“H” - HOLD: A point beyond which work shall not proceed without formal approval by the appropriate
inspection. Contractor shall notify the COMPANY / PMC and raise RFI.

“W” - WITNESS: A point beyond which work may proceed without formal documented approval by any of the
inspection.
Achievement of “W” points shall be notified to PMC in accordance with the contract.

"S" - SURVEILLANCE: A point where SWCO and others may carry out surveillance of work in progress and
documentationassociated on an unscheduled basis, with no notification required by
any party and without amendment to the scheduled production program.

“R” - REVIEW: The documents are to be submitted to the appropriate inspection for review by PMC. Note
that where a document is subject to SWCO/PMC approval, work shall not proceed until
SWCO/PMC approval isgiven.
REMARKS:
ITP FOR ROTATING EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0002 REV.: 0 Page 8 of 23

SWCO EPCC FOR CPF1 CAMP


SITE
DISCIPLINE: DESCRIPTION OF WORK: ROTATING EQUIPMENT HFY-5080-MEC-ITP-0002
MEC INSPECTION
Date: Prepared By: SWCO QC DEPARTMENT Approved By: SWCO QC DEPARTMENT
Item Inspection Activity and Specific Check Acceptance Verifying RESPONSIBILITY
ACTIVITY
No. Point Area Criteria, Codes Document CONTRACTOR PMC
& Standards
1.0 General 1.1 Verify the materials with the Packing List / Delivery H H
material Note with conjunction of Purchase Order & Material
receiving Requisition
inspection
1.2 Ensure the Purchase Order has been prepared H H
and approved as per Petro- China Specification
/Contract requirements.

1.3 Check the Identification No./ Tag No. as H H


mentioned on the Delivery Note/Packing List. HFY-5080-MEC-PD- HFY-
0002 Checklist-
1.4 Check the Heat No. /Batch No. on the items 04-02-01 H H
(e.g. pipe/Plate/Consumables etc.) Data Sheet

Vendor Shipping H H
1.5 Check the size of the subject item (Thickness, Document MR
Diameter, Length etc.)
H H
1.6 Check the physical condition of the materials
(Overall Surface /Rust/Damage etc.)

1.7 Record the findings on the Over/Sort/Damage H H


Report if any deficiencies observed.
ITP FOR ROTATING EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0002 REV.: 0 Page 9 of 23

1.8 Review the documents and ensure TPI


Report is available (If applicable) H H

1.9 Review the Material Test Certificates and other H H


Inspection Reports (If applicable).

H H
1.10 Verify, whether Protection/ Preservation
measures have been taken by the Manufacturer or
the Supplier.

Definitions of Inspection & Test plan Symbols: H -Hold W -Witness S –Surveillance R –Review
Point
ITP FOR ROTATING EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0002 REV.: 0 Page 10 of 23

SWCO EPCC FOR CPF1 CAMP


SITE INSPECTION
DISCIPLINE: MEC DESCRIPTION OF WORK: ROTATING EQUIPMENT HFY-3800-0000-MEC-ITP-0003
& TEST PLAN

Date: Prepared By: SWCO QC DEPARTMENT Approved By: SWCO QC DEPARTMENT


Item Inspection Activity and SpecificCheck Acceptance Criteria, Verifying RESPONSIBILITY
No. ACTIVITY Point Area Code& Standard Document CONTRACTOR PMC
2.0 Before 2.1 Ensure availability of IFC Drawing & H S
Installation Specification/Vendor's Installation Manual at
of site.
Equipment H W
2.2 Confirm if the Receiving inspection has
been completed and record inspection report
number and date.
Ensure all the relevant punch items supposed
to be closed prior to installation are all closed. HFY-5080-
MEC-PD-0002 HFY-
2.3 Confirm if the foundation / structure has Checklist-04- H H
been inspected and released for equipment Data Sheet 02-02
installation and record report number and
date. Vendor Shipping
Document MR
2.4 Confirm the correct Tag number and serial H S
number of equipment as given in name plate
and record same. Confirm the Name plate
details are clearly visible and as per Data
sheet.

Definitions of Inspection & Test plan Symbols: H -Hold W -Witness S -Surveillance R –Review
Point
ITP FOR ROTATING EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0002 REV.: 0 Page 11 of 23

SWCO EPCC FOR CPF1 CAMP


SITE
DISCIPLINE: MEC DESCRIPTION OF WORK: ROTATING EQUIPMENT INSPECTION HFY-5080-MEC-ITP-0002
& TEST PLAN
Date: Prepared By: SWCO QC DEPARTMENT Approved By: SWCO QC DEPARTMENT

Item Inspection Activity and Specific Check Point Acceptance Verifying RESPONSIBILITY
ACTIVITY
No. Criteria, Code Document CONTRACTOR PMC
2.0 2.5Verify the equipment for any evidence of H S
damage or deterioration.
Before 2.6Confirm if the latest & Approved revision of the
Installationof following drawings / reference documents are
Equipment available at site and record same HFY-5080-MEC-PD- H S
i) Plot plan / Equipment Layout 0002
ii) Vendor GA drawing of the equipment Vendor Shipping
iii) Equipment baseplate leveling / shaft alignment Document
drawing MR HFY-
iv) Datasheet of the equipment Checklist-04-
v) Related P&Id 02-02
vi) Vendor lifting arrangement drawing

2.7 Confirm if tool box talk has been conducted H S


prior to lift. Record time, No. of people and date.
2.8 Confirm if the equipment location has been
correctly identified as per plot plan and the H W
equipment orientation has been identified as per
the GA drawing.
2.9 Check if the correct size of shims are available H S
at site.

Definitions of Inspection & Test plan Symbols: H -Hold W Witness Point S -Surveillance R –Review
ITP FOR ROTATING EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0002 REV.: 0 Page 12 of 23

SWCO EPCC FOR CPF1 CAMP


SITE INSPECTION
DISCIPLINE: MEC DESCRIPTION OF WORK: ROTATING EQUIPMENT & TEST PLAN HFY-5080-MEC-ITP-0002

Date: Prepared By: SWCO QC DEPARTMENT Approved By: SWCO QC DEPARTMENT


Item INSPECTION ACTIVITY AND SPECIFIC Acceptance Criteria, Verifying RESPONSIBILITY
No. ACTIVITY CHECK POINT AREA Code & Standard Document CONTRACTOR PMC
3.0 Installation 3.1 Check if the lifting tackles used are certified and not H S
Rotating damaged.
equipment
3.2 Check if the installation is being done as per vendor HFY-3800-0000-MEC- H S
lifting procedure / lifting plan. PD-0003
3.3 Check position of skid with respect Data Sheet H W
to piping is correct.
3.4 Record alignment values in check sheet. H W
3.5 Complete the skid base preliminaryalignment as Vendor Shipping
per the leveling drawing HFY-Checklist H W
Document
available from vendor or else as per general -04-02-03
engineering practice and issue the skid for anchor /
hold down bolt grouting
3.6 Complete the skid base Final alignment as per the MR H W
leveling drawing available from vendor or else as per
general engineering practice after curing of grouting.
Definitions of Inspection & Test plan Symbols: H -Hold W -Witness Point S -Surveillance R –Review
ITP FOR ROTATING EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0002 REV.: 0 Page 13 of 23

SWCO EPCC FOR CPF1 CAMP


SITE INSPECTION
DISCIPLINE: MEC DESCRIPTION OF WORK: ROTATING EQUIPMENT & TEST PLAN HFY-3800-0000-MEC-ITP-0003

Date: Prepared By: SWCO QC DEPARTMENT Approved By: SWCO QC DEPARTMENT


Item INSPECTION ACTIVITY AND Acceptance Criteria, Verifying RESPONSIBILITY
No. ACTIVITY SPECIFIC CHECK POINT AREA Code & Standard Document CONTRACTOR PMC
3.0 Installation 3.7 Check holding down bolts fitted, lock nuts H S
Rotating provided and tightened.
equipment 3.8 Check if the base bolts torqueing has been H S
done as per procedure in sequence and record
the final torque values.
3.9 Check Shims pack for driver installed is within H S
spec
3.10 Check jack screw on driver fitted. H S
3.11 Check the preliminary alignment between HFY-5080-MEC-PD-
driver and pump with or without gear box is 0002 HFY-Checklist H H
done as per alignment drawings -04-02-03
Data Sheet
and is within tolerance before issue for skid under
base grout.
3.12 Check number and type of shims are Vendor Shipping Document H W
acceptable and record maximum size of shims.
3.13 Check the Final alignment between driver MR
and pump with or without gear box in done as per H H
alignment drawings and is within tolerance after
grout curing.
Definitions of Inspection & Test plan Symbols: H -Hold W -Witness Point S -Surveillance R –Review
ITP FOR ROTATING EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0002 REV.: 0 Page 14 of 23

SWCO EPCC FOR CPF1 CAMP


SITE INSPECTION
DISCIPLINE: MEC DESCRIPTION OF WORK: ROTATING EQUIPMENT & TEST PLAN HFY-5080-MEC-ITP-0002

Date: Prepared By: SWCO QC DEPARTMENT Approved By: SWCO QC DEPARTMENT


Item INSPECTION ACTIVITY AND SPECIFIC CHECK Acceptance Criteria, Verifying RESPONSIBILITY
ACTIVITY
No. POINT AREA Code & Standard Document CONTRACTOR PMC
3.0 Installation 3.14 Record alignment values in check sheet. Record H W
Rotating maximum deviation observed
equipment 3.15 Check number and type of shims are acceptable and H S
record maximum size of shims.
3.16 Check if the base bolts torqueing has been done as H W
per procedure in sequence and record the final torque
values.
3.17 Check coupling and coupling guard is installed HFY-Checklist H S
between driver and pump. -04-02-02
3.18 Check pump vent and drain are provided and H S
diverted to correct system. HFY-5080-MEC-PD-
3.19 Check all auxiliaries required for the pump are 0002 H S
installed and connected. Data Sheet
3.20 Check auxiliary piping as per drawing installed. Vendor Shipping H W
Document
3.21 Check all supports for all auxiliary MR HFY-Checklist H S
piping is installed -04-02-03
3.22 Check seal and seal pot connection are installed H S
correctly as per P&ID/vendor drawings.
3.23 Check constant level oiler fitted, filled and protected. H S

3.24 Check equipment Grouting if applicable As Per CIVIL ITP H H

Definitions of Inspection & Test plan Symbols: H -Hold W -Witness Point S -Surveillance R –Review
ITP FOR ROTATING EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0002 REV.: 0 Page 15 of 23

SWCO EPCC FOR CPF1 CAMP

SITE INSPECTION
DISCIPLINE: MEC DESCRIPTION OF WORK: ROTATING EQUIPMENT & TEST PLAN HFY-5080-MEC-ITP-0002

Date: Prepared By: SWCO QC DEPARTMENT Approved By: SWCO QC DEPARTMENT

Item INSPECTION ACTIVITY Acceptance Criteria, Verifying RESPONSIBILITY


ACTIVITY
No. AND SPECIFIC CHECK Code & Standard Document
POINT AREA CONTRACTOR PMC
4.0 ITR-R-004 H W
SAT Site acceptance test HFY-5080-MEC-PD-0002
Data Sheet
Vendor Shipping Document
MR

Definitions of Inspection & Test plan Symbols: H -Hold W -Witness Point S -Surveillance R –Review
ITP FOR ROTATING EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0002 REV.: 0 Page 16 of 23

5 ATTACHMENTS

CHECKLISTS

5.1.1 HFY-Checklist -04-02-01: Material Receiving

INSPECTION CHECK- LIST ROTATING EQUIPMENT

MATERIAL RECEIVING (GENERAL)


Document # :HFY-Checklist-04-02-01

Report # : PRID #: Project Name: EPCC FOR CPF1 CAMP Contractor: SWCO

RFI # :

Inspection Date:
Dwg # : Location:

Spec References :
Inspector's Checklist

Inspector's Observation
ITEM Description of Activity
NO. (Record the Data)

Verify the materials with the Packing List / Delivery Note withconjunction of □ Yes □ N0
1 Purchase Order & Material Requisition. Comments:…………
Ensure the Purchase Order has been prepared and approved as perPetro □ Yes □ N0
2 China Specification /Contract requirements. Comments:…………
Check the Identification No./ Tag No. as mentioned on the DeliveryNote/Packing □ Yes □ N0
3 List. Comments:…………
Check the Heat No. / Batch No. On the items (e.g. Pipe/Plates/Consumables etc.) □ Yes □ N0
4
Comments:…………
□ Yes □ N0
5 Check the size of the subject item (THK , DIA, Length etc.)
Comments:…………

Check the physical condition of the materials (Overall Surface/ Rust/Damage etc.) □ Yes □ N0
6
Comments:…………
Record the findings on the Over/Sort/Damage Report if any □ Yes □ N0
7
deficiencies observed. Comments:…………
ITP FOR ROTATING EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0002 REV.: 0 Page 17 of 23

Review the documents and ensure TPI Report is available (Ifapplicable). □ Yes □ N0
8
Comments:…………
Review the Material Test Certificates and other Inspection □ Yes □ N0
9 Reports (If applicable). Comments:…………
Verify, whether Protection/ Preservation measures have been taken □ Yes □ N0
10
by the Manufacturer or the Supplier. Comments:………

Note : Checklist is not all inclusive and must not relieve Contractor of its obligation to Contract requirements (Specifications,
Codes and Standards, Equipment Manufacturer's recommendations). Where relevant or applicable, other activities can be
added to the checklist.
CONTRACTOR PMC

Name

Date

Signature
ITP FOR ROTATING EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0002 REV.: 0 Page 18 of 23

5.1.2 HFY-Checklist -04-02-02: Pre- Installation

INSPECTION CHECK LIST - ROTATING EQUIPMENT


PRE-INSTALLATION

Document #: HFY-Checklist-04-02-02
Report #: PRID #: Project Name: EPCC FOR CPF1 CAMP Contractor: SWCO
RFI #:
Inspection Date:
Dwg #: Location:
Spec References:
Inspector's Checklist

Inspector's Observation
ITEM NO. Description of Activity
(Record the Data)
Ensure availability of IFC Drawing & Specification/Vendor's □ Yes □ N0
1 Installation Manual at site. Comments:……………

Confirm if the Receiving inspection has been completed and record
2 inspection report number and date. Ensure all the relevant punch items □ Yes □ N0
supposed to be closed prior to installation are all closed. Comments:……………

Confirm if the foundation / structure has been inspected and releasedfor


3 □ Yes □ N0
equipment installation and record report number and date
Comments:……………

Confirm the correct Tag number and serial number of equipment as given in
4 name plate and record same. Confirm the Name plate details are clearly □ Yes □ N0
visible and as per Data sheet Comments:……………

Verify the equipment for any evidence of damage or deterioration □ Yes □ N0


5
Comments:……………

Confirm if the latest & Approved revision of the following drawings /
reference documents are available at site and record same:
i) Plot plan / Equipment Layout
ii) Vendor GA drawing of the equipment □ Yes □ N0
6 Comments:……………
iii) Equipment baseplate leveling / shaft alignment drawing
iv) Datasheet of the equipment
v) Related P&Id
vi) Vendor lifting arrangement drawing
ITP FOR ROTATING EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0002 REV.: 0 Page 19 of 23

Confirm if tool box talk has been conducted prior to lift. Record time,No. of
people and date. □ Yes □ N0
7
Comments:……………

Confirm if the equipment location has been correctly identified as per plot
8 plan and the equipment orientation has been identified as perthe GA □ Yes □ N0
drawing. Comments:……………

Check if the correct size of shims are available at site. □ Yes □ N0


9
Comments:……………
Check if the required grout material is available at site □ Yes □ N0
10
Comments:……………
Check all holding done bolts, Anchor bolts, nuts and washers areavailable □ Yes □ N0
11 at site Comments:……………
General piping orientation, external connections and flange sealing □ Yes □ N0
12 surface are checked. Comments:……………
Construction and crane lifting procedure is reviewed, approved and □ Yes □ N0
ready for use. Comments:……………
13
Note : Checklist is not all inclusive and must not relieve Contractor of its obligation to Contract requirements
(Specifications, Codes and Standards, Equipment Manufacturer's recommendations). Where relevant or applicable, other
activities can be added to the checklist.
CONTRACTOR PMC

Name

Date

Signature
ITP FOR ROTATING EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0002 REV.: 0 Page 20 of 23

5.1.3 HFY-Checklist -04-02-03: Installation

INSPECTION CHECK LIST

INSTALLATION OF ROTATING EQUIPMENT


Document #: HFY-Checklist-04-02-02
Report #: PRID #: Project Name: EPCC FOR CPF1 CAMP Contractor: SWCO
RFI #:
Inspection Date:
Dwg #: Location:
Spec References:
Inspector's Checklist
Inspector's Observation
ITEM Description of Activity
(Record the Data)
NO.
□ Yes □ N0
1 Check if the lifting tackles used are certified and not damaged
Comments:…………
Check if the installation is being done as per vendor lifting procedure/ □ Yes □ N0
2 lifting plan Comments:………
□ Yes □ N0
3 Check position of skid with respect to piping is correct.
Comments:…………
Record alignment values in check sheet. □ Yes □ N0
4
Comments:…………
Complete the skid base preliminary alignment as per the leveling drawingavailable
5 from vendor or else as per general engineering practice and issue the skid for □ Yes □ N0
anchor / hold down bolt grouting Comments:…………
Complete the skid base Final alignment as per the leveling drawing available
6 □ Yes □ N0
from vendor or else as per general engineering practice aftercuring of grouting Comments:…………
Check holding down bolts fitted, lock nuts provided and □ Yes □ N0
7
tightened. Comments:…………
Check if the base bolts torqueing has been done as per procedure in □ Yes □ N0
8
sequence and record the final torque values Comments:…………
Check Shims pack for driver installed is within spec. □ Yes □ N0
9
Comments:…………
□ Yes □ N0
10 Check jack screw on driver fitted.
Comments:…………
Check the preliminary alignment between driver and pump with orwithout gear
11 box is done as per alignment drawings and is within tolerance before issue for □ Yes □ N0
skid under base grout Comments:…………

Check number and type of shims are acceptable and record □ Yes □ N0
12
maximum size of shims Comments:…………
Check the Final alignment between driver and pump with or without gear box in
13 done as per alignment drawings and is within tolerance after grout curing □ Yes □ N0
Comments:…………
Record alignment values in check sheet. Record maximum deviation □ Yes □ N0
14
observed Comments:……………
ITP FOR ROTATING EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0002 REV.: 0 Page 21 of 23

Check number and type of shims are acceptable and record □ Yes □ N0
15
maximum size of shims Comments:……………
Check if the base bolts torqueing has been done as per procedure insequence and □ Yes □ N0
16
record the final torque values Comments:……………
Check coupling and coupling guard is installed between driver andpump □ Yes □ N0
17
Comments:……………
Check pump vent and drain are provided and diverted to correct system. □ Yes □ N0
18
Comments:……………
Check allauxiliaries required for the pump are installed and connected □ Yes □ N0
19
Comments:……………
Check auxiliary piping as per drawing in installed □ Yes □ N0
20
Comments:……………
Check all supports for all auxiliary piping is installed □ Yes □ N0
21
Comments:……………
Check seal and seal pot connection are installed correctly as perP&ID/vendor □ Yes □ N0
22
drawings. Comments:……………
□ Yes □ N0
23 Check constant level oiler fitted, filled and protected.
Comments:……………
□ Yes □ N0
24 Check pump is free to turn by hand.
Comments:……………
Check grounding and earth bosses fitted and secure. □ Yes □ N0
25
Comments:……………
Check all instrument mountings are secured and as per vendor P&ID □ Yes □ N0
26
Comments:……………
Check all auxiliary system are correctly installed and connected. □ Yes □ N0
27
Comments:……………
□ Yes □ N0
28 Check preservation for the equipment in place and valid.
Comments:……………

Note : Checklist is not all inclusive and must not relieve Contractor of its obligation to Contract requirements (Specifications,
Codes and Standards, Equipment Manufacturer's recommendations). Where relevant or applicable, other activities can be
added to the checklist.
CONTRACTOR PMC
Name
Date
Signature
ITP FOR ROTATING EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0002 REV.: 0 Page 22 of 23

REPORTS & RECORDS

5.2.1 HFY- ITR- R- 001: TEST RUN inspection report

DRAWING NO.: LOCATION:

SPECIFICATION NO.: REPORT NO.:

PROCEDURE: DATE:

DESCRIPTION:

Type of Equipment Location Tag No.


Medium Lubricant Bearing
Temp.(˚C) Shaft Shaft
Speed
Time Temp pressure Temp pressure Vibration Displaceme Remarks
(r/min) nt (mm)
Front Rear (mm)
In Out In Out

CONTRACTOR PMC

Name

Signature

Date
ITP FOR ROTATING EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0002 REV.: 0 Page 23 of 23

5.2.2 HFY- ITR- R- 002: SAT report

DRAWING NO.: LOCATION:

SPECIFICATION NO.: REPORT NO.:

PROCEDURE: DATE:

DESCRIPTION:

Type of Equipment Location Tag No.

SAT Result:

Note:

CONTRACTOR PMC

Name

Signature

Date

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