Unit 04
Unit 04
Advantages
Disadvantages
A shear transfer by bond between precast and in-situ elements is possible, when
the shear stress is low. It is not necessary to deliberately roughen the surface texture of
precast units beyond the as-cast finish, which may be of a slip-forming, extrusion or
tamped finish. Shear transfer by shear friction requires the presence of a permanent
normal compressive force. The force may arise from permanent gravity loads, by
prestressing or be artificially induced by reinforcement bars placed across the joints.
Shear keys for the transfer of shear forces between elements are obtained by cast in-situ
concrete or grout in joints between the elements which surface castellations. Under the
action of a shear load, the shear keys act as mechanical locks that prevent significant
slips at the interface.
2. Expansion Joints
3. Contraction Joints
4. Isolation Joints
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Unregulated cracks can grow and result in an unacceptably rough surface as well
as water infiltration into the base, sub base and sub grade, which can enable other types
of pavement distress.
Contraction joints are the most common type of joint in concrete pavements, thus
the generic term joint‖ generally refers to a contraction joint. Contraction joints are
chiefly defined by their spacing and their method of load transfer. They are generally
between 1/4 – 1/3 the depth of the slab and typically spaced every 3.1 – 15 m
Isolation joints have one very simple purpose they completely isolate the slab
from something else. That something else can be a wall or a column or a drain pipe.
Here are a few things to consider with isolation joints:
• Walls and columns, which are on their own footings that are d p than the slab
sub grade, are not going to move the same way a slab does as it shrinks or
expands from drying or temperature changes or as the sub grade compresses a
little.
• Isolation joints are formed by placing preformed joint material next to the
column or wall or standpipe prior to pouring the slab. Isolation joint material is
typically asphalt- impregnated fiberboard, although plastic, cork, rubber, and
neoprene are also available.
• Isolation joint material should go all the way through the slab, starting at the sub
base, but should not extend above the top.
• For a cleaner looking isolation joint, the top part of the preformed filler can be
cut off and the space filled with elastomeric sealant. Some proprietary joints
come with removable caps to form this sealant reservoir.
• Joint materials range from inexpensive asphalt-impregnated fiberboard to cork
to closed cell neoprene. Cork can expand and contract with the joint, does not
extrude, and seals out water. Scott White with APS Cork says that the required
performance is what determines the choice of joint materials. How much motion
is expect, exposure to salts or chemicals, and the value of the structure would all
come into play—and of course the cost.
• At columns, contraction joints should approach from all four directions ending
at the isolation joint, which should have a circular or a diamond shaped
configuration around the column. For an I-beam type steel column, a pinwheel
configuration can work. Always place the slab concrete first and do not install
the isolation joint material and fill around the column until the column is
carrying its full dead load.
Requirements of joints
a. The joints should be leveled
Joint Techniques:
The joint technique is a vital role for prefabricated structures. The joint
mechanism is implemented to prefabricated elements. In case of dry joint the joint is
under the category of bolting and welding .The bolted or welded connection should be
designed properly with economical consideration. In case of wet joint the joint is in situ
concrete. The in situ concrete should be in rich mortar.
Design of expansion joint
1. The expansion joint are provided to accommodate movements of thermal
expansion
2. To avoid the cracks expansion joints should be provided
3. The thermal are formed due to summer seasons and the precast member
will expand behind the original dimension. This cause the cracks will be
developed in the prefabricated structures
4. Hence to avoid the formation of cracks expansion joint should be provided
5. AS per NBC the structures which are more than 20m the expansion joint
must be provided the material are used for expansion joints bitumen with
mineral , filler and cork strip. The expansion joint is protected by a sealing
compound at the top against intrusion. The building is commonly separated
the structure. The welded joints between the panels which permits the
rotation.
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The exposed roof elements are higher expansion produced the materials are also
expanded. The common building material, linear co-efficient of thermal expansion are
given below
a) Shrinkage effects
b) Thermal effects:
Bridges are subjected to all modes of heat transfer, radiation, convection and
conduction. Each mode affects the thermal gradients generated in a bridge
superstructure differentially. Climate influences vary geographically resulting
in different seasonal and average properties.
Example:
A massive concrete box girder bridge will be much slower to respond to an
imposed thermal situation, particularly diurnal variation than steel plate Girder
Bridge composed of many relatively thin steel elements.
Variation in superstructure average temperature produces elongation and
shortening .Therefore thermal movement ranges calculated using a maximum and
minimum anticipated bridge. Super structure average temperature anticipated
during the structures life time. The consideration in the proceeding have led to the
following temperature guide lines
∆temp = α. Lt. . ∂ T
Where
Lt =Tributary length of the structure subjected to thermal variation
α= Co-efficient of thermal expansion 0.000006 in /0 F for concrete and
0.0000065 in /0 F
∂ T= Bridge superstructure average temperature ranges as a function on
bridge type and location Generally these settings are specified for
temperature of 400 F , 640 F and 800 F
• Lengthening of columns.
• Jointing of beams.
• Forming of joints of arched structure.
• Joining of joints of post tensioned structures.
• Joining of precast to monolithic reinforced concrete structures.
The depth of the calyx is dimensioned according to the long or side length of the
column. The depth of the calyx should be equal to 12.5% of the length of the
column.
The opening of the calyx is 6-10 cm greater in all direction than the class
of the column. This is enabling the vibrator to be operated while concreting at
the bottom of the calyx of checked by leveling before concreting.
A similar steel plate is also put on the lower end of the column when
positioning the column. These two steel plates must be on each other. The
dimensions of these steel plates are frame 100x100x10 to 150x150x10 mm a
chord into the concrete after the column is put in placed properly plumbed two
advantages of the calyx joint should be mentioned.
1. The placing plumbing and fixing of the column as well as the
subsequent filling of the calyx with concrete is for simpler and
requires less time than in the case of a welded joint.
One method of forming a hinge like joint consists either or placing to beam on to
a small cantilever protracting frame the column or of putting it on the bottom of an
adequately shaped opening left out of the column shaft.
The beam rests temporarily on a tongue like extension on a steel plate placed in
this opening on the supporting surface the tongue is also furnished with a steel plate
anchored into the concrete The other parts of the tongue are supported after the placing
has been finished with concrete cast through an opening left for this purpose.
2. Subsequent concreting.
3. Steel plate.
The lengthening of columns can be executed similarly to the joining with footing,
accordingly the upper columns rests on the lower ones by a tongue like extension. The
steel bars of the main reinforcement are joined by overlapping looped steel bars a
welding. There after the stirrups have to be placed of finally the joint must be
concreted.
The functions of beams can be affected either by overlapping the protracting steel bars
or by welding them together.
Fig. shows the hinge like joint of purlins. In this method the whole shear must be born
by both cantilevers (i.e.) by two separate structures therefore it is expedient to form this
joint at least for large girders.
The method illustrated in the fig presents a dry joint of beams which is called a bolted
front. The advantages of this joint are immediate bearing capacity.
Precast arches are usually produced and assembled in the form of three hinged
structures. When the constant load has already been applied the centre joint is
frequently eliminated. The omission of the centre joint increases the rigidity of the
structures. Naturally arched structures can also be precast in a piece i.e. in the form of
two hinged ones.
Hinges of arched structures can be made by using either steel shors are more expensive,
but the centre transmission of forces is enhanced by their use of forming of joints on an
arched structure.
The arrangement of the Centre junction and the end hinge of an arched structure. This
method was used in the construction of the hall for the middle rolling train in
D.O.Sgyor. The structure was precast of assembled in the form of a three-hinged arched
transformed latest into a two-hinged one.
Post tensioned structure can generally be joined for more simply then the usual
reinforced concrete structures, by using post tensioning it can be ensured that in the
entire structure. The joints included only compressive can develop consequently the
problem of joining can be solved in a very easy manner namely by placing plane
surfaces side by side and then filling the gaps with cement mortar by so doing longer
beams can also be produced from shorter precast member. Thus is post tensioned
structures the forming of joints does not cause difficulties.
Sketches on solution of principles relating to the joining of post tensioned structure are
to be illustrated in the fig. all these joints are of course rigid and moment bearing. It is
not permissible for the mortar which is to be poured into the ducts of the stressing
cables to avoid this cable ducts are joined by placing a shore piece of tube or rubber
ring into the duct itself.
In this case the function can be established in the same way as already been described in
the previous paragraph an joining namely by placing the end of the beam either on to a
cantilever protruding from the column or into an opening formed i to the columns shaft.
When making the joint, first of all a 2.5 cm deep cavity is chiseled out of the sole of the
precast column. The bottom of this cavity should be roughen d so as to
attain a belter band between the concrete of the monolithic beam and the precast
column.
• This connection for SSB beams may be considered if the vertical shear force is very
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small
• The plate should have sufficient thickness to prevent it from bending. In
determining the thickness, the maximum cantilever moment may be assumed to
occur at the column reinforcing bars.
• To avoid point bearing ,special care should be taken to install the beam
perpendicular to column face.
• For lateral location of the beams ,saddle plates may be used.
• The bearing plate must be provided with permanent protection against corrosion and
against fire.
BEAM TO COLUMN CONNECTION WITH ANGLE CORBEL
• This connection for SSB when carried out according to variant ―A‖ is only able
to transmit small vertical shear force and could be generally considered only for
temporary structures
• VARIANT “A”
• In variant A the angles are connected with the horizontal flange up and by mild
steel bolts
• Point bearing on the column face can be avoided by applying an epoxy layer at
the interface with the vertical angles just prior to placing the angles
• The entire corbel construction should be prefabricated and must be cast in which
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• The corbel consists of two vertically placed channels to which, outside the
column horizontal bearing plates are welded
• An additional tie must be provided immediately under the corbel, in an end
column also above the corbel to counteract the splitting forces
BEAM TO COLUMN CONNECTION WITH STEEL JOIST CORBEL,
ENCASED IN THE BEAM
• This connection for SSB can depend the size of the bearing surface, transmit a
fairly large vertical shear force.
• In this case the beams are supported on a steel joist corbel which extends into a
recess in the end of the beam.
VARIANT A
• The corbel is formed by a cast-in broad flange rolled steel I section.
• Additional tie is provided to counteract the splitting forces.
VARIANT B
• Could be considered if the beams must also be located vertically.
• The corbel consists of two rolled steel I sections with splice plates welded in
between the webs, so that the bolts can pass through a hole in the beam.
• Additional tie under the corbel to counteract the splitting forces.
• Corbel must be provided with a permanent protection against corrosion and fire
VARIANT B
• The beams have notched ends and are supported on corbels.
• The notched ends must be reinforced against the vertical shear force and also
against torsion if it is eccentrically loaded.
VARIANT C
• Columns are provided with concrete corbels which are bolted to the column
faces.
• It is advisable to use high tensile bolts and provide an Epoxy layer at the column
a d corbel interface. The bolts and nuts must have permanent protection against
corrosion and fire.
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• To prevent the beams from toppling, beam and column interface could be shaped
to form a tongue and groove joint.
• The hanger construction consists of two vertical channels with flanges facing
each other which are welded to anchor bars projecting from top of beam
• During erection, these channels are placed on an equalizing pad on top of the
corbel.
• The beam is secured vertically and laterally by tightening a nut with washer on a
bolt which projects from the corbel through the slot in between the channel flanges.