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Work Method Statement of All Cut Machine

WMS OF ALL CUT MACHINE

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AKBAR ALI
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100% found this document useful (1 vote)
344 views5 pages

Work Method Statement of All Cut Machine

WMS OF ALL CUT MACHINE

Uploaded by

AKBAR ALI
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Company: SFEPL

METHOD STATEMENT Completed by:


Date completed:

METHOD STATEMENT FOR DRILLING IN COLUMN


LOCATION of work (as specific as possible): TANK FORM AREA

DESCRIPTION of work (as specific as possible): The method statement covers the guideline for drilling in column by ALL CUT MACHINE
at Tank Form Area at Unit-4, Jubilant.

DOCUMENT NO. SFEPL/TFA/MS/03

Start of work (date & time) Expected duration of work:


Scope of Works & S&H information received from site? √ Yes No
Job Safety Analysis completed and reviewed? √ Yes No
Name of Contractor Performing Authority: SHAJAY FABRICATOR & ENGINEERS PVT LTD

HOW will we do the work?


1. INTRODUCTION:

This method statement describes the work procedure to be followed for drilling in column at UNIT-4, Jubilant.

2. SCOPE:

The scope of work involves the following:

o Drilling of column(All Cut Drilling Activities)


3. REFERENCES AND STANDARD:

Jubilant OHSE guidelines and Good Engineering Practice

Engineering drawing and technical specification

4. TOOL & EQUIPMENT USED -RESOURCES

o All Cut Machine


o Extension board
o Fire Extinguisher etc.
o Coolant/Lubricant oil

5. CREW:

o Site Supervisor -
o Fitter-
o Helper-
o Electrician-

Ground Preparation:
o Do not use the machine on or near flammable environment. (If necessary to used drilling machine near flammable
environment deviation must be approved by concerned department before doing the work)
o Person with heart diseases or medical conditions should use the machine under supervision or prevent using the
machine.

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o Person who is unable to operate the machine safely, should use it under supervision of a responsible person.
o Before using the machine, check for any visible damages.
o Do not operate a damaged machine.
o Before beginning the work, check the condition of the safety chain and the function of the switches on the machine.
o Keep an eye on the machine during the operation. Store the machine in a dry environment.
o Make sure the machine is cleaned and free of metal chips after every operation.
o Do not expose the machine to moisture environment.
o Do not exceed the capacity of the machine.
o Refer to the technical data for the information.
o Keep the machine clean, dry and free of oil and grease.
6. SAFETY DOCUMENT/SPECIFIC APPROVAL REQUIRED

o Work Permit Height & Hot Work


o Jubilant EHS policy.
o JSA
o Deviation of hot work

7. ACCESS & EGRESS TO THE WORK AREA

o Proper access and egress provide to worker in the work location.


o Proper supervision shall be ensured during work.

8. ARRANGEMENT FOR DRILLING WORK

o Entire area of shall be barricaded if required


o Proper supervision to be ensured.
o Fire extinguishing equipment should be available near the work location
o A fire watcher deploy at work location
9. OPERATIONAL SEQUENCE OF WORK
o Risk of all activities shall be assessed.
o Before fitting the tool, make sure to clean the shank and the tool.
o All cut machine properly fixed with structure or not shall be checked.
o First turn on the magnet switch. Then turn ON the machine with the green button on the drill switch
o Make sure to make a pilot punch before drilling.
o Always set the gear level and speed level to lowest when you are tapping with the machine, to obtain precise threads
o After selecting the desired speed, turn ON the machine using the drill switch.
o Scroll up or down the torque controller as per your requirement.
o Always use cutting oil or coolant when drilling.
o Always set proper torque control to avoid tap breakage and overloading of the machine.
o Press the red button of the motor switch after every operation.
o Switch off the machine with magnet switch so the motor doesn't start.

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10. SAFETY PRECAUTIONS
o Before start work barricade the required area and display signage.
o Check the All cut machine of all function properly worked
o Display valid PTW.
o Trained and dedicated team for drilling activates
o All stage of work under proper monitoring.
o Keep fire extinguisher near the hot work area.
o Provide lifeline and safety harness for work at height.
o Provide all work-related PPEs.

WHO will do the work?


SHAJAY FABRICATOR & ENGINEERS PVT LTD Team

Description of work (materials, consumables, quantities, hazardous properties)


WHAT EQUIPMENT will we use?
✓ Ladder All cut Machine
Boom Lifter Material Handling Equipment, fork lift truck
Mobile Elevating Working Platform Excavator
Scaffolding Powered Hand Tools
Crane
Additional equipment to be used: Nil

Will we need a PERMIT-TO-WORK...?


High-
Confined Hazardous Mode Critical
Work at Hot hazard Ground
if Space Line Machinery Lifting Demolition
Height Work Electrical Disturbance
required Entry Breaking Intervention Operation
Work
✓ ✓

What services will need to be ISOLATED...? (Electricity, Compressed Air, Hydraulics, Gravity, Springs, Other stored energy)
SERVICES TO BE ISOLATED: Not Applicable

How will we prepare BEFORE STARTING THE JOB?


PRE-JOB MEASURES to be taken:
 Ensure statutory safety compliance & good condition of all cut machine, and fitter medically fit & use proper PPE’s, obtain
work permit, unauthorized entry restriction, Area to be properly clean.
 OHS Induction
 TBT to all workers
 Work specific Training.
 Visual checking the condition of equipment and working area.
 All Cut Machine should be in good condition and properly inspection tag.
 Proper fall protection arrangement shall be ensured.
What precautions will we take DURING THE JOB?
PRECAUTIONS required:
 Close eye supervision.
 Display of cautionary signboards.
 Barricading of the work area shall be done by caution tape to avoid unauthorized persons entering the work area.

PAGE \* MERGEFORMAT 2 | Page


WHAT PPE will we use?

if
Safety Reflective Eye Face Ear Protective Respiratory Respiratory Personal fall Protective
required Helmet
footwear vest protection protection) protection gloves protection protection arrest system clothing
√ √ √ ✓ √ √
If using gloves or respiratory protection cotton mask or if any other, indicate type: Safety Harness

How will we PROTECT OTHERS?


Measures to protect OTHERS (eg other workers, members of public)

No unauthorized entry, close supervisor and ensure use of PPEs and barricade the area if required.

What if things GO WRONG?


EMERGENCY PROCEDURES, such as first aid
 Site Supervisor has to report any incident to JUBILANT Site Manager and JUBILANT Incident Controller
immediately.
 Supervisor has to take off control over the danger and rescue over the incident.
 Site manager has to inform to the first aider.
 First aider to reach at spot with first aid box and stretcher and provide first aid treatment and Incident Controller
to ask raise siren/whistle in case of emergency.
 Ambulance to be called (if required).

 ROLE & RESPONSIBILITIES OF PERSONNEL/PARTIES INVOLVED IN ACTIVITIES: -

Site
1. Check and confirm the site clearances for safe working.
Engineers :- 2. Coordination with execution /safety department for continuous
monitoring of activity.
3. Nominate SFEPL supervisor for work location till work completion
4. Conducting Tool Box Meeting before start of work.
5. Work permit to be issued
6. Ensure the House Keeping
7. Work Permit to be verified after checking the safety requirements.
8. To Check the Condition of the all cut machine.
9. Close monitoring of activity and emergency preparedness.
10. Coordinate the Tool Box Meeting before start of work.
11. To conduct the job specific safety training.
12. Inform to the SFEPL safety team before start the work.
13. Conduct work related training for the worker and supervisors.

Prepared By Reviewed By Approved By

Signature

Name

PAGE \* MERGEFORMAT 2 | Page


Date

PAGE \* MERGEFORMAT 2 | Page

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