INVERTER

Instruction Manual
Thank you for choosing this Mitsubishi Inverter option.
This instruction manual gives handling information and precautions for use of this equipment.
Incorrect handling might cause an unexpected fault. Before using the equipment, please read
this manual carefully to use the equipment to its optimum.
Please forward this instruction manual to the end user.

This section is specifically about safety matters

Do not attempt to install, operate, maintain or inspect this product until you have read through
this instruction manual and appended documents carefully and can use the equipment
correctly. Do not use this product until you have a full knowledge of the equipment, safety
information and instructions.
In this instruction manual, the safety instruction levels are classified into "WARNING" and
"CAUTION".

Assumes that incorrect handling may cause hazardous conditions,

WARNING resulting in death or severe injury.

Assumes that incorrect handling may cause hazardous conditions,

CAUTION resulting in medium or slight injury, or may cause physical damage
only.

Note that even the CAUTION level may lead to a serious consequence according to conditions.
Please follow the instructions of both levels because they are important to personnel safety.

3. Injury Prevention
SAFETY INSTRUCTIONS
1. Electric Shock Prevention
CAUTION
 Apply only the voltage specified in the
WARNING instruction manual to each terminal.
Otherwise, burst, damage, etc. may occur.
 While power is on or when the option is  Ensure that the cables are connected to
running, do not open the terminal block the correct terminals. Otherwise, burst,
cover. You may get an electric shock. damage, etc. may occur.
 Do not run the option with the terminal
block cover removed. Otherwise, you may  Always make sure that polarity is correct
access the exposed high-voltage terminals to prevent damage, etc. Otherwise, burst,
and charging part and get an electric damage may occur.
shock.  While power is on or for some time after
 Any person who is involved in the wiring power-off, do not touch the option as it is
or inspection of this equipment should be hot. Otherwise, you may get burnt.
fully competent to do the work.
 Always install the inverter before wiring.
Otherwise, you may get an electric shock
or be injured.
 Do not touch the option with wet hands.
You may get an electric shock.
 Do not subject the cables to scratches,
excessive stress, heavy loads or pinching.
Otherwise you may get an electric shock.

2. Fire Prevention

CAUTION
 Mount the option to unflammable material.
Mounting it to or near combustible
material can cause a fire.
4. Additional Instructions 2) Trial run
Also note the following points to prevent an
accidental failure, injury, electric shock, etc. CAUTION
Assumes that incorrect handling may cause
an accidental failure, injury, electric shock,  Before starting operation, confirm and
etc. adjust the parameters. A failure to do so
may cause some machines to make
1) Transportation and installation unexpected motions.

CAUTION 3) Operation

 When carrying products, use correct lifting WARNING

gear to prevent injury. Special attention
must be paid to the edges of the product.  Do not modify the equipment.
 Do not install or operate the option unit if it  Do not perform parts removal which is not
is damaged or has parts missing. instructed in this manual. Doing so may
 Do not stand or rest heavy objects on the lead to fault or damage of the inverter.
product.
 Check that the mounting orientation is 4) Disposal
correct.
 Prevent other conductive bodies such as
screws and metal fragments or other
CAUTION
flammable substance such as oil from  Treat as industrial waste.
entering the option.
 As the option is a precision instrument, do (5) General instruction
not drop or subject it to impact.
All illustrations given in this manual may
 Use the inverter under the following
environmental conditions. Otherwise, the have been drawn with covers or safety
inverter may be damaged. guards removed to provide in-depth
description. Before starting operation of the
Surrounding product, always return the covers and
air -10°C to 50°C
temperature (non-freezing) guards into original positions as specified
and operate the equipment in accordance
Ambient 90% RH or less
Environment

with the manual.

humidity (non-condensing)
Storage
temperature -20°C to 65°C *1
Indoors (free from
Atmosphere corrosive gas, flammable
gas, oil mist, dust and dirt)
Maximum 1000m above sea
Altitude/ level 5.9m/s2 or less at 10 to
vibration 55Hz (directions of X, Y, Z
axes)
*1 Temperature applicable for a short time,
e.g. in transit.
 If halogen-based materials (fluorine,
chlorine, bromine, iodine, etc.) infiltrate into
a Mitsubishi product, the product will be
damaged. Halogen-based materials are
often included in fumigant, which is used to
sterilize or disinfest wooden packages.
When packaging, prevent residual fumigant
components from being infiltrated into
Mitsubishi products, or use an alternative
sterilization or disinfection method (heat
disinfection, etc.) for packaging.
Sterilization of disinfection of wooden
package should also be performed before
packaging the product.
 Contents
1 Product Checking............................................................................ 2

2 Installation ....................................................................................... 2

3 Wiring ............................................................................................... 3

4 Cable Size and Crimping Terminal ................................................ 4

5 Specifications .................................................................................. 6

6 Outline Dimension Drawings ......................................................... 7

Product Checking

Product Checking
(1) Unpack the option unit, and ensure that the product received is as you
ordered and it is intact.
MITSUBISHI DC REACTOR
MODEL
FR-HEL- K XXXXXXXXXXXX
SERIAL
MITSUBISHI ELECTRIC CORP.

FR-HEL- H K
Applied motor capacity (kW)
Symbol Applied Power Supply Voltage
None 200V class
H 400V class
(2) Make sure that the package includes all accessories.
Terminal block cover .......1
DC reactor
(200V class 15K or lower, Instruction manual ..........1
(FR-HEL)....................... 1
400V class 55K or lower)*
*The terminal cover is provided on the terminal block.

Installation
(1) Install the reactor horizontally or vertically according to the environment
conditions specified on page 6. Installing the reactor in an unspecified
direction will damage the rector.
(2) Take full caution not to make the surrounding air temperature higher than
the permissible value (-10°C to +50°C). In addition, as the reactor itself
generates heat, leave sufficient clearance around it. (Independent of the
installation direction of the reactor, 10 cm or more for the above and
below, 5 cm or more for the right and left)

10cm or more

5cm or 5cm or 5cm or 5cm or

more more more more
 Wiring

Wiring
(1) Remove the jumper across terminals P and P1 of the inverter and
connect the reactor.
 Minimize the connection cable between the reactor and inverter so that the
length is within 5m. (For the size of the cable, refer to page 4)
 The jumper connected across terminals P1 and P must be removed.
Otherwise, the reactor will not exhibit its performance.
 When wiring, remove the terminal block cover. After wiring, reinstall the
terminal block cover. (The 200V class 18.5K or higher and the 400V class
75K or higher do not have terminal block covers.)
FR-HEL

P1 P
When using a model equipped with
a jumper across terminals P1 and P,
remove the jumper. The connection cable
should be 5m maximum.
MCCB MC
P1 P/+ N/- Motor
R/L1 U
3-phase AC
S/L2 V M
power supply
T/L3 W
Inverter
(2) Make selection according to the applied motor capacity. (When the
inverter capacity is larger than the motor capacity, make selection
according to the motor capacity.)
For a motor of less than 0.4kW, choose the option designed for 0.4kW.
The 55K or lower is usually earthed (grounded) by being mounted
securely to the enclosure. If it is not earthed (grounded) enough through
the enclosure, use an earthing (grounding) cable.
When you are using an earthing (grounding) cable, wire the cable to the
installation hole where varnish is removed.
(Refer to page 4 for the cable and solderless terminal sizes, and page 7
for the position of the installation hole where varnish is removed.)
For the 75K or higher, securely earth (ground) the reactor using the earth
(ground) terminal.
CAUTION
1. After wiring, make sure that the terminal block cover has been
reinstalled securely.
2. Do not perform wiring while power is on and the inverter is running.
3. Any person who is involved in the wiring of this equipment
should be fully competent to do the work.
4. Since high-voltage is applied to the inverter terminals P1, P and N,
fully make sure that the input power is off and the voltage across
terminals P and N is not exceeding 50VDC before performing wiring.
5. The terminal block cover is not provided for the 200V class
18.5K or higher.
Provide isolation treatment to avoid contact of terminals.
Cable Size and Crimping Terminal

Cable Size and Crimping Terminal

Refer to page 3 for the wiring of terminals P and P1 and the earthing cable.
(1) 200V class
Earth (Ground)
P, P1
cable
HIV
Model Terminal Tightening Crimp- Crimp- Cable
Cable
Screw Torque ing Ter- ing Ter- Size
Size
Size Nm minal minal (mm2)
(mm2)
FR-HEL-0.4K to 2.2K M4 1.5 2-4 2 2-4 2
FR-HEL-3.7K M4 1.5 5.5-4 3.5 5.5-4 3.5
FR-HEL-5.5K M4 1.5 5.5-4 5.5 5.5-4 5.5
FR-HEL-7.5K M5 2.5 14-5 14 5.5-4 5.5
FR-HEL-11K M6 3.8 14-6 14 8-6 8
FR-HEL-15K M6 3.8 22-6 22 14-6 14
FR-HEL-18.5K M8 13.2 * 38-8 38 14-6 14
FR-HEL-22K M10 26.5 * 38-10 38 22-6 22
FR-HEL-30K M10 26.5 * 60-10 60 22-6 22
FR-HEL-37K M10 26.5 * 80-10 80 22-6 22
FR-HEL-45K, 55K M12 46.1 * 100-12 100 38-6 38
FR-HEL-75K M12 46.1 * 150-12 125 38-6 38
FR-HEL-90K M12 46.1 * 150-12 150 38-6 38
FR-HEL-110K M12 46.1 * 100-12 1002 60-6 60
* Torque value (reference value) for the iron screws with the 4.6 strength rating. Use the
tightening torque recommended for the applied screw (bolt).
 Cable Size and Crimping Terminal

(2) 400V class

P, P1 Earth (Ground) cable
Terminal Tightening HIV Cable Cable
Model Crimping Size Crimping Size
Screw Torque
Terminal Terminal
Size Nm (mm2) (mm2)
FR-HEL-H0.4K M3.5 1.2 2-3.5 2 2-5 2
FR-HEL-H0.75K to H2.2K M3.5 1.2 2-3.5 2 2-4 2
FR-HEL-H3.7K M4 1.5 2-4 2 2-4 2
FR-HEL-H5.5K, H7.5K M4 1.5 5.5-4 3.5 5.5-5 3.5
FR-HEL-H11K M5 2.5 5.5-5 5.5 5.5-5 5.5
FR-HEL-H15K M6 4.4 8-6 8 5.5-5 5.5
FR-HEL-H18.5K M6 4.4 14-6 14 8-5 8
FR-HEL-H22K, H30K M6 4.4 22-6 22 14-5 14
FR-HEL-H37K M8 7.8 22-8 22 14-5 14
FR-HEL-H45K M8 7.8 38-8 38 22-5 22
FR-HEL-H55K M8 7.8 60-8 60 22-6 22
FR-HEL-H75K M12 46.1 * 60-12 60 22-6 22
FR-HEL-H90K M12 46.1 * 80-12 80 22-6 22
FR-HEL-H110K M12 46.1 * 80-12 80 22-6 22
FR-HEL-H132K M12 46.1 * 100-12 100 38-6 38
FR-HEL-H132K M12 46.1 * 100-12 100 38-6 38
FR-HEL-H160K M12 46.1 * 150-12 150 38-6 38
FR-HEL-H185K M12 46.1 * 150-12 150 38-6 38
FR-HEL-H220K M12 46.1 * 100-12 2100 60-6 60
FR-HEL-H250K M12 46.1 * 125-12 2125 60-8 60
FR-HEL-H280K M16 110 * 125-16 2125 60-8 60
FR-HEL-H315K M16 110 * 150-16 2150 60-8 60
FR-HEL-H355K M16 110 * 200-16 2200 100-8 100
* Torque value (reference value) for the iron screws with the 4.6 strength rating. Use the
tightening torque recommended for the applied screw (bolt).
Specifications

Specifications
Power supply power factor approx. 93%(94.4%)
Power factor improving effect *1
(at 100% load)
200V class Three-phase 200 to 240VAC 50Hz/60Hz
55K or Three-phase 380 to 480VAC
Power specifications lower 50Hz/60Hz
400V class
75K or Three-phase 380 to 500VAC
higher 50Hz/60Hz
Surrounding air
temperature -10°C to + 50°C (non-freezing)
Environment

Ambient humidity 90%RH or less (non-condensing)

Storage temperature -20°C to + 65°C (non-freezing)
Indoors (free from corrosive gas, flammable gas, oil
Atmosphere
mist, dust and dirt)
Altitude/vibration Max.1000m above sea level 5.9m/s2 or less
*1 The power factor is calculated on the assumption that the power impedance is 1%. The
value changes according to the power supply capacity and power impedance. The load is
calculated using the fundamental current specified in JEM-TR201 as 100%.
The value is 94.4% when calculated with 1 power factor for the fundamental wave
according to the Architectural Standard Specifications (Electrical Installation) (2013
revision) supervised by the Ministry of Land, Infrastructure, Transport and Tourism of
Japan.
For a motor of less than 0.4kW, the power factor improving effect will be slightly lower.
 Outline Dimension Drawings

Outline Dimension Drawings

(1) 200V Class
FR-HEL-0.4K to 2.2K
MAX D
(D2)
P P1

2
H

W1 Installation hole for 2-M4

W 2 (varnish removed
(front / rear side)) *1

Model Motor Capacity W W1 H D *2 D2 Mass (kg)

FR-HEL-0.4K 0.4K 70 60 71 61 21 0.4
FR-HEL-0.75K 0.75K 85 74 81 61 21 0.5
FR-HEL-1.5K 1.5K 85 74 81 70 30 0.8
FR-HEL-2.2K 2.2K 85 74 81 70 30 0.9
(Unit: mm)
*1 Use this portion to wire an earthing (grounding) cable. (Refer to page 4)
*2 Maximum size (The size changes according to the bending of the input and output cable.)
FR-HEL-3.7K to 15K
MAX D
(D3)
P P1
2
H

W1 Installation hole for 4-d D2

(varnish removed
W 2 D1 2
(front / rear side)) *

Model Motor Capacity W W1 H D *2 D1 D2 D3 d Mass (kg)

FR-HEL-3.7K 3.7K 77 55 92 82 66 57 37 M4 1.5
FR-HEL-5.5K 5.5K 77 55 92 92 76 67 42 M4 1.9
FR-HEL-7.5K 7.5K 86 60 113 98 81 72 43 M4 2.5
FR-HEL-11K 11K 105 64 133 112 92 79 47 M6 3.3
FR-HEL-15K 15K 105 64 133 115 97 84 48.5 M6 4.1
(Unit: mm)
*1 Use this portion to wire an earthing (grounding) cable. (Refer to page 4)
*2 Maximum size (The size changes according to the bending of the input and output cable.)
Outline Dimension Drawings

FR-HEL-18.5K to 55K
MAX D
MAX D3

P1

2
P
H

W1 Installation hole for 4-M6 D2

W 2 (varnish removed D1 2
(front / rear side)) *1

Model Motor Capacity W W1 H D *2 D1 D2 D3 *2 Mass (kg)

FR-HEL-18.5K 18.5K 105 64 93 165 107 94 110 4.7
FR-HEL-22K 22K 105 64 93 175 117 104 115 5.6
FR-HEL-30K 30K 114 72 100 200 125 101 135 7.8
FR-HEL-37K 37K 133 86 117 195 115 98 135 10
FR-HEL-45K 45K 133 86 117 205 125 108 140 11
FR-HEL-55K 55K 153 126 132 209 135 122 140 12.5
(Unit: mm)
*1 Use this portion to wire an earthing (grounding) cable. (Refer to page 4)
*2 Maximum size (The size changes according to the bending of the input and output cable.)
FR-HEL-75K to 110K
2-terminal
(for M12

P1 P1
H1 10
H 10

P
P

W1 4-installation hole
W 2 (for S screw) MAX D

Earth (ground) terminal

(for M6 screw)

Model Motor Capacity W W1 H H1 D *2 S Mass (kg)

FR-HEL-75K 75K 150 130 340 310 190 M6 17
FR-HEL-90K 90K 150 130 340 310 200 M6 19
FR-HEL-110K 110K 175 150 400 365 200 M8 20
(Unit: mm)
 Outline Dimension Drawings

(2) 400V Class

FR-HEL-H0.4K

Terminal layout
P P1
Max 60
(28)

Max78

75 Installation hole for 2-M5 Terminal Mass (kg)

90 2.5
(varnish removed)* Screw Size
M3.5 0.6
Unit (mm)
FR-HEL-H0.75K to H2.2K
Terminal layout
P P1
Max D
(D3)
H 2.5

D2
50
D1 1
W 2.5
Installation hole for 4-M4
(varnish removed)*

Model Motor Capacity W H D D1 D2 D3 Mass (kg)

FR-HEL-H0.75K 0.75K 66 100 70 68 48 34 0.8
FR-HEL-H1.5K 1.5K 66 100 80 74 54 37 1
FR-HEL-H2.2K 2.2K 76 110 80 74 54 37 1.3
Unit (mm)
* Use this portion to wire an earthing (grounding) cable. (Refer to page 4)
Outline Dimension Drawings

FR-HEL-H3.7K to H7.5K
Terminal layout
P P1 Max D
(D3)

H 2.5

Installation hole for 4-d

D2
W1
(varnish removed)* D1 1
W 2.5
Model Motor Capacity W W1 H D D1 D2 D3 d Mass(kg)
FR-HEL-H3.7K 3.7K 86 55 120 95 89 69 45 M4 2.3
FR-HEL-H5.5K 5.5K 96 60 128 100 95 75 48 M5 3
FR-HEL-H7.5K 7.5K 96 60 128 105 100 80 50 M5 3.5
Unit (mm)
* Use this portion to wire an earthing (grounding) cable. (Refer to page 4)
FR-HEL-H11K to H55K
Terminal layout
P P1 Max D
(D3)
H 2.5

D2
W1 Installation hole for 4-d
(varnish removed)* D1 1
W 2.5
Model Motor Capacity W W1 H D D1 D2 D3 d Mass (kg)
FR-HEL-H11K 11K 105 75 137 110 105 85 53 M5 4.5
FR-HEL-H15K 15K 105 75 152 125 115 95 62 M5 5
FR-HEL-H18.5K 18.5K 114 75 162 120 100 80 58 M5 5
FR-HEL-H22K 22K 133 90 178 120 95 75 53 M5 6
FR-HEL-H30K 30K 133 90 178 120 100 80 56 M5 6.5
FR-HEL-H37K 37K 133 90 187 155 120 100 83 M5 8.5
FR-HEL-H45K 45K 133 90 187 170 130 110 88 M5 10
FR-HEL-H55K 55K 152 105 206 170 126 106 89 M6 11.5
Unit (mm)
* Use this portion to wire an earthing (grounding) cable. (Refer to page 4)
 Outline Dimension Drawings

FR-HEL-H75K, H90K
2-terminal
(for M12 bolt)

P1 P P1, P

H 10
H1

4-installation hole
(for M6 screw)

W1 Earth (ground) terminal

W 2 (for M6 screw) MAX D

Model Motor Capacity W W1 H H1 D Mass (kg)

FR-HEL-H75K 75K 140 120 320 295 185 16
FR-HEL-H90K 90K 150 130 340 310 190 20 Unit (mm)

FR-HEL-H110K to H185K
2-terminal
(for M12 bolt)

P1 P1
H 10
H1

4-mounting hole P
P
(for S screw)

W1 Earth (ground) terminal

W 2 (for M6 screw) MAX D

Model Motor Capacity W W1 H H1 D S Mass (kg)

FR-HEL-H110K 110K 150 130 340 310 195 M6 22
FR-HEL-H132K 132K 175 150 405 370 200 M8 26
FR-HEL-H160K 160K 175 150 405 370 205 M8 28
FR-HEL-H185K 185K 175 150 405 370 240 M8 29 Unit (mm)
Outline Dimension Drawings

FR-HEL-H220K to H280K
2-S2 eye nut
2-terminal (for bolt)

P1 P1

H 10
H1

P
P

W1 4-mounting hole
W 2 (for S screw) MAX D
Earth (ground) terminal
(for S1 screw)

* Remove the eye nut after installation of the product.

Model Motor Capacity W W1 H H1 D S S1 S2  Mass (kg)

FR-HEL-H220K 220K 175 150 405 370 240 M8 M6 M6 M12 30
FR-HEL-H250K 250K 190 165 440 400 250 M8 M8 M8 M12 35
FR-HEL-H280K 280K 190 165 440 400 255 M8 M8 M8 M16 38
Unit (mm)
FR-HEL-H315K, H355K
2-M8 eye nut
2-terminal (for M16 bolt)

P1 P1
495 10
450

P
P

185 4-mounting hole

210 2 (for M10 screw) Within 250
Earth (ground) terminal
(for M8 screw)

* Remove the eye nut after installation of the product.

Model Motor Capacity Mass (kg)

FR-HEL-H315K 315K 42
FR-HEL-H355K 355K 46
Unit (mm)
 1

2
6

13 14 11 5
12
10 7 4 3
16 8
17 15

10

11

12

13

14

15

16

17
