PEN-G Piping Material Specification

PIPING SPECIFICATION

Project No. : 2309

Document No. : RS230901
Project Title : Piping Material Specification
SERVICE INDEX (PIPING)
S.No. Spec. Service Fluid Max. opt Max. opt PPCS Press.
Symbol temp (°C) pressure Class MOC REMARKS
Kg/cm2 (g) REV. (ASME)
Chilled Water Supply CHWS 1. Outside of Production Building and
6-12 3-4
Chilled Water Return CHWR Tech Area
Cooling Water Supply CWS CS (ERW)
1 CS1 25-35 3-4 00 150#
Cooling Water Return CWR (IF APPLICABLE)
Compressed Air CA 3-4
25-35
Instrument Air IA 6-7
Low Pressure Steam LPS 147 3.4 Outside of Building & Inside Building for
2 CS2 00 150# CS (Seamless)
Low Pr. Steam Condensate LPC 147 3.4 Raw Steam
Medium Pr. Steam MPS 184 10.0 1. Outside the Building
4 CS3 00 150# CS (Seamless)
Medium Pr. Steam Condensate MPC 184 10.0

Low Pressure Steam LPS 150 3.5

SS304 (ERW) Pipe shall be used for
4 SS1 Low Pressure Steam 00 150# SS304 (ERW) Pipe
LPC 150 3.5 Filtered Steam.
Condensate
Process Lines P 125 -
SS316L ( Hyg. Tubing) as per
ASME BPE Latest Edition.
5 SS2 00 (Tube; 0.6μm Ra max., Internally
Electropolished, Externally Matt 1. The sterilie Process Lines
Finish)

Process line. P 125 3.0

SS316L (Tube with TC fittings,
6 SS3 00 1. Sterile Process line
mill finished) Non ASME BPE

NOTES:
1. Design pressure = 1.1 X maximum operating pressure (As mentioned in PPCS)(Refer ASME B31.3, Clause No:345.4.2.; Ed- 2016)
2. Design Temperature = Max. Operating temperature (As given in PPCS) + 20 ºC
3. For Temp & Pressure Reference document - Piping Process Condition Summary

Page : 1 of 7
 Page 2 Piping Material Specification

PIPING SPECIFICATION

MATERIAL: CARBON STEEL(ERW) ASME 150 # Class SPEC: CS1

Project No. : 2309 Document No. : RS230901-CS1
Project Title : PEN-G Utility Piping

Services: Chiller Water (S/R), Cooling Water (S/R), Compressed Air, Instrument Air

Nominal Pipe Size (in) ½ ¾ 1 1½ 2 2½ 3 4 6 8 10 12 14 16 18 20

Nominal Pipe Size (NB) 15 20 25 40 50 65 80 100 150 200 250 300 350 400 450 500
THK. PE, Sch 80 BE, Sch 40
TYPE ERW
PIPE

STANDARD ASME B 36.10

MATERIAL ASTM A106 Gr.B
TYPE SORF, Serrated
150#
LINES

CLASS
ASTM A 105
FLANGES

MATERIAL
DRILLING ASME B 16.5
CLASS 150#, RF, Serrated
BLINDS

MATERIAL ASTM A 105

DRILLING ASME B 16.5
TYPE Socket Weld,Smls. BW, Seamless BW, Welded
FITTINGS

CLASS 3000# Sch. 40 Sch. 20

STANDARD ASME B16.11 ASME B16.9
MATERIAL ASTM A105 ASTM A234 - WPB

TYPE Socket Weld

COUPLINGS
FULL/ HALF

CLASS 3000#

STANDARD ASME B16.11

MATERIAL ASTM A105
Bolt : ASTM A-193 GR B7 ( Galvanised )
BOLTING
Nut : ASTM A194 Gr 2H ( Galvanised )

GASKETS Asbestos free (Armid Fibres bonded with Nitrile Butyl Rubber), 3 mm Thk. ASME B 16.21.

Full Bore, 3-Piece,

TYPE Full bore, 3-Piece, Flanged Ends (As per ASME B 16.5)
SW Ends
BALL

CLASS 800# 150#

Body: ASTM A105
MATERIAL Body: ASTM A216-WCB, Ball: SS 304 / CF8M ; Seat: PTFE
Ball: SS 304 / CF8M
LIFT TYPE (Spring)
TYPE Single and Double Plate Check Valve
SW Ends
VALVES

CHECK

CLASS 800# 150#

Body: ASTM A105,
MATERIAL Trim 13% Cr., Spring: AISI 410, Body: ASTM A 216 WCB, Seat & Trim 13% Cr., Spring: AISI 410, Disc: A1045
Disc: A1045

TYPE WAFER LUG TYPE

BUTTERFLY

CLASS 150#
Body: CI, Disc. & Spindle: Sg IRON, Nylon coated disc,
MATERIAL
, Body Liner Material - NBR; Abobe 150NB Gear Operated

NOTES:
1. Butterfly Valve 8" and above Gear Operated
2. No Asbestos or its Ingradient to be used in any part of valve / gasket

TESTING:
1. Radiography - As decided by the site-incharge
2. Hydrotest pressure = 1.5 X Design pressure
3. Pneumatic Test Pressure= 1.1 X Design Pressure

Page : 2 of 7
 Page 3 Piping Material Specification

PIPING SPECIFICATION

MATERIAL : CARBON STEEL(SMLS) ASME 150# Class SPEC: CS2

Project No. : 2309

Document No. : RS2309-CS2
Project Title : PEN-G ,LPS & LPC
Services: Low Pressure Steam, Low Pressure Steam Condensate

Nominal Pipe Size (in) ½ ¾ 1 1½ 2 2½ 3 4 6 8 10

Nominal Pipe Size (NB) 15 20 25 40 50 65 80 100 150 200 250

THK. PE, Sch 80 BE, Sch 40

TYPE Seamless
PIPE

STANDARD ASME B36.10

MATERIAL ASTM A106 Gr. B

TYPE SORF, Serrated

CLASS 150#
LINES

MATERIAL ASTM A105

FLANGES

DRILLING ASME B16.5

CLASS 150#, RF, Serrated

BLINDS

MATERIAL ASTM A105

DRILLING ASME B16.5

TYPE Socket Weld, Smls. Buttweld, Seamless

FITTINGS

CLASS 3000 # class Sch. 40

STANDARD ASME B16.11 ASME B16.9

MATERIAL ASTM A105 ASTM A234-WPB

TYPE Socket Weld

COUPLINGS
FULL/ HALF

CLASS 3000 # class

STANDARD ASME B16.11

MATERIAL ASTM A105

Bolt : ASTM A-193 GR B7 ( Galvanised )
BOLTING
Nut : ASTM A194 Gr 2H ( Galvanised )
Low Stress Spiral wounded metallic gasket,CS outer ring & SS 304 inner ring, flexible Graphite filled , As per ASME
GASKETS
B16.20,150#
TYPE Socket Weld Flanged, As per ASME B 16.5
(PISTON
GLOBE

TYPE)

CLASS 800# 150# , RF, Serrated

Body: ASTM A105,
MATERIAL Body: ASTM A 216 WCB,Seat & Trim 13% Cr., Piston: CF8M
Trim 13% Cr., Piston: CF8
TYPE Full Bore, 3-Piece, SW Ends Full bore, 2-Piece, Flanged Ends (As per ASME B 16.5)
BALL

CLASS 800# 150#

Body: ASTM A105
MATERIAL Body: ASTM A216-WCB, Ball: CF8M
Ball: SS 304
TYPE LIFT TYPE (Spring) SW Flanged Swing Type, ASME B 16.5
VALVES

CHECK

CLASS 800# 150#, RF, Serrated

Body: ASTM A105, Trim 13% Cr., Spring: Body: ASTM A 216 WCB, Seat & Trim 13% Cr., Spring: AISI 410, Disc:
MATERIAL
AISI 410, Disc: A1045 A1045
TYPE Socket Weld Flanged ( ASME B 16.5 )
GATE

CLASS 800# 150#, RF, Serrated

MATERIAL Body: ASTM A105, Trim 13% Cr. Body: ASTM A 216 WCB, Seat & Trim 13% Cr.
TYPE Socket Weld Flanged ( ASME B 16.5 )
MISER BALL
ENERGY

VALVE

CLASS 800# 150#, RF, Serrated

Body: ASTM A 216 WCB, Ball: SS304,
MATERIAL Body: ASTM A105, Ball : SS304
Seat: Reinforced PTFE

NOTES:
1 .No Asbestos or its Ingradient to be used in any part of valve.

TESTING:
1. Radiography - 10% of Weld Joint
2. Hydrotest pressure = 1.5 X Design pressure
 Page 4 Piping Material Specification

PIPING SPECIFICATION

MATERIAL : CARBON STEEL (SMLS) ASME 150# CLASS SPEC: CS5

Project No. : 2309

Document No. :RS2309-CS3
Project Title : PEN-G, MPS& MPC
Services: Medium Pressure Steam, Medium Pressure Steam Condensate

Nominal Pipe Size (in) ½ ¾ 1 1½ 2 2½ 3 4 6 8 10

Nominal Pipe Size (NB) 15 20 25 40 50 65 80 100 150 200 250

THK. PE, Sch 80 BE, Sch 40

TYPE Seamless
PIPE

STANDARD ASME B36.10

MATERIAL ASTM A106 Gr. B

TYPE SORF, Serrated

CLASS ASME 150#

LINES

MATERIAL ASTM A105

FLANGES

DRILLING ASME B16.5

CLASS 150#, RF, Serrated

BLINDS

MATERIAL ASTM A105

DRILLING ASME B16.5

TYPE Socket Weld, Smls. Smls, BW

FITTINGS

CLASS 3000 # Sch. 40

STANDARD ASME B16.11 ASME B16.9

MATERIAL ASTM A105 ASTM A234-WPB

TYPE Socket Weld

COUPLINGS
FULL / HALF

CLASS 3000 #

STANDARD ASME B16.11

MATERIAL ASTM A105

Bolts ASTM A-193 GR B7, Hex nuts ASTM A194 Gr 2H (Galvanised Hex.Headed Bolt and Nut &
BOLTING
MS(Galvanised) washer pair(Galv.)
Low Stress Spiral wounded metallic gasket,CS outer ring & SS 304 inner ring, flexible Graphite filled , As per
GASKETS
ASME B16.20,150#
TYPE Socket Weld Flanged (ASME B 16.5)
(PISTON
GLOBE

TYPE)

CLASS 800# 150# , RF, Serrated

Body: ASTM A105, Trim 13% Cr.,
MATERIAL Body: ASTM A 216 WCB, Trim 13% Cr., Piston: CF8
Piston: CF8
TYPE LIFT TYPE (Spring) SW Swing Type Flanged (ASME B 16.5)
CHECK

CLASS 800# 150#, RF, Serrated

Body: ASTM A105, Trim Body: ASTM A 216 WCB, Trim 13% Cr., Spring: AISI 410,
MATERIAL
VALVES

13% Cr., Spring: AISI 410, Disc: A1045 Disc: A1045

TYPE Socket Weld Flanged (ASME B 16.5)
GATE

CLASS 800# 150#, RF, Serrated

Body: ASTM A105, Trim
MATERIAL Body: ASTM A 216 WCB, Trim 13% Cr.
13% Cr.
TYPE Socket Weld Flanged (ASME B 16.5)
MISER BALL
ENERGY

CLASS 800# 150#, RF, Serrated

VALVE

Body: ASTM A 216 WCB, Ball:SS 304,

MATERIAL Body: ASTM A105, Ball: SS 304
Seat: Reinforced PTFE

NOTES:
1. No Asbestos or its Ingradient to be used in any part of valve.

TESTING:
1. Radiography - 10% of Weld Joint
2. Hydrotest pressure = 1.5 X Design pressure
 Page 5 Piping Material Specification

PIPING SPECIFICATION
MATERIAL: SS 304 (ERW) ASME 150 # CLASS SPEC: SS1
Project No. : Pen-G
Document No. : RS2309 -SS1
Project Title : Process Piping

Services: Process Line- NonSterile Application

Nominal Pipe Size (in) 1/8 1/4 3/8 ½ ¾ 1 1½ 2 2½ 3 4 6 8 10

Nominal Pipe Size (NB) 6 8 10 15 20 25 40 50 65 80 100 150 200 250
THK. Sch. 40S, NPT ( M ) Sch 40 S BE Sch 10 S BE

TYPE ERW
PIPE

STANDARD ASME B 36.19

MATERIAL ASTM A 312 TP 304

TYPE SORF, Serrated

CLASS 150 #
LINES

MATERIAL ASTM A 182 F304

FLANGES

DRILLING ASME B16.5

CLASS 150#, RF, Serrated

BLINDS

MATERIAL ASTM A182 F304

DRILLING ASME B 16.5

Threaded- NPT (F),
TYPE BW, Seamless BW, Welded
Smls
FITTINGS

CLASS 3000# Sch 40 S Sch 10 S

STANDARD ASME B16.11 ASME B16.9

MATERIAL A 182 F 304 ASTM A403 WP 304

BOLTING Bolts ASTM A-193 GR B8, Hex nuts ASTM A194 Gr 8

Spiral wounded metallic gasket,SS 304 outer ring & inner ring, flexible graphite filled, As
GASKETS
per ASME B16.20, 150#
Full Bore ,3- Full Bore, 3-Piece, SW / Full Bore , 2-Piece, Flanged end, RF, Serrated
TYPE
piece,Threaded NPT(F) Threaded NPT(F) as per B16.5
BALL

CLASS 800# 150#

ASTM A182 Gr. F304 & F316, ASTM A351 Gr. CF8, Ball-CF8M,
MATERIAL
Ball- SS304, Seat - PTFE Seat - PTFE
TYPE Threaded(NPT) (F) SW Flanged end, RF, Serrated (ASME B 16.5)
(PISTON
GLOBE

TYPE)

CLASS 800# 150#

ASTM A351 Gr. CF8, Trim-SS 304, Piston:
MATERIAL ASTM A182 Gr. F304, Trim- SS304, Piston: CF8M
CF8M
VALVES

LIFT TYPE (Spring) Lift Type, (Spring)

TYPE Single & Double plat Check valve
Threaded NPT (F) SW
CHECK

CLASS 800# 150#

ASTM A182 Gr. F304, ASTM A351 Gr. CF8,

MATERIAL
Disc & Trim- SS304 / SS316, Spring: SS 316L Disc & Trim-SS 304 / SS316, Spring: SS 316L

Flanged (ASME B 16.5),

TYPE SW
Serrated
BALL (Energy
Miser)

CLASS 800# 150#

ASTM A351 Gr. CF8,
ASTM A182 Gr. F304, Trim-
MATERIAL Trim-SS 304 Seat:
SS304
Reinforced PTFE

NOTES:
1. No Asbestos or It's ingredient to be used in gasket or in any parts of valve.
2. PTFE gasket to be used for all air services.
TESTING:
1. Radiography - As decided by the site-incharge
2. Hydrotest pressure = 1.5 X Design pressure
 Page 6 Piping Material Specification

PIPING SPECIFICATION

MATERIAL: SS 316L (Hyg) Pressure Rating ASME-BPE 2016 (Table - DT-2) SPEC - SS2 (HYG)
Project No. : 2309 Document No. : RS2309-SS2
Project Title : PEN-G- Sterile Process Piping

Services: Process Line -Sterilie Application

Tube OD Size (in) ½ ¾ 1 1½ 2 2½ 3 4 6

Tube OD Size (mm) 12.7 19.05 25.4 38.1 50.8 63.5 76.2 101.6 152.4
THK. MM 1.65 2.11 2.77
TYPE Square Ends, ERW
STANDARD Dimension as per ASME BPE 2016 or later Table DT-4-1
TUBE

ASTM A 270 TP 316L, Suppliment S2, ASME BPE 2016 , (Electropolished) Weld
MATERIAL End Material as per MM-5.1.1 (Surface finish : ID Ra≤ 0.64 μm (Surface Designation
SF-6) and External Surface Matt Finish ( ASME-BPE 2016 ,Table SF-2.4-1 )

TYPE Seamless ERW

FITTINGS

Dimension as per ASME BPE 2016 or later

STANDARD
Part DT
MATERIAL SS 316L electropolished, ASME BPE 2016 or later
TYPE Seamless
FERRULE

STANDARD Dimension as per ASME BPE 2016, table DT-4.1.4-1 (B type)

MATERIAL SS 316L electropolished, ASME BPE 2016 or later

TYPE Hygienic tube Clamp

TRICLO
VER

STANDARD Dimension/Size as per ASME BPE-2016 (As per fig DT-2-1)

MATERIAL SS304, two-piece high presure cast clamp. Matt Finished
4mm O-Ring PTFE (Food grade) to comply with CFR 21.177.2600 / USP
GASKETS Class VI
SEAL RING Silicon (FOOD GRADE)
TYPE Tube End / Ferrule End
DIAPHRAGM

PTFE Diaphragm backed with EPDM .PTFE to comply with USP 23 class VI and
DIAPHRAGM
21CFR 177 Compliant

Body:- ASTM A 182 F316L, Stainless steel bonnet, Themoplastic(PAS / PES) hand
MATERIAL wheel with Viton O-rings & vent plug. Spindle, Compressor and fasteners shall be
VALVES - HYGENIC QUALITY

stainless steel .Nuts shall be concealed in bonnet housing

TYPE Tube End / Ferrule End (Vertical Type)

CHECK

MATERIAL Body-ASTM A 182 F316L & Internal SS316L

TYPE Tube End / Ferrule End

BALL

MATERIAL Body-ASTM A 182 F316L & Internal SS316L

TYPE Tube End / Ferrule End

ZERO DEAD LEG
BLOCK VALVE

PTFE Diaphragm backed with EPDM. PTFE to comply with USP 23 class VI and
DIAPHRAGM
21CFR 177 Compliant
MATERIAL ASTM A 182 F316L

STANDARD As per ASME BPE 2016 Fig SD-3.1.2.2-1

Note: 1.Tubes & Fittings shall be joined by closed head orbital welding process with Q.C. checked print out.
2. All the fitting will be welded end unless otherwise specified.
3. Boroscopy - 20% of weld joint (As per ASME BPE 2016, MJ-7.3.3 Tubing)
4. Pipe & Fittings to be polished as follows:
a . Internal finish Ra≤0.38 micro meter and External Finish Matt Finish.As per ASME BPE 2016 or later SF4
b. Valve External Finish Shall be Matt/ Dull & Internal finish shall match with Tube Internal finish.
5. No asbestos or its ingredient to be used in gaskets or in any parts of valves.
6. Full Mechanical Testing is conducted according to ASME A270.
7. Passivation has to be carried out as per ASME BPE - 2016 & ASTM A380.
8. Inspection,Testing and examination after insatllation has to be carried out as per ASME B31.3 Chapter VI.
9. For system Design must follow ASME BPE - 2016 part SD
10. Drainability as per ASME BPE 2016 or later, part SD, para SD-2.4.3
11. Clean steam shall be design as per ASME BPE 2016 or later SD-4.2.2
12. Hydrotest pressure = 1.5 X Design pressure
13. Weld acceptance criteria as per ASME BPE - 2016 or later, para MJ-8.3, table MJ-8.3-1
14. All the contact part of any Tube, Fitting & Valve should comply to ASME BPE Specification and necessary certificates should be provided for same

Page 6 of 7
 Page 7 Piping Material Specification

PIPING SPECIFICATION
MATERIAL: SS 316L (Tubing) SPEC: SS3
Project No. :2309 Document No. : RS2309-SS3
Project Title : PEN-G Drain Line
Services: Process Line - Drain Application

Tube OD Size (in) ½ ¾ 1 1½ 2 2½ 3 4 6

Tube OD Size (mm) 12.7 19.05 25.4 38.1 50.8 63.5 76.2 101.6 152.4

THK. MM 1.65 2.11 2.77

TYPE ERW
TUBE

STANDARD Dimension as per ASME BPE 2016 or later Table DT-4-1

ASTM A 270 TP 316L, Suppliment S2 (Non ASME BPE)
MATERIAL
Mill Finish
TYPE ERW
FITTINGS

Dimension as per ASME BPE 2016 or later

STANDARD
Part DT
MATERIAL SS316L

TYPE Seamless
FERRULE

STANDARD Dimension as per ASME BPE 2016 or later, table DT-4.1.4-1 (B type)

MATERIAL SS 316L electropolished

TRICLOVER

TYPE Hygienic tube Clamp

STANDARD Dimension/Size as per ASME BPE-2016 (As per fig DT-2-1)

MATERIAL SS304, two-piece high presure cast clamp. Matt Finished

GASKETS 4mm O-Ring Silicon

SEAL RING Silicon

TYPE FERRULE END

CHECK DIAPHRAGM
VALVES - HYGENIC QUALITY

PTFE Diaphragm backed with EPDM to comply with 21 CFR 177 /

DIAPHRAGM
USP Class VI

MATERIAL Forged/Bar Stock 316L

TYPE FERRULE END (Vertical Type)

MATERIAL Body-ASTM A351-CF3M & Internal SS316L

TYPE FERRULE END

BALL

MATERIAL Body-ASTM A351-CF3M & Internal SS316L, Seat: TFM

Note:1.Tubes & Fittings shall be joined by closed head orbital welding process with Q.C. checked print out.
2. All the fitting will be welded end unless otherwise specified.
3. Pipe & Fittings to be polished as follows:
a . Internal mill finish. External Finish Matte Finish.
b. Valve External Finish Shall be Matt/ Dull & Internal finish shall match with Tube Internal finish.
4. No asbestos or its ingredient to be used in gaskets or in any parts of valves.
5. Full Mechanical Testing is conducted according to ASME SA 249 and ASTM A249/A 450.
6. Hydrotest pressure = 1.5 X Design pressure
7. Pneumatic Test Pressure= 1.1 X Design Pressure