GTO504

4 CHANNEL POWER AMPLIFIER

SERVICE MANUAL

JBL Consumer Products

250 Crossways Park Dr.
Woodbury, New York 11797 Rev0 11/2007
Released 2007
Discontinued XXXX

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- CONTENTS -

SPECIFICATIONS ………………………………………..1
PACKING……………………………………………..…....2
CONTROL/INSTALLATION DRAWINGS………………3
CONTROL/INSTALLATION INSTRUCTIONS………....4
BASIC TROUBLESHOOTING……………………………5
EXPLODED VIEW/PARTS LIST…….….….…………....6
AMPLIFIER BLOCK DIAGRAM…………………….……7
ELECTRICAL PARTS LIST ..……….……….…….…….8
P.C.B. DRAWINGS….………………………...…….……12
IC/TRANSISTOR PINOUTS..…………………….….…..18
SCHEMATICS……………..……………….………..…...19

GTO 504 Specifications

Output Power: 55W RMS x 4 channels @ 4 ohms; ≤1% THD + N

(14.4V supply) 70W RMS x 4 channels @ 2 ohms; ≤1% THD + N
140W RMS x 1 channel (bridged) @ 4 ohms; ≤1% THD + N
Signal-to-noise ratio: 90dBA (reference 1W into 4 ohms)
105dBA (reference rated power into 4 ohms)
Dynamic power: 80W @ 2 ohms
Frequency response: 10Hz – 100kHz (–3dB)
THD+N 1KHz LPF=22KHz ≤0.05% (rated power @ 4 ohms)
Channel Separation ≥45db (full rated power)
Maximum input signal: 6.0V
Maximum sensitivity: 100mV
Hi-Pass, Low Pass X-over Limits 32Hz – 320Hz ±20%
Bass Boost @ 50Hz 0-6dB
DC Offset <30mV
Output regulation: .03dB @ 4 ohms
Idle Current @ 4 ohms 1.2A
Max Current Draw <35A @ 2 ohms both channels driven
Remote Operating Voltages ON 5V OFF 4V
Turn-on delay time 2-3 sec
Circuit Protection Temperature (80±5C), Short circuit, Operating voltage range (8-16V)
Dimensions: 13 13/16 x 10 3/8 x 2 1/8” (350 x 263 x 53mm)
Fuses: (2) x 20A

JBL continually strives to update and improve existing products, as well as create new ones. The specifications and details in
this and related JBL publications are therefore subject to change without notice.

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0 1 2

5 678 9 AB

10-3/8"
263mm

13-13/16"
350mm
34 C D E 2-1/8"
53mm
F G
A B C D E F
A

3
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 GTO504
CAR AUDIO POWER AMPLIFIER OWNER’S MANUAL
Installation Warnings and Tips: 0 Speaker Output Connectors 7 Front Crossover-Filter Selector
• Always wear protective eyewear when using tools. • Connect the speakers to these terminals observ- • LPF – Select for subwoofer(s).
• Disconnect the negative (–) lead from your vehicle’s ing proper polarity. • Flat – Select for full-range speakers when
battery. • Four-channel operation: Connect the front left no subwoofer will be used in the system.
• At the installation sites, locate and make a note of speaker to the Front L+ and L– terminals, and • HPF – Select for midrange speakers or
all fuel lines, hydraulic brake lines, vacuum lines the front right speaker to the Front R+ and R– full-range speakers when a subwoofer is
and electrical wiring. Use extreme caution when terminals. Repeat for rear speakers using the used in the system.
cutting or drilling in and around these areas. Rear R+ and R– terminals. 8 Rear Bass-Boost Control
• If the amplifier’s fuse must be replaced, use only • Three-channel operation: Connect the stereo • Set the Bass-Boost control according to your
the same type and rating as that of the original. speakers to the Front terminals as above. preference, being careful not to apply
• Choose a mounting location in the trunk or cargo Connect the single speaker into which the enough boost to damage your speaker(s).
area where the amplifier will not be damaged by amplifier’s rear channels will be bridged to the 9 Rear Crossover-Filter Selector
shifting cargo. Rear R+ and Rear L– terminals. • LPF – Select for subwoofer(s).
• Make sure there is sufficient air circulation at the • Two-channel (bridged) operation: Connect one • Flat – Select for full-range speakers when
mounting location for the amplifier to cool itself. speaker to the Front R+ and Front L– termi- no subwoofer will be used in the system.
• Make sure that the amplifier is mounted securely nals. Connect the other speaker to the Rear • HPF – Select for midrange speakers or
using nuts and bolts or the supplied mounting R+ and Rear L– terminals. full-range speakers when a subwoofer is
screws. • Minimum speaker impedance for stereo opera- used in the system.
• Mount the amplifier so that it remains dry – never tion is 2 ohms. Minimum speaker impedance for A Rear Crossover-Frequency Control
mount an amplifier outside the vehicle. bridged operation is 4 ohms. • 12dB/Octave crossover, variable from
1 Fuses 32Hz to 320Hz
What’s in the Box? • Replace only with same type and rating. • See adjustment procedure in G.
2 Power Input Connectors B Rear Input-Level Control
(4) #8 x 2-1/2" Philips panhead screws for mounting
the amplifier • +12V: Connect to the positive terminal of the • Used to match the rear input level of the
vehicle’s battery. 8 AWG wire is recommended. amplifier to the output level of the source unit.
(2) 20A ATC-type fuses
Install an appropriate fuse holder and fuse (40A • See 16 for adjustment procedure.
(1) Owner’s Manual minimum) within 18 inches of the battery. Make C Power On LED
sure the wire is not damaged or pinched during • Illuminated when the amplifier is on.
Specifications installation. Install protective grommets when
• 55W RMS x 4 channels @ 4 ohms and ≤1% THD + N* D Protect LED
routing wires through the firewall or other sheet
• 70W RMS x 4 channels @ 2 ohms and ≤1% THD + N* • Illuminated under any of the following fault
metal.
conditions: Battery over/under voltage, short
• THD+N: 0.02% (rated power @ 4 ohms) • GND: Connect to the vehicle’s chassis. Clear circuit in speaker wires, amplifier is too hot,
• Signal-to-noise ratio: 90dBA away the paint from the chassis location where amplifier’s output circuit has failed (DC voltage
(reference 1W into 4 ohms)* you will connect the ground wire. Use a ring present in the amplifier’s output).
• Signal-to-noise ratio: 105dBA terminal, tapping screw and star washer. E Rear Input Connectors (RCA)
(reference rated power into 4 ohms) Factory Bolt Ring Connector • Connect to rear RCA outputs from the source
• Frequency response: 10Hz – 100kHz (–3dB) Ground Wire unit or signal processor.
• Max Power: 280 Watts F Setting Input Level
* CEA-2006A compliant A Turn all Input-Level controls counterclockwise
to 6V (minimum).
B With a dynamic music track playing, turn head
unit’s volume control to the 3/4 position.
C Turn Front Input-Level control clockwise until
Note: Remove any paint Star Washer the music is so loud that it no longer sounds
below ring connector. clear (distortion is present in the output).
• REM: Connect to the “Remote Out” lead from D Turn Front-Input-Level control counterclock-
source unit or to a source of switched 12V+ wise gradually, just until the music sounds
(ACC). clear, once again.
E Front-level input is now adjusted correctly.
3 Aux Output Connectors (RCA)
F Adjust Rear Input-Level control so that the
• Summed, nonfiltered pass-through output.
level of the rear speakers is proportionate to
Front right and rear right inputs are combined
the level of the front speakers according to
and sent to the right AUX output. Front left
your preference.
and rear left inputs are combined and sent G Setting the Crossover
to the left AUX output. Connect to the input
A Crossover setting for 5" or larger full-range
of an additional subwoofer amplifier.
speakers when no subwoofer is included in
4 Front Input Connectors (RCA)
the system.
• Connect to front RCA outputs from the source B Crossover setting for midrange and/or
unit or signal processor. full-range speakers when a subwoofer
5 Front Input-Level Control is included in the system.
• Used to match the front input level of the C Crossover setting for subwoofers.
amplifier to the output level of the source unit. Note: Acceptable frequency ranges indicated
• See F for adjustment procedure. in gray.
6 Front Crossover-Frequency Control
• 12dB/Octave crossover, variable from
32Hz to 320Hz.
• See G for adjustment procedure.

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Amplifier Troubleshooting Guide

1. Status LED on Amplifier not Lit - Head Unit (Source) Turned ON

Verify:
A. Remote turn-on wire from source to amplifier has proper voltage
B. Power (B+) connections at amplifier, terminal blocks, and battery are secure
C. Ground (GND) connections at amplifier and vehicle chassis are secure
D. Battery B+ fuse (if used) is OK
E. Amplifier fuse is OK
F. B+ at battery and B+ at amplifier has proper voltage

2. Status LED’s Lit, No Output from Speakers in Normal Operating Condition

Verify:
A. RCA cables from amplifier to source are securely connected
B. Volume adjustment on amplifier is correctly adjusted
C. Source is ON and playing

3. Engine Noise From Speaker(s)

Turn source OFF, Disconnect RCA cables at amplifier. If noise stops, check equipment & cables leading
to amplifier.
Verify:
A. RCA cables are of good quality with no breakage to internal shields
B. RCA cables from source to amplifier are not run alongside any power cables

4. Amplifier Output Distorted Music

Verify:
A. Source output music to amplifier is not distorted
B. Source output sensitivity is correctly adjusted

5. Amplifier Shuts Down, Green LED.s are Lit - Amplifier is in Thermal Protection Mode
Verify:
A. Amplifier is mounted with adequate air circulation around heatsinks or vents
B. Amplifier is not mounted under carpet or sealed enclosure
C. Speakers meet correct impedance for application (mono or stereo hookup)

6. Amplifier Does Not Turn ON, and Red LED is Lit Amplifier (and not Connected to a Shorted Speaker)
Verify:
A. Speaker crossover (if used) is not defective

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Part Number Part Number

Trans. Clamp

Trans. Clamp

Trans. Clamp

1380-0206-00

Front Plate

Standoff RCA CAP (red)

RCA CAP (Wht)

Standoff

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1 2 3 4 5 6

INPUT RL

10 32 320 100K 10 50 100K

3
OP OP AMP 4 ohm/2 ohm
speaker
2
D A D

MODE HP/FLAT/LP BASS BOOST MAIN AMP

1

VARIABLE LPF/HPF VARIABLE

REAR RL
32Hz-320Hz/12dB 0dB-6dB/50Hz BTL-4ohm
speaker

MODE HP/FLAT/LP BASS BOOST

MAIN AMP
3

VARIABLE LPF/HPF VARIABLE

32Hz-320Hz/12dB 0dB-6dB/50Hz REAR RR

2
A
10 32 320 100K 10 50 100K
OP OP AMP 4 ohm/2 ohm
1

speaker

INPUT RR

C C
AUX OUT L
OP

+15V

+VCC
power supply Battery
AUX OUT R
-VCC
OP

-15V

INPUT L
B B
10 32 320 100K
3

OP OP AMP 4 ohm/2 ohm

speaker
2
A
MODE HP/FLAT/LP
MAIN AMP
1

VARIABLE LPF/HPF FRONT L

32Hz-320Hz/12dB BTL-4ohm
speaker

MODE HP/FLAT/LP
MAIN AMP
3

VARIABLE LPF/HPF
FRONT R
32Hz-320Hz/12dB
2
A
10 32 320 100K
OP OP AMP 4 ohm/2 ohm
1

speaker
A A

INPUT R

7
1 2 3 4 5 6

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GTO504 Electrical Parts List
Part Number Reference Designator Qty Description

MAIN PCB

Resistors

0702-34R7-02 R25A R25B R25C R25D 4 Resistor 1/2W 4.7Ω ±5%

0702-3220-02 R46 R19 R20 3 Resistor 1/2W 22Ω ±5%
0702-2221-02 R20A R20B R20C R20D 4 Resistor 1/4W 220Ω ±5%
0702-2392-02 R45 1 Resistor 1/4W 3.9KΩ ±5%
R13A R13B R13C R13D R14A R14B R14C R14D
0703-1220-03 16 Resistor 1/8W 22Ω ±1%
R15A R15B R15C R15D R16A R16B R16C R16D
0703-1470-03 R3A R3B R3C R3D R4A R4B R4C R4D 8 Resistor 1/8W 47Ω ±1%
0702-1101-02 R38 R39 R40 R41 R12A R12B R12C R12D 8 Resistor 1/8W 100Ω ±5%
0702-1821-02 R23A R23B R23C R23D R24A R24B R24C R24D 8 Resistor 1/8W 820Ω ±5%
R17D R17C R17B R17A R2D R2C R2B R2A R1D R1C
0703-1102-03 12 Resistor 1/8W 1KΩ ±1%
R1B R1A
0702-1102-02 R27A R27B R27C R27D R28A R28B R28C R28D 8 Resistor 1/8W 1KΩ ±5%
0703-1332-03 R18A R18B R18C R18D R32 5 Resistor 1/8W 3.3KΩ ±1%
0702-1472-02 R37 R2 2 Resistor 1/8W 4.7KΩ ±5%
0703-1562-03 R19A R19B R19C R19D R26A R26B R26C R26D 8 Resistor 1/8W 5.6KΩ ±1%
0702-1562-02 R8A R8B R8C R8D R9A R9B R9C R9D 8 Resistor 1/8W 5.6KΩ ±5%
R5A R5B R5C R5D R6A R6B R6C R6D R7A R7B R7C
0702-1103-02 R7D R10A R10B R10C R10D R11A R11B R11C R11D 23 Resistor 1/8W 10KΩ ±5%
R50 R3 R1
0702-1473-02 R34 1 Resistor 1/8W 47KΩ ±5%
0702-1563-02 R56A R56B R56C R56D 4 Resistor 1/8W 56KΩ ±5%
0702-1104-02 R33 R43 R52 R55 R56 5 Resistor 1/8W 100KΩ ±5%
0705-50R1-06 R22A R22B R22C R22D 4 Resistor 5W 0.1Ω*2 ±5% 26*5*18MM
0704-6151-02 R60 R61 R62 R63 4 Resistor 2W 150Ω ±5%
0702-2103-02 R36 1 Resistor 1/4W 10KΩ ±5%

Capacitors

06D131017000 C2A C2B C2D C3A C3B C3C C3D C2C 8 porcelin Cap 100pF/100V ±10%
06D212264103 C5 C4 C41 C42 4 Cap,Electro 220uF/25V ±20% 8*12 105C
06D211056001 C9D C9C C9B C9A 4 Cap,Electro 1UF/50V ±20% 5*11 105C
06D211074100 C37 C40 C7A C7B C7C C7D 6 Cap,Electro 100uF/25V ±20% 6.3*11 105C
06D212266010 C11A C11B C11C C11D C12A C12B C12C C12D C15 9 Cap,Electro 22uF/50V ±20% 5*11 105C
06D213385001 C58 C59 2 Cap,Electro 3300UF/35V ±20% 22*25 105C
06D213375101 C31 C32 2 Cap,Electro 330UF/35V ±20% Ф8*16MM 105C
06D214765000 C38 C55 2 Cap,Electro 47UF/35V ±20% 5*11 105C
06D202264109 C18 1 Cap,Electro 22uF/25V ±20% 5*12 105C
06D211066301 C1A C1B C1C C1D 4 Cap,Electro 10UF/50V ±20% 5*11 105C
06D212285101 C17 C19 2 Capacitor 2200UF/35V Φ16*26MM ±20% 105C
06D321027200 C29 1 Capacitor 102/100V ±5%
06D321037200 C6 C7 2 Capacitor 103/100V ±5%
C28 C30 4C 3C C57 C56 C50 C49 C48 C47 C39 C14
06D231047000 15 porcelin Cap 0.1uF/100V ±20%
C9 C8 C1
06D321047200 C10D C10C C10B C10A C8D C8C C8B C8A 8 Capacitor 104/100V ±5%
06D233917000 C4A C4B C4C C4D C5A C5B C5C C5D 8 Capacitor 391/100V ±20%
06D234717001 C6A C6B C6C C6D 4 Capacitor 470PF/100V ±20%
06D211076100 E1 E2 2 CAP,Electro 100uF/50V ±20% 8*12 105C

Semiconductors

04WY-15BV204 ZD4 ZD5 ZD6 ZD7 4 diode schotty 15V DO-35 1W

D1 D1A D1B D1C D1D D2 D2A D2B D2C D2D D11
04PT-4148-04 14 diode 1N4148 Gs 200MA 75V DO-35
D14 D15 D21
04GS-C6A4-00 D7 1 diode MIC6A4
03P1-1015-01 Q9A Q9B Q9C Q9D Q10A Q10B Q10C Q10D 8 Transistor 2SA1015 150MA 60V 400MW PNP TO-92
Q1A Q1B Q1C Q1D Q2A Q2B Q2C Q2D Q4 Q5 Q7A
03N1-1815-01 16 Transistor 2SC1815GR 150MA 60V 400MW NPN TO-92
Q7B Q7C Q7D Q22 Q23
03P1-SA56-01 Q4A Q4B Q4C Q4D 4 Transistor MPSA56 PNP TO-92
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Part Number Reference Designator Qty Description

MAIN PCB

03P1-B647-01 Q12A Q12B Q12C Q12D 4 Transistor 2SB647 1A 120V 0.9W PNP TO-92
03N1-SA06-01 Q11A Q11B Q11C Q11D 4 Transistor MPSA06 NPN TO-92
03N1-SA13-01 Q3A Q3B Q3C Q3D 4 Transistor MPSA13 0.5A 30V NPN TO-92
03N1-8050-01 Q8A Q8B Q8C Q8D 4 Transistor 8050D NPN TO-92
03N1-667A-01 Q5A Q5B Q5C Q5D 4 Transistor 2SD667AC 1A 120V 0.9W NPN TO-92
03N1-35CW-26 Q6A Q6B Q6C Q6D 4 Transistor TIP35CW NPN T0-247
03P1-36CW-26 Q13A Q13B Q13C Q13D 4 Transistor TIP36CW PNP T0-247
04GS-R104-00 D3 D5 D6 D8 D9 5 diode FR104 1A 400V 52MM
04WY-51AV104 D4 1 diode schotty 5.1V DO-35 0.5W
MOS
03D1-50N6-24 Q13 Q14 Q15 Q16 4 HFP50N06 TO-220
Transistor
2202-1602-05 D10 1 Rectifier UF1602CT AKA 16/200V TO-220
2202-1620-05 D12 1 Rectifier MUR1620CTA KAD 16A/200V TO-220
03P1-1023-01 Q19 1 Transistor 2SA1023 TO-92 PNP

Miscellaneous

1501-0300-02 CN1 1 terminal BTS3-24

1505-0800-01 CN3 1 terminal BTS8-26
1401-0008-00 for F1 1 fuse holder 2PIN BXS2-09
1601-203G-00 F1 4 Fuse 20A/32V
φ37 6:12 L1=L2=0.8*10*6TS
3000-LGTO-01 T1 1 Transformer
L3=L4=0.8*5*12TS
1001-0003-10 L4 L6 2 inductor φ11
1501-0209-00 CN4 CN5 2 socket Pitch 2.54MM 2PIN
1501-1209-00 CN2 1 socket Pitch 2.54MM 12PIN
toroidal
1005-5R00-10 L1 1 5uH Φ23 Φ1.2*3 7T
inductor
2100-0069-02 1 wire 2PIN UL1007 AWG26 L=35mm 2.54,5mm
temperature
1380-0206-00 1 80C KSD301
switch
PL-L0002-000 JK1 1 GND-3

PREAMP/INPUT PCB

Resistors

0701-2221-03 R105A R112A 2 SMD resistor SMD 220Ω 1/8W ±1% 0805
0701-2301-03 R231 R241 R330 R331 4 SMD resistor SMD 300Ω 1/8W ±1% 0805
0701-2102-03 R106 R111 R119 R119A R120 R120A R226 R227 8 SMD resistor SMD 1KΩ 1/8W ±1% 0805
0701-2682-03 R329 R324 R229 R224 R109A R109 R102A R102 8 SMD resistor SMD 6.8KΩ 1/8W ±1% 0805
0701-2472-03 R310 R306 R230 R210 4 SMD resistor SMD 4.7KΩ 1/8W ±1% 0805
0701-2562-03 R118A R118 R117A R117 R116A R116 R115A R115 8 SMD resistor SMD 5.6KΩ 1/8W ±1% 0805
R316 R315 R314 R313 R312 R311 R309 R308 R307
R305 R303 R302 R300 R211 R209 R208 R207 R205
0701-2103-03 R203 R202 R200 R125 R124 R114 R113A R113 R112 42 SMD resistor SMD 10K 1/8W ±1% 0805
R110A R110 R108A R108 R107A R107 R105 R104A
R104 R103A R103 R101A R101 R100A R100
0701-2223-03 R4 R3 R2 R1 R304 R301 R204 R201 8 SMD resistor SMD 22KΩ 1/8W ±1% 0805
0701-2273-03 R127 R128 2 SMD resistor SMD 27KΩ 1/8W ±1% 0805
0701-2563-03 R220 R221 R222 R223 R320 R323 6 SMD resistor SMD 56KΩ 1/8W ±1% 0805
0701-2473-03 R106A R114A 2 SMD resistor SMD 47KΩ 1/8W ±1% 0805
0701-2104-03 R216 R217 2 SMD resistor SMD 100KΩ 1/8W ±1% 0805
1204-2030-01 VR200 VR300 2 potentiometer B20K KQ L=15 ±10% LEVEL
A50K R0971G2B W=5 KQ L=15MM
1204-5031-18 VR100 VR100A 2 potentiometer
T=7.5MM M=1MM FREQ
1204-5021-06 VR101 1 potentiometer B5K KQ L=15 ±15% BASS BOOST

Capacitors

06D212274001 C216 C217 C316 C317 4 CAP,Electro 220UF/25V ±20% 8*16 105C
C207 C307 C200 C201 C206 C211 C212 C300 C301
06D112264302 10 CAP,Electro 22uF/25V ±10% 5*11 105C
C305
06D321247000 C106 C131 2 Capacitor 124/100V ±5%

9
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Part Number Reference Designator Qty Description

PREAMP/INPUT PCB

06D325637000 C107 C130 2 Capacitor 563/100V ±5%

06D328237200 C103 C103A C105 C105A C102 C102A C104 C104A 8 Capacitor M/C823/100V ±5%
C223 C224 C9 C10 C218 C219 C220 C221 C222
06S321016000 16 SMD Capacitor SMD 100pF/50V 0805 NPO ±5%
C225 C318 C319 C320 C321 C322 C325
06S321006000 C214 C215 C314 C315 C226 C227 C326 C327 8 SMD Capacitor SMD 10pF/50V 0805 NPO ±5%
06S322206000 C100 C100A C101 C101A C108A C109A 6 SMD Capacitor SMD 22pF/50V 0805 NPO ±5%
06S121046000 C1 C2 C3 C4 C5 C6 C7 C8 8 SMD Capacitor SMD 0.1uF/50V 0805 X7R ±10%

Semiconductors

01JR-4558-09 U200 U201 U202 U300 U301 U302 6 IC SMD NJM4558 SOP-8 DUAL OP-AMP
01ST-L074-08 U100 U101 U102 U103 4 IC SMD TL074 SOP-14 QUAD OP-AMP
2000-0017-00 LED1 1 LED Φ3MM
2004-0014-00 LED100 1 LED Φ3.0MM

Miscellaneous

1404-0020-04 RCA200 1 socket AV4-8.4-38

1404-0027-02 RCA300 1 RCA AV2-8.4-38
1333-0204-00 SW100 SW100A 2 switch SSH-23D04-2P3T 9MM LPF/FLAT/HPF
2100-0009-12 1 wire 12PIN UL1007 AWG26 L=45mm 2.54,2.54

PWM PCB

Resistors

0701-2221-03 R17 1 SMD resistor SMD 220Ω 1/8W ±1% 0805

0701-2101-03 R10 1 SMD resistor SMD 100Ω 1/8W ±1% 0805
0701-2102-03 R31 R30 R29 R28 R26 R15 6 SMD resistor SMD 1KΩ 1/8W ±1% 0805
0701-2302-03 R13 1 SMD resistor SMD 3KΩ 1/8W ±1% 0805
0701-2472-03 R11 1 SMD resistor SMD 4.7KΩ 1/8W ±1% 0805
0701-2682-03 R5 R51 2 SMD resistor SMD 6.8KΩ 1/8W ±1% 0805
0701-2562-03 R14 1 SMD resistor SMD 5.6KΩ 1/8W ±1% 0805
0701-2103-03 R1 R23 2 SMD resistor SMD 10K 1/8W ±1% 0805
0701-2113-03 R27 1 SMD resistor SMD 11KΩ 1/8W ±1% 0805
0701-2123-03 R24 1 SMD resistor SMD 12KΩ 1/8W ±1% 0805
0701-2153-03 R53 1 SMD resistor SMD 15KΩ 1/8W ±1% 0805
0701-2183-03 R7 1 SMD resistor SMD 18KΩ 1/8W ±1% 0805
0701-2223-03 R18 R9 2 SMD resistor SMD 22KΩ 1/8W ±1% 0805
0701-2333-03 R65 1 SMD resistor SMD 33KΩ 1/8W ±1% 0805
0701-2334-03 R3 1 SMD resistor SMD 330KΩ 1/8W ±1% 0805
0701-2104-03 R25 R12 R4 3 SMD resistor SMD 100KΩ 1/8W ±1% 0805

Capacitors

06D211054104 C3 1 CAP,Electro 1uF/25V ±20% 4*7 105C

06D211074101 C27 1 CAP,Electro 100UF/25V 6.3*7mm 5mm ±20% 105C
06D212273001 C22 1 CAP,Electro 220UF/16V ±20% 8*7 105C
06D214764103 C1 C20 2 CAP,Electro 47UF/25V ±20% 5*7 105C
06S321026000 C26 1 SMD capacitor SMD 1000pF/50V 0805 NPO ±5%
06S121046000 C4 C25 2 SMD capacitor SMD 0.1uF/50V 0805 X7R ±10%

Semiconductors

04WY-39AV101 ZD2 1 diode schotty SMD 3.9V DO-213AA 0.5W

SMD 15V 1/2W 5MA 15.7V-16.5V DO-
04WY-15BV-01 ZD1 1 diode schotty
213AA
04PT-4148-01 D4 D1 D20 D3 D2 D13 6 diode SMD 1N4148 DO-213AA
03P1-1015-04 Q10 1 Transistor SMD 2SA1015 SOT-23 PNP
03P1-B649-07 Q6 1 Transistor 2SB649A 1.5A 180V 20W PNP TO-126
03N1-1815-04 Q3 Q2 Q7 Q1 4 Transistor SMD 2SC1815 SOT-23 NPN
01TI-L494-09 U1 1 IC SMD TL494C SO-16 PWM

10
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 GTO504
Part Number Reference Designator Qty Description

PWM PCB

03P1-1015-01 Q9 Q8 2 Transistor 2SA1015 150MA 60V 400MW PNP TO-92

Miscellaneous

1501-0409-02 CN2 CN1 2 socket PITCH 2.54mm 4PIN 90·

LED PCB

0701-3102-02 R1 R2 R3 R4 R5 R6 R7 R8 8 resistor SMD 1KΩ 1/4W ±5% 1206

2100-0067-02 2 wire 2PIN UL1007 AWG26 L=70mm 5mm 105C
2PIN UL1007 AWG26 L=210mm
2100-0068-02 1 wire
2.54,5mm,105C
2005-0009-00 LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8 8 LED LED 2*3*4mm
06S121046000 C1 1 SMD capacitor SMD 0.1uF/50V 0805 X7R ±10%

11
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 GTO504

12

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 GTO504

13
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 GTO504

14

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 GTO504

15
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 GTO504

16
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 GTO504

17
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 GTO504

18
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 GTO504
1 2 3 4

C218
CH1-in CC101
C200 R200
W22U/50V 10K U202A
R207 10K
FR R224 NJM4558 U200A R226 C211
6K8 3 NJM4558 1K W22U/50V
1 2 3
INPUT R201 C214 U201A 1 1 R220
1 3 R-OUT
D CC10P R210 CH1 2 D
22K NJM4558 3 2 RR
4K7 56K R216 C9
2

R221 56K 100K

4
C225 101

2
CC101
C201 R202 C219 R208 FR R320 C223 CC101P
C216 3 1 FR
220U W22U/50V 10K CC101 10K R231 56K
300R VR200A B20K
C220 CC101 C227 10P
R223
Auxiliary
C224 CC101P
10K RL
C206 R209 56K
W22U/50V R203
R222 56K Output
CH2-in 10K

4
-V R227 C212
8
U202B
4

FL -V +V NJM4558 R323 6 1K W22U/50V

R229 5 FL L-OUT
INPUT 5 U201B 6 7 7
R204 C215 7 56K
7 6K8 CH2 5
22K CC10P NJM4558 5 6 U200B
NJM4558 R217 C10
+V
6

C222 100K

8
4 5

R230 R241 -V 101

8
+V CC101
C C
8

4K7 300R
C217 C207 R205 C221 R211 FL 6 4
220U 104 10K CC101 10K VR200B B20K
C318 C226 10P C1
CC101
-H

R307 10K 104 C3

C300 R300 C2
W22U/50V 10K R313 104
C322 R312 +H
4

CH3-IN -H +H 10K
CC101 10K 104

4
2 R324
INPUT C314 U300B 6 5 NJM4558 -H C5
7 6K8 7 6
R301 CC10P NJM4558 5 -V
6 7
22K U301B CH3
5
2

RR R314
1

104 C6
+H R306 R330 -H 10K U302B
8

4K7 300R 3 1 +H NJM4558 C4 104 104

8

C316 C301 R302 C319 R308 RR +V

220U W22U/50V 10K VR300A B20K
CC101 10K C326 10P
B C320 B
CC101

C305
W22U/50V R303
10K R309 10K
CH4-IN U301A
RL NJM4558
4 2 R329 3 U302A
INPUT R304 C315 U300A 1 1 R3153
6K8
22K CC10P NJM45583 2 10K 1
CH4
R310 2
3

C325 4K7
R331 R316
CC101 300R NJM4558
C317 C307 R305 C321 R311 6 4 10K
220U 104 10K CC101 10K RL VR300B B20K
C327 10P

REV DESCRIPTON Place DATA REV DESCRIPTON Place APPROVED DATA DW GNO:
A A
PV CC22P +-5% 0805 C223 C224 07-07-12 MV CC101P +-5% 0805 C223 C224 07-07-17 PART NO:
MV ADD CC101P +-5% 0805 C9 C10 07-07-17 PART NAME: SCALE: 1:1 DRAWN BY: TAN.SHI.CHUAN DATA: 2007.07.12
SING UNIT: MM CHECKED BY: DATA:
PRODUCT MODE: SIZE: A4 APPROVED BY: DATA:
JBL GTO504 REV: MV

1 2 19 3 4

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 GTO504
1 2 3 4 5 6

R1 C100 R103
22K CC22P 10K

C102 R125
R101 C103
CL823 CL823 SW100A 10K
10K
LPF 1 R112

11
U100B 10K
VR100B R115 FLAT 3 -V R120
6 U100C 2 2
R100 A50K 5K6 VR100D R116 1K
074 4 7 6 9 U101D 1
10K 074
D CH1 5 074 10 8 A50K 125K613 HPF 4 3 D
CH1 U101A
10 074 14
+V
12
5

4
11

R102 R114
6K8 R113
10K 10K

C101 R110
R3 CC22P 10K
22K
C104 C105
R108 10K CL823 SW100B
CL823 -V
LPF 5 R105
11

10K U101B CN2

-V VR100A R117 FLAT 7 R119
R107 2 U100D 6 5 R106
A50K 5K6 VR100C R118 1K 12
074 1 1 3 13 U101C 7 1K
10K A50K 11
CH2 3 7 14 9 5K6 9 HPF 8 6 074
10
CH2 074
12 8 +V 9
+V 074
U100A 10
4

C -V 8 C
LED1 LED100
8

7
R109 6 PRO LED
6K8 -H 5
R104 R124 +H 4
10K 10K 3
2
1 R111
CON10 1K
C100A R103A
R2 CC22P 10K +V
22K
C102A C103A
R101A 10K CL823 CL823 SW100AA
LPF 1 R105A
11

U102A 220R U103A

-H VR100AA R115A FLAT 3 +H R119A
2
R100A U102C 2 3
A50K 5K6 VR100AC R116A 1K
074 1 1 3 9 U103C 1
10K A50K 074
CH3 3 7 8 9 5K6 9 HPF 4 2
CH3 074
10 8
+H 074 R104A C108A -H
10
11
4

10K CC22P
8

C106
B R102A 124 B
6K8
C107 R106A
1

563 47K

VR101A 2
B5K
C101A R110A R127
R4 CC22P 10K 27K
22K
3

C104A C105A
R108A 10K CL823 CL823 SW100AB
LPF 5
U102B U102D R112A U103B
R107A 6 VR100AB R117A FLAT 7 6 220R 5
R120A
5K6 VR100AD R118A U103D 1K
10K 4 7 A50K 6 13 7
074
CH4 5 10 14 A50K 125K613 HPF 8 6 074
CH4 074 C109A
12 074 14 R113A
12 10K CC22P C131
5

124
11

R109A
6K8 C130 R114A
4

563 47K
A A
VR101B 5 ECN NO APPROVED DATA DW GNO:
DESCRIPTON
B5K
PART NO:
R128 PART NAME: SCALE: 1:1 DRAWN BY: DATA: 2007.07.17
TAN.SHI.CHUAN
27K SING
6

UNIT: MM CHECKED BY: DATA:

20
PRODUCT MODE: SIZE: A4 APPROVED BY: DATA:
JBL GTO504 REV: MV

1 2 3 4 5 6

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 GTO504
1 2 3 4

+VCC
+VCC

D D
R1A R3A
1K 47R
C4A
391/100V PRO
Q4A Q5A Q6A PRO
A56 D667 TIP35C
R5A
10K
Q1A Q2A
R12A C1A C1815 V- C1815 C2A
100R W10U/50V 100/100V R24A Q7A
CH1SG 820R C1815
CH1SG
R27A
1K R18A

2
MUTE C6A 3K3
MUTE R7A C12A
R6A 22U
10K 10K R13A R16A R22A C9A
471 R9A 0.10/5W
Q8A 22R 5K6 22R Q3A 1U/50V
CL104
C8A

C S8050 A13 C
R20A 1 CH1OUT
CH1OUT
R17A 220R 1/4W
R56A
1K R25A
R14A R8A R15A DC 4.7/0.5W
100U/16V

22R 5K6 22R 56K

C7A

C11A R19A R23A

820R

3
22U 5K6 C10A
R28A CL104
1K

C3A R10A R11A

100/100V 10K 10K
Q9A V+ Q10A
A1015 A1015
D1A D2A
4148 4148
Q11A Q12A Q13A
A06 B647 TIP36C
C5A
B 391/100V B

R2A R4A
1K 47R

-VCC
-VCC

R26A
5K6

A REV DESCRIPTON Place DATA REV DESCRIPTON Place APPROVED DATA DW GNO:
A
PART NO:
PART NAME: SCALE: 1:1 DRAWN BY: TAN.SHI.CHUAN DATA: 2007.07.17
AMP-1CH UNIT: MM CHECKED BY: DATA:
PRODUCT MODE: SIZE: A4 APPROVED BY: DATA:
JBL GTO504 REV: MV

1 2 21 3 4

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 GTO504
1 2 3 4

+VCC
+VCC

D D
R1B R3B
1K 47R
C4B
391/100V PRO
Q4B Q5B Q6B PRO
A56 D667 TIP35C
R5B
10K
Q1B Q2B
R12B C1B C1815 V- C1815 C2B
100R W10U/50V 100/100V R24B Q7B
CH2SG 820R C1815
CH2SG
R27B
1K R18B

2
MUTE C6B 3K3
MUTE R7B C12B
R6B 22U
10K 10K R13B R16B R22B C9B
471 R9B 0.10/5W
Q8B 22R 5K6 22R Q3B 1U/50V
CL104
C8B

C S8050 A13 C
R20B 1 CH2OUT
CH2OUT
R17B 220R 1/4W
R56B
1K R25B
R14B R8B R15B DC 4.7/0.5W
100U/16V

22R 5K6 22R 56K

C7B

C11B R19B R23B

820R

3
22U 5K6 C10B
R28B CL104
1K

C3B R10B R11B

100/100V 10K 10K
Q9B V+ Q10B
A1015 A1015
D1B D2B
4148 4148
Q11B Q12B Q13B
A06 B647 TIP36C
C5B
B 391/100V B

R2B R4B
1K 47R

-VCC
-VCC

R26B
5K6

A REV DESCRIPTON Place DATA REV DESCRIPTON Place APPROVED DATA DW GNO:
A
PART NO:
PART NAME: SCALE: 1:1 DRAWN BY: TAN.SHI.CHUAN DATA: 2007.07.17
AMP-2CH UNIT: MM CHECKED BY: DATA:
PRODUCT MODE: SIZE: A4 APPROVED BY: DATA:
JBL GTO504 REV: MV

1 2 22 3 4

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 GTO504
1 2 3 4

+VCC
+VCC

D D
R1C R3C
1K 47R
C4C
391/100V PRO
Q4C Q5C Q6C PRO
A56 D667 TIP35C
R5C
10K
Q1C Q2C
R12C C1C C1815 H- C1815 C2C
100R W10U/50V 100/100V R24C Q7C
CH3SG 820R C1815
CH3SG
R27C
1K R18C

2
MUTE C6C 3K3
MUTE R7C C12C
R6C 22U
10K 10K R13C R16C R22C C9C
471 R9C 0.10/5W
Q8C 22R 5K6 22R Q3C 1U/50V
CL104
C8C

C S8050 A13 C
R20C 1 CH3OUT
CH3OUT
R17C 220R 1/4W
R56C
1K R25C
R14C R8C R15C DC 4.7/0.5W
100U/16V

22R 5K6 22R 56K

C7C

C11C R19C R23C

820R

3
22U 5K6 C10C
R28C CL104
1K

C3C R10C R11C

100/100V 10K 10K
Q9C H+ Q10C
A1015 A1015
D1C D2C
4148 4148
Q11C Q12C Q13C
A06 B647 TIP36C
C5C
B 391/100V B

R2C R4C
1K 47R

-VCC
-VCC

R26C
5K6

A REV DESCRIPTON Place DATA REV DESCRIPTON Place APPROVED DATA DW GNO:
A
PART NO:
PART NAME: SCALE: 1:1 DRAWN BY: TAN.SHI.CHUAN DATA: 2007.07.17
AMP-3CH UNIT: MM CHECKED BY: DATA:
PRODUCT MODE: SIZE: A4 APPROVED BY: DATA:
JBL GTO504 REV: MV

1 2 23 3 4

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 GTO504
1 2 3 4

+VCC
+VCC

D D
R1D R3D
1K 47R
C4D
391/100V PRO
Q4D Q5D Q6D PRO
A56 D667 TIP35C
R5D
10K
Q1D Q2D
R12D C1D C1815 H- C1815 C2D
100R W10U/50V 100/100V R24D Q7D
CH4SG 820R C1815
CH4SG
R27D
1K R18D

2
MUTE C6D 3K3
MUTE R7D C12D
R6D 22U
10K 10K R13D R16D R22D C9D
471 R9D 0.10/5W
Q8D 22R 5K6 22R Q3D 1U/50V
CL104
C8D

C S8050 A13 C
R20D 1 CH4OUT
CH4OUT
R17D 220R 1/4W
R56D
1K R25D
R14D R8D R15D DC 4.7/0.5W
100U/16V

22R 5K6 22R 56K

C7D

C11D R19D R23D

820R

3
22U 5K6 C10D
R28D CL104
1K

C3D R10D R11D

100/100V 10K 10K
Q9D H+ Q10D
A1015 A1015
D1D D2D
4148 4148
Q11D Q12D Q13D
A06 B647 TIP36C
C5D
B 391/100V B

R2D R4D
1K 47R

-VCC
-VCC

R26D
5K6

A REV DESCRIPTON Place DATA REV DESCRIPTON Place APPROVED DATA DW GNO:
A
PART NO:
PART NAME: SCALE: 1:1 DRAWN BY: TAN.SHI.CHUAN DATA: 2007.07.17
AMP-4CH UNIT: MM CHECKED BY: DATA:
PRODUCT MODE: SIZE: A4 APPROVED BY: DATA:
JBL GTO504 REV: MV

1 2 24 3 4

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 1 2 3 4 5 6 7 8

GTO504
CN4 CN4
CON2.54*2 CON2.54*2 R3
1 2 10K
PRO
RT1
80℃
2 1
D11 R37
D R4 R5 R6 R7 R8 R9 R10 R11 R34 4148 D
47K 4K7
1K 1K 1K 1K 1K 1K 1K 1K V- D1 D3
2 2
+12 4148 FR104
AC
MUTE
1 1 MUTE R43
Q19 100K
CN5 C18 A1023
LED1 LED2 LED3 LED4LED5 LED6 LED7 LED8 CN5 C9
NP22U/16V
LED LED LED LED LED LED LED LED CON2.54*2 CON2.54*2 CC104
C15 R45
22U/50V

R36
D4 R1 3.9K0.25W C8
10K
5V1 10K CC104 CN1
3 PGND
F1C
CN6 20A 2 REM
2 L1A 1
GND 4 1 +12V
F1B
3 +12 5UH
12V +12V C17 C19 20A
DC12V 2 +12V
W2200U/35V

W2200U/35V

1
R50 REM D7
C28 C10
10K CON4 C1 C30 NC
104 6A4
104 104

C39 R19 C6
C CC104 C
C14 22R/0.5W 103/M
CC104

R38 R40
100 100
T1 5
R61
1 H+
FR104 D5 150/2W
V+
CN7 Q13 Q15 FR104
CH1SG
CH2SG

CH3SG
CH4SG

R62 C47
HFP50N06 HFP50N06 D6
E2 1 C57 150/2W ZD4 C42 CC104
V+V- H-H+ 3 7 C38 C4 C49
E1 2 47U/35V CL104 15V1W 220U/16V ZD5 220U/16V CC104
3 2 6 15V1W
PRO LED
4 PRO Q14 ZD6 ZD7 C50
R2 PRO Q16
CON4 HFP50N06 HFP50N06 FR104 15V1W 15V1W CC104
4K7 FR104 C41
C55 C48
D8 R63 C5
4 220U/16V
9
8
7
6
5
4
3
2
1

C56 CC104
12
11
10

47U/35V 220U/16V
CL104 150/2W V-
8
CN2 R39 R41 D9
100 TRANC-1 H-
CON10 100
R60
150/2W
R20
22R/0.5W D12 C58
B D14 U1620R L4A 3300U/35V B
C7 1 2
PRO Q5 R46 3C -VCC
103/M 100uH
C1815 22/0.5W CL104
4148 D15
C31 1C 2C
DC 330U/35V nc nc
4148 4C
C29 C32 CL104
102/M 330U/35V
C40 D10
Q4 U1620 L6A
100U/25V 1 2
C1815 +VCC
100uH C59
Q23 3300U/35V
D21
R33 AC
CH4OUT
100K
D2 Q22 4148 CN3
R52
PRO C1815 CH3OUT 8 CH4OUT
100K
4148 R55 7
CH2OUT 6
100K 5 CH3OUT
C1815
R56 4 CH2OUT
CH1OUT 3
100K 2
C37 1 CH1OUT
R32
3.3K 100U CON8

A SPEAKER OUT A

REV DESCRIPTON Place DATA REV DESCRIPTON Place APPROVED DATA DW GNO:
PART NO:
PART NAME: SCALE: 1:1 DRAWN BY: TAN.SHI.CHUAN DATA: 2007.07.17
POWER UNIT: MM CHECKED BY: DATA:

25 PRODUCT MODE:
JBL GTO504
SIZE:
REV:
A4
MV
APPROVED BY: DATA:

1 2 3 4 5 6 7 8

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 GTO504
1 2 3 4

R7 C4
18K 104

D1
D20 4148
D CN1 D
R10 CON4
4148 ZD1 100
15V 1 REM
R13 +12V 2 DC12V
R1 3K 3 12V
R11 Q6 4 GND
Q1 10k 4.7K B649
C1815
ZD2
3V9
R14 Q2
C1 C1815 +12
47/25V 6K8 R25
100k
D2
C3 R53
1U/50V 15K
1K

R26
4148
Q10
C A1015 Q9 C
16

15

14

13

12

11

10

9
R5 A1015
PRO 6K8 R30
R28
+

OP2
CON
-

E2

E1
REF

VCC

1K
D4 1K
4148
Q3
C1815
C22

R18 R23 R24 TL494CN U1 TL494

10K 12K
22K R3
330K

R29
220/16V

Q8
GND

1K
FED

OP1

A1015 R31
DT

R
+

R17 1K
220R
1

D3

C20 R4 4148
B 47/16V D13 B
100K 4148 C25
104
R65 C26 R9 C27
R51
33K R27 102/M 22K 100/25V
6K8
11K CN2
CON4
R12
100K 1 E2
2 E1
3 PRO LED
PRO 4 PRO

+12
R15 Q7
1K C1815

A REV DESCRIPTON Place DATA REV DESCRIPTON Place APPROVED DATA DW GNO:
A
PART NO:
PART NAME: SCALE: 1:1 DRAWN BY: TAN.SHI.CHUAN DATA: 2007.07.17
POWER UNIT: MM CHECKED BY: DATA:
PRODUCT MODE: SIZE: A4 APPROVED BY: DATA:
JBL GTO504 REV: MV

1 2 26 3 4

Downloaded from www.Manualslib.com manuals search engine