Vickers TV
Vickers TV
Vickers TV
Vickers®
Cylinders
Series TV Cylinders
ISO 6020-2 and DIN 24554 Interchangeable
Nominal Pressure: 160 bar Hydraulic
Working Pressure: Up to 210 bar Hydraulic
Features
Fully Adjustable
Piston Sealing System: Cushioning System:
This system offers not only a selection This design has been engineered to
of highly efficient seal materials, but provide the ability to tune the cushion
also an extra wide wearband that rides performance for an optimized
smoothly within the precision-honed deceleration profile. Our patented
cylinder body to provide extended floating ring cushion seal or an alternate
piston seal life. ball check design allows maximum
acceleration. This excellent acceleration
Square Head Tie-Rod Design: profile translates into faster cycle times
Suitable for nominal pressure to 160 bar and increased production.
and working pressure up to 210 bar.
Attention to Details:
One example is the careful design of the
Full Range of Ports: body-to-head joint. The design assures
Including SAE, ISO 228-1 BSPP, and ease of assembly while maintaining tight
metric to ISO 6149 and DIN standard tolerances for exceptional concentricity
3852 to provide the broadest piping between cylinder parts.
flexibility.
1
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Contents
How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Mounting Style . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Accessories.........
............................................................................................ 26
Application Data.........
......................................................................................... 42
Cushion Data........
........................................................................................... 43
Weights........
................................................................................................ 47
2
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How To Order
Standard Cylinders Custom Cylinders
Vickers has created an easy system for New Cylinders
ordering Series TV Cylinders. This
system has been developed to improve Although the model code has been
our service to you. The model code arranged to cover the vast majority of
consists of sixteen alpha-numeric digits available options, there will be
which fully describe the most common occasions when you require an option
standard options offered on Series TV which cannot be coded. When
cylinders. specifying such an option, enter an “X”
for the appropriate item in the sixteen
To specify your Series TV cylinder, digit model code, then describe your
review the following pages for a full requirements. For example, if you have
description of each option available and an application which requires a custom
select the desired code. thread on the end of the piston rod,
enter an “X” for item 7. Then add a full
This model code system will: description at the end of the model
D Simplify the re-order process. code, such as “With 80mm total rod
Each Vickers Series TV cylinder is projection and M22 x 1,5 thread 35mm
assigned a sixteen digit model code. long.” The cylinder will then be given a
That code is unique to a particular unique five digit design number on
cylinder description. That way, when receipt of order (as explained below).
you re-order your Series TV cylinder, If more than one of the available options
you’re assured of exactly the same top represented in items 15 and 16 are
quality cylinder design. required, add the appropriate codes as
D Improve identification. a suffix. The cylinder will then be given a
Every Series TV cylinder has its unique five digit design number on
sixteen digit model code clearly receipt of your order (as explained
marked on the product, impression below).
stamped in the metal head or cap. Replacement Cylinders
Each sixteen digit code completely
describes a specific cylinder. This Every Vickers custom cylinder is
allows seals and replacement assigned a unique design number. This
components to be easily identified in number is contained in the last five
the field. digits of the sixteen digit model code,
and item 12 is always an alpha
D Facilitate communications. character. In other words, the “Stroke”
This fully descriptive model code and “Extra Rod Projection” locations
system allows you to work directly with (items 12 through 16) become the
your local Vickers sales engineer to “Design Number” items for custom
identify and service your Vickers cylinders. When ordering a replacement
cylinder. cylinder, simply give the sixteen digit
model code or the five digit design
NOTE number to your local Vickers Sales
See pages 4 and 5 for a summary Representative.
of ISO 6020-2 model code options.
See page 6 for a summary of DIN Replacement Parts
24554 model code options.
Each design number is stored in a quick
retrieval computerized storage system.
This gives our field sales
representatives rapid access to assist
you in identifying and specifying genuine
Vickers replacement parts.
3
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4
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5
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6
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Mounting Style
Available Mountings Selecting the
The variety of standard ISO and DIN Proper Mounting
mountings available in the Series TV Just as the cylinder bore must be sized
gives you a broad selection to match the to provide the proper force for an
proper mount to your application. application, a cylinder mounting that can
Vickers offers rigid mounts (including absorb these application forces must
side lug, flange, and extended tie rod) also be specified. All Series TV mounts
and swivel mounts (including clevis and are designed to absorb the full rated
trunnion). The mounting styles that force of the cylinder when properly
conform to DIN 24554 are shown on this applied. Note that the TV01 has been
page. Other ISO 6020-2 compatible downrated to 70 bar and the TV04 and
mounts are shown on the next page. A TV25 are downrated to 100 bar to
guide to proper mount selection is minimize deflection on these
provided on pages NO TAG through non-centerline mounts. For applications
NO TAG. For custom mounts, enter “XX” where the motion is linear and parallel to
for model code items 3 and 4 and give a the cylinder rod motion, a rigid mount is
detailed description with drawings. recommended. For curvilinear motion, a
Series TV cylinders are available in all swivel mount should be chosen. The
mounting styles listed. specifics of each application dictate the
correct mounting style.
TV14 TV15
Cap rectangular Intermediate trunnion
ISO ME6 ISO MT4
7
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TV25 TV47
Double rod, side lug Cap fixed eye
ISO MP3
8
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TV01 Side Lug Mounts traverse along the centerline of the Use high tensile socket head cap
piston rod. screws or hex head bolts tightened to
The frame on which the cylinder is the manufacturer’s recommended
mounted must be sufficiently rigid to torque.
resist bending moments. For high shock applications, dowel pins
NOTE or shear keys should be incorporated in
Limit operating pressure to 70 bar for the mounting design. For these
minimum deflection. For strokes in applications, consider a keyed side lug
excess of 600mm, see “Stop tube mount, TV04.
selection” on page NO TAG.
For severe side load applications,
With unsupported loads, the bearing
Side lug mounts are for moving loads consult your local Vickers sales
must absorb more force. For these
along a flat guided surface as in a engineer.
carriage along rails. applications, the larger available rod is
recommended, and stop tubes should
The mounting surface should be flat and
parallel to the centerline of the piston be considered.
rod. The load should be guided to
J G1
STROKE + PJ Y 1
B H
MM
4 2 E
LH
ST
SB
C Bolt hole ∅ 3
SU
SY SY E
V
STROKE + SS XS TS
STROKE + ZB US
1
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TV04 Keyed Side Lug The mounting surface should be flat and With unsupported loads, the bearing
parallel to the centerline of the piston must absorb more force. For these
Mounts rod. The load should be guided to applications, the larger available rod is
traverse along the centerline of the
piston rod. recommended, and stop tubes should
be considered.
The frame on which the cylinder is
mounted must be sufficiently rigid to Use high tensile socket head cap
resist bending moments. screws or hex head bolts tightened to
the manufacturer’s recommended
NOTE torque.
Limit operating pressure to 100 bar for
minimum deflection. For strokes in For severe side load applications,
excess of 600mm, see “Stop tube consult your local Vickers sales
Keyed side lug mounts are for moving selection” on page NO TAG. engineer.
loads along a flat guided surface as in a
carriage along rails.
J G1
STROKE + PJ Y 1
B H
MM
E/2
4 2
LH
KH ST
SB
Bolt hole ∅
SY SU SY 3
K
S C E
V TS
STROKE + SS XS
US
STROKE + ZB
2
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TV07 Head Rectangular The mounting surface should be flat, and parallel to the centerline of the
Mounts (DIN ME5) and the rod end cartridge should be piston rod. For eccentric loads, the
piloted into it. larger of the two available rods in each
bore size is recommended. Stop tubes
The frame on which the cylinder is should also be considered.
mounted must be sufficiently rigid to
resist bending moments. The head rectangular mounts (TV07
and TV09) are recommended for heavy
NOTE duty applications.
For strokes in excess of 600mm, see
“Stop tube selection” on page Use high tensile socket head cap
NO TAG. screws or hex head bolts tightened to
These mounts are ideal for straight line The force of the load should be the manufacturer’s recommended
force transfer applications in which the perpendicular to the mounting surface torque.
cylinder is used in tension (pulling).
STROKE + PJ Y RD
G1
1
B H
MM
4 2 R E
FB
J GF Bolt hole ∅ 3
F
C E
V TO
WF UO
STROKE + ZB
3
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TV09 Head Rectangular The mounting surface should be flat, and parallel to the centerline of the
Mounts (ISO ME5) and the rod end cartridge should be piston rod. For eccentric loads, the
piloted into it. larger of the two available rods in each
bore size is recommended. Stop tubes
The frame on which the cylinder is should also be considered.
mounted must be sufficiently rigid to
resist bending moments. The head rectangular mounts (TV07
and TV09) are recommended for heavy
NOTE duty applications.
For strokes in excess of 600mm, see
“Stop tube selection” on page Use high tensile socket head cap
NO TAG. screws or hex head bolts tightened to
These mounts are ideal for straight line The force of the load should be the manufacturer’s recommended
force transfer applications in which the perpendicular to the mounting surface torque.
cylinder is used in tension (pulling).
RD
STROKE + PJ Y 1
B H
MM
4 2 R E
FB
Bolt hole ∅ 3
G F
J C E
G1 V TO
WF UO
STROKE + ZB
1
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TV10 Clevis Mount These mounts can be used both in The centerline of the machine member
(ISO MP1) compression (push) and tension (pull). that attaches to the swivel pin must be
Care must be exercised to prevent rod perpendicular to the centerline of the
buckling in compression applications piston rod and the curved path must be
with long strokes. See page NO TAG for in one plane only. Any misalignment will
stroke limitations. cause excess side loading on the
bearing and piston. This will lead to
NOTE premature failure. For applications with
For strokes in excess of 500mm, see small amounts of misalignment,
“Stop tube selection” on page consider the spherical bearing mount,
NO TAG.
TV11.
CW CB CW
1 Swivel pin included STROKE + PJ Y
H MR B
MM
E 2 4 CD∅
3 LR
C
J
E L G1 V
STROKE + XC
2
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TV11 Spherical Bearing applications with long strokes. See page To find the maximum recommended X
NO TAG for stroke limitations. distance, multiply the distance between
Mount pivot mounting holes (see TV11
(ISO MP5) NOTE dimensional drawing) by the tangent of
For strokes in excess of 500mm, see angle Z.
“Stop tube selection” on page NO TAG. Bore Mounting Static Radial
Maximum radial static and dynamic ∅ Hole ∅ Load Rating
bearing loads must not exceed the (mm) (mm) (KN)
recommended ratings shown in the 25 12 8
following table. 32 16 12,5
40 20 20
Z 50 25 32
This mount is for applications in which the
machine member travels in a curved path 63 30 50
in one plane where some misalignment is X 80 40 80
unavoidable. The amount of allowable 100 50 125
misalignment can be calculated. 125 60 200
X 160 80 320
This mount can be used both in 200 100 500
compression (push) and tension (pull)
Angle Z is the recommended Z See page NO TAG for spherical rod end
applications. Care must be exercised to
prevent rod buckling in compression maximum angle of misalignment. bearing accessory.
EX
EP
1 STROKE + PJ Y
H MS B
MM
Z
E 2 4 CX∅
3 J C
E LT G1 V
STROKE + XO
3
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TV14 Cap Rectangular These mounts are for straight line force The cap rectangular mount (TV14) is
Mounts (ISO ME6) transfer applications in which the recommended for heavy duty
cylinder is used in compression applications.
(pushing) and tension (pulling)
NOTE
applications.
For strokes in excess of 600mm, see
The mounting surface should be flat and “Stop tube selection” on page
perpendicular to the force of the load. NO TAG.
Use high tensile socket head cap
The frame on which the cylinder is
screws or hex head bolts tightened to
mounted must be sufficiently rigid to
the manufacturer’s recommended
resist bending moments.
torque value.
STROKE + PJ Y 1
B H
MM
4 2 R E
FB
Bolt hole ∅ 3
J C
G1 V E
STROKE + ZJ TO
UO
4
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STROKE + PJ Y
TA 1 H
B
MM R TD
4 2 E UW
C
3
J G1 V
XV E
TL TM TL
STROKE + ZB
UM
1
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TV16 Cap Trunnion Mounts Either mount can be used both in an extremely tight fit to the mating
(ISO MT2) compression (push) and tension (pull) machine member and permit curvilinear
applications. When used in compression motion.
applications, head trunnion mounts
provide a longer maximum stroke than It is recommended that rigidly mounted
cap trunnion mounts. pillow blocks with bearings at least as
long as the trunnion pins be used. The
NOTE pillow blocks should be installed as
For strokes in excess of 500mm, see close to the shoulder of the trunnion as
“Stop tube selection” on page possible.
NO TAG.
These mounts are for applications in The trunnion pins are an integral part of
which the machine member travels in a the head and can be sleeved to provide
curved path in one plane.
STROKE + PJ Y 1
B H
MM R
4 2 TD E
3
C
J G1 V TL TC TL
STROKE + XJ UT
STROKE + ZB
2
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TV17 Head Trunnion Either mount can be used both in an extremely tight fit to the mating
Mounts (ISO MT1) compression (push) and tension (pull) machine member and permit curvilinear
applications. When used in compression motion.
applications, head trunnion mounts
provide a longer maximum stroke than It is recommended that rigidly mounted
cap trunnion mounts. pillow blocks with bearings at least as
long as the trunnion pins be used. The
NOTE pillow blocks should be installed as
For strokes in excess of 500mm, see close to the shoulder of the trunnion as
“Stop tube selection” on page possible.
NO TAG.
These mounts are for applications in The trunnion pins are an integral part of
which the machine member travels in a the head and can be sleeved to provide
curved path in one plane.
STROKE + PJ Y 1
B H
MM R
4 2 TD E
3
C
J G1 V TL TC TL
XG UT
STROKE + ZB
3
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TV21 Cap Extended Tie Rod The mounting surface should be flat and Tie Rod Diameters & Torque
Mounts (ISO MX2) the frame on which the cylinder is Values
mounted must be sufficiently rigid to Diameters and torque values in the
resist bending moments. following table apply to all mounting styles.
Once fitted into the application Bore Tie Rods
∅ ∅ Torque*
framework, the nuts which are provided (mm) (mm) (Nm)
should be torqued to the values listed in 25 5 5,5
the table (right). 32 6 11
40 8 19
NOTE 50 12 45
For strokes in excess of 600mm, see 63 12 68
“Stop tube selection” on page 80 16 140
These mounts are for straight line force
NO TAG. 100 16 205
transfer applications. The cap extended
125 22 460
tie rod mount is recommended for 160 27 935
compression (pushing) applications. 200 30 1520
* Recommended torque values using MoS2
lubricant with 0,12 coefficient of friction.
STROKE + PJ Y 1
B H
MM
DD 4 2 TG E
AA
(Typ. 4)
C 3
J
G1 V
TG
BB STROKE + ZJ E
Rod (f9)
Bore MM B C E G1 H J V Y AA BB DD PJ+ TG ZJ+
25 12 24 10 40 50 5 25 6 50 40 19 M5 x 0,8 53 28,3 114
18 30 10 40 50 5 25 6 50 40 19 M5 x 0,8 53 28,3 114
32 14 26 15 45 50 5 27 10 60 47 24 M6 x 1 56 33,2 128
22 34 17 45 50 5 27 9 60 47 24 M6 x 1 56 33,2 128
18 30 20 – 6
40 22 34 17 63 57 – 38 9 62 59 35 M8 x 1 73 41,7 153
28 42 14 – 12
22 34 17 – 9
50 28 42 20 75 60 – 38 5 67 74 46 M12 x 1,25 74 52,3 159
36 50 17 – 9
28 42 27 – 5
63 36 50 24 90 60 – 38 9 71 91 46 M12 x 1,25 80 64,3 168
45 60 20 – 12
36 50 26 – 5
80 45 60 23 115 69 – 44 9 77 117 59 M16 x 1,5 93 82,7 190
56 72 23 – 9
45 60 30 – 5
100 56 72 30 130 73 – 44 5 82 137 59 M16 x 1,5 101 96,9 203
70 88 26 – 9
56 72 27 –
125 70 88 26 165 80 – 57 9 86 178 81 M22 x 1,5 117 125,9 232
90 108 26 –
70 88 – 7
160 90 108 26 205 88 – 57 6 86 219 92 M27 x 2 130 154,9 245
110 133 – 6
90 108 –
200 110 133 26 245 107 – 76 6 98 269 115 M30 x 2 165 190,2 299
140 163 –
4
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TV22 Head Extended Tie tie rod mount is recommended for NOTE
Rod Mounts (ISO MX3) tension (pulling) applications. For strokes in excess of 600mm, see
The mounting surface should be flat and “Stop tube selection” on page
the frame on which the cylinder is NO TAG.
mounted must be sufficiently rigid to The force on the rod should be
resist bending moments. perpendicular to the mounting surface
On head mount applications, the and coincide with the centerline of the
cartridge provides a pilot diameter to piston rod. For eccentric loads, the
align the rod in the mounting frame. larger of the two available rods in each
bore size is recommended. Stop tubes
Once fitted into the application should also be considered.
framework, the nuts which are provided
These mounts are for straight line force
should be torqued to the values listed in
transfer applications.The head extended
the table on the previous page.
STROKE + PJ Y 1
B H
MM
4 2 TG
AA E
DD 3
C
J (TYP. 4)
G1 V TG
WH E
BB
STROKE + ZB
1
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TV23 Both Ends Extended extended tie rod mounts are suited for NOTE
Tie Rod Mounts (ISO MX1) tension and compression applications or For strokes in excess of 600mm, see
applications where additional hardware “Stop tube selection” on page
is to be attached to cylinders. NO TAG.
The mounting surface should be flat and The force on the rod should be
the frame on which the cylinder is perpendicular to the mounting surface
mounted must be sufficiently rigid to and coincide with the centerline of the
resist bending moments. piston rod. For eccentric loads, the
Once fitted into the application larger of the two available rods in each
framework, the nuts which are provided bore size is recommended. Stop tubes
should be torqued to the values listed in should also be considered.
These mounts are for straight line force the table on page 19.
transfer applications. Both ends
STROKE + PJ Y 1
B H
MM
TG
4 2
AA E
DD 3
C
J (TYP. 8)
G1 V TG
WH E
BB BB
STROKE + ZJ
Rod (f9)
Bore MM B C E G1 H J V Y AA BB DD PJ+ TG WH ZJ+
25 12 24 10 40 50 5 25 6 50 40 19 M5 x 0,8 53 28,3 15 114
18 30 10 40 50 5 25 6 50 40 19 M5 x 0,8 53 28,3 15 114
32 14 26 15 45 50 5 27 10 60 47 24 M6 x 1 56 33,2 25 128
22 34 17 45 50 5 27 9 60 47 24 M6 x 1 56 33,2 25 128
18 30 20 – 6
40 22 34 17 63 57 – 38 9 62 59 35 M8 x 1 73 41,7 25 153
28 42 14 – 12
22 34 17 – 9
50 28 42 20 75 60 – 38 5 67 74 46 M12 x 1,25 74 52,3 25 159
36 50 17 – 9
28 42 27 – 5
63 36 50 24 90 60 – 38 9 71 91 46 M12 x 1,25 80 64,3 32 168
45 60 20 – 12
36 50 26 – 5
80 45 60 23 115 69 – 44 9 77 117 59 M16 x 1,5 93 82,7 31 190
56 72 23 – 9
45 60 30 – 5
100 56 72 30 130 73 – 44 5 82 137 59 M16 x 1,5 101 96,9 35 203
70 88 26 – 9
56 72 27 –
125 70 88 26 165 80 – 57 9 86 178 81 M22 x 1,5 117 125,9 35 232
90 108 26 –
70 88 – 7
160 90 108 26 205 88 – 57 6 86 219 92 M27 x 2 130 154,9 32 245
110 133 – 6
90 108 –
200 110 133 26 245 107 – 76 6 98 269 115 M30 x 2 165 190,2 32 299
140 163 –
2
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TV25 Double Rod End, Side Double rod cylinders are specified when The single rod mount application data is
Lug Mounts (ISO MX1) equal displacement is desired on both also applicable to double rod cylinders.
sides of the piston, or when the
application is such that another function NOTE
can be performed simultaneously with a Limit operating pressure to 100 bar for
second rod. minimum deflection.
G1 G1
STROKE + PJ1 Y 1
B H
MM
PISTON
4 2 E
LH
ST
3
C
SY SU SY SB BOLT
V E HOLE ∅
STROKE + XS STROKE + SS1 XS TS
TWICE STROKE + ZM US
+ Plus Stroke
++ Plus 2x Stroke
3
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EW
1 STROKE + PJ Y
H MR B
MM
2 4 CD
E
HOLE ∅
LR
3
C
L J
G1 V
E
STROKE + XC
4
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Accessories
ET
EK∅
EL
1
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EM
ER
CK
LE
CA
AW
HW KK
2
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Accessories
CP
CG
SR
GK
CS CF∅
LJ
FM HR
JO JP
KC KO KP DG
FO CO
LO
HB∅
UJ RE
TA
GL
UK
1
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TV61100B 100 +0,010/–0,025 70 63 –0,074 200 +0,00/–1,15 111 80 210 ±0,15 35 ±0,31
2
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Accessories
JK∅
ES
ZV 2 x JL
SL
1
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DK (Swivel pin ∅)
É
É CU
É
BU DB
É XT/2 XT/2
SK
XT
YL
2
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Rod End Types required, contact your local Vickers available rod diameters of Series TV
sales engineer, and define your cylinders. Rod ends on rigid mount
In addition to selecting the correct bore, requirements. cylinders should be supported. Longer
you must specify the appropriate rod strokes are allowable for pull only
size and rod end configuration for your The table on page NO TAG gives applications. Contact your local Vickers
application. maximum allowable push strokes at sales engineer for application
various operating pressures for assistance if necessary.
Five different rod end configurations are
available. If a custom design is
.
Code Code
MM CC MM CC
NA NA
0 N
MM MM KK
NA NA
1 7
C KF D across flats C A D across flats
AF
MM For MM DC ∅ 4 holes
rod NA KK or CC
sizes
6 90,
110,
and C
C 140 A or AX
Dimensions in millimetres
Rod
∅ Metric Thread
MM D DC CC AI AX KF AF KK A NA
12 10 – M10 x 1,25 14 22 M8 x 1 12 M8 x 1 12 11
14 12 – M12 x 1,25 16 24 M10 x 1,25 14 M10 x 1,25 14 13
18 15 – M14 x 1,5 18 28 M12 x 1,25 16 M10 x 1,25 14 16,5
22 18 – M16 x 1,5 22 32 M16 x 1,5 22 M12 x 1,25 16 20,5
28 22 – M20 x 1,5 28 40 M20 x 1,5 28 M14 x 1,5 18 26
36 30 – M27 x 2 36 54 M27 x 2 36 M16 x 1,5 22 34
45 38 – M33 x 2 45 66 M33 x 2 45 M20 x 1,5 28 43
56 48 – M42 x 2 56 84 M42 x 2 56 M27 x 2 36 53
70 62 – M48 x 2 63 96 M48 x 2 63 M33 x 2 45 67
90 – 8 M64 x 3 85 128 M64 x 3 85 M42 x 2 56 87
110 – 10 M80 x 3 95 140 M80 x 3 95 M48 x 2 63 106
140 – 12 M100 x 3 112 168 M100 x 3 112 M64 x 3 85 136
See pages 9 through 23 for C dimensions.
3
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Available Ports The table below lists the port types and Some mounting styles have location
sizes available for each bore diameter. restrictions. Where a port or port boss
Series TV cylinders are available with The table on page NO TAG lists the interferes with cylinder mounting,
SAE straight thread O-ring ports and the maximum piston velocities obtainable mounting takes precedence. See page
alternate ports listed below. with each bore diameter and port type 5 for a table of port location availability.
combination.
YWhen boss
is required
Port Code
3 4 5A 6 7D 8 9 0 A B
SAE
Bore 518
∅ SAE J1926 UN Thread Code 61 ISO 228-1 DIN 3852
(mm) O-ring / Thread Size Flange BSPP Form X Metric ISO 6149
9/ 3/
25 16-18 (-6) 4-16 (-8)Y – – G1/ 4 G3/8Y M14 x 1,5 M22 x 1,5Y M14 x 1,5 M22 x 1,5Y
32 9/ 3/ (-8)Y G1/4 G3/8Y M22 x 1,5Y M22 x 1,5Y
16-18 (-6) 4-16 – – M14 x 1,5 M14 x 1,5
40 9/ 7/ 3/ G3/ G1/2 M27 x 2Y M27 x 2Y
16-18 (-6) 8-14 (-10) 4-16 (-8) – 8 M22 x 1,5 M22 x 1,5
50 9/ 7/ 3/ G1/2 G3/4Y M27 x 2Y M27 x 2Y
16-18 (-6) 8-14 (-10) 4-16 (-8) – M22 x 1,5 M22 x 1,5
63 9/ 7/ 3/ G1/ G3/4Y M27 x 2Y M27 x 2Y
16-18 (-6) 8-14 (-10) 4-16 (-8) – 2 M22 x 1,5 M22 x 1,5
80 7/ 13/16-12 (-14) 11/16-12 (-12) G3/4 G1Y M33 x 2Y M33 x 2Y
8-14 (-10) 19 M27 x 2 M27 x 2
100 7/ 13/ 11/ G3/ G1Y M33 x 2Y M33 x 2Y
8-14 (-10) 16-12 (-14) 16-12 (-12) 19 4 M27 x 2 M27 x 2
125 7/ 13/ 11/ G11/4Y
8-14 (-10) 16-12 (-14) 16-12 (-12) 19 G1 M27 x 2 M33 x 2 M27 x 2 M33 x 2
160 11/16-12 (-12) 15/8-12 (-20)Y 15/16-12 (-16) 25 G1 G11/4Y M33 x 2 M42 x 2 M33 x 2 M42 x 2Y
200 15/ 16-12 (-16) 15/ 8-12 (-20) 17/ 8-12 (-24) 38 G11/ 4 G11/2 M48 x 2 – M48 x 2 –
A - Size per ANSI B93.75M.
D - Conforms to DIN 24554.
4
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Port Location
4 2
5
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Sealing Systems
1
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PS 200 proximity switches for Series TV bar hydraulic cylinders. Vickers switch This feature prevents unintended
cylinders are inductive type switches adaptor allows full 360° rotation. automatic restarts. The switch indicates
with a sensing probe that “looks” at the when it is in SCP mode by flashing both
Short Circuit Protection is a standard
cushion collar or button to provide full LEDs.
feature on the PS 200 Proximity Switch.
extend or full retract indication. Since
SCP protects the switch from shorts in Torque 1/4–20 mounting screws to
the probe is inside the cylinder, harsh
the load or line. Upon sensing a short 20 Nm (15 ft-lb).
external environments don’t affect
condition, the switch assumes a
sensing. The 2-wire circuit will operate O-rings required:
non-conducting mode. The fault
on AC or DC and works as reliably as a Size 115 – One per switch
condition must be removed and power
programmable controller. PS 200 Size 116 – One per spacer
turned off in order to reset the switch.
switches meet UL requirements for 210
Dimensions in millimetres
Bore Rod Max.
∅ ∅ D
Series PS 200 2-wire AC/DC Proximity Switches 25 12 N/A
Pressure 210 bar 18 N/A
Sensing range 2,0 mm ±10% Cap N/A
Operating temperature range –20° to +70°C 32 14 N/A
Repeatability 0,025 mm 22 N/A
Switching differential 10% Cap N/A
Supply voltage 20–220 V AC/DC 40 18 94
On-State voltage drop 10V @ 5–500 mA 22 94
Load current man. 0,5 Amp 28 94
Inrush current 3 Amp Cap 94
Quiescent current 1,7 mA max. 50 22 104
Indicating LED’s (standard) 1 lit: Power on non-conducting 28 97
2 lit: Target present 36 97
(both flashing = SCP mode) Cap 97
63 28 113
36 113
45 113
Cap 113
80 36 115
81,28 D 45 115
29,21 52,07 56 121
Cap 115
100 45 132
56 121
70 121
58,42
Cap 121
125 56 157
70 157
90 157
Cap 157
160 70 157
90 167
With the new Vickers switch adaptor, the proximity switch can rotate 360°. Use the 110 165
chart on previous page for available proximity switch locations for the various Cap 157
mounting styles. 200 90 189
110 182
140 182
Cap 182
2
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Stop Tube Selection As the stroke length of a cylinder To order a stop tube, enter XXX for
increases, the resultant bearing loads model code item 8. Then specify the
The following table lists the maximum on the piston rod become greater. To cylinder’s working stroke and the
stroke permissible without the use of a keep these bearing loads from required stop tube length. Specify 25
stop tube. Strokes are listed for rigid exceeding design limitations, and to mm of stop tube for each 250 mm (or
mounting styles as well as clevis and obtain optimum life from a cylinder, stop fraction thereof) of stroke in excess
trunnion pivot mounts. tubes should be specified according to of the maximums listed in the table.
the following procedure:
ÉÉ É
points.
Three typical stop tube designs are
illustrated below.
Used for cylinders not cushioned on the Tie rod center support
rod end.
É
The center support has side mounting
Tie Rod Spacers and lugs similar to side lug mount heads and
Center Supports serves as an additional mounting
location. The tie rods are threaded into
A tie rod spacer or center support the center support and it becomes a
should be applied when the stroke load-carrying component of the cylinder
length exceeds 20 times the bore assembly.
Design B diameter.
The exact location of the tie rod center
ÉÉ
Used for cushioned hydraulic cylinders. Tie rod spacer support is generally optional, which
greatly increases the flexibility in
Tie rod spacers and center supports are
mounting a long stroke cylinder.
used to improve the structural rigidity of
long stroke tie rod cylinders.
1
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Bore & Rod Diameters and formulas may be theoretically cylinder’s theoretical power––without
correct, but other factors must be sacrificing sealing performance.
Cylinder Size Selection considered. Be sure to allow for
For maximum reliability and fatigue life
pressure drop between the pump outlet
of the piston rod, the largest rod offered
To choose the proper size of cylinder for and the cylinder port. Also, some of a
in a given bore size should be specified.
your application, first determine the cylinder’s force is used up overcoming
The smaller rods for a given bore are
maximum push and/or pull force seal friction and, to a lesser extent, the
primarily intended for short stroke push
required to do the job. Then use the inertia of the piston itself. In Vickers
loading or reduced pressure
table below to select the cylinder that cylinders, the amount of extra force
applications.
will provide that force. Remember that needed to compensate for these factors
force capabilities derived from charts has been limited to 5% or less of the
2
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Maximum Allowable Flange and other rigid mounts: operating pressure and bore/rod size
The exposed piston rod is considered to represents the maximum allowable push
Push Strokes be the column length with a fixed end at stroke. This maximum stroke is based
In push applications, a cylinder acts as a the cylinder which allows longer strokes. on column loading analysis only and
loaded column. There are two basic does not consider side loading, stop
To use the table below, first go to the tube requirements or other cylinder
ways to measure the column length. section for your mounting style. Then stroke limiters.
Pivot mounts: locate the column which is closest to,
The length is measured from the pivot but not below, your application’s For pressures above 210 bar, consult
point to the end of the rod in the fully operating pressure. The intersection of your local Vickers representative.
extended position.
3
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Port Selection
Use this table to determine which bore
diameter, rod diameter, and port
combination will provide the piston
velocity required for your application.
1
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Cushion Pressure
Theoretical
Cylinder cushions are designed to Ideal
decelerate the piston velocity near the Cushion
end of each cylinder stroke to prevent
excessive mechanical shock.
Cushion Travel
2
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Application Data
3
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Cushion Data
LC Effective LH Effective
Bore Rod Model Code Max. Cap Cap End Head End
Diameter Diameter Designation Pressure Cushion Cushion
(mm) (mm) Bore/Rod (bar) Length Length
(mm) (mm)
25 12 BB 160 17 20
25 18 BE 112 17 20
32 14 2C 160 17 20
32 22 2G 136 17 20
40 18 CE 160 26 23
40 22 CG 158 26 25
40 28 CJ 124 26 30
50 22 DG 160 26 28
50 28 DJ 160 26 28
50 36 DL 91 26 30
63 28 EJ 160 26 21
63 36 EL 160 26 30
63 45 EN 115 26 30
80 36 GL 160 30 30
80 45 GN 160 30 30
80 56 GQ 118 30 35
100 45 HN 160 32 33
100 56 HQ 160 32 35
100 70 HS 131 32 35
125 56 KQ 160 40 40
125 70 KS 160 40 40
125 80 KU 119 40 35
160 70 LS 160 40 40
160 90 LU 160 40 38
160 110 LW 141 40 37
200 90 NU 160 55 40
200 110 NW 160 55 40
200 140 NZ 136 55 40
4
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Bore/Rod Bore/Rod
100000 100000
200/90
100/45 200/90
160/70
80/36
63/28 80/36
1000 63/28 1000 125/56
50/22
40/18 100/45
32/14
25/12
100 25/12 100
50/22
40/18
10 10 32/14
0 40 80 120 160 200 0 40 80 120 160 200
Driving Pressure – bar Driving Pressure – bar
1
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200/110
200/110
160/90
Energy Absorbing Potential – Joule
100/56
125/70
80/45
63/36
1000 1000
50/28 100/56
40/22
32/22
100 100
63/36
25/18 50/28
32/22
10 10
0 40 80 120 160 200 0 40 80 120 160 200
Driving Pressure – bar Driving Pressure – bar
2
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200/140
160/110
Energy Absorbing Potential – Joule
100/70
80/56 125/90 200/140
50/36
100 100
40/28
10 10
0 40 80 120 160 200 0 40 80 120 160 200
Driving Pressure – bar Driving Pressure – bar
3
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Weights
4
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Additional locations: