METHOD OF STATEMENT FOR

FABRICATION, SUPPLY & INSTALLATION OF STEEL STRUCTURE

METHOD OF STATEMENT

FOR

FABRICATION, SUPPLY & INSTALLATION OF STEEL

STRUCTURE

Twuniya Building

CLIENT : TAWUNIYA

CONSULTANT : TAHALOF ENGINEERING CONSULTANT COMPANY

PROJECT : TAWUNIYA BUILDING (OLAYA)

CONTRACTOR : C1

SUB CONTRACTOR : KAYAN HORIZON CONTRACTING

REV Date Description Prepared by Checked by Approved

by
0 12.10.2022 For NAUMAN 1
Approval AZAM
 METHOD OF STATEMENT FOR
FABRICATION, SUPPLY & INSTALLATION OF STEEL STRUCTURE

CONTENTS

1. Purpose 4
2. Reference 4
3. Scope 4
4. Materials 4
5. Site Co-ordination 6
6. Safety Systems 7
7. Site identification, measurement and marking 7
8. Sequence of Operation 8
8.1. Fabrication Works 8
8.1.1. Materials employed 8
8.1.2. Fabrication process 9
8.1.3. Inspection at fabrication 9
8.1.4. Surface finish 10
8.2. Delivery and storage 10
8.3 Columns and Beams Installation Notes 11

2
 METHOD OF STATEMENT FOR
FABRICATION, SUPPLY & INSTALLATION OF STEEL STRUCTURE

CONTENTS

8.4. Level Check and Alignment existing RCC Slab/Beam 11

8.5. Area Activity handing over document 12
8.6. Installation/Layout 12
8.7. Installation Sequence 13
8.8. Additional Installation Procedure 15
8.8.1. Stressing Operation 18
8.8.2. Anchorage Protection 19
8.8.3. Miscellaneous 19
9. Cleaning and adjusting 20

10. Scaffolding 20
11. Quality check and final completion 21

3
 METHOD OF STATEMENT FOR
FABRICATION, SUPPLY & INSTALLATION OF STEEL STRUCTURE

1. Purpose
This method statement covers fabrication, supply, delivery and installation of
“STEEL STRUCTURE" including all required accessories as per approved design,
drawings and specifications. It is only a guideline and may be altered during
construction depending on actual site condition for each operation; however the
final inspection and acceptance shall abide to the contract drawings &
specifications.

2. Reference
The following documents shall be referred:-
Contract document.
Approved Specification.
• Steel Structure Assessment
Approved shop drawings.

3. Scope
Fabrication, supply, delivery and installation of “STEEL STRUCTURE
SYSTEM"

4
 METHOD OF STATEMENT FOR
FABRICATION, SUPPLY & INSTALLATION OF STEEL STRUCTURE

4. Materials
All materials shall meet contract specifications and shall be approved /identified
prior to starting fabrication. Materials shall be identified for conformity to
specification. All documents shall be maintained for material traceability.

❖ The following materials shall be used for Fabrication and installation.

1. HE 200B
2. IPE 240
3. IPE 270
4. IPE 360
5. Steel Plate for Footings (250X250X16mm)
6. Connection Plate
7. Connection Bolt M20 (10cm Length)
8. Expansion Bolt M20
9. Foam Concrete 7cm
10. Bitumen And 2 Layer Membrane
11. Styrofoam 5cm
12. Aggregate Stone 5cm

❖ The following Tools shall be used

I. Grinders and drilling machines

5
 METHOD OF STATEMENT FOR
FABRICATION, SUPPLY & INSTALLATION OF STEEL STRUCTURE

II. Welding Machine

III. Gas Cutting Machine
IV. Concrete Drilling machine
V. Torque wrench

5. Site Co-ordination:

It is Essential to Establish a site co-ordination plan, which indicates the level of

contact between Consultant/Client, Main Contractor & sub-Contractor. Separate
teams shall be assigned for co-ordination of various site activities.

Proj: Manager/Engineer
(Main contractor)

Proj: Engineer
(Sub-contractor)

Site Engineer

Site Forman

Installation team

Group -A Group-B

6
 METHOD OF STATEMENT FOR
FABRICATION, SUPPLY & INSTALLATION OF STEEL STRUCTURE

6. Safety Systems
All workers employed in workshop or at site are strictly instructed and insisted to
follow all the safety measures to take care of themselves, fellow men, machines
and materials throughout the working hours.
Necessary safety measures such as fire extinguishers/fire blankets, personal
protective equipment (helmet, safety shoes, safety goggles, and body harness
etc…) shall be made available at site.

7. Site identification measurement and marking

• Before starting the erection works the site shall be identified for the exact
locations for corresponding items as per the contract and approved shop
drawings.
• After identifying the location, final site measurements (where ever
necessary) shall be taken for fabrication.
• Marking shall be done for correct position (axes) & alignment of the all
Column and Beams as per the drawings at the corresponding location.

7
 METHOD OF STATEMENT FOR
FABRICATION, SUPPLY & INSTALLATION OF STEEL STRUCTURE

8. Sequence of Operation

8.1. Fabrication Works

• All the Columns and Beams are made by the approved shop drawings
8.1.1. Materials employed

The following items are fabricated For Steel Structure works

1. HE 200B
2. IPE 240
3. IPE 270
4. IPE 360
5. Steel Plate for Footings (250X250X16mm)
6. Connection Plate
7. Connection Bolt M20 (10cm Length)
8. Expansion Bolt M20
9. Foam Concrete 7cm

8
 METHOD OF STATEMENT FOR
FABRICATION, SUPPLY & INSTALLATION OF STEEL STRUCTURE

10. Bitumen And 2 Layer Membrane

11. Styrofoam 5cm
12. Aggregate Stone 5cm

8.1.2. Fabrication process

• All the item mentioned above are fabricated as per exact dimensions from
the approved shop drawings and final site measurements (if necessary) taken
from corresponding location.
• All the steel fabrication includes cutting, sizing, grinding, drilling/slotting
and welding all according to standard procedures as specified.

8.1.3. Inspection at Fabrication

All shop fabrication works are subjected to periodic and systematic quality
inspection by qualified QA/QC team @ factory as follows.
• All the raw materials are inspected at arrival for specified standards and
size
• All items under fabrication are inspected
➢ After cutting for sizing, to follow the approved shop drawings
➢ For correct assembly, prior to full Erection

9
 METHOD OF STATEMENT FOR
FABRICATION, SUPPLY & INSTALLATION OF STEEL STRUCTURE

➢ After full Erection, to ensure the standard parameters are followed

and proper cleaning of the joints are done
• Finally inspection is made @ factory to ensure the quality and a standard of
final surface finish is maintained as per the specifications.

8.1.4. Surface Finish

• All items are thoroughly cleaned to remove all kind of dirt, flux, oil/grease
and any foreign matter.

8.2. Delivery and Storage

• All the fabricated materials are delivered to the site in company owned
trucks or trailers as per the requirement with temporary protective
coverings on exposed metal surfaces.
• Delivered materials shall be received and inspected by the client
representative and approve the same for unloading and should get the
delivery notes duly signed.
• Unloading of the material shall be done at assigned and safe area for storage
directed by the client/ main contractor representative.
• During installation the necessary items for the corresponding locations shall
be shifted safely in required quantities from the storage yard.

10
 METHOD OF STATEMENT FOR
FABRICATION, SUPPLY & INSTALLATION OF STEEL STRUCTURE

• All the delivered items shall be stacked with proper supports and kept in good
& safe conditions.
• Any defects in the material noticed during delivery, storage, handling
assembly shall be rectified as per requirements.

8.3. Columns and Beams Installation Notes

8.3.1. Columns & Beams shall be installed maintaining proper

alignment of the Steel Structure
8.3.2. The installation of the anchors Botl shall follow manufacture
instruction.

8.4. Level check and alignment of existing R.C. C slab/beam

The level and alignment for existing R.C.C Slab/beam shall be recorded
before starting the erection works. Slab/beams horizontal, vertical
alignment and level checked/recorded Prior to commencement of work. If it
is not within tolerance level, any abnormalities noticed to the level and
alignment shall be brought to the notice of the main contractor.

8.5. Area/ Activity Handing-over Document

Area/activity handing-over document shall be signed by main contractor

for each elevation or may be floor level for smooth working prior to start
the erection works.

11
 METHOD OF STATEMENT FOR
FABRICATION, SUPPLY & INSTALLATION OF STEEL STRUCTURE

8.6. Installation and Layout

• The sequence of installation for the Columns and Beams shall be as
detailed below. It should however be noted that this may be altered in
accordance with site progress or work schedule or as per the situation
demands.
• At first as per approved drawing layout/seating out vertically &
horizontally column) and marking will be done accordingly on particular
columns.
• After layout/marking of all as per approved drawing shall be layout and
marked maintaining proper alignment of the Steel Structure, if found any
undulation on existing surface that will be in accordance with 8.4.

8.7. Installation Sequence

• All the materials are shifted on wheeled trolleys or forklift to the exact
locations.

• Installation operations shall be started with holing/coring of the concrete

Column for anchoring the Column base plate as per the exact markings
done and as per the approved drawings.

12
 METHOD OF STATEMENT FOR
FABRICATION, SUPPLY & INSTALLATION OF STEEL STRUCTURE

8.8. Methodology :-

- Structure assessment will be carried out by a third party for the existing building.
- Structure report and structure model for the existing building will be prepared by the third
party and it is including in our price.
- Steel structure reaction loads will be reflected on the existing model to check the safety of
the building.
- Steel structure design including fabrication and shop drawings will be generated.
- Fabrication, supply and installation will be done as per the approved shop drawings.
- Black painted for Steel structure.
- Chemical bolts or expansion bolts according to Structure assessment recommendation.
- Foam concrete layer with max thickness with 7cm will be applied above the metal deck.
- Two layers of bitumen membrane, Styrofoam 5 cm and Aggregate stone 5 cm.

9. Cleaning and adjusting

At the end of each work day, during installation/erection the removal of

debris and unused material from site shall be dispose accordingly.

10. Scaffolding

All scaffolding shall be provided with safety hand rail and wooden planks
to walk on. There shall be base plate at the base of all scaffolding for
strong foundation.
On completion of installation/erection, the scaffolding shall be
dismantled.
- Scaffolding tag system to be followed as per project safety plan

13
 METHOD OF STATEMENT FOR
FABRICATION, SUPPLY & INSTALLATION OF STEEL STRUCTURE

11. Quality Check and Final Completion

• A formal RFI shall be raised for particular areas (as agreed) after completed
installations.
• Quality check for the installed Columns & Beams items in completed areas
shall be arranged with the client/consultant and main contractor
representatives.
• If any comments arise during inspection, shall be followed immediately and
proceeded to complete the works to the satisfaction of consultant/client
• All inspected and approved areas shall be arranged to hand over following
the usual formal procedures
• After completion of installation, quality inspection & approval of the whole
area as per the contract agreement, final dossier shall be submitted.

14