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Illus Strate Edp Arts List: S Spicer Tandem M Axles S

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0% found this document useful (0 votes)
255 views22 pages

Illus Strate Edp Arts List: S Spicer Tandem M Axles S

Uploaded by

Vasyl Fedotov
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 22

S

Spicer Tandem
®
m Axless

Illusstrateed Parts List


Spicer® S400- S Tandem
m Rear A
Axle

AXIP-1951
Septem
mber 2013
(Superseedes Febru
uary 2002)
TableofContents

Table of Contents
Introduction
How To Use Illustrated Parts List .......................2

Axle Identification
Dana Specifications ............................................3
Model Identification ............................................3

Power Divider Components ................................ 6


Forward Rear Axle Components ......................... 8
Rear Axle Components .................................... 12
End Yoke Assemblies ....................................... 16
Axle Shafts ...................................................... 17
Housings ......................................................... 18
Air Suspension Brackets .................................. 18
Input Shaft Bearing Shims ............................... 19
Bearing Preload Spacers ................................. 19
Kits and Assemblies ........................................ 20

Genuine Spicer Service Parts


Should an axle assembly require replacement component parts, it is The items included in this book are currently being offered as
recommended that Commercial Vehicle Service Parts be used. Dana service parts at the time of printing. The part numbers and
Commercial Vehicle Service Parts are manufactured under the same illustrations are provided specifically for reference purposes only.
rigid specification as are original equipment axle components. This Therefore, Spicer reserves the right to update this manual
assures the customer who uses genuine Spicer service parts, without notice or liability.
maximum reliability for a Spicer Heavy Axle assembly. They
may be obtained through your vehicle manufacturer. The use of
non-original Spicer service parts may cause premature
component failure and may void the warranty.

1
Introduction

How To Use Illustrated Parts List


Ordering Parts
• This parts book is organized in sections according to parts servicing requirements. Use the Contents or page headings and colored tabs to find
information.
• Use this book to order parts for your Spicer® Axle.
• For convenience, part numbers have been included for all pieces of the carrier assembly. Some of these parts, such as the carrier and caps, are serviced
only in kits or assemblies. Part numbers are for your reference only. Those parts not serviced separately are identified with NSS.

Kits and Assemblies


• Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem.
• Kits and Assemblies are shown with applicable parts groupings in the parts listing.
• See the Appendix for detailed information concerning kits applicable to this model.

Abbreviations
• AR - As Required - Parts that vary in quantity with each axle. Example: shims
• NSS - Not Serviced Separately - Items which can only be purchased in sets, kit form or service assemblies. Example: brake shoes.
• RH/LH - Right Hand/Left Hand - Determined as viewed from behind the vehicle looking forward.
• “RTV” - Gasket Compound - Formed-in-place gasket sealer. It is recommended for use on all surfaces requiring a gasket.
• Assy - Assembly
• Brg - Bearing
• Diff - Differential
• Hsg - Housing
• Inv - Involute
• IASS - In Axle Speed Sensor
• ABS - Antilock Brake System
• N/A - Not Applicable
• Str - Straight

Illustrations
• Illustrations show parts in assembly groups.
• Item numbers on illustrations correspond with parts listings on pages that accompany the drawings.
• Notes are included on illustrations where needed.

Parts Listings
• Parts listings are defined by parts groupings and are broken down by service assemblies.
• Parts Listings identify a part for servicing with the following categories:
• Item - corresponds with numbers on illustrations for part identification
• Description - specifies part name or description
• Quantity (Qty) - quantity required for assembly
• Current Part - service part numbers are broken down by model, type or other applicable information
• Notes - define unique characteristics or replacement notes
• Kits / Assy’s Where Used - indicates Kits or Assemblies that contain a particular part
* Other pertinent information is listed in tables or parts listings as required.

Effectively using a parts listing——Example


• Follow the example below to locate and order exactly what is required for servicing.
Match to items Order this quantity Indicates information
on illustration for servicing important to ordering or use
Order Part Number
Use to identify Part
Item Description Qty 390SR101-1 Notes

1 Axle Shaft 2 390SR101-4 See Axle Shaft Chart


2 Flat Washer 4 HN125
Kits And Assemblies

Oil Seal & Shim Kit 511699 Includes (see page 19 for contents)
Basic Overhaul Kit 511697 Contents Identified with •

2
Specifications

Axle Identification
All axle assemblies are identified with two tags; one located on the The axle assembly tag contains the following items: Dana part
differential carrier, and the other located on the right hand side of the number, julian date code, axle model, and ratio. Optional items
axle housing. include customer part number, line set number, and the last six
The differential carrier tag contains the following: Dana part digits of the vehicle serial number.
number, julian date code, and ratio. Optional items include customer
part number, line set number, an the last six digits of the vehicle
serial number.

Model Identification

Locating Model Designation Information


• Axle Model Identification, Part Number and Serial Number are located on a tag at the axle centerline. This information will help to locate information
in this book and to identify the correct parts for servicing.

Drive Axles

CUST. PART NO. Spicer®


SPEC. SERIAL NO.

MODEL PART NO. RATIO

MADE IN:

• Model Number, Part Number and Serial Number are located on the data plate on the axle centerline

Drive Axle Assembly Tag


1. The OEM part number assigned to the axle build.
2. The specification number assigned to the axle build by Spicer. The spec number will identify all the component parts of the axle as built
by Spicer, including special OEM requirements such as yokes or flanges.
3. The axle model identification.
4. The production or service part number of the carrier assembly.
5. The gear ratio of the axle.
6. The serial number of the carrier assembly assigned by the manufacturing plant.
7. Country of Origin

Note: When inquiring about specific information on your axle, write down all of the above information from your tag and call your
local OEM dealer or your Spicer representative.

• The axles illustrated in this book are specified with a variety of different axle shafts, according to OEM specifications.
When ordering replacement axle shafts, note the part number stamped into the flange.

3
ModelIdentification

ModelId
dentification

Axle Shafft Part Number

Using Model Designation to


t Identify Axle Components
C
• The
T Axle Model Iden ntification number contains
c information
n that is important too understand whenn purchasing servicee parts or new
components.
c The Mo odel Identification number provides imp
portant vehicle, capaacity and applicatio n information and m
model features.
Use
U this guideline to
o understand your Axle
A Model Identificaation. If you need asssistance, contact yyour Spicer represenntative.

Model Id
dentification Numbering
N Sys
stem

S400 S N
Options
Family N - “ N o - S P I N ®” D i f f e r e n t i a l
S - Spicer
G e a r i n g T yp e
N o m i n a l Lo ad S - Singlle Reduction
Carrying Capacity
400 - 4 0 , 0 0 0 lbs.

4
[Page left blank intentionally.]

5
Power Divideer Components

Power Divider
D Components

33

32

29
28
27 26
25

24
4 Re-actiivated 401HS101
23* Effectivve 5/20/98

31
30

19 188
22
21 17
20
16
15 13
144

11
10

8 9
7

5 12
4
3
2
1

6
Power Divider Components

Power Divider Components


Item PartName Qty. PartNo. Notes

Bearing Kit 390KS105-X contents identified with ••


Shift Cylinder Kit 390KT100-X (includes items 1 thru 4)
1 Shift Cover Bolt 4 HM208
2 Shift Cover Flat Washer 4 HN107
3 Shift Cover Housing 1 390CV109 Sold as:
390CV101-X
4 Shift Cover O-Ring 1 390HH101
Piston Assembly 390SH112-X (includes item 5 and seal)
5 Piston - NSS 1 390SH102
Seal 1 390HH100
6 Shift Fork Shaft 1 390SS104
7 Compression Spring 1 390HE100
8 Shift Fork 1 390SV103
9 Flanged Hex Nut 1 HN162
10 Input Yoke Assembly 1 See page 16
11 Input Oil Seal 1 401HH104 ••
12 Input Shaft Bearing Retainer Bolt 8 HM100
13 Input Shaft Bearing Retainer 1 390CP107
14 Yoke Spacer 1 390HS104
15 Input Shaft Bearing Preload Shim A/R See page 19
16 Input Bearing Cup 1 401HA100 ••
17 Input Bearing Cone 1 GGAHB105 ••
18 Clutch Collar 1 390SH101
Input Shaft Kit – NLA Now 390KK102-X (includes items 9, 14, 19)
19 Input Shaft - NSS 1 390SS101
20 Hex Bolt 2 HM201
21 Washer 2 HN138
22 Lube Retainer 1 390HR100
23 Helical Side Gear Thrust Washer 1 401HS101* •• (see note below)
Helical Gear Kit – NLA Now 390GS104-X - NLA (includes items 24 & 25)
24 Needle Thrust Bearing 1 401HD101 ••
25 Helical Side Gear 1 390GS103 NLA -
Note 1
26 Inter-Axle Diff Assembly order kit below
Inter-Axle Diff Assembly Kit – Note 1 390DS100-X (Not illustrated) See pg. 20 for contents
27 Inter-Axle Diff Side Gear 1 400GD105
28 Inter-Axle Diff Bearing Cone 1 390HB101 ••
29 Inter-Axle Diff Bearing Cup 1 390HA100 ••
30 Magnetic Drain Plug 1 MJAHM121
31 Inter-Axle Diff Case Bolt 13 HM117
32 Inter-Axle Diff Case/PDU Cover 1 390CB101
33 Fill Plug 1 MJAHM120
* Effective 5/20/98, 401HS101 was re-activated and replaces 390KS106-X.
Note1: A retrofit kit was released to replace these parts. See Dana bulletin ABIB-0310. Order kit 512865.

7
Forward Rear Axle
A Componentts

Forward
d Rear Axle Co
omponents

35 Air Suspension Braacket - See Page


34 10 for correct part N
Numbers

33
38

37
36 7

39 32
40
41
4
31
44

11 29
30
27

28
17 11
26 o-SPIN®
Optional No
18 7
23 25
20 24 43
199

22
14
1
15 16 21 13

See Page 20
10
9
8 5

12

4
3 2

1
2
42

7**
6

8
Forward Rear Axle Components

Forward Rear Axle Components


Item Part Name Qty. Part No. Notes

Bearing Kit 390KS105-X Kit •• Contents identified with ••

1 Flanged Hex Nut 1 HN162


2 Helical Drive Gear All Ratios
1 390GS101
3 Outer Pinion Bearing Cone 1 390HB102 ••
4 Outer Pinion Bearing Cup 1 390HA101 ••
5 Dowel Pin 2
6 Carrier Mounting Bolt 12 HM109
7 Diff Carr & Brg. Caps Kit 390CS102-X Includes items 7, 16, 17, 18 Note 1
8 Bearing Preload Spacer AR see page 19
9 Inner Pinion Bearing Cup 1 390HA101 ••
10 Inner Pinion Bearing Cone 1 390HB102 ••
11 RING GEAR NUT & BOLT KIT 390KY100-X
Nut - HN143 HN143
Bolt - HM193 HM193
Washer - HN136 HN136
12 Pinion Pilot Bearing 1 390HD100 ••
13 Pinion Pilot Bearing Cap
1/2" Holes (Prior to 3/17/97) 1 390CP111 Note 1
9/16" Holes (On/After 3/17/97) 1 390CP117
14 Pinion Pilot Bearing Cap Bolt
Grade 8, 1/2" 13 UNC x 1-1/4"
(prior to 3/17/97) 4 HM100
Grade 8, 9/16" 12 UNC x 1-1/2
(On/After 3/17/97) 4 HM117
15 Adjusting Ring Lock Hex Bolt 2 HM201
16 Adjusting Ring Lock 2 401HR104
17 Diff Bearing Cap Bolt 4 HM200
18 Diff Bearing Cap Washer 4 HN125
19 Adjusting Ring 2 390HR103
20 Brg. Cup - Plain & Flange Half 2 GGAHA101 ••
21 Brg. Cone - Plain & Flange Half 2 GGAHB101 ••
22 Diff Case - RH (Flange Half) See Wheel Diff Case Kits below
2.81 thru 2.92 ratio 1 390DU109 Kit # 390KQ100-X
3.07 ratio 1 390DU101 Kit # 390KQ101-X
3.21 thru 3.73 ratio 1 390DU103 Kit # 390KQ102-X
3.91 thru 4.44 ratio 1 390DU105 Kit # 390KQ103-X
23 Side Gear Thrust Washer 2 390HS101
Note 1 - If replacing 390CS100-X (manufactured prior to 3/17/97), part number 390CP117 and HM117 must be ordered with this item.

9
Forward Rear Axle Components

Forward Rear Axle Components (continued)


Item Part Name Qty. Part No. Notes

WHEEL DIFF SIDE GEAR KIT 1 390KS104-X Includes items 23 thru 27


24 Side Pinion Thrust Washer 4 390HS109
25 Side Pinion 4 042GC102 Replaces 042GC100 (Note 2)
26 Diff Spider 1 390DP101
27 Side Gear 41 Inv 2 047GD105 Replaces 047GD100 (Note 2)
28 Diff Case - LH (Plain Half) 1 390DT101 See Wheel Diff Case Kits below
WHEEL DIFF CASE KITS Cast # Includes items 22, 28, 29
390DU109 390DU108 1 390KQ100-X Ratios 2.81 thru 2.92
390DU101 390DU100 1 390KQ101-X Ratio 3.07
390DU103 390DU102 1 390KQ102-X Ratios 3.21 thru 3.73
390DU105 390DU104 1 390KQ103-X Ratios 3.91 thru 4.44
390DU107 390DU106 1 390KQ104-X Ratios 4.78 thru 5.38
29 Capscrew 12 HM127
30 Magnetic Drain Plug 1 MJAHM121
31 Axle Housing 1 see page 18 includes dowel pin 44
32 Axle Shaft (Roadside) see page 17
OUTPUT SHAFT KIT 390KK100-X includes items 33 and 38
33 Output Shaft - NSS 390SS103 - NSS
34 Output Shaft Bearing 1 390HD103 ••
35 Beveled Retainer Ring 1 390HR107
36 Output Oil Seal 1 472HH101 ••
37 End Yoke Assembly (Output) 1 see page 16
38 Flanged Hex Nut 1 HN162
39 Fill Plug 1 MJAHM120
40 Temperature Sensor Plug 1 MJAHM115
41 Vent Plug 1 MJAHN110
42 Axle Shaft (Curbside) 1 see page 17
43 No Spin Differential 1 390GN100
44 Dowel Pin 2 Included with item 31

Note 1 - *If replacing 390CS100-X (manufactured prior to 3/17/97), part number 390CP117 and HM117 must be ordered with
this item.
Note 2 – Side gears & side pinions replaced in sets. Do not mix old and new design parts.
•• In Kit 390KS105-X. Also see page 7.
.

10
[Page left blank intentionally.]

11
Rear Rear Axxle Components

Rear Axle Componentts


31

Air Suspennsion Bracket - See Page


10 for corre
ect part Numbers
34
33

8
35
31

37

32

28
27
2 1 1A
26
6 29
17
18
1
8
11B
21
2
20
19 14
25 13
24

16
1 23 See page 20
15 22 10
9

12

8**

30
6
5
Optional No-SPIN® 4
36 3
2

12
Rear Rear Axle Components

Rear Axle Components


Item No. Part Name Qty. Part No. Notes
390KS103‐ X Bearing Kit •• 1 HN162 Contents Identified with ••
1 Flanged Hex Nut
2 Input Yoke Assembly 1 See page 16
3 Pinion Oil Seal 1 HH105 ••
4 Outer Pinion Bearing Cone 1 390HB102 ••
5 Outer Pinion Bearing Cup 1 390HA101 ••
6 Bearing Preload Spacer A/R See page 19
7 Carrier Mounting Bolt 12 HM109
8 Carrier Sub Assembly 1 390CS104-X includes items 17 & 18
9 Inner Pinion Bearing Cup 1 390HA101 ••
10 Inner Pinion Bearing Cone 1 390HB102 ••
RING GEAR PINION/NUT KIT 1 390KY100-X
11A Ring Gear Nut
11B Ring Gear Bolt
12 Pinion Pilot Bearing 1 390HD100 ••
13 Pinion Pilot Bearing Cap
1/2" Holes (Prior to 3/17/97) 1 390CP111
9/16" Holes (On/After 3/17/97) 1 390CP117
14 Pinion Pilot Bearing Cap Bolt
Grade 8, 1/2" 13 UNC x 1-1/4"
(Prior to 3/17/97) 4 HM100
Grade 8, 9/16" 12 UNC x 1-1/2"
(On/After 3/17/97) 4 HM117
15 Adjusting Ring Lock Hex Bolt 2 HM201
16 Adjusting Ring Lock Hex Bolt 2 401HR104
17 Differential Bearing Cap Bolt 4 HM200
18 Differential Bearing Cap Washer 4 HN125
19 Adjusting Ring 2 390HR103
20 Differential Bearing Cup 2 GGAHA101 ••
21 Differential Bearing Cone 2 GGAHB101 ••
22 Differential Case Bolt 10 HM127
23 Differential Case Cap Half 1 390DT101
WHEEL DIFF SIDE GEAR KIT 390KS104-X Includes Items 24-28
24 Side Gear Thrust Washer 2 390HS101
25 Side Gear 41 Inv 2 047GD105 Replaces 047GD100 (Note 1)
26 Diff Spider 1 390DP101
27 Side Pinion 4 042GC102 Replaces 042GC100 (Note 1)
28 Side Pinion Thrust Washer 4 390HS109
29 Differential Case Flange Half Cast # Wheel Diff Case Kits
390DU109 390DU108 1 390KQ100-X Ratios 2.81 thru 2.92 includes 22-23
390DU101 390DU100 1 390KQ101-X Ratio 3.07
390DU103 390DU102 1 390KQ102-X Ratios 3.21 thru 3.73
390DU105 390DU104 1 390KQ103-X Ratios 3.91 thru 4.44
390DU107 390DU106 1 390KQ104-X Ratios 4.78 thru 5.38
30 Axle Shaft 2 See page 17
31 Axle Housing 1 NLA Now includes item 38
Note 1 – Side gears & Side pinions replaced in sets. Do not mix old and new design parts.

13
Rear Rear Axle Components

Rear Axle Components


Item No. Part Name Qty. Part No. Notes

32 Magnetic Drain Plug 1 MJAHM121


33 Vent 1 809560 Replaces MJAHN110
34 Fill Plug 1 090325 Replaces MJAHM120
35 Temperature Sensor Plug 1 090898 Replaces MJAHM115
36 No-Spin Differential 1 390GN100
37 Dowel Pin 2 (included with item 31)

14
[Page left blank intentionally.]

15
End Yokee Assemblies

End Yokke Assemblies


Forward Rear
R (Input)
Seriees A B C Joint Angle S
Spline Major Dia. Dana Spicer P
Part Number
N
Number of Splines
1610 1.88" 5.31" 6.38" 45° 2.024 - 39 5-4-93001-1X
1610 1.88" 5.31" 5.54" 30° 2.024 - 39 5-4-93331-1X
1710 1.94" 6.19" 6.31" 45° 2.024 - 39 6-4-93551-1X
1710 1.94" 6.19" 5.62" 30° 2.024 - 39 6-4-93771-1X
1760 1.94" 7.09" 5.94" 30° 2.024 - 39 6.3-4-1711-1X
1810 1.94" 7.64" 5.31" 30° 2.024 - 39 6.5-4-46661-1X
SPL170 55mm
m 164mm 5.03" 25° 2.024 - 39 170-4-8551-1X
SPL250 60mm
m 163mm 5.24" 25° 2.024 - 39 250-4-3991-1X

Forward Rear
R (Output)
Seriees A B C Jo
oint Angle S
Spline Major Dia. Dana Spicer P
Part Number
N umber of Splines
1610 1.88" 5.31" 6.56" 45° 2.024 - 39 5-4-92881-1
1610 1.88" 5.31" 5.98" 32° 2.024 - 39 5-4-93551-1
1710 1.94" 6.19" 6.43" 39.5° 2.024 - 39 6-4-92881-1
1710 1.94" 6.19" 5.75" 30° 2.024 - 39 6-4-94111-1
SPL1770 55mm 164mm 5.28" 25° 2.024 - 39 170-4-821-1
SPL1770 55mm 164mm 6.50" 45° 2.024 - 39 170-4-831-1

C
Rear Reaar
Seriees A B C Joint Angle S
Spline Major Dia. Dana Spicer P
Part Number
N
Number of Splines
1610 1.88" 5.31" 6.38" 45° 2.024 - 39 5-4-9311-1X
1610 1.88" 5.31" 5.54" 30° 2.024 - 39 5-4-93441-1X
1710 1.94" 6.19" 6.31" 45° 2.024 - 39 6-4-93001-1X
1710 1.94" 6.19" 5.62" 30° 2.024 - 39 6-4-93881-1X
1710 1.94" 6.19" 4.97" 24° 2.024 - 39 6-4-94331-1X
SPL170 55mm
m 164mm 5.03" 25° 2.024 - 39 170-4-8661-1X
SPL170 55mm
m 164mm 6.25" 45° 2.024 - 39 170-4-8111-1X

16
Axle Shafts

Axle Shafts
Spicer Axle
Identifier

SL

Stamped Spicer Part Number, Julian


H* Date Code and Workshift

Forward Rear Rear Rear


–SL– –L– –H– Hole Axle Dana Spicer –SL– –L– –H– Hole Axle Dana Spicer
Spline Length Hole Type Position Part Number Spline Length Hole Type Position Part Number
Length Dia. Length Dia.
2.84" 38.72" .78" Straight Curbside 390SR101 2.84" 38.72" .78" Straight Roadside 390SR101
2.84" 41.35" .78" Straight Roadside 390SR101-1 2.84" 41.35" .78" Straight Curbside 390SR101-1
3.84" 39.44" .73" Tapered Curbside 390SR101-4 3.84" 39.44" .73" Tapered Roadside 390SR101-4
3.84" 42.07" .73" Tapered Roadside 390SR101-5 3.84" 42.07" .73" Tapered Curbside 390SR101-5
3.84" 39.44" .64" Straight Curbside 390SR101-6 3.84" 39.44" .64" Straight Roadside 390SR101-6
3.84" 42.07" .64" Straight Roadside 390SR101-7 3.84" 42.07" .64" Straight Curbside 390SR101-7
2.84" 38.72" .69" Tapered Curbside 390SR101-8 2.84" 38.72" .69" Tapered Roadside 390SR101-8
2.84" 41.35" .69" Tapered Roadside 390SR101-9 2.84" 41.35" .69" Tapered Curbside 390SR101-9
*Tapered holes are measured at the bottom of the taper.
Note: The S400 design incorporates a diagonal match in shaft
lengths between the Forward Rear and Rear Rear axles (See Axle
Position above). Measure axle shaft length to insure correct
replacement. Curbside and Roadside are defined according to U.S.
standards.

17
Hou
usings

Housing
gs

Forward Rear
R Rear Rear
ABS Loccator Dana Spicer ABS Locatorr Dana Spicer
Suspension
n Blocks Pin Centers
C OEM* Part Number Suspension Blocks Pin Centeers OEM* P
Part Number
Spring Yes 40
0.20 Navistar 390CG108 Spring No 40.20 Navistar 390CH100
Air No 40
0.20 Navistar 390CG109 Air Yes 40.20 Navistar 390CH101
Air No 40
0.00 Ford 390CG110 Air No 40.00 Ford 390CH104
Spring No 40
0.00 Ford 390CG111 Spring No 40.00 Ford 390CH105
Air No 40
0.00 Mack 390CG112 Air No 40.00 Mack 390CH106
Spring No 40
0.26 Mack 390CG113 Spring No 40.26 Mack 390CH107
— No — Paccar 390CG117 — No — Paccar 390CH111
Spring Yes 40
0.26 Mack 390CG121 Spring Yes 40.26 Mack 390CH115
Air Yes 40
0.00 Mack 390CG122 Air Yes 40.00 Mack 390CH116
Air No 40
0.20 Navistar 390CG123 Air No 40.20 Navistar 390CH117
(Low Profile
e) (Low Profile)
Spring No 40
0.20 Navistar 390CG124 Air No 40.20 Navistar 390CH118
*Other makes refer to OEM cata
alog for available parrt numbers.

Air Suspeension Brackets

Dana
D Spicer
Suspeension OEM
O Part
P Number
Air
A Ford
F 390TF105
Air
A Naavistar 390TF106
IMPORTAN NT: Please consult yo
our OEM for proper bracket
b mounting
locations an
nd procedures.
NOTICE: Spicer Heavy Axle and Brake will not be reesponsible
for housing claims related to th
he welding of bracke
ets.

18
Shims and Spacers

Input Shaft Bearing Shims Bearing Preload Spacers


Thickness Dana Spicer Spacer Thickness Dana Spicer Spacer
Inches MM Part Number Kit Inches MM Part Number Kit
.003 .076 401HS102-1 .718 18.237 390HS103-1 ---
.005 .12 401HS102-2 .719 18.263 390HS103-2 ---
511699
.010 .254 401HS102-3 .720 18.288 390HS103-3 ---
.030 .762 401HS102-4 .721 18.313 390HS103-4 ---
Includes 4 of each size. .722 18.339 390HS103-5 ---
.723 18.364 390HS103-6 ---
.724 18.390 390HS103-7 ---
.725 18.415 390HS103-8 ---
.726 18.440 390HS103-9 ---
.727 18.466 390HS103-10 ---
.728 18.491 390HS103-11
.729 18.517 390HS103-12
.730 18.542 390HS103-13
.731 18.567 390HS103-14 390KV100-X
.732 18.593 390HS103-15
.733 18.618 390HS103-16
.734 18.644 390HS103-17
.735 18.669 390HS103-18 ---
.736 18.694 390HS103-19 ---
.737 18.720 390HS103-20 ---
.738 18.745 390HS103-21 ---
.739 18.771 390HS103-22 ---
.740 18.796 390HS103-23 ---
.741 18.821 390HS103-24 ---
.742 18.847 390HS103-25 ---

19
Kits and Assemblies

Gear and Pinion Kits

Foward Axles Rear Axles


Kit Gear Kit Gear
Ratios Part Number Set (NSS) Gear (NSS) Pinion (NSS) Ratios Part Number Set (NSS) Gear (NSS) Pinion (NSS)
*2.81 390KG100-X 390GA100-X 390GR100 390GP100 2.81* 390KG110-X 390GA110-X 390GR110 390GP110
2.92 390KG101-X 390GA101-X 390GR101 390GP101 2.92* 390KG111-X 390GA111-X 390GR111 390GP111
3.07 390KG102-X 390GA102-X 390GR102 390GP102 3.07 390KG112-X 390GA112-X 390GR112 390GP112
3.21 390KG203-X 390GA203-X 390GR203 390GP203 3.21* 390KG213-X 390GA213-X 390GR213 390GP213
3.42 390KG204-X 390GA204-X 390GR204 390GP204 3.42* 390KG214-X 390GA214-X 390GR214 390GP214
3.54 390KG120-X 390GA120-X 390GR120 390GP120 3.54 390KG121-X 390GA121-X 390GR121 390GP121
3.73 390KG105-X 390GA105-X 390GR105 390GP105 3.73 390KG115-X 390GA115-X 390GR115 390GP115
3.91 390KG106-X 390GA106-X 390GR106 390GP106 3.91 390KG116-X 390GA116-X 390GR116 390GP116
4.10 390KG107-X 390GA107-X 390GR107 390GP107 4.10 390KG117-X 390GA117-X 390GR117 390GP117
*4.44 390KG108-X 390GA108-X 390GR108 390GP108 4.44 390KG118-X 390GA118-X 390GR118 390GP118
NSS - Not Sold Separately NSS - Not Sold Separately

*Parts No Longer Available (NLA)

Bearings and Seals Kits


Description Forward Rear Rear Rear Included Items
Power Divider and Forward Rear Axle 390KS105-X — 11, 16, 17, 24, 28, 29, 36, 37,
S400-FW 42, 43, 45, 53, 54, 68, 70
Rear Axle S400-RR — 390KS103-X 3, 4, 5, 9, 10, 12, 20, 21

Power Divider Lock Kits


Description Forward Rear Included Items
Shift Cylinder Kit 390KT100-X 1, 2, 3, 4

Power Divider Kits


Description Forward Rear Included Items
Inter-axle Differential Components 390KD100-X* All Except 10, 30, 31, 33
Inter-axle Differential Gears 390KD101-X * See 512865 Retrofit Kit 22, 24, 25, 26, 27

Interaxle Diff Assy Kit - 390DS100-X


includes the following kits (not illustrated)
Kit Name Qty. Part No.
Inner Diff Case Half 2 390DT103
PD Cross Shaft 1 390DP103
Pinionmate Thrust Washer 4 HS109
Pinionmate 4 400GC104

20
For sspec‘ing or service assistance, call 1.8800.621.8084 or vissit our website at ww
ww.spicerparts.com
m
D
Dana Aftermarket GroupG
PO Box 321
Toledo, Ohio 43697-0321

W
Warehouse Distribuutor: 1.800.621.80884
O
OE Dealers: 1.877.7777.5360

w
www.spicerparts.coom

AXXIP-1951 Printed in U.S.A.


Coopyright Dana Limited, 2013.
Alll rights reserved. Daana Limited.

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