WPS For Air Dryer

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WELDING

PROCEDURE
SPECIFICATION
(WPS)
WPS No: WPS02 Revision:00 Date: 1403.04.10 Client: RADMAN EPC
PQR No: N/A Revision:N/A Date:N/A Third Party Agency: -
Code:ASME -SEC IX -AWS-D1.1 Welding Process(es): GTAW Company Name: ASA Co.
Page:1 OF 1 Type(s): Manual Project: QLN-PRO-PO-024
JOINTS (QW-402) POST WELD HEAT TREATMENT(QW-407)
Joint Design: Butt weld-Single V groove

Backing: □ Yes ■ No
Backing Material (Type): N./A. N./A.

□ Base Metal □ Nonfusing Metal


□ Nonmetallic □Weld Metal
Root Openning: 2-3 mm Root Face : 2-3 mm SHIELDING:(QW-408)
Groove Angle: 60 ˚ C Radius (J-U): N./A. Percent Composition:
Back Gouging: NO Gas(es): Mixture: flow rate:
BASE METAL:(QW-403) Shielding Ar 99.99% 12~17(lit/min)
P No: 1 Group No: 2 P No: 1 Group No: 2 Trailing: N./A. N./A. N./A.
Specification Type & Grade Specification Type & Grade Backing: N./A. N./A. N./A.
ASTM A135-B TO ASTM A283-C ELECTRICAL CHARACTERISTICS:(QW-409)
Thickness of test coupon welded :
Current AC or DC: DC
Plate-10 mm Groove : Yes
Range of thickness of base metal Qualified for Groove weld : 5 ~ 24 mm Tuangstan Electrode Size and Type: 2% Th/2.4mm (AWS A5.12)
Range of thickness of base metal Qualified for Fillet weld :
Mode of Metal Transfer for GMAW: N./A.
FILLER METAL:(QW-404)
Spec.No.(SFA): AWS A5.28 AWS NO.(Class): ER80S-G
Flow Rate : 10-12 Lit/min
F-No: 6 A-No: 10
Size of Filler Metals: Φ 2.4 mm WELDING TECHNIQUE:(QW-410)
Electrode-Flux(Class): N./A.
Stringer/Weave Bead: Both
Consumable Insert: N./A.
Initial & Interpass cleaning : Power Brushing /Grinding
POSITIONS:(QW-405)
Position of Groove: 1G
Orifice or Gas Cup Size: 20mm
Welding Progressions:N./A □ Up Hill □ Down Hill
Position(S) of Fillet: N./A.
Metode of Back Gouging: N./A.
PREHEAT (QW-406)
Preheat Temp.min: N./A. Peening: N./A.

Inter Pass Temp.max: N./A. Other: …………………….

Preheat Maintenace:See to Note 1

WELDING PROCEDURE:
Joint Details
Filler Metal Current Heat
Travel Speed
Pass Process Input
(mm/min)
Class Dia Polarity Volt AMP (kj/mm)

1 TO END GTAW ER80S-G 2.4 mm DCEN 18~22 80~120 ~1.2 100~120

RUN SEQUENCE
1.Cleaning 2.Welding 3.Cooling slowly&Uniformly

Note 1 : Continuous and after welding cooling to room temprature should be done uniformly.

Prepared By : M.BASHIRI Approved By: H.SHAMEKH Inspector :N.RAHMATI Client : RADMAN EPC

Date : Date : Date : Date :

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