Manufacturing of Shampoo

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PCBI-02

POLYMER AND CHEMICAL BASED INDUSTRY

KHADI & VILLAGE INDUSTRIES COMMISSION


PROJECT PROFILE FOR GRAMODYOG ROJGAR YOJANA

MANUFACTURING OF SHAMPOO

The age old system of using Shikakai etc. have given up by even
the rural women to wash their hair. Now all ladies including children in
ranabh uses shampoo for silky hair look. The demand of for the
product is increasing day by day. This is the ideal tune with substantial
profit margin.

1 Name of the product Detergent Powder &


Cake
2 Project Cost
a) Capital Expenditure Rs. 1,50,000.00
 Land & Building Shed 500 sq.ft.X 300 sq.ft

 Equipment Rs. 1,50000.00


(Sigma Mixture , Three Roll Milling machine, Plodder type
simplex cutting machine, Roll making Machine, Sealing
machine, Weigh Balance etc. )
Total capital expenditure Rs.3,00,000.00
b) Working capital Rs.6,25,000.00
Total project cost Rs.9,25,000.00

3 Estimated Annual Production of Shampoo (Value in ‘000)


Sr.No Particulars Capacity Rate/Litrs Total Value

1 Shampoo 12500.00 200.00 2500.00


Liters
Total 200.00 2500.00
4 Raw Materials 18,21,750.00
5 Labels and Packaging materials 2,00,000.00
6 Wages( Skilled & unskilled) 2,00,000.00
7 Salaries 60,000.00
8 Administrative Expenses 30,000.00
9 Overheads 50,000.00
10 Miscellaneous expenses 15,000.00
11 Depreciation 22,500.00
12 Insurance 3,000.00
13 Interest as per PLR
a) Capital Expenditure Loan 39,000.00
b) Working Capital Loan 81,250.00
Total interest 1,20,250.00
14 Working capital requirement
 Fixed Cost 1,47,000.00
 Variable Cost 23,53,000.00
 Requirement of W.C. per 6,25,000.00
cycle

Contd..

:2:

15. Estimated cost analysis

Sr. Particulars Capacity Utilization ( Rs.’000)


No
100% 60% 70% 80%
1 Fixed Cost 147.00 88.20 102.90 117.60
2 Variable Cost 2353.00 1411.80 1647.10 1882.40
3 Cost of Production 2500.00 1500.00 1750.00 2000.00
4 Projected sales 3750.0 2250.00 2625.000 3000.00
5 Gross Surplus 1250.00 750.00 875.00 1000.00
6 Expected Net Surplus 1227.50 736.50 859.25 9820.00

Note: 1) All figures mentioned above are only indicative and may vary
from place to place.
2) If the investment on Building is replaced by Rental premises
a) Total cost of project will be reduced.
b) Profitability will be increased.
c) Interest on C.E.will be reduced.

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