INJECTION PUMP MODEL DBGFC637 -8$&J

SUPERSEDES MODEL DBGFC 637- 1MB

SPECIFICATION
“-4.h 3651 CUSTOMER PART NO. 69589H
EDITION NO. 2 DATED CUSTOMER’S NAME I ADDRESS:
11-19-79
ENGINE F310-DBTA Waukesha Motor Company
FULL LOAD RPM 2400
APPLICATION TRACTOR(OLIVER) Waukesha, Wisconsin
GGV. REGULATlON 10 96 ISSUED BY: G.Dupont
NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OT HERWISE NOTED RPM MM’ PEll s,llo*c *1x. me. TRINS. CUYP
TEST STAND *,o ,,lD,l , *,1I IIn.cn. Plf%.-PII
1. INJECTION LINES (12SD12 NOZZLES) K,” I.D. BY 20” LONG 8. CHECK POINT.(PRESSUm) 2400 i I I 70- 75
(HOLDER BKB~OSO & 0.5 MM PtATE) %s” I.D. BY 25” LONG 9. CHECK POINT., 1600 72-76 65-69 4
2. TEST OIL TEMPERATURE.. llO-115’F. i0. CHECK POlNl
3. NOZZLE OPENING PRESSURE .’ (12SD12 NOZZLES)2500 PSI 11. SET TORQUE SCREW 2400 64.5+1 61-63 :ro- 75 HOLD
5
(HOLDERBKB~OSD & 0.5 MM PLATE)3000 PSI 12. CHECK SHUT-OFF (WOT) 2400 3 ~~~~ 3 Max.
4. CALIBRATING OIL (S.B.201) 13. HIGH IOLE (WOT) 2640 12-14 12-14 4
PUMP OPERATING SPEED.. HALF ENGINE SPEED 14. GOVERNOR CUT.OFF 2690 6MAX. 6MAx.
ENGINE FUEL CONSUMPTION.. 15. LOW IDLE 800, 11-14 11-14 4
PUMP ACCESSORIES 16. TRANS. PUMP PRESS.(WOTI
1. Delivery Valve 17. CHECK SHUT-OFF (WOT) 400
3 Max. 3 Max.
2. Speed Advance 1.9. MIN.CRANK.SPEED DEL.
I 150 37 26 10 MIN.
3.
Return Oil to be 200-500CC/Minute atRated RFM~-
PUM~SETTINGS (t . . . ITEMS APPLY TO SERVICE ONLY) 19. NAME PLATE.LEFT SIDE VIEWING END PLATE \-
1. ROLLER TO ROLLER DIMENSION. 1.954 +. .0015” 20. TIMED.. I8E’T SIDE VIEWING END PLATE Ill
2. GOVERNOR LINKAGE GAP. ,125” TO ,165” 21. TIMED TO C&i. .(FQr End of Injection)
WSE GAGE NO.18914 ', 22. GOVERNOR CONTROL COVER TO BE STAMPED .VOLTS.
t3. OPERATE PUMP AT 1000 RPM WOT (WIDE OPEN THROTTLE) 23. TIMED,.TO THIS CYLINDER (FROM END PLATE)_ _ _@
FOR 10 MINUTES TO BRING TO OPERATING TEMPERATURE ANC 24. SPECIAL NOTES: OUT
CLEAR AIR FROM SYSTEM. a. Torque all Fastener8 per XL784 or S.B.106 (' 0
4. CHECK FOR MINIMUM 18’ HG TRANSFER PUMP LIFT AT 400 RPM b. Fuel Line Connector No. 11339 purchastld separately
5. ADJUST TRANSFER PUMP PRESSURE (WOT) NOTE: 1 to 3
C. Thrust Button No. 10536 and Sprin@No>l0541 to be
assembled prior to shipment
PSI SUPPLY PRESSUREREQUIREDAT PUMP INLET. d. Assemble Throttle Lever Adjusting Spacer and Spacer Arm
W CHECKFoR M~~IMUMCRANKINGSPEEDDELIVERY(SEE STEPIS in Bg-L position per XL528
7. AUTO ADVANCE SPEED RESPONSIVE e. Assemble Shut-off Adjusting Arm Assembly in R3-L position
a. ADVANCE MOVEMENT 7’ ?1/2* per XL400 or SB164
f. True End of Injection is 1" (Pump)and 2" (Engine) before
timing mark on cage { k

25. SEALING WIRES: PART NO. 10408 5 . REQUIRED

(REFERENCE DRAWING XL545 OR SERVICE BULLETIN 134R)

s
*cr.- E9_

SCREW, cover hold down 2 22351 12202 1 xREw, cover hold down
LOCKWASHER,cover ~ccew 3 11582
15830 1 CONNECTOR ASSY., r<?turn line
13521 3 <ASHER, cover hold down screw
12151 1 :OVER, governor control
GASKET, governor cover 12054
10519 11332 2 <CREW, head locking
SEAL, pilot tube
SEAL, drive shaft 10453
SHAFT ASSEMBLY. drive 20287
ROLLPIN, d&e shaft 19921 11611 1 :AP, torque screw
BUTTON. thrust 10536 13807 1 JUT, torque screw
SPRING, thrust button 105.41 12040 1 iEAL, torque *crew
WASHER, drive &aft 10534 14675 1 <CREW, torque
NUT, drive shaft : 10529
16395 1 TOP, high idle SCT~W

SCREW, name plate 10401, L6921 1 tOUSING ASSEMBLY

PLATE, name 10394
GASKET, timing line cover 10574
SCREW, timing line cover 10584
COVER, timing line 10567
F=== =

2054[ 1 HYD. HEAD h ROTORASSEMBLY*

11101 2 PLUNGER, rotor (basic)
use 11102 thru 11105(Standard)
or 11107 thru llll~(Oversize)
: ROLLER, cam
as indicated on rotor S.B.60R
SHOE, cam roller
13821 1 VALVE, delivery S.B.143R
CAM RING or 13822 (oversize) a6 Req'd.
1383: 1 SPRING, delivery valve
1644( 1 STOP, delivery valve
:;;;1 1 SCREW, delivery valve
SEAL, hydraulic head 1
1 WIRE, vent
SPRING, leaf 1
SCREW, leaf spring adj. 1 :;z; ( Oversize )
2 SCREW, hydraulic head plug
F 11431 1 WIRE, vent wire retainer
CONNECTOR,fuel line
WASHER, fuel line corm. 12 1221t 1 SCREW, hydraulic head plug
SCREW, fuel line corm. 1120E 1 RING, rotor retainar
6
1121i 2 RETAINER, rotor
kINDENTED ITEMS INCLUDED
 TRANSFERPUMP GROUP i7
E
‘ a.
-

DBGFC637-89AJ 15228 1 LUG ASSY., end plate adj.

1 LEEVE, end plate

12406 EAL, end plate sleeve

15225 LEMENT, filter

15627 EAL, element
ROLLPIN, end plate lot. 1525 11507 ING, sleeve seal
SPRING, trans. pump blade 5699 15701 PRING, regulatirlg
BLADE, transfer pump (Basic: 3137 11508 ISTON, regulating
Use 20511 or 20512 as req'd 17056 EAL, regulating piston
LINER, transfer pump j753
15877 LATE, end
SEAL, transfer pump 1329 13521 ASHER, end platl? screw
PLATE, thrust j875 CREW, end plate
PLUG, end plate pipe j821 %os? ,OCKWASHER, end plate Screw
-t =
GOVERNORGROUP

SPRING, governor control 1 STAINER, spring

7997
ARM, governor 4482 1 XIIDE, idling spring
SHAFT, gov. arm pivot 2214 1 .RM ASSY., m&er.ingvalve
SEAL, pivot shaft 1
1588 1 'ASHER, guide stud
NUT, pivot shaft ret. 2288 1 TUD, guide
1 ,HIM, metering valve
1 A
‘ LVE, metering
or 22250 SB336
SLEEVE, governor thrust 1312 1 #PRING, metering valve
r 4483
WEIGHT, governor 1 ETAINER ASSY., go". weight
8 1658 1 RET. ASSY., go". wt. (basic)
WASHER,go". thrust sleeve 1620 1 RETAINER, gov. weight
1 HUB ASSY., gov. weight
RING, go". cage retaining 2285
1 RING, flexible ret.
E =

1 ICREW, adj. shut-off ~06.

NUT, 9.0, arm adj. screw 1 2173 ;CREW, adj. shut-off ret.
: JASHER, adj. 3.0. ret. screw
SCREW, shut-off BTIU adjusting 1 2165
1 JASHER, adj. s.0. pos. screw
LEVER, throttle shaft 1 .2221
1 \RM ASSEMBLY, adj. shut-off
.2040 1 XREW, stop lever fitting
SEAL, throttle shaft 2
WASHER, throttle shaft seal 2 .4408 1 CREW, shut-off u-m adjusting
1 2019 1 UT, 8.0. arm adjust. screw
SHAFT ASSEMBLY, throttle
NUT, low idle adjusting scTe% 1 .217? 1 HAF'I ASSEMBLY, shut-off
1 .2972 AS 1OWN
SCREW, low idle adjusting 1
1 .613: AM, shut-off
SPACER, throttle lever adjust
SCREW, throttle lever pos. 1 L2051
ARM, adjusting spacer 1 1613f 1 SPRING, damper
1 SLEEVE, damper
1 HOOKASSEMBLY, p,ov.link.
LEVER ASSEMBLY, throttle 1 .2946 HOOK, governor linkage
1
1 SCREW, gov. link. hook adj.
SPRING, throttle lever 1 1300: 1 WASHER, gov. link. hook adj
1 LINK ASSY., go”. hookadj.
RETAINER, throttle lever spr: 1 L301( SPRING, governor linkage
1
SCREW, throttle lever spring 1 15661

NUT, high idle adjusting 1 1217

SCW. hiEh idle adiustina 1 1297. 1 I - = --
= =
AUTOMATICADVANCEGROUP

1897 1 PLUG, piston (power)

1 SEAL, adv. piston hole plug

1 SEAL, adv. piston hole plug
RING, adv. piston 1 1896'
1 SEAL, piston ring

17 2 SEAL, head lot. screw

PISTON, advance 1 2134'
7 1 SCREWASS'Y., head locating
SPRING, cuter advance 1 2027 - White-Blue4
SPRING, inner advance 1 1425 - Red -.w 1571i0 1 PIN, advance
GUIDE, adv. adj. screw 1 1454 127156 1 SEAL, adv. sc~. hole Plug
n@
PLUG, piston (spring) 1 1574 1 PLUG, adv. SC=. hole
SCREW, advance adj. 1 1454 1 SEAL, adv. piston fole plug
SEAL, adv. adj. GCTPW 1 1204 1 SEAL, adv. piston hole plug
NUT, adv. adj. screw 1 1380
CAP, adv. adj. screw 1 1161 -
- -
FORSERVICE USE ONLY FOR ENGINEERING USE ONLY
APPLICABLE SERVICE ASSEMBLIES DATE CHG. NO
A EDITION

GASKETKIT t 16369 6-15-78 13064 1

PILOT TUBE REPLACEMENT 11-19-79 13578 2
THROTTLE SHAFT BUSHING REPLACEMENT