62223B Installation en R10

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OPERA T

INSTALLATION MANUAL

OPERA T - INSTALLATION MANUAL CODE 62223B - REVISION 10


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OPERA T - INSTALLATION MANUAL CODE 62223B - REVISION 10


OPERA T INSTALLATION MANUAL
GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

Table of contents
1. General notes ............................................................................................................................. 5
1.1 Safety recommendations ................................................................................................................ 6
1.2 Precautions for linear metal guides ................................................................................................ 7
1.3 Precautions for blue steel guides .................................................................................................... 8
1.4 Typographic conventions ............................................................................................................... 9
1.5 Warning symbols on the equipment............................................................................................. 10
1.6 Functioning supplementary symbols ........................................................................................... 11
1.7 Applicable standards and compliance .......................................................................................... 12
1.8 Classification (IEC 60601-1) ....................................................................................................... 13
1.9 Electromagnetic compatibility (EMC) ......................................................................................... 13
1.10 Applied parts ................................................................................................................................ 13
1.11 Essential performance .................................................................................................................. 13
2. Technical features ................................................................................................................... 14
2.1 Mains supply ................................................................................................................................ 14
2.2 Fuse .............................................................................................................................................. 15
2.3 Environmental characteristics ...................................................................................................... 15
2.4 Weights ........................................................................................................................................ 15
3. Dimensions ............................................................................................................................... 16
3.1 Overall dimensions of the remote controlled table ...................................................................... 16
3.2 Overall dimensions of the secondary in-room console ................................................................ 31
3.3 T30 typical room layout ............................................................................................................... 32
3.4 T90 typical room layout T90 ....................................................................................................... 33
4. Packing ..................................................................................................................................... 34
4.1 Packing List ................................................................................................................................. 34
4.2 Packing base plate ........................................................................................................................ 37
4.3 Unpacking .................................................................................................................................... 37
5. Fixation to the floor................................................................................................................. 38
5.1 T90cs-csx and T30cs-csx tables................................................................................................... 39
5.2 T90ce-cex tables .......................................................................................................................... 41
6. Tilting group ............................................................................................................................ 45
6.1 T90cs-csx and T30cs-csx model .................................................................................................. 45
6.2 T90ce-cex model .......................................................................................................................... 46
6.3 Main frame assembly ................................................................................................................... 47
6.4 Jack trolley disassemble procedure .............................................................................................. 51
6.5 T30cs-csx tilting group mechanical stop assembling................................................................... 52
7. Stand group ............................................................................................................................. 53
7.1 Stand group assembly .................................................................................................................. 53
8. Installation of the table cables support ................................................................................. 57
9. Cabinet and console ................................................................................................................ 59
9.1 Cabinet ......................................................................................................................................... 59
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OPERA T INSTALLATION MANUAL
GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

9.2 Console......................................................................................................................................... 61
10. Fitting of the X-ray tube housing .......................................................................................... 62
10.1 Fitting of “Varian G292” X-ray tube housing without trunnion ring........................................... 62
10.2 Fitting of the X-ray tube housing with trunnion ring ................................................................... 64
10.3 Collimator flange mounting (for X-ray tube housing with trunnion ring) ................................... 65
11. Fitting of the collimator.......................................................................................................... 66
12. Fan fitting ................................................................................................................................ 68
13. Detectors installation .............................................................................................................. 69
13.1 FL detector installation ................................................................................................................ 69
13.2 RF detector installation ................................................................................................................ 73
13.3 Installation of the DXV detector with automatic grid .................................................................. 77
13.4 Installation of the DXV detector with manual grid ...................................................................... 81
14. Topographic components disposition ................................................................................... 84
14.1 Remote controlled table exam room position and connections.................................................... 87
14.2 Connections cables identification ................................................................................................ 89
14.3 Remote controlled table cables list .............................................................................................. 90
15. Electrical connections ............................................................................................................. 96
15.1 Power supply and ground ............................................................................................................. 97
15.2 Remote controlled table connections ........................................................................................... 98
15.3 Connection of the collimator cable .............................................................................................. 99
15.4 Connection of the X-ray tube cables .......................................................................................... 100
15.5 Connection of the chamber cable DAP ...................................................................................... 100
15.6 Connection of the cabinet cables................................................................................................ 100
15.7 Connections of the Generator, TV chain, Digital system .......................................................... 106
15.8 Wireless double pedal installation ............................................................................................. 107
15.8.1 Pairing mode procedure ................................................................................................................................................................. 107
15.8.2 Testing correct operation ............................................................................................................................................................... 108
15.8.3 Installation and WiFi pedal connection ......................................................................................................................................... 109
15.8.4 LED status ..................................................................................................................................................................................... 111

16. Measuring the output length of the cables on the column ................................................ 112
17. Fitting of the detection chamber ......................................................................................... 113
17.1 Standard fitting........................................................................................................................... 113
17.2 Reverse fitting ............................................................................................................................ 115
18. Fitting of the grid .................................................................................................................. 116
19. Removal of the tabletop stops .............................................................................................. 117
20. Fitting of the TV chain ......................................................................................................... 118
21. I.I. Safety position ................................................................................................................. 120
21.1 Image Intensifier alignment ....................................................................................................... 120
21.2 9” I.I. .......................................................................................................................................... 120
21.3 16” I.I. ........................................................................................................................................ 120
21.4 Image intensifier covering.......................................................................................................... 121
21.5 SFD covers assembling .............................................................................................................. 122

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OPERA T INSTALLATION MANUAL
GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

22. Starting up ............................................................................................................................. 127


22.1 Functioning and X-ray tests ....................................................................................................... 127
23. Final covering ........................................................................................................................ 128
23.1 Tilting group T90cs-csx T30cs-csx.......................................................................................... 128
23.2 SFD covering (not for I.I. version) ............................................................................................ 128
23.3 Column stand covering .............................................................................................................. 129
23.4 Covering of the cables on the turret ........................................................................................... 131
24. Table assembly procedure for small room ......................................................................... 132
24.1 Right header assembly ............................................................................................................... 133
24.2 Rear beam assembly .................................................................................................................. 134
24.3 Left header assembly ................................................................................................................. 136
24.4 Main frame adjustment .............................................................................................................. 136
24.5 Structure cabling ........................................................................................................................ 137
24.6 SFD structure fixing ................................................................................................................... 138
24.7 Covers assembly ........................................................................................................................ 138
24.8 Tabletop group assembly ........................................................................................................... 140
25. Special tools list ..................................................................................................................... 144

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OPERA T INSTALLATION MANUAL
GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

OPERA T
R/F Remote Controlled Table

Manufacturer: GENERAL MEDICAL MERATE S.p.A.


Via Partigiani, 25
24068 Seriate (BG) – Italy
Tel. +39 035 45 25 311
Fax +39 035 29 77 87 / 29 95 37
www.gmmspa.com - service@gmmspa.com

The original version of this publication was drafted in Italian and will be referred to for any
controversy regarding interpretation of the corresponding versions, translated into several foreign
languages.

The contents of this publication may not be reproduced in any manner with any electronic or
mechanical means. It cannot be distributed in any manner without written authorization issued by the
manufacturer.

The manufacturer reserves the right to modify/update this document without notice.

REVISION HISTORY
Rev. Date Notes
01 First release
02 Added T30 cs csx - 7 March 2006 corrigenda: correct base plate packing weight.
03 May 2007 Added fingers squashing warning symbol.
04 March 2008 Export packing equipment depth 2340/2490.
05 June 2008 Mechanical stops of the transversal tabletop.
06 July 2009 Layout general review and code assignment.
Added new paragraph 10.1 Fitting of “Varian G292” X-ray tube housing without
07 October 2009
trunnion ring.
Added stationary circuit of stand and SFD gear motor.
Paragraph 1.2 “Symbols of advice positioned on the equipment” has been completed,
08 February 2010
by adding 3 additional symbols.
Revision of cover, header and footer graphic layout.
Overall manual revision. Additions and update of the following sections: symbols, applicable
standards, environmental data, dimension drawings. Precautions for linear metal guides and blue
09 January 2021 steel guides. Replacement of the tabletop stops and screws (M10 instead of M6 type). Added
chapters for installation of detectors and double wirelesss pedal.
6mt cable for double switch pedal in exam room. Secondary in-room console.
10 June 2021 Added essential peformance, and fuse sections.

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OPERA T INSTALLATION MANUAL
GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

1. General notes

Important Note
X-RAY EQUIPMENTS CAN BE DANGEROUS TO THE HEALTH OF BOTH PATIENTS AND OPERATORS UNLESS
PROPER SAFETY MEASURES ARE STRICTLY OBSERVED.
Although this equipment was designed and manufactured according to the most up-to-date safety
Standards, the X-ray beam always represents a danger, should not the operator be properly qualified
and trained. Excessive exposures to X-rays cause damages to the human body: therefore, all the
necessary precautions must be taken to prevent unauthorised or unskilled personnel from operating
this equipment, thus jeopardising themselves and other people.
Before executing any operations, the personnel being authorised and qualified for using this
equipment, must be informed on the protection measures established by the International Committee
for Radiological protection, as well as other relevant national Standards.

N.B.: This equipment is in compliance with the requirements established by the 2004/108/EC
Directive (ex 89/336/CEE) applying to the Electromagnetic Compatibility.
In order to comply with such requirements, special technical measures were adopted (such as the
application of anti-noise filters and/or ferrites on some circuits) and precise earth connections were
defined. The metallic covers and their clamps are realised and checked by means of fixing devices or
special conductive material-gaskets ensuring both the immunity to external sources of disturbance
and the limitation of possible internal disturbances generated by the electrical circuits.

Therefore, we recommend the technicians executing possible maintenance of fixing


interventions, not to modify the path of the connections and carefully reconnect all earth
connectors of the gaskets (should these be removed during the maintenance of fault research
operations) and restore the protection gaskets with the utmost attention in the same conditions
and with the same fixing devices originally foreseen.

Note: The original document was drawn up in Italian.

The manufacturer shall decline all responsibility with regard to the good functioning of the
equipment should the installation and/or the maintenance of it be executed by unauthorised
personnel.

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

1.1 Safety recommendations


- As manufacturers and installers of this product we cannot be held responsible with regard to
equipment safety, reliability and performance in situations where:
- - installation, amplifications, resetting, modifications, repair work are performed by unqualified
and/or personnel not authorized by the manufacturer’s Service Department to perform such
activities;
- - in the event of breakage, components that are deemed important for proper system operation are
not replaced by original spare parts;
- - the electrical wiring system in the X-ray room does not comply with the specifications
established by IEC 364 series Standards or relevant national standards;
- - the equipment is not used according to the relative user instructions.

WARNING
In the event of equipment modifications, adequately inspect and test the equipment to
ensure its continuous safe use.

WARNING
An additional MULTIPLE-SOCKET OUTLET or extension cord shall not be
connected to the ME (Medical Electrical) SYSTEM.

WARNING
Do not connect unapproved equipment to the console.
Do not attempt to make any unauthorized connections to these or any other ports on
the system.
INCORRECT CONNECTIONS OR USE OF UNAPPROVED EQUIPMENT MAY
RESULT IN INJURY OR EQUIPMENT DAMAGE.
CONSULT YOUR SERVICE REPRESENTATIVE IF EXTERNAL EQUIPMENT IS
TO BE CONNECTED TO THIS SYSTEM.

WARNING
Do not attempt to install unauthorized software onto any system component.

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

1.2Precautions for linear metal guides


In order to avoid the formation of rust on the guides, due to contact with bare hands or other body
parts, the following precaution, care, and good working practices must be implemented during the
assembly and fixing, cleaning and disassembling of the mechanical guides.

Use gloves to perform all the steps when assembling and fixing the metal guides.
After assembling them on the equipment, use gloves and a disposable cloth to apply the specific
dewatering and corrosion-preventing oil (CONTRAKOR FLUID H1 SPRAY - KLUBER - GMM
P/N 161254) on the guides.

EQUIPMENT CLEANING PHASE:


In the various equipment cleaning steps, use specific products that, in case of accidental contact with
the guide, do not damage it.
The following are the suitable/allowed products:
- Solmentar C4 degreaser (GMM P/N 33765)
- Certisuds degreaser (GMM P/N 33912)

Once the cleaning phase is completed, lubricate the guide with protective oil (CONTRAKOR FLUID
H1 SPRAY - KLUBER - GMM P/N 161254).

SURFACE RUST REMOVAL:


If there is rust on the guides, the operator must perform the following operations in order to remove
it.
Wear nitrile gloves and use a layer of 1000-grit wettable sand paper.
Rub the sand paper repeatedly over the rusty part of the linear guide, until the rust is eliminated.

To reach the rust located in a concave area of the guide, use a piece of 1.5 mm 2- section electrical
wire, and wrap it with wettable,1000-grit sand paper.

Once the sanding phase is completed, lubricate the guide with protective oil (CONTRAKOR FLUID
H1 SPRAY - KLUBER - GMM P/N 161254).

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

1.3 Precautions for blue steel guides


In order to avoid the formation of rust on the guides, due to contact with bare hands or other body
parts, the following precaution, care, and good working practices must be implemented during the
assembly and fixing, cleaning and disassembling of the blue steel guides.

Use gloves to perform all the steps when assembling and fixing the blue steel guides.
After assembling them on the equipment, use gloves and a disposable cloth to apply the specific
dewatering and corrosion-preventing oil (CONTRAKOR FLUID H1 SPRAY - KLUBER - GMM
P/N 161254) on the guides.

NOTE
Do not clean the blue steel guides with any type of detergent or solvent, or with water.
If necessary, use a cloth soaked in the specific dewatering and corrosion-preventing oil
(CONTRAKOR FLUID H1 SPRAY - KLUBER - GMM P/N 161254) for cleaning.

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

1.4Typographic conventions
In order to facilitate the reading of the manual, different styles and types were used.

The text identified by bullets indicates:


• Instructions to be executed according to the sequence specified.

Instructions to be executed according to the sequence specified:

Useful supplementary information for the technician.

The following icons are also used:

Important information
It is advisable that extra attention be paid in reading the topics identified with this
symbol.

WARNING
The topics identified with this icon regard aspects of safety for the patient and/or
operator.

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

1.5 Warning symbols on the equipment


Warning symbol that indicates potential generic danger for the equipment or the
operator. It invites the operator to check the equipment documentation for
further details.

Warning symbol that invites operators to follow the instructions for using the
device on which the symbol itself is applied.

Hazard symbol that indicates X-ray radiation exposure.

Warning symbol that indicates electrical components which are sensitive to


electrostatic discharge.

Warning symbol that indicates live electrical parts with a possible risk of
electric shock.

Warning symbol that indicates that fingers may be crushed.

Symbol of protective earth (ground).

“ON” symbol (power).

“OFF” symbol (power).

“ON” / “OFF” symbol (push-push).

Symbol of applied part B type.

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

Symbol of filtration.

Symbol that indicates electrical and electronic components which must be


collected separately.

Subchapter J label

LED radiation warning

LASER radiation warning

1.6Functioning supplementary symbols

Fluoroscopy and radiography foot pedal connector fitting

Unlocking of the compressor (if installed)

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

1.7 Applicable standards and compliance


This table complies with the requirements and design standards of the following directives
concerning electro-medical equipments:

Reference Description
European Directive 2007/47/EC which amends
the Directive 93/42/EEC Medical Device Directive (EC mark)
Class IIb device according to Rule 10 of Annex IX
General requirements for the basic safety and
IEC 60601-1
essential performance
Electromagnetic compatibility -
IEC 60601-1-2
Requirements and tests
IEC 60601-1-6 Usability
Particular requirements for the basic safety
IEC 60601-2-54 and essential performance of X-ray
equipment for radiography and radioscopy
Collateral Standard: General requirements for
IEC 60601-1-3 radiation protection in diagnostic X-ray
equipment
Medical device software – Software life-
IEC 62034
cycle processes

This table is part of a system which includes other devices.


All the medical devices that interface or integrate with the table for system composition, acquired by
the manufacturer or built with OEM for the manufacturer are individually certified, must meet the
requirements of Annex I of the European Directive 2007/47/EC which amends the Directive
93/42/EEC and must comply with the following standards regarding electro-medical equipments:

X-ray generator IEC 60601-2-54


X-ray radiant components IEC 60601-2-28
Digital system IEC 60601-1

For the north American market:


UL 60601-1 ; CAN/CSA C22,2 No 601.

NOTE: All referenced standards are considered to be at the latest adopted revision.

All referenced standards are considered to be at the latest adopted revision.

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

1.8Classification (IEC 60601-1)


Type of protection against electric shock class I equipment
Degree of protection against electric shock with applied part B type
Degree of protection against seepage of harmful water ordinary IPX0 type equipment
continuous functioning with intermittent
Functioning mode
loading (standby - exposure)
Equipment not suitable for use in presence of a
flammable anaesthetic mixture with air or with
oxygen or nitrous oxide.

1.9Electromagnetic compatibility (EMC)


In accordance with the intended use, this remote-controlled table complies with the European
Directives concerning Medical Devices. The CE marking affixed to this product signifies this. One of
the standards of this directive defines the allowed levels of electromagnetic emission from this
equipment and its required immunity from the electromagnetic emissions of other devices.
It is not possible, however, to exclude with absolute certainty the possibility that other high frequency
electronic equipment, which is fully compliant to the EMC regulations, will not adversely affect the
operation of this system. If the other equipment has a comparatively high level of transmission power
and is in close proximity to the system, these EMC concerns (the risk of interference) may be more
pronounced. It is therefore recommended that operations with mobile or cordless telephones,
microphones and other similar equipment, such as mobile radio systems, are strictly executed away
from the R&F device.

1.10 Applied parts


Tabletop is the equipment’s applied part which, in normal use, comes in physical contact with the
patient so that the device can operate.

1.11 Essential performance


Maintaining electrical and mechanical The device has no critical parts that are particularly subject to
integrity over its expected life wear and tear.
The operator must ensure that the environmental conditions
Maintain electromagnetic immunity for use and storage comply with the data provided in this
manual and the user manual.
It is essential that the operator performs thorough
Ability to safely support and protect the
maintenance and periodic checks. Use only the intended
patient (safe applied parts)
accessories (see user manual).
Establish testing procedures in the area of responsibility.
Stop buttons ability to always function
Instrumentation and devices are under control in accordance
when activated
with ISO 13485
The software has been based on architectures of pre-existing
SW safety
projects, already certified according to IEC 62304.
Ability to maintain correct movement
The device has been designed to comply with IEC 60601-1-2
speeds and geometries for performing the
standards
examination

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OPERA T INSTALLATION MANUAL
GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

2. Technical features
2.1 Mains supply
All equipment of any X-ray installation must be connected to the electrical mains by means of a
contact or another multipolar sectioning device that has to be installed by the Customer. The room of
the installation must be in compliance with the IEC/CEI or UL/CSA prescriptions in force.
The national regulations applying to X-ray installations must be carried out in all the relevant
countries. Anyway, the compliance with the above-mentioned Standards is strongly recommended, of
course
where these are not contradictory compared with the national regulations established in order to
ensure safety for the operator, the patient and third parties.
The sectioning device must be placed inside the exam room, just next to the operator.

Rated voltage 230Vac or 277Vac


(the 277Vac rated voltage is optional)
Voltage change 220/240V ac
Allowed fluctuation of mains voltage  10%
Mains frequency 50/60 Hz
Current absorption 5A
Thermal dissipation 500 W
Type of protection Class I
Degree of protection Type B
Electromagnetic compatibility Equipment in compliance with EN 60601-1-2 Standards

Important Note: normally the power supply of the remote-controlled table is taken by a 16A,
delayed 400Vac nominal, placed in the mains supply panel board of the exam room, with intervention
differential current not higher than 30mA in compliance with IEC/CEI Standards.
In case the electrical distribution panel isn’t preset with an ON/OFF switch, the switch must be
accessible to the operator, to make him able to switch ON/OFF the table
In compliance with UL/CSA the equipment must be supplied by two delayed fuse of 16A – 400Vac
with an ON/OFF switch placed in the mains supply panel board of the exam room,
The earth terminal of the equipment must be connected in a visible manner to the earth equipotential
node of the diagnostic system by means of a protection conductor, with the minim section of
10mmq.
The supply cable from the mains supply panel board to the equipment electrical cabinet must have a
minim section of 2.5mmq
All the conductors must be made in copper. All the supply connections and earth cables must be in
compliance with the national rules or equivalent.

WARNING
To avoid risk of an electric shock, this equipment must only be connected to a grounded
electrical network.

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2.2Fuse
Fuse Value Tipe Breaking capacity
T fuse, 250V, 4A 5 x 20 mm fuse 35 A

2.3Environmental characteristics

ENVIRONMENTAL TRANSPORT AND STORAGE CONDITIONS (table and system)


Temperature -10° ÷ +55°C
Humidity (no condensation) 10% ÷ 80%
Pressure 70kPa ÷ 106kPa

ENVIRONMENTAL OPERATING CONDITIONS (Table)


Temperature +10° ÷ +40°C
Humidity (no condensation) 30% ÷ 75%
Pressure 70kPa ÷ 106kPa

ENVIRONMENTAL OPERATING CONDITIONS (System)


Temperature +15° ÷ +35°C
Humidity (no condensation) 30% ÷ 75%
Pressure 80kPa ÷ 106kPa

2.4Weights

Denomination Weight Support base


(in kg) (in Square m)
(1)
Control panel 90÷100 0,20
Power cabinet (2) 140÷170 0,21
Table (3) T30 and T90 fixed 939 1,00
T90 elevating 1070 1,18

(1)
The weight of the control panel is given by the weight of the control panel itself plus the weight of the support base in the simple T version.
(2)
The weight of the power cabinet is referred to the complete version.
(3)
The table weight referred to the heaviest version of the model with base plate, does not include the patient weight

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

3. Dimensions
3.1 Overall dimensions of the remote controlled table
O-T30CS/5
O-T30CSX/5
Models O-T30CS/8
O-T30CSX/8
With maximum focal distance: O-T90CS/5
O-T90CSX/5 O-T90CEX/8
/5 = 150 cm O-T90CS/8
O-T90CSX/8
/8 = 180 cm O-T90CE/5
O-T90CEX/5
O-T90CE/8
Minimum ceiling height with no limitation of use [m] 3,1 3,25 3,09
Minimum ceiling height for table tilting +90° [m] 2,4 2,65 2,65

KEY:
In order to reduce the maximum dimensions of the positioner, it is possible to limit the focal distance in
vertical position (90°) to the values:
G
*1150/1350/1500 mm i/o 1800 mm (for /8 models)
*1150/1350 mm i/o 1500 mm (for /5 models)
Minimum distance from the wall equal to 500mm with tilting limitation at ±20° or ±30° and focal distance
H
1150mm.
The rear limitation can be obtained by moving to the front side the cables support stand (E) of 80 mm and by
I
removing the spacer (F) (length 63mm) from the cables support.
(*) Dimension for small room

SFD longitudinal travel = B+C [mm]


For models: O-T30CS/5, O-T30CS/8, O-T90CS/5, O-T90CS/8, A B C D
O-T90CE/5 e O-T90CE/8
SFD travel with motorized grids and table top longitudinal 430 620 460 590
movement [mm]
SFD travel with motorized grids and NO table top longitudinal 430 620 620 430
movement [mm]
SFD travel with manual grids and table top longitudinal 395 655 520 530
movement [mm]
SFD travel with manual grids and NO table top longitudinal 395 655 655 395
movement [mm]

SFD longitudinal travel = B+C [mm]


For models: O-T30CSX/5, O-T30CSX/8, O-T90CSX/5, O- A B C D
T90CSX/8, O-T90CEX/5 e O-T90CEX/8
SFD travel with motorized grids and table top longitudinal 430 770 610 590
movement [mm]
SFD travel with motorized grids and NO table top longitudinal 430 770 770 430
movement [mm]
SFD travel with manual grids and table top longitudinal 395 805 670 530
movement [mm]
SFD travel with manual grids and NO table top longitudinal 395 805 805 395
movement [mm]

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CONCAVE TABLE TOP FLAT TABLE TOP

Transversal and longitudinal


Transversal movement only
movement
Concave Flat Concave Flat

Distance between table top and detector


X 79 96 82 99
acquisition plane [mm]
Distance between table top and upper side
/ 69 86 72 89
of the detector THALES RF [mm]
Distance between table top and upper side
/ 72 89 75 92
of the detector THALES RF/FL [mm]
Distance between table top and upper side
/ 68 85 71 88
of the detector VAREX DXV [mm]
For models: Min
O-T30CS/5 and /8 856 873 859 876
O-T90CS/5 and /8
O-T30CSX/5 and /8 Max Y

O-T90CSX/5 and /8 856 873 859 876


Distance between table top
and base plate [mm]
For models: Min
O-T90CE/5 and /8 759 776 762 779

O-T90CEX/5 and /8 Y

Distance between table top Max


999 1016 1002 1019
and base plate [mm]

In the following drawings all dimensions are in mm.

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All dimensions are in mm

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

3.2Overall dimensions of the secondary in-room console

All dimensions are in mm

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

3.3 T30 typical room layout

All dimensions are in mm

1 Integrated console OPERA T+ OPERA G


2 Remote controlled table
3 Power cabinet for remote table OPERA T
4 Power cabinet for generator (OPERA G)
5 Exam room monitor

Safety area

Table Max dimension A [mm] Max dimension B [mm]


O-T30CS/5 3930 1976,5
O-T30CS/8 4230 1976,5
O-T30CSX/5 4280 1976,5
O-T30CSX/8 4580 1976,5

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

3.4T90 typical room layout T90

All dimensions are in mm

1 Integrated console OPERA T+ OPERA G


2 Remote controlled table
3 Power cabinet for remote controlled table OPERA T
4 Power cabinet for generator (OPERA G)
5 Exam room monitor

Safety area

The distance between the table cabinet and the cables support cannot be more than 3.5 meters
Table Max dimension A [mm] Max dimension B [mm]
O-T90CS/5 4160 1976,5
O-T90CS/8 4760 1976,5
O-T90CSX/5 4280 1976,5
O-T90CSX/8 4760 1976,5
O-T90CE/5 4160 1976,5
O-T90CE/8 4760 1976,5
O-T90CEX/5 4280 1976,5
O-T90CEX/8 4760 1976,5

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OPERA T INSTALLATION MANUAL
GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

4. Packing
The tables can be shipped in two options of packing according to the destination market: one packing
is specifically realised for the national market and the other one is specifically meant for international
shipments. In both cases, the equipment is shipped partially mounted, in order to facilitate the
relevant final assembly. Use of the jacks is required for moving heavy parts/components.

A specific packing option with complete dismantling of the equipment main components is available
in case the installation room is too small and, as a consequence, it would be difficult to move the table
by means of the jacks. Refer to the dedicated section in this manual for assembling instructions.

4.1 Packing List


The packing applying to the national market consists of 6 items wrapped up in special cellophane
sheets and carton boxes for the small parts

National market packing


Item Containing
No. 1 Power cabinet
No. 2 Tilting group
No. 3 Accessories box
No. 4 Control panel
No. 5 Remote-controlled table on jacks
No. 6 Base plate

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

The packing provided for the international market consists of the following items:

International market packing


Item Dimensions (Lx Wx H) Gross weight Containing
Power cabinet
1180x1280x2140 mm Approximate
No. 1 Tilting group
(T90 ce-cex) kg.770 ± 10%
Control panel
Covers
Power cabinet
1180x1280x2140 mm Approximate
No. 1 Tilting group
(T90 cs-csx - T30cs-csx) kg.555 ± 10%
Control panel
Covers
2340x1000x1915mm Approximate
Remote-controlled table on jacks
(T90ce-cs T30cs) kg.750 ± 5%
No. 2 Covers – Accessories
2550x1000x1915mm Approximate Remote-controlled table on jacks
(T90cex-csx T30csx) kg.750 ± 5% Covers – Accessories
1060x1060x170 mm
kg.136 (± 5 kg) Over floor base plate
(T90cs-csx T30 cs-csx)
1090x1305x230 mm
No.3 kg.122 (± 5 kg) Under floor base plate
(T90ce-cex)
1090x1305x230 mm
kg.137 (± 5 kg) Over floor base plate
(T90ce-cex )

Power cabinet, tilting group, control panel and covers are expressed with their
approximate gross weights. As a matter of fact, equipment gross weight depends also on
the optional accessories inside the packing box.
Warning ! In order to find out the real equipment gross weight, make reference to the
shipment packing list.

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10
Height 2140 mm

Width 1180 mm Depth 1280 mm


Fig. 1: Item No.1 for export packing
Height 1915 mm

Width 1000 mm Depth 2340/2550 mm


Fig. 2: Item No.2 for export packing

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

4.2Packing base plate

Fig. 3: Item No. 3 for T90cs-csx T30cs-csx Fig. 4: Item No. 3 for T90ce-cex

4.3Unpacking
Sequence of operations:
Verification of both packing and its content integrity.
Verification that the packing content corresponds to the Packing list

IMPORTANT
Possible damages to the cases and/or single parts included in the cases must immediately
be notified to the manufacturer and/or forwarders.

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

5. Fixation to the floor


After identifying the proper solution according to the kind of equipment and room floor, please make
reference to the specifications detailed in the page referred to the chosen option.

The T90cs-csx and T30cs-csx models are supplied with the over floor base plate.

For the T90ce-cex models, two options are available:


1) over floor fixation base plate
2) under floor fixation base plate

Equipment Description
T90 cs – csx Over floor base plate with fixation hardware (anchor screws)
T30 cs - csx Minimum floor loading 1262 kg/m2
Over floor base plate with fixation hardware (anchor screws)
Minimum floor loading 1180 kg/m2
T90 ce - cex
Under floor base plate
Minimum floor loading 1170 kg/m2

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

5.1T90cs-csx and T30cs-csx tables


The over floor base plate is supplied as a standard component, including fixation anchor screws.
Base plate GMM part number 43761 (weight: 114kg).
Concrete floor, min. thickness: 200mm (concrete as per “DIN 1045 BN350” standard).
Fixation anchor screws BOSSONG SZ-SK 15-50, length 135mm, GMM part number 41463.

• Make N°6 holes in the floor: drilling holes diameter 15mm and minimum drilling holes
depth 135mm.
• By means of the special shims supplied, level the base plate with a flatness of max. 1mm/m.
• Check the proper flatness by means of the special ruler GMM part number 44689.
• Tighten the anchor screws by using a dynamometric spanner: torque value 55Nm.

WARNING
Be sure to have completely tightened the screws at the indicated torque value.

Cables
support
FRONT SIDE

slot

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OPERA T INSTALLATION MANUAL
GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

T90cs-csx T30 cs-csx


Weight of the complete equipment -
825 kg
heaviest fixed version
Patient’s weight 323 kg
Weight of the base plate 114 kg
Support surface 1,00 square meter
Floor minimum bearing 1262 kg/square meter

Shim Code
0,5 mm 44685
1,0 mm 44686
1,5 mm 44687
3 shims are provided for each measure
specified in the table. These are to be
Shims supplied as serial standard used for levelling next to the special
accessories screws.

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

5.2T90ce-cex tables

Option 1 - Over floor base plate fixation


Base plate GMM part number 42003 (weight: 100kg).
Concrete floor, min. thickness: 200mm (concrete as per “DIN 1045 BN350” standard).
Fixation anchor screws BOSSONG SZS 15-45 type, length 130mm, GMM part number 41464.
• Make N°4 holes in the floor: drilling holes diameter 15mm and minimum drilling holes
depth 95mm.
• By means of the special shims supplied, level the base plate with a flatness of max.
0,7mm/m.
• Check the proper flatness by means of the special ruler GMM part number 44689.
• Tighten the anchor screws by using a dynamometric spanner: torque value 50Nm.

WARNING
Be sure to have completely tightened the screws at the indicated torque value.

FRONT SIDE

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

T90ce-cex
Weight of the complete equipment – heaviest elevating version 970 kg
Patient’s weight 323 kg
Weight of the base plate 100 kg
Support surface 1,18 square meter
Floor minimum bearing 1180 kg/square meter

Shim Code
0,5 mm 44685
1,0 mm 44686
1,5 mm 44687
3 shims are provided for each measure
specified in the table. These are to be used for
Shims supplied as serial standard accessories levelling next to the special screws.

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

Option 2 - Under floor base plate fixation


Base plate GMM part number 44629 (weight: 87,5kg).
Concrete floor, min. thickness: 200mm (concrete as per “DIN 1045 BN350” standard).
Level the plate with a maximum flatness of 0.3 mm/m.

FRONT SIDE

The perimeter of the base plate shall be completely free from any floor coating and shall
project over the floor edge of 5 mm at least.

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

T90ce-cex
Weight of the complete equipment – heaviest elevating version 970 kg
Patient’s weight 323 kg
Weight of the base plate 87.5 kg
Support surface 1.18 square meter
Floor minimum bearing 1170 kg/square meter

Shim Code
0.5 mm 44685

6 shims are provided. These are to be used for


levelling the tilting group on the base plate,
next to the fixing screws.
Shims supplied as serial standard accessories

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

6. Tilting group
6.1T90cs-csx and T30cs-csx model
 Withdraw the tilting group from its packing.
 Place the tilting group on the fixation plate that was previously fixed to the floor.

Fig. 5: Tilting group

 Secure the tilting group to the fixation plate by means of the 6 M12x25 hexagonal-head screws
(A/Fig. 6).

Fig. 6: T90cs-csx fixation of the tilting group

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6.2 T90ce-cex model


 Withdraw the tilting group from its packing.
 Place the tilting group on the fixation plate that was previously fixed or embedded into the floor.
 Lower the tilting group onto the fixation plate and adjust the height of the wheels by means of
the 4 screws placed on the ends of the jacks (A/Fig. 7).
 Remove the pair of jacks provided for the transport (B/Fig. 7) by unloosing the 4 bushes fixing
the jacks themselves to the elevation group (C/Fig. 8).

Fig. 7: Elevation group

Fig. 8: Adjustment and fixation screws

 Secure the tilting group to the fixation plate by means of the 6 M12x80 hexagonal-head screws.

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

6.3Main frame assembly


The table main frame is provided on a specific jack for its transport and movement during
installation.

A C
Fig. 9: Table main frame on the jack

 Remove the cables (A/Fig. 9) from the support (B/Fig. 9).


 Remove the support itself by unloosing the two M8x70 screws with washer and nut (C/Fig. 9).

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

B C

Fig. 10: Column stand on the jack

 Remove the column stand from the jack.

WARNING
The removal operation of the column must be carried out by at least 3 operators.

 Unscrew N°2 TE M8x20 screws with 20 washer (A/Fig. 10) fixing the fastening plate of the X-
ray tube to the bracket on the jack.

WARNING
Two operators firmly hold the column before the third operator unscrews the last 2
screws.

 Unscrew N°2 TE M8x20 with 20 washers (B/Fig. 10) fixing the support bracket (C/Fig. 10) of
the column stand.
 Remove the column and place it on a trolley for further reassembly.

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

A
B

Fig. 11: The jack

WARNING
The following operations must be carried out by 2 operators.

 Remove the two screws (A/Fig. 11) fixing the structure onto the jack
 Tilt the main frame as to reach the horizontal position
 Adjust the table height by means of the 4 screws allowing the adjustment of the jack (B/Fig. 11)
in order to obtain the perfect alignment between the guides of the lower beam (C/Fig. 12) and the
centre line of the tilting group bearings (D/Fig. 12).

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

D D

Fig. 12: Lower beam insertion in the tilting group

• Decouple the pinion (B/Fig. 13) of the tilting group from the gear (D/Fig. 13) by unloosing
the M8 grab screw (E/Fig. 13).
• Rotate the shaft (A/Fig. 13) until the tab (C/Fig. 13) facing upward.
• Insert the lower beam in the tilting group.
WARNING
Pay attention in order to avoid any possible damage to the bearings or the beam
painting.

• Slide the lower frame until is perfectly set in the center position compared to the tilting
group.
• Verify that the tab (C/Fig. 13) of the shaft is still directed upwards.
• Couple the pinion (B/Fig. 13) of the tilting group to the gear (D/Fig. 13).
• Secure the pinion (B/Fig. 13) by means of the M8 grab screw (E/Fig. 13).

E
C
B

D
A

Fig. 13: Tilting gears group

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

6.4Jack trolley disassemble procedure

Fig. 14: Fixation of the trolley

• Unloose the 8 TCEI M8x25 screws with flat washer and grower (A/Fig. 14) and remove the
jack (B/Fig. 14).
• Remove the trolley (C/Fig. 14) by slipping it from the lower beam.

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

6.5 T30cs-csx tilting group mechanical stop assembling


In case of the T30 cs-csx model, it is necessary to follow the procedure below in order to assemble
the equipment mechanical stop.
• Assemble the mechanical block (A/Fig. 15) on the rack (it is positioned under the central
frame beam) by N°2 screws TCEI M10x25 (B/Fig. 15).

Fig. 15: T30 tilting group mechanical stop assembling

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OPERA T INSTALLATION MANUAL
GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

7. Stand group
7.1Stand group assembly
• Free the rod of the compressor bar by unloosing the M5x16 hexagonal-head screw with
washer and nut (A/Fig. 16).
• Remove the fixation support of the stand (B/Fig. 16), by unloosing the two M12x50 fixation
screws (C/Fig. 16).

Fig. 16: Stand bracket

WARNING
The following operations must be carried out by at least 3 operators: two holding the
stand and one fastening it.

• Position the stand and fasten the first front screw TSEI M12x45 (A/Fig. 17).
• Fasten the rear screw TE M10x50 with the relevant washer (B/Fig. 18).

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

Fig. 17: Stand front fixation Fig. 18: Stand rear fixation

• Lift the stand placing it in the vertical position.


• Fasten the second front screw TSEI M12x45 (A/Fig. 19).
• Fasten the 2 rear screws TCEI M12x50 with the relevant washer (B/Fig. 20).

B
A

Fig. 19: Stand fixation (front side) Fig. 20: Stand fixation (rear side)

• Connect the potentiometer plug.

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

• Remove the locking bracket on the stand carriage by unscrewing the screw in the circle
TCEI M8x35 (CH.ES=6).
• Keep the screw and the washer for subsequent assembly of the gear motor.

• Manually move the column to reach the angle position compared with the SFD.
• Angle the stratigraphic beam and connect using the specific coupling positioned on the SFD.
• Screw in the 2 screws TBEI M5x10 (A/Fig. 21).

Fig. 21: Fixation of the rod to the SFD

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OPERA T INSTALLATION MANUAL
GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

• Fit the stand gearmotor on the shaft.


• Fix it by means of one fixation screw TCEI M8x35 (CH.ES=6) + washer (A/Fig. 22).

A
Fig. 22: Gearmotor mounting

• Connect the motor cable to the terminal board 3Tb3-1,2 and the dynamo cable to the
terminal board 3Tb3-3,4,5 as shown in Fig. 23.
• Connect the potentiometer cable to the terminal board 3Cp3.

Fig. 23: Cable connection

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

8. Installation of the table cables support

The base plate for the T90ce-cex table allows only one position for fixing the table cable
support, while for the base plate for T90cs-csx T30 cs-csx versions two fixation positions
are allowed. Looking at the base plate in its front side, use the left position in order to
install the cables support, the one centred on the tilting group.

• Place the cables applying to the tilting and elevation (A/Fig. 24) within the four fixation
holes of the table cable support (B/Fig. 24).
• Place the table cable support on the base plate of the equipment and fix it by means of the
four M6x16 screws with flat washer and grower (B/Fig. 24).

Fig. 24: Fitting of the cables on the table cables support

• Fix the cables coming from the main frame in the table cable support (C/Fig. 24).
• Verify that a 85050mm bend remains between the main frame and the input of the table
cable support (A/Fig. 25).
• Fix the cables coming from the column inside the table cable support (D/Fig. 24)
• Verify that from the output of the column and the input of the table cable support a bend of
180050mm (B/Fig. 25) remains.

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

Fig. 25: Cables length

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9. Cabinet and console


9.1Cabinet
Power cabinet dimensions
Cabinet width mm 600
Cabinet depth mm 340
Cabinet height mm 1960
Cabinet weight kg 40 ÷ kg 170

 Remove the cabinet from the packing

 Place the power cabinet according to what specified in the layout.


 Route the connection cables in their ducts.

Useful length of the cables from the base of the table cable support to the base of the right side of
the power cabinet: 3.5 meters.

 Connect the cabinet to the appropriate power supply


 Fix the power cabinet to the wall by means of the special nogs and hooks (bolts)

Special nogs and bolts are not standard supplied with the equipment

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

Anchor screw
Fixing screw
The wall must be drilled at a height
of 1978mm (A) from the floor.

Anchor screws and holes data


Anchor screw diameter 12 mm
Anchor screw length 50 mm
Fixing screw diameter 6 mm
Wall hole diameter 12 mm
Wall hole depth 60 mm

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

9.2Console

 Remove the console from its packing.

 Place the control panel according to what specified by the layout.


 Place the connection cables in their ducts.

Useful length of the cables between the control panel and the base of the right side of the power
cabinet: 15 meters. No direct connection between the control panel and the remote-controlled
table.

Should the use of the support plate be foreseen, it will be necessary to fix the support plate onto the
floor by means of two anchor screw.

 Place the support base according to the room layout.


 Raise the protection rubber on the sides (this is fixed only in the middle by means of adhesive
stripes).
 Make two 8 holes in the floor.
 Fix the support plate by means of two  8 anchor screws.
 Stick the protection rubber.

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

10. Fitting of the X-ray tube housing


10.1 Fitting of “Varian G292” X-ray tube housing without trunnion ring

Carefully follow the mounting instructions and make sure that the collimator
is correctly assembled. Incorrect mounting could be dangerous: it could cause
the collimator to fall.

Accessories included with every collimator:


Nr. 1 Fixed mounting flange 20 mm. thickness - or nr. 1 rotating mounting flange
18,5 mm thickness.
Nr. 3 Spacers for mounting flange 1,5 mm thickness.

One L-shaped support is used to assemble the X-ray tube housing without trunnion ring. The X-ray
tube housing and the collimator flange are fixed at the same time to the L-shaped support (Fig. 27).

Fig. 26 Fig. 27

Before fitting the X-ray tube housing, check that during the assembling of the components shown in
Fig. 27 the outer alignment at 80 mm ± 1 mm is obtained, as shown in Fig. 26.

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NOTE
Nr. 1 spacer 1,5 mm thickness is required with the rotating flange 18,5 mm thickness.
No spacer is required with the fixed flange 20 mm thickness to obtain the outer alignment at 80 mm.
During the assembling process above described, check that the four M6 screws engage at least 10 full
threads (10 mm) into the tube port face.

• Place and fix the X-ray tube housing onto the stand by means of four M8 nogs with flat washer
(A/Fig. 28).

Fig. 28: Fitting of the X-ray tube

Should not the tubes be the standard types, please make reference to the specific kits.

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

10.2 Fitting of the X-ray tube housing with trunnion ring


• Secure the fixing plate to the X-ray tube by means of four M6x20 screws.
(should the X-ray tube be the IAE C100 model you shall use four M8x18 screws)
• Place and fix the X-ray housing onto the stand by means of four M8 nogs with flat washer (A/Fig.
29).

Fig. 29: Fitting of the X-ray tube

Should not the tubes be the standard types, please make reference to the specific kits.

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

10.3 Collimator flange mounting (for X-ray tube housing with trunnion ring)
Carefully follow the mounting instructions and make sure that the collimator
is correctly assembled. Uncorrected mounting could be dangerous, it could
cause the collimator to fall.

Accessories included with every collimator:


Nr. 1 Mounting flange 20 mm. thickness
Nr. 3 Spacers for mounting flange 1,5mm thickness

Determine the distance from the focal spot (PUNTO FOCALE) to the tube port face (make reference
to the X-ray tube housing literature)
Subtract the resulting distance from 80 mm. and determine how many 1.5 mm
Spacers combined with the 20 mm thickness of the mounting flange will be required to
Make up the difference. The outer face of the collimator-mounting flange must be at 80
mm. from the focal spot. Allowable tolerance is 1 mm.
Select four bolts of suitable thread (TCEI M6) and of such a length that they protrude through
The flange and spacers far enough to engage at least 6 threads into the tube port face.

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

11. Fitting of the collimator


• Place the luminous collimator with the base plate on the flange of the X-ray tube so that the
blades of the higher collimator (1/Fig. 30) are parallel compared with the longitudinal axis of the
X-ray tube. Pay your best attention not to damage the blades.
• By means of an adequate 3 mm wrench you shall tighten the nogs placed on the four angles
(2/Fig. 30). The fixing slides (3/Fig. 30) moved by the screws must properly set over the flange of
the tube. The collimator ensures the automatic centering onto the flange of the tube.
• Remove the back cover of the collimator (5/Fig. 30) by unscrewing the fixing screw (4/Fig. 30).
• Connect the cable code 55258 to the connector 3Cm1 (A/Fig. 31).
• Connect the earth wire of the collimator (code 55220) and the cable screen to the earth screw
(B/Fig. 31).
• Secure the cables and the relevant protection cover by means of the proper cable-fastener (C/Fig.
31).
• Restore the back cover in its original position only after securing the earth cable.

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

3 1

4
2

Fig. 30: Collimator

C
A

B
A
A
A
Fig. 31: Collimator connections

For further information regarding the collimator, refer to the relevant manual.

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12. Fan fitting


• Mount the fan group and fasten it by the two screws TCEI M6x16 (A/Fig. 32) with a plain washer
and a grower to the X-ray housing base
• Connect the cable cod.55433 to the fan (A/Fig. 33) and fasten the earth cable (B/Fig. 33).

Fig. 32: Fan mounting

A
B

Fig. 33: Fan connections

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

13. Detectors installation

13.1 FL detector installation

• Tilt the table at +90°.


• Switch off the equipment.
• Remove the cover (1) by unscrewing
N°4 TCEI M4x6 screws with relative
washer.

1 Keep the screws for reassembly.

• Remove the detector support from the


lower frame of the SFD (1) by
1 unscrewing N°4 TCEI M6x35 screws
with relative washers.

WARNING
This operation has to be carried
out by two operators.

Keep the screws for reassembly.

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• Place the detector support (1) on the


rear side of the FL Detector (2).
1

Important information
Before fixing the support with the
screws, verify that the hole on the
A support coincides with the cable
connections on the detector (A).

• Fix the detector support to the FL


detector by N°4 TBEI M6x25 screws.

• Reposition the assembly (1) in the lower


1 frame of the SFD, with the cable
connections on the front side of the
device.

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• Fix the assembly (1) by the N°4 TCEI


M6x35 screws with relative washers.
1
WARNING
This operation has to be carried
out by two operators.

• Remove the protections from the


detector connectors

• Connect the power supply (1).


1 • Connect the ground cable (2).
• Connect the Optic fiber (3).

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• Check the correct position of the cables,


pay attention that the cables do not
interfere with the grid transmissions.

• Fix the cover (1) by the N°4 TCEI


M4x6 screws with relative washer.

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13.2 RF detector installation

• Tilt the table at +90°.


• Switch off the equipment.
• Remove the detector support from the
lower frame of the SFD (11) by
unscrewing N°4 TCEI M6x35 with
relative washers (N11, N12, N13).

WARNING
This operation has to be carried
out by two operators.

Keep the screws for reassembly.

• Place the detector support (1) on the


rear side of the RF Detector (2).

1
2

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Important information
Before fixing the support with the
screws, verify that the holes on the
A support (A) are on the same side
of the cable connections on the
detector (B).
B
• Fix the detector support to the FL
detector by N°8 TCEI M5x12 and
A relative washer.

• Reposition the assembly (1) in the lower


1 frame of the SFD, with the cable
connections on the front side of the
device.

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• Fix the assembly (1) by the N°4 TCEI


1 M6x35 and relative washers (N11, N12,
N13).

WARNING
This instruction has to be carried
out by two operators.

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• Connect the power supply (1).


• Connect the ground cable (2).
• Connect the Optic fiber (3).
• Check the correct position of the cables,
1 pay attention that the cables do not
interfere with the grid transmissions.

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13.3 Installation of the DXV detector with automatic grid

• Tilt the table at +90°.


• Switch off the mains power supply of
the equipment.
1 • Remove the connector cover (1) by
unscrewing N°2 screws M4x8 with
relative washers from the detector
support.

Keep the screws for reassembly.

• Remove the detector support from the


lower frame of the SFD (1) by
unscrewing N°4 TCEI M6x16 screws
with relative washers.

Keep the screws for reassembly.

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• Place the detector support (1) on the


rear side of the DXV Detector (2).
2

Important information
Before fixing the support with the
screws, verify that the hole on the
support coincides with the cable
connections on the detector (A).

• Fix the detector support to the DXV


detector by N°4 TCEI M5x16 screws
and Picots washers.
A

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• Reposition the assembly (1) in the lower


frame of the SFD.
1

• Fix the assembly (1) by the N°4 TCEI


M6x16 screws with relative washers.

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• Connect the fan cables (1).


• Connect the grounding by screwing the
relative screw (2).

1 2

• Connect the Sync cable (1).


• Connect the EtherNet cable (2).
• Connect the Power supply cable (3).
• Connect the ground cable (4)
1

• Reassemble the connector cover (1)


with N°2 screws M4x8 and relative
washers on the detector support.
1

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13.4 Installation of the DXV detector with manual grid


• Tilt the table at +90°.
• Switch off the mains power supply of
the equipment.
• Remove the detector support from the
lower frame of the SFD (1) by
unscrewing N°4 TBEI M6x16.
1
Keep the screws for reassembly.

• Place the detector support (1) on the


rear side of the DXV Detector (2).

Important information
Before fixing the support with the
screws, verify that the hole on the
support coincides with the cable
connections on the detector (A).

• Fix the detector support to the DXV


detector by N°4 TCEI M5x16 screws
and Picots washers.

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• Reposition the detector support


assembly.
• Fix the assembly (1) by the N°4 TBEI
M6x16 screws.

• Connect the fan cables (1).


• Connect the grounding by screwing the
2 relative screw (2).

• Connect the Sync cable (1).


• Connect the Ethernet cable (2).
• Connect the Power supply cable (3).
1 • Connect the ground cable (4)

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• On the opposite side of the SFD main


frame, connect the measuring chamber
2 cable previously inserted (1) with the
specific connection (2) installed on the
main frame.

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14. Topographic components disposition


The remote controlled table is consisting of the tilting group and elevation table, patient tabletop,
stand column, X-ray housing holder collimator and compressor with I.I, spot film device, control
panel and the electrical parts cabinet
In the Fig. 34 - Fig. 35 - Fig. 36- are listed the main electrical components that are parts of the remote
controlled table.

1Puls
1S1 Stop push-button
Keyboard board

1S3
Display console board Control panel

X-ray push-button

1S2
CPU console board

Fig. 34: Console components disposition

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28 25S3 - I/O board


27 25S2 – Assi board
26 25S1 - CPU Host board
25 Fan group
28 24 24S9-Operation unit for step by step
motors
27 23 24S8 – Transversal cassette holder unit
22 24S7 - IB / DF operation unit
26 21 24S6 - // cassette holder operation unit
20 20 24S5 - 120Vcc power supply
19 24S4 – grid operation unit
19 25 18 24S3 – crossed diaphragms operation unit
17 24S2 - //Diaphragms operation unit
18 24 16 24S1 - 85Vcc power supply
15 23S10 - Bus Mini operation unit
17 23 14 23S9 - Bus CD operation unit
13 23S8 – Collimator operation unit
22 23S7 – Footrest rotation
16 12
11 23S6 – Operation unit
21 tabletop/Compressor
9 10 23S5 – CD operation unit brake
15 9 23S4 – Spot film device operation unit
8 8 23S3 – Stand operation unit/Long.
14 p.tabletop .
7 7 23S2 – Elevation operation unit
13 6 23S1 – tilting operation unit
6 5 22TR3 - Autotransformer
12 4 22TR2 –Utilities transformer
3 22TR1 – Power supply transformer
11 2 22Filter – network filter
4 1 Base plate
10
3
2
5
1

Fig. 35: Power cabinet components disposition

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3Mt12
3Mt13
Motore Cassetto Trasversale
Motore Diaframmi paralleli
Transversal cassette holder motor
Parallel diaphragms motor
3Mt11
Motore Cassetto In/Out
3Mt14 In/Out cassette holder motor
Motore Diaframmi a Croce
Crossed diaphragms motor 3Mt15
Motore Griglia
Grid motor
3Mt10
Motore Piano p.p. 3Pt17
Tabletop motor Potenziometro Piano
Longitud.
Long. tabletop
3Pt4 potentiometer
Potenziometro Seriografo
SFD potentiometer 3Mt17
Motore
3Mt5 Piano Longitud.
Motore Distanza Focale Long. tabletop motor
Focal distance motor
3Mt4
3Mt3 Motore Seriografo
Motore Stativo SFD motor
Stand motor
3Mt7,8,9 – 3Pt7,8,9
3Pt3 Motori e potenziometri
Potenziometro Stativo Collimatore Parallelo
Stand potentiometer Perpendicolare e Iride
3Mt1 Potentiometers and motors
Motore Ribaltamento parallel/perpendicular collimator & Iris
Tilting motor
3Mt6
3Pt1 Compressor motor
Potenziometro Ribaltamento
Tilting potentiometer
3Mt18
3Pt2 Footrest rotating
Potenziometro Elevazione motor
Elevation potentiometer
3Mt16
3Mt2 I.I. motor
Motore Elevazione
Elevation motor

Fig. 36: Table tilting components disposition

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14.1 Remote controlled table exam room position and connections


The Fig. 37 shows the layout of the exam room table components, the cables input/output and
maximum cables connections length. This layout is a mere example since several combinations are
possible. We consider the remote controlled table position and its control panel: this is always placed
in front of the remote controlled table itself but it can be moved onto the left the right with reference
to the center of gravity of the equipment according to the normal or reverse usage of the remote
controlled table itself. This table control panel position ensures an easier and more immediate patient
visibility when the remote controlled table is in vertical position +90° or –90° (reverse).
The most frequent exam room equipment combinations are the following
1. Generator cabinet and remote controlled table cabinet: both positioned on the left wall side
behind the remote controlled table
2. Generator cabinet and remote controlled table cabinet both positioned on the right wall side
behind the remote controlled table
3. Generator cabinet on the left wall side and table cabinet on the right wall side behind the
remote controlled table
4. Generator cabinet positioned on the right wall side and table cabinet positioned on the left
wall side behind the remote controlled table.
The connection cables lengths between the generator cabinet and the table cabinet are not important
in the first or second combinations type.
Others combinations are possible depending on the exam room dimension and configuration. In .the
exam room can be positioned other devices, for instance generator, digital system, stand, wall bucky,
monitor trolley or monitor suspension, etc., for this components position and their cables length and
position make reference to their proper technical manuals.
• Power supply cables and equipotential:
Power supply cables and ground cables are supplied in their maximum length, as far as the supply
cables and ground cables are concerned, we have indicated only the maximum length (not the usable
length) since we do not know the mains supply panel provided in the X-ray room.
The main supply panel must be easily reachable by the operator, but since the equipments inside the
room are live (hot) this panel must be placed next to the cabinets (in order to meet with the Standards
requirements) and must be visible to the Service engineer intervening on the equipments (when the
Service engineer clears one or some of the installed equipments he must be sure that nobody can feed
it/them again: in case the main supply panel is not visible to the engineer it is necessary to protect it
by means of a safety panel (or other protection) equipped with an alarm signal alerting the engineer it
is necessary to lock it and remove the key before starting working on the equipments.
Cables length connection between the cabinet and the console:
The useful cables length between table cabinet and the console is 14meters.
• Cables length connection between tilting table and generator cabinet:
The useful cables length between tilting table and generator cabinet is 4meters and it is determinate
by 12meters high voltage cables
Cables length connection between table and its cabinet
• The useful length between table and its cabinet is 3.5 meters.
Cables length connection between generator cabinet and table cabinet:
• This is necessary only in case the two cabinets are positioned far from each other, the cables
length must be of 6 meters
In addition take always into consideration 1meter of margin just in case of long distance.

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Fig. 37:Cables length and position

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14.2 Connections cables identification


Connection cables are identify by the labels positioned near the connections head cables.
The labels identify the source, the cable code and the destination.

Cable label example:

Source
Code
Destination

25S3CP1 Cabinet group connection 25


Board S3
Connector CP1

55234 Manufacturing cable code

3PT1 Tilting group connecting 3


Potentiometer PT1

Each wire is identified by a small ring or label that shows the connection.

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14.3 Remote controlled table cables list


Make reference to the following form for table cables connections (tab.1), cables between generator CPI-Indico 100 (Tab.2) and theirs connection
schemes (Fig. 38 and Fig. 39).
Form:
rf: cable code reference number in the connection schemes
Code : cable code (part number).
Cable description: cable description.
mt: usable standard net cable total length express by meters, (Length measured from one equipment component cable in/out put to
the other equipment component cable in/out put).
ft: usable standard cable total length express by feet (Length measured from one equipment component cable in/out put to the
other equipment component cable in/out put)
source: describe: the equipment component cable source – subassembly-and their point of connection.
destination: describe: the equipment component cable destination – subassembly-and their point of connection.
mm: cable diameter in millimeters (the measures are approximated and does not include the cables head).
inch: cable diameter in inches (the measures are approximated and does not include the cables head).

All the cables are UL with exercise temperature equal or superior to 80° and work tension not inferior to 300V

Note: There are no options about standard maximum cables length.

Tab. 1: Remote controlled table cables


Cables inside the CONSOLE
rf code cable description mt ft source description mm inch
P01 55217 Foot peadal GMM console / / Console - GMM Keyboard–Board 1S1 CPI Console- GMM Key board – Fluoroscopy Foot pedal 6 .24
Cables between CONSOLE and REMOTE TABLE CABINET (Cab. Tab.)
rf code cable description mt ft source description mm inch
P02 55366 Power supply GMM console 14 45,9 Cab. Tab. – Auxiliary transformer - 22TR2-27/28 (19 Vac) Console – Console GMM –CPU console -1S2 board—CN6 9 .35
P03 55365 Optics fibre GMM console 14 45,9 Cab. Tab – CPU board Host – 25S1_ TX/RX Console – Console GMM –CPU board console – 1S2 – TX/RX 4 .16
P04 55232A Signals for GMM Console 14 45,9 Cab. Tab - interface board I/O – 25S3-AMP4 Console- Console GMM –keyboard board– 1S1 – AMP1 8 .32
P05 55415 Round cable GMM console 14 45,9 Cab. Tab: - Ground – 22GND0 Console – Console GMM –Ground1 GND0 7 .28
I03 57365 Microphone and main loud speaker 14 45,9 Cab. Tab. – loud speaker and secondary microphone Console – console GMM – loud speaker and main microphone 7 .28
I04 57385 Interphone power supply 14 45,9 Cab Tab. - Power supply feeder – 22TR1 Console – console GMM – Interphone power feeder 7 .28

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Cables Between REMOTE TABLE CABINET (Cab. Tab.) and TILTING TABLE (Tilt.)
rf code cable description mt ft source description mm inch
P06 55941 Tilting potentiometer 3 9,8 Tilt. –Tilting potentiometer– 3PT1 Cab Tab. – Interface board I/O-25S3CP1 7 .28
P07 55235 Speedometer dynamo Tilting group 3 9,8 Tilt.- Speedometer dynamo Tilting – 3DT1 Cab. Tab. – Bus board Az. maxi - 23S9MVS1 – pin 3,4,5 5 .20
P08 55236 Tilting motor 3 9,8 Tilt. –Tilting motor – 3MT1 Cab. Tab – Bus Board Az. maxi – 23S9MVS1 –pin 1,2 10 .28
P09 55241 Ground Table 3 9,8 Tilt. – Ground tilting group/Elevation – 3GND1/2 Cab. Tab. – Cabinet round cable– 20 GND0 7 .28
P10 55240 Tilting Safety /Table Elevat. 3 9,8 Tab. – Tilting safety and elevation – 3Fc1, 3Fc2 Cab. Tab– Interface board I/O – 25S3AMP1 5 .20
P11 559422 Table elevation Potentiometer 3 9,8 Tab. – Table elevation Potentiometer – 3PT2 Cab. Tab. – Interface board I/O – 25S3CP2 7 .28
P12 55238 Speedometer dynamo elevation table 3 9,8 Rib. – Speedometer dynamo- Elevation table – 3TB2 [3DT2] Cab. Tab– Bus board Az. maxi – 23S9MVS2 – pin3,4,5 5 .20
P13 55239 Elevation table motor 3 9,8 Tilt. – Elevation table motor – 3TB2 [3MT2] Cab. Tab. – Bus board Az. mazi – 23S9MVS2 – pin 1,2 10 .39
P14 55242B Column potentiometer 3 9,8 Tilt - Column Potentiometer – 3CP3 [3PT3] Cab. Tab. – Interface board I/O – 25S3CP3 7 .28
P15 55243A Column Speedometer dynamo 3 9,8 Tilt. – Column Speedometer dynamo – 3TB3 [3DT3] Cab. Tab. – Bus. Board Az. maxi – 23S9MVS3 – pin 3,4,5 5 .28
P16 55244B Column motor 3 9,8 Tilt. – Column Motor – 3TB3 [3MT3] Cab. Tab. – Bus Board Az. maxi – 23S9MVS3 – pin 1,2 10 39
P70 56999 Stationary stand gear motor 3 9,8 Tilt. – Stationary stand gear motor Cab. Tab. – Bus Board Az. maxi – 23S9AMP3 7 .28
P17 55251 Focal Signals 3 9,8 Tilt. – Focal Microswitch – 3Fc5 Cab. Tab. –Bus Board Az. step – 24S9AM2 5 .20
P18 55252 Focal Motor 3 9,8 Tilt. – Focal Motor – 3TB5 [3MT5] Cab. Tab. –Bus Board Az. step – 24S9MVS8 9 .35
3 9.8 Tilt.- Collimator Motors– 3CM1 [3MT7, 3MT8, 3MT9] Cab. Tab. –Bus Board Az. mini – 23S10MVS3 13 .51
P19 55258A Collimator
3 9,8 Tilt. –Collimator potentiometer - 3CM1 [3PT7,3PT8, 3PT9] Cab. Tab. –. I/O Interf. Board – 25S3CP7, 25S3CP8,25S3CP9 9 .35
P20 55256 Compressor Group Display 3 9,8 Tilt. – Rotating X ray housing group – 3TB6 Cab Tab. – I/O interface board – 25S3AMP9 9 .35
P21 55255 Compressor Motor 3 9,8 Tilt. – Compressor Motor – 3TB6 [3MT6] Cab. Tab. – Bus Board Az. mini – 23S10MVS2-1/2 7 .28
P22 55254 Transversal signals tabletop 3 9,8 Tilt. – Microswitches transversal tabletop– 3Fc11, 3Fc12 Cab. Tab. –Interface board I/O – 25S3AMP6 5 .20
P23 55253 Transversal tabletop 3 9,8 Tilt. –Transversal tabletop motor– 3TB6 [3MT10] Cab. Tab. –Bus Az. mini board– 23S10MVS2-3/4 7 .28
P24 55945 Spot film device potentiometer 3 9,8 Tilt –spot film device potentiometer– 3PT4 Cab. Tab. –Interface board I/O – 25S3CP4 7 .28
P25 55247 Spot film device Speedometer dynamo 3 9,8 Tilt.- Spot film Device Speedometer dynamo – 3DT4 Cab. Tab. –Bus Board Az. maxi – 23S9MVS4 – pin 3,4,5 5 .20
P26 55248 Spot film device motor 3 9,8 Tilt.- Spot film device motor – 3MT4 Cab. Tab – Bus board Az. maxi – 23S9MVS4 – pin 1,2 10 .39
P71 57002 Stationary SFD gear motor 3 9,8 Tilt. – Stationary SFD gear motor Cab. Tab. – Bus Board Az. maxi – 23S9AMP4 7 .28
P27 55267A Remote small keyboard 3 9,8 Tilt. – Remote small keyboard – 3SAMP1 Cab. Tab. – Interface board I/O – 25S3AMP8 9 .35
P28 55250A I.I. Emergency safety stop 3 9,8 Tilt- SFD Group – Sic. Stop emerg. Ed IB – 3PULS1/3TB4 Cab. Tab. – Interface board I/O – 25SAMP3 5 .20
P29 55263 Parallel Diaphragm motor 3 9,8 Tilt.- Parallel Diaphragm motor – 3TB13 [3MT13] Cab. Tab. –Bus board Az. step – 24S9MVS2 9 .35
P30 55264 Crossed diaphragm motor 3 9,8 Tilt. –Crossed Diaphragms motor 3TB14 [3MT14] Cab. Tab. _ Bus board Az. Step – 24S9MVS3 9 .35
P31 55265 Grid motor 3 9,8 Tilt. –Grid motor– 3TB15[3MT15] Cab. Tab. –Bus Board Az. Step – 24S9MVS4 9 .35
P32 55260 Longitudinal cassette holder Motor 3 9,8 Tilt. – Longitudinal cassette holder motor – 3TB11 [3MT11] Cab. Tab - Bus board Az. Step -24S9MVS6 9 .35
P33 55261 Transversal cassette holder motor 3 9,8 Tilt. –Transversal Cassette holder Motor – 3TB12 [3MT12] Cab. Tab. –Bus board Az. Step – 24S9MVS9 9 .35
P34 55262 I.I. Elevation motor 3 9,8 Tilt. – I.I. Elevation motor – 3TB16 [3MT16] Cab. Tab –bus Board Az. Step – 24S9MVS7 9 .35
P35 55266 S.F.D. photocell of reference 3 9,8 Tilt. – Photocell board spot film device reference – 3S3AMP9 Cab. Tab. – bus Board Az. Step – 24S9AMP1 9 .35
P36 55268A Film potentiometers for dimension film 3 9,8 Tilt. – Cassette group – 3CP10/3CP11 [3PT10/3PT11] Cab. Tab. –Interface board I/O – 25S3CP10, 25S3CP11 8 .32
P37 55946 Longitudinal tabletop potentiometer 3 9,8 Tilt. – Longitudinal tabletop potentiometer - 3CP17 Cab. Tab – Interface board I/O – 25S3CP6 7 .28
P38 55474 Longitudinal speedometer tabletop 3 9,8 Tilt. – Longitudinal tabletop speedometer - TB17 [3DT17] Cab. Tab –Bus Board Az. Maxi – 23S9MVS17-pin 3,4,5 5 .20
P39 55475 Longitudinal tabletop Motor 3 9,8 Tilt. –Longitudinal tabletop motor – 3TB17/3MT2 Cab. Tab. –Bus Board Az. Maxi – 23S9MVS17 – pin 1,2 10 .39
55498 o
P40 Foot Rest Rotation motor 3 9,8 Tilt – Foot rest rotation motor 3cm18 [3MT18] Cab. Tab. - Board Board – Az. Mini -23S10MVS2-5/6 7 .28
56332
Extention for double switch foot pedal in Tilt. – Tilt table cables support – double foot pedal in exam
P41 56363A 3 9,8 Cab. Tab. –Interface board I/O – 25S3AMP5 5 .20
exam room room – 3CM20
I02 57366 Microphone and secondary loudspeaker 3 9,8 Tilt. – Tube stand – sect. microphone and secondary loudspeaker Cab. Tab –loud speaker and main microphone 7 .28

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Cables inside the TILTING TABLE (Tilt.)


rf code cable description mt ft source destination mm inch
P42 55269 Tilting and elevation Safety / / Tilt. – Tilting Safety – 3Fc1 Tilt. – Table safety elevation – 3Fc2 6 .24
P43 55944 Extender Potentiometer cables support / / Tilt – Column group – 3PT3 Tilt.- Column Group -3CP3 7 .28
P44 55245 Ground group Column / / Tilt. – Ground group cables support – 3GND3 Tilt. – Ground group Tilting/elevation – 3GND1/2 7 .28
P45 55314 Variable focal ground / / Tilt. – Ground focal group – 3GND5 Tilt. – Ground column group – 3GND3 7 .28
P46 55530 Ground Collimator with fixed FFD (opz) / / Tilt. – Ground Collimator – 3GND7 Tilt. – Ground column group – 3GND3 6 .24
P47 55220 Ground Collimator / / Tilt. –Collimator ground – 3GND7 Tilt.- Ground focal group – 3GND5 6 .24
P48 55316 X ray housing centering / / Tilt. – Tube rotation group – 3Fc13 Tilt.- Rotation group and tube – 3TB6 6 .24
P49 55257 Extender Display column cables support / / Tilt. - Compressor Group– 3S2AMP1/3AMP2 Tilt.—Tube rotation group – 3TB6 12 .47
P50 55194 Microswitches compressor / / Tilt. –Compressor group – 3Fc6, 3Fc7, 3Fc8 Tilt. – Compressor group – 3AMP2 8 .32
P51 55249 Ground Spot film device group / / Tilt. –Ground spot film device group _3GND4 Tilt. – Ground Tilting group /elevation– 3GND1/2 7 .28
P52 55369 Ground Spot film Device / / Tilt. –Spot film Device Group _ 3GND11 Tilt. –Ground spot film device group _3GND4 7 .28
P53 55368 I.I. safety Tilt. I.I.- Safety – 3Fc4 or 3Fc4sx, 3Fc4dx Tilt. Spot film device Group 3TB4 6 .24
P54 55352 Parallel Diaphragms Photocell / / Tilt. – Parallel Diaphragms Photocell – 3Fc16 Tilt.- Spot film device Photocell Board – 3S3AMP1 6 .24
P55 55353 Photocell crossed diaphragms / / Tilt. – Crossed Phocell diaphragms – 3Fc17 Tilt. – Spot film device photocell 3S3AMP2 6 .24
P56 55354 Grid photocell / / Tilt. – Grid Photocell – 3Fc18 Tilt. Spot Film device photocell – 3S3AMP3 6 .24
P57 55355 Photocell Longitudinal cassette / / Tilt. – Longitudinal Photocell Cassette – 3Fc14 Tilt. _ Spot film device photocell – 3S3AMP4 6 .24
P58 55356 Transversal photocell cassette / / Tilt. Transversal Photocell cassette – 3Fc15 Tilt. – Spot film device Photocells board – 3S3AMP6 6 .24
P59 55358 Phocell Centred Cassette holder / / Tilt. –Centered cassette holder photocell – 3Fc21 Tilt. – Spot film device board photocell board – 3C3AMP7 6 .24
P60 55357 I.I. Elevation Photocell / / Tilt. – I.I. elevation Phocells – 3Fc, 3Fc20 Tilt. – Spot Film Device Photocells board – 3S3AMP5 7 .28
P61 55478A Ext. Potentiometer Film dimension / / Tilt. – Cassette Group – 3PT10/3PT11 Tilt. – Spot Film Device Group – 3CP10/11[3PT10/11] 6 .24
P62 55947 Ext. Longitudinal tabletop Potentiometer / / Tilt. – Longitudinal Tabletop group – 3PT17 Tilt. – Longitudinal tabletop group – 3CP17 7 .28
P63 55970 Ground Longitudinal tabletop / / Tilt. – Longitudinal tabletop group – 3MT17 Tilt. – Longitudinal tabletop group – 3GND17 4 .16
P64 55502 Foot rest Rotation Extender / / Tilt. – Foot rest rotation Group – 3TB18 [3MT18] Tilt. – Foot rest rotation group – 3CM18 3 .12
P65 55581 Joystick on patient tabletop / / Tilt. – Joystick on patient tabletop . – P44A, P44B, P44C, P44D Tilt. – Spot Film Device Group – 3CM19 6 .24
P66 55580 Ext. Joystick tilting tabletop / / Tilt. –spot film device group – 3AMP19/3CM19 Tilt – Remote Keyboard 3S1 6 .24

Cables between REMOTE TABLE CABINET (Cab. Tab.) and DIAGNOSTIC EXAM ROOM
rf code cable description mt ft source destination mm inch
Diagnostic – Photocell on the tilting table - 3CM2 [3Fc3]
P67 55317 Extender Safety low ceiling 15 49,2 Cab. Tab.- Interface board I/O - 25S3AMP2 7 .28
P68 55279 Safety low ceiling 2 6,6 Diagnostic – Photocell above the tilting table -3Fc3 Diagnostic – Photocell on the tilting table– 3CM2 [3Fc3] 7 .28
Tilt. – Tilting cables support – connector double switch pedal in exam
P69 55628 Double switch pedal in exam room 3 9,8 Diagnostic - switch pedal in exam room 8 .32
room - 3CM20

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Tab. 2: Interface cables of remote controlled table with generator


Cables between REMOTE TABLE CABINET (Cab. Tab.) and POWER PANEL
rf code cable description mt ft source destination mm inch
T01 55430 Remote controlled table power feeder 9 29,5 Power Panel MS2 (230/277Vac – monophasease) Cab. Tab. – 22 Filter (230 Vac) or 22TR3 (277Vac) 10 .39
T02 55429 Remote table Ground 9 29,5 Power panel NE2 (GND) Cab Tab _20GND0 7 .28

Cables between REMOTE TABLE CABINET (Cab. Tab.) and GENERATOR CABINET (Gen. Cab.)
rf code cable description mt ft source destination mm inch
Cab. Tab. – Interface board I/O – 25S3, AMP10, AMP11, AMP12
T03 55813A Interface Signals 6 19,6 Generator Cabinet – TDI board – J6 11 .43
(AMP10 connection only with INFIMED version)

Cables between REMOTE CONTROLLED TABLE (TAB.) AND GENERATOR CABINET (Gen. Cab.)
rf code cable description mt ft source destination mm inch
T04 18874 X ray housing high tension 4 13,1 Tilt X ray Housing – anode, Cathode Gen. Cab. _-Tank 1 – Anode, Cathode 17 .67
T05 55202 X ray Housing 4 13,1 Tilt.- X ray housing- GND Gen. Cab. – Tank 1 - GND 6 .24
T06 55656 Thermal Safety X ray housing 4 13,1 Tilt. – X ray Housing Thermal Safety Gen. Cab. – (Tank 1) – [Tube 1– Thermal Switch] 7 .28
T07 55674 X-ray housingAnode 4 13,1 Tilt. –X ray Housing– Anode [1-2-3] Gen. Cab. - (Tank 1) – [Tube1 – Common – Main – Shift] 11 .43
T08 55673 X ray housing fan 4 13,1 Tilt. –X ray housing–fan [3fan1-1/3fan-2/GND] Gen. Cab. – Room Interface board [TB7/TB10/GND] 7 .28
T09 55844 AEC COMET camera 4 13,1 Tilt. –COMET camera Gen. Cab. – AEC interface board channel 1- J1 8 .32
T10 40358 VACUDAP Camera 4 13,1 Tilt. – Collimator - DAP Gen. Cab. – DAP Interface board channel 1 – J2 7 .28

Cables inside the CONSOLE


rf code cable description mt ft source destination mm inch
T11 56183 Pul.te X ray console GMM touch Screen / / Console – touch Screen – J3 Console – GMM console –Board 70097B- PRX-CP3 4 .16

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Fig. 38: table interconnections

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Fig. 39: table/generator interconnections

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

15. Electrical connections


The Table models are in compliance with the requirements of the 2004/108/EC (89/336/CEE)
Directive applying to the electromagnetic compatibility (please make reference to section ‘General
notes’). This is why all the connections must be executed in respect of the following instructions:
• All the cables must be secured to the structure by means of the proper conductive cable fastener.
• The conductive cable-fasteners must be secured by means of a picot washer and flat washer,
according to what shown in the scheme of Fig. 40 .
• Make sure that the peeling of the cables is properly executed before fixing the cables themselves.
• The conductive cable-fasteners used must be the same as those specified in the following drawings
and must not be replaced in any case by cable-fasteners having different dimensions.

Fixing
screw

Flat
washer

Conductive
cable-fastener
Picots
washer

Fig. 40: Fixing scheme of the cables

The conductive cable-fasteners specified in the scheme are as follows:

Type Description
A = Small Conductive cable-fastener FGC-3 (M4)
B = Medium Conductive cable-fastener FGC-5 (M4)
C = Large Conductive cable-fastener FGC-8 (M4)

The equipment must not work without the conductive fixing cable-fasteners in any case.

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

15.1 Power supply and ground


Power supply cables and ground cables must be connected to the cabinet table.

230Vac power supply:


Make reference to Fig. 46: Drawing 55456A f.04- page 104 in the present manual.
Make sure to respect the instructions specified in paragraph 2.1 “Mains supply”.
• Execute the connection for the power supply with a cable having a minimum section of 2.5 mm2.
• Connect the cable code 55430 to the 22 Filter
Secure the cables to the structure (cabinet plate) by means of the proper conductive cable-fasteners.
For the fixation of the cables, make reference to the note at page 96.

277Vac power supply:


• It is obtained thanks to a transformer of 22TR3 (optional).
Make reference to Fig. 47: Drawing 56104 f.01 page 105 in the present manual.
Make reference to section .1 par.2.1 ‘electrical power’.
• Execute the connection for the power supply with a cable having a minimum section of 2.5 mm2
• Connect the cable code.55430 to 22TR3.
Secure the cables to the structure (cabinet plate) by means of the proper conductive cable-fasteners..
For the fixation of the cables, make reference to the note at page 96.

Equiponential node:
Make sure to respect the instructions specified in paragraph 2.1 “Mains supply”.
• Execute the ground connection with the yellow/green wire having a minimum section of 10mmq.
• Connect ground cable cod.55429 to 20GND0.

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15.2 Remote controlled table connections


The standard disassembly procedure is:
• The cabinet is disconnected from the remote controlled table and from the console For their
connection make reference to the par.3.6 of this section.
• The cables connection between the cabinet and the console remained connect only to the console.
• The cables connection between the cabinet and table tilting remained connect only to the remote
table. On the controlled table the cables of the motor 3MT3, the potentiometer 3PT3 and the stand
are disconnected. Do reconnect the cables during the installation.
• Do connect the motor cable to the terminal board 3Tb3-1,2 and the cables to the dynamo 3Dt3
to the terminal board 3Tb3-3,4,5 (A/Fig. 41).
• Do connect the potentiometer cables 3Pt3 to the terminal board not fixed 3Cp3 (B/Fig. 41).
Secure the cables to the structure by means of the proper conductive cable. To fix the cables please
make reference to page 96.

Fig. 41: Connection motor/stand potentiometer

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15.3 Connection of the collimator cable


• Remove the back cover of the collimator.
• Connect the cable code 55258 to the connector 3CM1 (A/Fig. 42).
• Connect the ground cable of the collimator, code 55220, and the screen of the cable cod. 55258 to
the ground screw (B/Fig. 42).
• Fix the cables and the relevant protection by means of the proper cable-fastener (C/Fig. 42).
• Re mount the back cover only after having fixed the ground cable.

C
A

B
A
A
A

Fig. 42: Connection of the collimator cable

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15.4 Connection of the X-ray tube cables


• Make sure that the H.T. cables are in good conditions and clean; in any case, we suggest you
should degrease the H.T. cables and apply a light layer of silicon grease.
• Connect them to the female connections of the X-ray tube, tighten the ring-nuts and secure them
with the relevant nogs (if available).
• Connect the cables of the anode, thermal safety, X-ray tube ground cable and e cooling fan cable,
(if provided).
• Check the length of the cables according to what shown in Fig. 48.

15.5 Connection of the chamber cable DAP


• Connect to the DAP chamber.
• Check the length of the cables according to what shown in Fig. 48.

15.6 Connection of the cabinet cables


• Connect the cables to the cabinet.
• Fix to the cabinet the cables by means of the proper cable-fastener conductive. To fasten the cables
make reference to page 96.

To connect cabinet cables make reference to the 55456A drawing:

Title Sheet nr. Figure nr. Page nr.


Connection 25S3 Sheet 01+ Fig. 43 Page 101
Connection 24S9 Sheet 02+ Fig. 44 Page 102
Connection 23S9-23S10 Sheet 03+ Fig. 45 Page 103
Connection group 20 – 22 Sheet 04- Fig. 46 Page 104

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Fig. 43: Drawing 55456A f.01+

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Fig. 44: Drawing 55456A f.02+

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Fig. 45: Drawing 55456A f.03+

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Fig. 46: Drawing 55456A f.04-

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Fig. 47: Drawing 56104 f.01

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15.7 Connections of the Generator, TV chain, Digital system

Please make reference to the manual “Remote controlled table interfaces”

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

15.8 Wireless double pedal installation


15.8.1 Pairing mode procedure
• Insert two supplied 1,5 V batteries into the WiFi pedal.
• Connect the WiFi Receiver to the cable code 167456 (Cable of the Wireless Receiver) and
Power Up through the 5 V Power Supply.
• Press the Pairing-Button on the backside of the receiver for at least 3 seconds (until the
Connect LED lights up orange) and release it to initiate the pairing procedure.
The Connect LED will start blinking red in slow intervals to indicate active Pairing Mode.
The receiver stays in Pairing Mode for 30 seconds.

Connect LED

Pairing-Button

WiFi Receiver

• Press the two pedals as the same time for at least 3 seconds
• As soon as the pairing mode is activated, the Connect LED will start blinking red in slow
intervals.

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Connect LED

Press two pedals

WiFi Footswitch

• Release the two pedals.


• The footswitch will remain in Paring Mode for 30 seconds.
If no pairing is done during this interval, the footswitch will be set to Sleep Mode.
• To finalize the pairing process as soon as the two Connect LEDs blink red in a fast interval:
press Pairing-Button on the receiver again.

15.8.2 Testing correct operation


Check that the WiFi footswitch transmits the FL and RAD command to the WiFi receiver.
The LED “ Connect “ must light up each time a pedal is pressed.

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15.8.3 Installation and WiFi pedal connection


• Connect the cable COD. 167456 in the AMP 5 connector on the I/O 25S3 board.

• Secure the cable with the appropriate clamp.

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• Position and secure the WiFi receiver the remote control cabinet with four pieces of velcro.

• Connect the jack of the 5V DC power supply to the connector cable COD. 167456

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• Fix the 5V DC power supply with two pieces of Velcro to the cabinet wall.
• Connect the cable COD. 56756 to the 22TR1 pin 9-10 transformer and the socket to the 5V
DC power supply.

15.8.4 LED status


Symbol State Description
Off (and Battery LED off) Footswitch in Sleep Mode
Off (and Battery LED on) No pairing partner found (receiver out of range, switched off)
Green Radio connection established
Connect LED Green blinking (slowly) Radio connection established, limited connection quality
Green blinking (fast) Footswitch is in advertising mode
Red blinking (slowly) Device is in pairing mode
Green with red pulses Receiver is in configuration mode

Pairing partner found, waiting for confirmation. After confirmation of the


Red blinking (fast) pairing, the green LED lights up and the switch switches to Sleep Mode
(LED = Off)

Red System error. Maintenance required.

Off Footswitch in Sleep Mode


Green Battery capacity > 50% (>3.75 … 4.5 V)
Orange Battery capacity between 20% and 50% (<= 3.75 … 3.3 V)
Battery LED
Blinking orange (slowly) Battery capacity < 20% (<= 3.3 … 3.0 V)
Orange blinking (fast) Battery level below limit value = 5%, <3.0 V (Deep Sleep Mode)

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16. Measuring the output length of the cables on the column


RIGHT SIDE - Cables A
(-) negative H.T. cable cm 103 from the exit to the end of the head
collimator cable (55258) cm 142 from the exit to the end of the connector
cooling fan cable (55433 or 55673) cm 125 from the exit to the cable terminal
ground cable of the collimator (55220) cm 160 from the exit to the cable terminal
DAP chamber cable (40358) cm 112 from the exit of the connector

LEFT SIDE - Cables B


(+) positive H.T. cable cm 112 from the exit to the end of the head
earth cable (55202) cm 133 from the exit to the cable terminal
thermal safety cable (55431 or 55656) cm 133 from the exit to the cable terminal
rotating anode cable (34150A or 55674) cm 133 from the exit to the cable terminal

RIGHT SIDE
Cables A

LEFT SIDE
Cables B

Fig. 48: X-ray tube cables length

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17. Fitting of the detection chamber


17.1 Standard fitting

The following procedure describes the correct positioning of the chamber inside the spot
film device according to the normal position of the patient (head-side on the left with the
table in the horizontal position).

• Withdraw the Detection chamber from its packing.


• Open the SFD parallel diaphragms completely from SFD.
• Move the grid-holder to its parking position.
• Move the iris diaphragm (if provided) to its parking position.
• Remove the four fixing blocks of the chamber.
• Insert the detection chamber onto the proper guides (making sure to start inserting from the
cassette-input side Fig. 49).
• Place the chamber in the centred position compared with the parallel diaphragms.

Fig. 49: Fitting of the detection chamber

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• Secure the chamber with the four fixing blocks previously removed (A/Fig. 50).

A
Fig. 50: Fixation of the detection chamber
• Close the parallel diaphragms and move the grid-holder to the X-ray position.
• Place and secure the cable of the detection chamber along the guide by means of the proper
clamps (A/Fig. 51).
• Connect the cable of the detection chamber with the extension before the input of the cable-holders
chain (Fig. 52).

Fig. 51: Cables path

Fig. 52: Connection of the extension cable

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GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

17.2 Reverse fitting

The following procedure describes the proper positioning of the chamber inside the spot
film device in case the equipment is used in reverse modality(head-side on the right with
the table in the horizontal position).

• The procedure for inserting the chamber in the reverse position is the same as the procedure used
for the standard fitting.
• If you insert the detection chamber in the reverse position, the cables path is turned of 180°
compared with the standard position (Fig. 53).
• The connection with the extension cable is executed at the beginning of the guide placed on the
right side of the spot film device.
• Execute the fixation of the cables with the clamps and check that they do not interfere with the
movement of the parallel diaphragms.

Fig. 53: Cables path in the reverse fitting

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18. Fitting of the grid

The grid is normally fitted at our plants.

• Open the parallel diaphragms completely.


• Insert the grid into its support-frame.
• Execute the centring of the grid compared with the parallel diaphragms.
• Secure the grid by means of the four blocks and the four M3x8 fixing screws M3x8 (A/Fig. 54).

A
Fig. 54: Fitting of the grid

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19. Removal of the tabletop stops

• Switch on the machine.


• Command transversal movement of the
tabletop outwards.

• As indicated on the label, remove the


red stops from the tabletop both on the
right and left sides.
• Unscrew 2 screws TCEI M10
(CH.ES=5).
• Command a default position.
• Remove the warning label.

• Upon removing the two mechanical


stops, insert the specific white snap
caps with a 5mm diameter found in the
box of spare screws.

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20. Fitting of the TV chain


• Withdraw I.I. from its packing.
• Fit the proper support onto the intensifier system.
• Insert the intensifier group in its guides and secure the support by means of the three M8x40
screws (A/Fig. 55).
• The three fixing screws are also used for adjusting the symmetry of the intensifier system.

Fig. 55: Fixation of the Intensifier system

• Fit the bar of the intensifier group (A/Fig. 56) by means of four M5x10 screws (position B/Fig. 56)
and two M5x10 screws (position C/Fig. 56).

Fig. 56: Support bar of the intensifier group

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• Remove the cover of the camera.


• Connect the cables of the TV chain by making reference to the relevant installation manuals.

As far as the connection of the TV chain is concerned, please make reference to the
relevant installation manual.

Fig. 57: Cables path

Verify that the cables loop allows the ascent and descent movements of the intensifier system.

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21. I.I. Safety position1


21.1 Image Intensifier alignment
1) Move table to 45 tilt
2) Measure the distance between the II bracket and the I.I. plate in 3 places
3) If this measurement is not 175mm in three places, the 3 M8x40 screws can be adjusted to
change the I.I. alignment.

Fig. 58

21.2 9” I.I.

21.3 16” I.I.

1
The image Intensifier system includes the Intensifier tube plus the TV chain
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21.4 Image intensifier covering


1) Install II power supply cover
2) Install camera cover (A/Fig. 59)
3) Install II collision sensor
4) Connect sensor wires
5) Select the appropriate bolt holes to ensure the sensor ends extend a minimum of 3 cm below
the bottom of the camera cover and screw the bracket to the camera cover (A/Fig. 59)
6) Attach the sensor cover (Fig. 60)
7) Install SFD cover

Fig. 59

Fig. 60

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21.5 SFD covers assembling


• Assemble the left/right side SFD cover with N°2 screws M4x10 (A/Fig. 61) screws positioned on
both sides.

Fig. 61: SFD left and right covers assembling

• Assemble the front cover with N°2 screws M4x10 (A/Fig. 62).

Fig. 62: SFD front cover assembling

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Fig. 63: I.I. 9” safety assemble

• In case of equipment with 9” I.I. do assemble (if it is foreseen) the I.I. safety (A/Fig. 63) on the
traverse ( B/Fig. 63) by N°2 screws T.C.E.I. M4x12 and plain washer and grower (C/Fig. 63).

Fig. 64: Assemble the SFD back cover

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• Assemble the SFD back cover (A/Fig. 64). Just in case is assembled the I.I. safety described in Fig.
63, take out the plastic block from back cover (A/Fig. 65).

Fig. 65: Assemble the SFD back cover

Fig. 66: Assemble the SFD back cover

• Joint the back cover to the front cover through N°6 special screws M4x10 (A/Fig. 66).

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Fig. 67: Assemble the SFD upper cover

• Assemble the upper cover (A/Fig. 67) by paying attention not to damage the SFD diaphragms

• Screw the upper cover by N°3 screws positioned on the right side and the N°3 screws positioned
on left side T.B.E.I M4x10 (Fig. 68).

Fig. 68: Assemble the SFD upper cover

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Fig. 69: SFD with the covers

At the procedure end the SFD will be as shown in Fig. 69.

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22. Starting up
• Verify that the positions of the table and the X-ray tube housing are perfectly parallel to the floor.
• Verify the correct connection of the cables.
• Check the earth equipotential node.
• Verify the supply voltage.
• Verify the proper functioning of the low ceiling safety (if available).
• Check/configure the table setting in function of exam room characteristic and system composition.
A wrong setting can cause walls and ceiling equipment collision

To make easy the equipment disassembling and installation, the equipment is set
with the collimator NOT PRESENT (through the code 019 value 004 the
equipment is set with collimator “NOT PRESENT). Remember to set the code 019
value “XXX” (this value is depending on the equipment collimator type) after
having assembling the equipment collimator.

The equipment is calibrated and configured in manufacture, do not change equipment


calibration if it is not required. During equipment installation phase the service
engineering does not have to acquire any end of stroke or modify the set related with
hardware equipment. The modification of that configuration without a proper
setting/updating can cause equipment damage. Make reference to the “adjustment
manual” to change equipment setting.

22.1 Functioning and X-ray tests


• Verify the grid centering and symmetry.
• Verify the alignment and the centering of the collimator and X-ray tube.
• Verify the correspondence between the luminous beam and the X-ray beam.
• Verify the centering of the cassette-holder.
• Verify the apertures of the parallel diaphragms.
• Check the film collimation.
• Check the I.I. collimation.
• Execute tomographic controls.

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23. Final covering


23.1 Tilting group T90cs-csx T30cs-csx
Secure the cover of the tilting group by means of three M4x8 screws.

23.2 SFD covering (not for I.I. version)

• Assemble the upper cover on the SFD,


screwing in the 6 rounded white
headed screws (CH.ES=2,5).

• Screw in the lower cover of the SFD


2x
with the 4 rounded white headed
screws (CH.ES=2.5).

2x

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23.3 Column stand covering

• Cover the H.T. cables and the collimator cables by means of the specific covers supplied.

• Command a +90° tilting.


• Lower the stand column to enable
assembly of the front cover on the
stand trolley.
• Screw in 2 rounded white headed
screws (CH.ES=2.5).
• Bring the column to the central
position.

• Remove the red handle on the head of


the stand column unscrewing the 2
screws TEI M8 (CH.ES=6).

• Assemble the movable back cover of


the stand column by screwing in 6
4x rounded white headed screws
(CH.ES=2.5): two on the rear (circles)
and four on the head of the column
(arrow).

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• Assemble the fixed back cover of the stand


3x column by screwing in the 9 rounded white
headed screws (CH.ES=2.5): three on the
rear (circles), three on the right hand side
and three on the left hand side of the column
(arrows).

3x

• Divide the cover of the X-ray tube support in two


parts
• Fit the top cover by combining the two parts to
each other and fixing them by means of the TS
CIC M3x10 screws (D/Figure below)
• Insert in the slot the X-ray cables and the centring
device cables making sure to leave the distance
necessary for ensuring the tube rotation.
• Fix the cover to the stand by means of two TBEI
M5x10 screws on the top side and two TBEI
M5x10 screws on the lower side

• Divide the cover of the X-ray tube in two parts


• Fit the cover of the X-ray tube by combining the
two parts to each other and fixing them by means
of the TS CIC M3x10 screws (E/Figure below).
• Fix the cover to the X-ray tube by means of the
TBEI M5x10 screws and two 5x20x1.5 washers
on the top side and two TBEI M6x20 screws and
two 6x25x3 washers on the lower side of the X-
ray tube

(D): X-ray tube support cover


(E): X-ray tube cover

June 2021 Page 130/144


OPERA T INSTALLATION MANUAL
GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

23.4 Covering of the cables on the turret


• Fit the back and the front covers of the turret by means of the six M4x8 screws (these are black for
each cover).
• Fit the cover of the cables between the turret and the SFD (A).
• Fix the cover by means of two plastic clamps ( 290 mm length) on the side of the SFD (B).
• Fix the cover by means of the plastic clamp on the side of the turret (C).
• Fit the cover of the cables between the turret and the column (D).
• Fix the cover by means of the plastic clamp on the side of the turret (E).
• Fix the cover by means of the two plastic clamps on the side of the column (F).

C F

B
E

A D

June 2021 Page 131/144


OPERA T INSTALLATION MANUAL
GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

24. Table assembly procedure for small room

Important information
In case of installation to be performed in a small room, it is available a packaging
option which foreseen a complete dismounting of the table.

Box Content
1 Base plate
2 Console + Cabinet + Tilting group
3 Beams and headers
4 SFD structure
5 Column stand

• Install the baseplate following the instructions in chapter “Base Plate installation”.
• Install the tilting group following the instructions in chapter “Tilting group assembly”.
• Insert the central beam on the tilting group following the instructions and all the warnings in
order to couple the gears in chapter “Main frame assembly”.

WARNING
Due to the components weight, the mounting steps have to be carried out by at least
two people.

• Remove the SFD from its package.

• Insert the SFD in the central beam.


• Manually verify the proper sliding of the
SFD on the beam.
• Temporarily put the SFD in the middle of
the beam.

June 2021 Page 132/144


OPERA T INSTALLATION MANUAL
GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

• Remove the package from the headers left (A) and right (B).

A
B

24.1 Right header assembly

• Lift the right header next to the central


beam.
• Insert the draft rope for motor and dynamo
cables, brake cables too if present.
• Insert the right header in the central beam.
• Insert the draft rope for potentiometer
cable in the central beam, opposite side.

• Screw without tighten it the first screw (A)


TBEI M10x25 with Grower washer.

June 2021 Page 133/144


OPERA T INSTALLATION MANUAL
GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

• Screw without tighten it the second screw


(A) TBEI M10x25 with Grower washer.
A

• Screw without tighten the screws TCEI


M10x40 (A) and TSEI M10x25 (B).

24.2 Rear beam assembly


• Remove the package from the rear beam.

• Insert the rear beam in the right header.

June 2021 Page 134/144


OPERA T INSTALLATION MANUAL
GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

• Screw without tighten the screw (A) TCEI


B M10x20 and the screws (B) TCEI
M10x25.

• Screw without tighten the N°2 screws


TBEI M10x40.

• In case of 180 cm height column stand,


A screw the screw TE M8x25 (A) with Picots
washer (B) and plain washer D8x13 Sp3
(C).
B

June 2021 Page 135/144


OPERA T INSTALLATION MANUAL
GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

• In case of 150cm height column stand,


screw the screw TE M6x40 with plain
washer D6x16 Sp3.

24.3 Left header assembly


The assembly of the left header is symmetrical to the assembly procedure of the right header.

24.4 Main frame adjustment


• Verify for both the headers, the orthogonal position with the central and the rear beams.
• Verify the perpendicular assembly of the main frame, by measuring the long sides of the rectangle
made by the rear beam and the two headers: Dimension AC and Dimension BD. The dimensions
have to be measured on the external surfaces of the headers.

D B

// 0,80

A C
• Verify that the dimensions AC and BD are equal and their value is equal to the one shown in the
below table.
• Verify the tolerance on the parallelism of the two headers (0,80 mm).

AC=BD Models
2100mm1 T30cs, T90cs, T90ce
2400mm1 T30csx, T90csx, T90cex

WARNING
Fully tighten all the screws previously screwed in order to assemble both the
headers to the central beam and the rear beam.

June 2021 Page 136/144


OPERA T INSTALLATION MANUAL
GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

24.5 Structure cabling


• Mount the cables chain between the SFD group and the rear beam.
• Insert the cables in the cables chain.
• Insert the cables of the SFD transmission gearmotor and potentiometer in the rear beam by means
of the draft rope.
• Insert the cables of the transversal tabletop transmission gearmotor and microswitches in the rear
beam by means of the draft rope, then insert these cables in the left header.
• Insert the cables of the longitudinal tabletop transmission (if present) gearmotor and potentiometer
in the rear beam by means of the draft rope, then insert these cables in the right header.
• Fix the cable shields using the special clamps.
• Connect the cables following the labelling on the cables, if in doubt use the electrical diagrams.

• Fix the cables on both side of the rear beam


by means of the specific threaded rod.

• Fix the cables exit on the rear cables support


by means of plastic strips.

June 2021 Page 137/144


OPERA T INSTALLATION MANUAL
GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

• Fix the cables chain cover with N°3 TSEI


M4x10 screws.

24.6 SFD structure fixing


• Manually verify the sliding of the SFD
group on the central beam.
• Position the SFD group and fix it to its
transmission chain by means of N°2 TCEI
M8x40 (A) screws.

24.7 Covers assembly


• Mount the cover of the longitudinal
SFD transmission with N°2 TBEI
M4x8 screws.

June 2021 Page 138/144


OPERA T INSTALLATION MANUAL
GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

• Mount the cover of the potentiometer


3Pt3 of the SFD transmission with N°2
TBEI M4x8 screws.

• Mount the protection cover of the rear


beams and fix it by means of N°2 TCEI
M6x20 screws on both sides. Use
below the two specific spacers.

• Mount the covers of the rear beam on


both sided and fix them with the white
screws for covers.

June 2021 Page 139/144


OPERA T INSTALLATION MANUAL
GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

• Mount the Mylar protection cover and


fix it by means of N°3 TCEI M4x30
screws on both sides.

24.8 Tabletop group assembly

• Remove the transversal tabletop gearmotor


by unscrewing N°3 screws (arrows).
1

ATTENZIONE
The screw labelled (1) is shorter
than the others, pay attention
during the reassembly.

WARNING
During this step pay attention to
not break the two microswitch
triggers in the left header.

• Slide off the table top.

June 2021 Page 140/144


OPERA T INSTALLATION MANUAL
GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

• Replace the gearmotor with its N°3 screws,


1 the one labelled (1) is shorter.
• Connect the cables in the rectangle: Black-1
and Red-2.

• Mount the cover of the transversal table top


movement gearmotor.

• Connect all the longitudinal gearmotor cables


(if present) in the terminal (right header).

June 2021 Page 141/144


OPERA T INSTALLATION MANUAL
GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

• Connect the grounding.

• Connect the plug and the cable chain.

• Mount the protection cover of the cable chain


in the right header.

June 2021 Page 142/144


OPERA T INSTALLATION MANUAL
GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

• Fix the roller cover extremity to the patient


tabletop with its screws.

• Mount the mechanical end of stroke and the


grounding in the left header slot.

• Assemble the slot covers placed both on the


right and on the left headers.

In order to assemble the others components, proceed as indicated in the relevant chapters of this
Installation manual.

June 2021 Page 143/144


OPERA T INSTALLATION MANUAL
GENERAL MEDICAL MERATE S.P.A. CODE 62223B - REVISION 10

25. Special tools list

Special tools are given on request

Qt Code Description
1 71598 Template for the cassette size calibration
1 44700 Spanner for the frame bearings transversal cassette holder movement adjustment
1 44699 Spanner for the back bearings spot film device carriage adjustment
1 44701 Spanner for the front bearings spot film device carriage adjustment
1 44463 Socket bit for manual CC gearmotor rotation
1 44464 Socket bit for manual step by step gearmotor rotation
1 48033 Tilting coupling disk disassembly pin
1 52360 Cable for PC serial input
1 55394 Parallel cable for boards programming

June 2021 Page 144/144

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