© Siemens AG 2010

Positioners
SIPART PS2
Technical description

■ Overview ■ Benefits
SIPART PS2 positioners offer decisive advantages:
• Simple installation and automatic commissioning (self-adjust-
ment of zero and span)
• Simple operation with
- Local operation (manual operation) and configuration of the
device using three buttons and a user-friendly two-line dis-
play
- Parameterization via SIMATIC PDM
• Very high-quality control thanks to an online adaptation proce-
dure
• Negligible air consumption in stationary operation
• "Tight shut-off" function (ensures maximum positioning pres-
sure on the valve seat)
• Numerous functions can be activated by simple configuring
(e.g. characteristic curves and limits)
• Extensive diagnostic functions for valve and actuator
• Only one device version for linear and part-turn actuators
Electropneumatic positioner SIPART PS2 in the Makrolon enclosure
• Few moving parts, hence insensitive to vibrations
• External non-contacting position sensor as option for extreme
ambient conditions
• "Intelligent solenoid valve": Partial Stroke Test and solenoid
valve function in a single device
• Partial Stroke Test e.g. for safety valves
• Can also be operated with natural gas
• SIL (Safety Integrity Level) 2
6
■ Application
The SIPART PS2 positioner is used, for example, in the following
industries:
• Chemical/petrochemical
• Power stations
• Paper and glass
• Water, waste water
SIPART PS2 Ex d electropneumatic positioner in flameproof aluminium • Food and pharmaceuticals
enclosure (Ex d)
• Offshore plants
The SIPART PS2 positioner is available:
• For single-acting actuators: In Makrolon, stainless steel or alu-
minum enclosure, as well as flameproof aluminum enclosure
(Ex d)
• For double-acting actuators: In Makrolon enclosure, stainless
steel enclosure and flameproof aluminum enclosure (Ex d)
• For non-hazardous applications
• For hazardous applications in the versions
- Type of protection intrinsic safety "Ex i"
- Type of protection flameproof enclosure "Ex d" in flameproof
aluminium enclosure
- Type of protection non-sparking "Ex nA", energy-limited
"Ex nL", dust protection via enclosure "Ex tD"
and in the versions:
• With 0/4 ... 20 mA control with/without communication through
HART signal
SIPART PS2 in stainless steel enclosure
• With PROFIBUS PA communication interface
• With Foundation Fieldbus (FF) communications interface.
The SIPART PS2 electropneumatic positioner is used to control
the final control element of pneumatic linear or part-turn actua-
tors. The electropneumatic positioner moves the actuator to a
valve position corresponding to the setpoint. Additional function
inputs can be used to block the valve or to set a safety position.
A binary input is present as standard in the basic device for this
purpose.

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Positioners
SIPART PS2
Technical description
Explosion-proof versions Limit value signal via mechanical contacts (limit value con-
tact module)
The device is available in the following versions for use in atmo-
spheres subject to explosion hazards: Two limits can be signaled redundantly by switching contacts.
• Flameproof design for use in zone 1 and class I, division 1 An alarm output is also integrated in the module (see Alarm
module).
• Intrisically safe design for use in zone 1 and class I, division 1
• Non-sparking and energy-limited design for use in zone 2 and Valid for all modules described above:
class I, division 2 All signals are electrically isolated from one another and from the
• Dust-protected design for use in zone 22 basic unit. The outputs indicate self-signaling faults. The mod-
ules are easy to retrofit.
• Dust-protected design for use in class II, division 1 and 2 and
class III Separate mounting of positioner detection system and con-
troller unit
Stainless steel enclosure for extreme ambient conditions
The position detection system and controller unit can be con-
The SIPART PS2 is available in a stainless steel enclosure (with nected separately for all casing versions of the SIPART PS2 (ex-
no window in the cover) for use in particularly aggressive envi- cept flameproof design). Measurement of the travel or angle is
ronments (e.g. offshore operation, chlorine plants etc.). The de- carried out directly on the actuator. The controller unit can then
vice functions are the same as for the basic version. be fitted a certain distance away, e.g. on a mounting pipe or sim-
ilar, and is connected to the position detection system by an
■ Design electric cable and to the actuator by one or two pneumatic lines.
Such a split design is frequently advantageous if the ambient
The SIPART PS2 positioner is a digital field device with a highly- conditions at the fitting exceed the specified values for the posi-
integrated microcontroller. tioner (e.g. strong vibrations).
The positioner consists of the following components: The following can be used for measuring the travel or angle:
• Enclosure and cover • NCS sensor
• PCB with corresponding electronics with or without communi- • External position detection system C73451-A430-D78
cation through HART or with electronics for communication in
accordance with • A commercially available potentiometer (10 kΩ resistance),
- PROFIBUS PA specification, IEC 61158-2; bus-supplied e.g. for higher application temperatures or customer-specific
device, or applications
- Foundation Fieldbus (FF) specification, IEC 61158-2,
bus-supplied device
The use of potentiometers is recommended for very small linear
actuators with a short valve travel since, on the one hand, the
6
• Position detection system space required by the potentiometer is very small and, on the
other, the transmission characteristic is optimum for a small
• Terminal housing with screw terminals
travel.
• Pneumatic valve manifold with piezoelectric valve precontrol.
The valve manifold is located in the housing, the pneumatic con-
nections for the inlet air and the positioning pressure on the right-
1 2
hand side. A pressure gauge block and/or a safety solenoid
valve can be connected there as options. The SIPART PS2 posi-
tioner is fitted to the linear or part-turn actuator using an appro- 5 6 4 3
priate mounting kit. The circuit board container in the casing pro-
vides slots for separately ordered boards with the following
functions:
1 Pneumatic connection
I y module:
2 Pneumatic connection for double-action
• Position feedback as a two-wire signal 4 to 20 mA actuators
Alarm module (3 outputs, 1 input): 3 Travel detection system
• Signaling of two limits of the travel or angle by binary signals. (10 kΩ potentiometer or NCS)
The two limits can be set independently as maximum or mini- 4 Electric cable
mum values. 5 Retrofitted EMC filter module (in device)
• Output of an alarm if the setpoint position of the final control 6 SIPART PS2
element is not reached in automatic mode or if a device fault
occurs.
Separate mounting of positioner detection system and controller unit
• Second binary input for alarm signals of for triggering safety
reactions, e.g. blocking function or safety position.
Limit signaling through slot-type initiators (SIA module) Non-contacting position sensor (NCS)
Two limits can be signaled redundantly as NAMUR signals
(EN 60947-5-6) by slot-type initiators. An alarm output is also in-
tegrated in the module (see Alarm module).

Contact and non-contacting position sensor (NCS) for part-turn actuator

(left) and for linear actuator ≤ 14 mm (0.55 inch) (right)

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Positioners
SIPART PS2
Technical description
The positioner outputs a continuous signal in the area where
there is a large system deviation (high-speed zone); in areas of
moderate system deviation (slow-speed zone) it outputs a se-
quence of pulses. No positioning signals are output in the case
of a small system deviation (adaptive or variable deadband).
The linear or rotary motion of the actuator is detected by the
mounting kit and transferred to a high-quality potentiometer over
a shaft and a non-floating gear transmission.
The angular error of the pick-up in cases where the assembly is
mounted on a linear actuator is corrected automatically.
When connected in a 2-wire system, the SIPART PS2 draws its
power exclusively from the 4 to 20 mA setpoint signal. The elec-
tric power is also connected through the 2-wire bus signal with
PROFIBUS operation (SIPART PS2 PA). The same applies for the
FOUNDATION Fieldbus version.
Pneumatic valve manifold with piezoelectric valve precontrol
The piezoelectric valve can release very short control pulses.
This helps achieve a high positioning accuracy. The pilot ele-
ment is a piezoelectric bending converter which switches the
pneumatic main controller unit. The valve manifold is character-
NCS for travels >14 mm (0.55 inch) ized by an extremely long service life.
The NCS sensor consists of a non-contacting position sensor. All Local operation
coupling elements are omitted such as coupling wheel and
driver pin with part-turn actuators or lever and pick-up bracket Local operation is performed using the built-in display and the
with linear actuators for up to 14 mm travel. three buttons. Switching between the operating levels Auto-
matic, Manual, Configuring and Diagnosis is possible at the
This results in: press of a button.
• Even greater resistance to vibration and shock In manual mode the drive can be adjusted over the entire range
6 • No wear of sensor
• Problem-free mounting on very small actuators
without interrupting the circuit.
Operation and monitoring with the SIMATIC PDM configura-
• Negligible hysteresis with very small travels. tion software
The sensor does not require an additional power supply, i.e. The configuration software SIMATIC PDM permits simple opera-
SIPART PS2 (not for Ex d version) can be operated in a 2-wire tion, monitoring, configuration and parameterization of the de-
system. The NCS (Non Contacting Position Sensor) consists of a vice. The diagnostic information available can be read via
potted sensor housing which must be mounted permanently and SIMATIC PDM from the device. Communication is carried out via
a magnet which is mounted on the spindle of linear actuators or the HART protocol or PROFIBUS PA. For the HART protocol, the
on the shaft butt of part-turn actuators. For the version for travels device can be accessed both via a HART modem and via a
>14 mm (0.55 inch), the magnet and the NCS are premounted HART-compatible input/output module (remote IO). The corre-
on a stainless steel frame and offer the same interface mechan- sponding device description files, such as GSD and (Enhanced)
ically as the positioner itself, i.e. they can be mounted using the EDD are available for both types of communication.
standard mounting kits 6DR4004-8V, -8VK and -8VL.
In addition, the SITRANS DTM provides software based on tried
The installation of a EMC filter module in the positioner (controller and tested EDD technology that can be used to parameterize
unit) is necessary in order to ensure a connection level with EMC field devices via a DTM (Device Type Manager) using an FDT
according to EC Declaration of Conformity when using external frame application (e.g. PACTware). SITRANS DTM and the nec-
sensors (see Selection and ordering data for "EMC filter mod- essary device-specific enhanced EDD are available for down-
ule"). load free of charge. The software provides the relevant commu-
nication interfaces for HART and PROFIBUS.
■ Function Automatic commissioning
The SIPART PS2 electropneumatic positioner works in a com- With a simple configuration menu the SIPART PS2 can be quickly
pletely different way to normal positioners. adapted to the fitting and adjusted by means of an automatic
Mode of operation startup function.

Comparison of the setpoint and the actual value takes place During initialization, the microcontroller determines the zero
electronically in a microcontroller. If the microcontroller detects a point, full-scale value, the direction of action and the positioning
deviation, it uses a 5-way switch procedure to control the piezo- speed of the fitting. From this data it establishes the minimum
electric valves, which regulates the flow of air into and from the pulse time and the deadband, thus optimizing the control.
chambers of the pneumatic actuator or blows it in the opposite Low air consumption
direction.
A hallmark of the SIPART PS2 is its own extremely low consump-
The microcontroller then outputs an electric control command to tion of air. Normal air losses on conventional positioners are very
the piezoelectric valve in accordance with the size and direction costly. Thanks to the use of modern piezoelectric technology, the
of the deviation (deviation between setpoint and actual values). SIPART PS2 consumes air only when it is needed, which means
The piezoelectric valve converts the command into a pneumatic that it pays for itself within a very short time.
positional increment.

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Positioners
SIPART PS2
Technical description
Comprehensive monitoring functions SIPART PS 2 as "intelligent solenoid valve“
The SIPART PS2 has various monitoring functions with which Open / Close valves, safety fittings in particular, are generally
changes on the actuator and valve can be detected and sig- pneumatically controlled over a solenoid valve. If you use
naled if applicable when a selectable limit has been exceeded. SIPART PS2 instead of this type of solenoid valve, the positioner
This information may be important for diagnosis of the actuator performs two tasks in a single device (without extra wiring)
or valve. The measuring data to be determined and monitored, • Firstly, it switches the fitting off on demand by venting the
some of whose limits can be adjusted, include: actuator (functional safety acc. to SIL 2 (see above)
• Travel integral • Secondly, it can perform a Partial Stroke Test at regular inter-
• Number of changes in direction vals (1 - 365 days), which prevents the blocking of the fitting,
• Alarm counter e.g. due to corrosion or furring.
• Self-adjusting deadband As in this case SIPART PS2 is constantly working in normal op-
• Valve end limit position (e.g. for detection of valve seat wear eration (e.g. 99 % position), it also acts as a permanent test func-
or deposits) tion for the pneumatic output circuit, which is not usually possi-
ble when using a solenoid valve.
• Operating hours (also according to temperature and travel
ranges) as well as min./max. temperature Solenoid valves on control valves can also not normally be
tested during operation. They are therefore not necessary when
• Operating cycles of piezoelectric valves using SIPART PS 2 with a 4-wire connection system as the vent-
• Valve positioning time ing is carried out on demand by SIPART PS2. This means that on
• Actuator leakages control valves, both the control function and the shut-off function
can be carried out by a single device.
Status monitoring with 3-stage alarm concept
Configuring
The intelligent electropneumatic SIPART PS2 positioner is
equipped with additional monitoring functions. The status indi- In configuring mode, the SIPART PS2 positioner can be config-
cations derived from these monitoring functions signal active ured to requirements and include the following settings:
faults of the unit. The severity of these faults are graded using • Input current range 0 to 20 mA or 4 to 20 mA
"traffic light signaling", symbolized by a wrench in the colors • Rising or falling characteristic curve at the setpoint input
green, yellow and red (in SIMATIC PDM and Maintenance Sta-
tion): • Positioning speed limit (setpoint ramp)
• Need for maintenance (green wrench) • Split-range operation; adjustable start-of-scale and full-scale
• Urgent need for maintenance (yellow wrench)
values
• Response threshold (deadband); self-adjusting or fixed
6
• Imminent danger of unit failure or general failure (red wrench)
• Direction of action; rising or falling output pressure with rising
This allows users to put early measures into action before a se- setpoint
rious valve or actuator fault occurs which could result in a system
shutdown. The fact that a fault indication is signaled, such as the • Limits (start-of-scale and full-scale values) of positioning
onset of a diaphragm break in the actuator or the progressive range
sluggishness of a unit, enables the user to ensure system reli- • Limits (alarms) of the final control element position; minimum
ability at any time by means of suitable maintenance strategies. and maximum values
This three-stage alarm hierarchy also allows early detection and • Automatic "tight shut-off" (with adjustable response threshold)
signaling of other faults, such as the static friction of a packing • The travel can be corrected in accordance with the valve char-
box, the wearing of a valve plug/seating, or precipitations or in- acteristic curve.
crustations on the fittings. • Function of binary inputs
These fault indications can be output either line-conducted over • Function of alarm output etc.
the alarm outputs (see above) of the positioner (max. 3), or via
communication over the HART or field bus interfaces. In this Configuration of the various SIPART PS2 versions is largely iden-
case, the HART, PROFIBUS and FF versions of SIPART PS2 per- tical.
mit a differentiation of the various fault indications, as well as a
trend representation and histogram function of all key process
variables with regard to the fittings.
The device display also displays the graded maintenance re-
quirements, complete with identification of the source of the
fault.
Functional safety acc. to SIL 2
The SIPART PS2 positioners are also suitable for the control of fit-
tings, which meet the special requirements of the functional
safety up to SIL 2 to IEC 61508 or IEC 61511-1.
This is a single-acting, venting positioner with an input of 4 to
20 mA, PROFIBUS PA and FOUNDATION Fieldbus (FF) for
mounting on pneumatic actuators with spring return.
The positioner vents the valve actuator on demand/in the event
of a fault and puts the valve in the preset safety position.
This positioner meets the following requirements:
• Functional safety up to SIL 2 conforming to IEC 61508 or
IEC 61511-1 for safe venting
• Explosion protection for the versions 6DR5...-.E...
• Electromagnetic compatibility to EN 61326/A1, Appendix A.1

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Positioners
SIPART PS2
Technical description

1 HART
2 3
Inlet air
BE1
–∆y
pZ
– +∆y
+
IW+
Exhaust
+24 V
+5 V p1
p1
W A
D p2
IW– Micro-
controller
p2
A
y0 D
Ex-
haust
+ –

W
4
x0 x U
U
6 I
5

BE2 A1 A2

6 I I
8 9
p2
7
p1 p1
A1 A2

Travel

Travel
1 Motherboard with microcontroller and input circuit 6 Alarm module for 3 alarm outputs and one binay input
2 Control panel with display and pushbuttons 7 SIA module (slot initiator alarm module, fig.) or limit value
3 Piezoelectric valve unit, always present contact module

4 Valve unit, present as accessory in double-action positioner 8 Spring loaded pneumatic actuator (single-action)

5 Iy module for SIPART PS2 controller 9 Springless pneumatic actuator (double-action)

Note:
Alarm module (6) and SIA module (7) can only be inserted as alternatives.

SIPART PS2, electropneumatic positioner, function diagram

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Positioners
SIPART PS2
Technical specifications

■ Technical specifications
SIPART PS2 (all versions)
Rated conditions Design
Permissible ambient temperature See Technical specifications on Mode of operation
for operation page 6/20
• Range of stroke (linear actuators) 3 ... 130 mm (0.12 ... 5.12") (angle
Degree of protection1) IP66 according to of positioner shaft 16 ... 90°)
EN 60529/NEMA 4X
• Angle of rotation range (part-turn 30 ... 100°
Mounting position Any; pneumatic connections and actuators)
exhaust opening not facing up in
wet environment Mounting type

Vibration resistance • On linear actuator Using mounting kit 6DR4004-8V

and where necessary with an
• Harmonic oscillations (sine-wave) 3.5 mm (0.14"), 2 ... 27 Hz, additional lever arm 6DR4004-8L
according to EN 60068-2-6/05.96 3 cycles/axis on actuators according to
98.1 m/s² (321.84 ft/s²), IEC 60534-6-1 (NAMUR) with
27 ... 300 Hz, 3 cycles/axis ribs, bars or flat face.
• Bumping (half-sine) according to 150 m/s² (492 ft/s²), 6 ms, • On part-turn actuator Using mounting kit 6DR4004-8D
EN 60068-2-29/03.95 1000 shocks/axis on actuators with mounting plane
according to VDI/VDE 3845 and
• Noise (digitally controlled) accord- 10 ... 200 Hz; 1 (m/s²)²/Hz IEC 60534-6-2: The necessary
ing to EN 60068-2-64/08.95 (3.28 (ft/s²)²/Hz) mounting console is fitted on the
200 ... 500 Hz; 0.3 (m/s²)²/Hz actuator side.
(0.98 (ft/s²)²/Hz)
4 hours/axis Material
• Recommended continuous duty ≤ 30 m/s² (98.4 ft/s²) without reso- • Enclosure
range of the complete fitting nance sharpness
- 6DR5**0-*** (Makrolon) Glass-fiber reinforced polycar-
Climatic class According to EN 60721-3-4 bonate (PC)
• Storage 2) 1K5, but -40 ... +80 °C - 6DR5**1-*** (aluminium) GD AISi12
(1K5, but -40 ... +176 °F)
- 6DR5**2-*** (stainless steel) Austenitic stainless steel
• Transport 2) 2K4, but -40 ... +80 °C
(2K4, but -40 ... +176 °F)
- 6DR5**5-*** (aluminium, flame-
mat. No. 1.4581
GK AISi12
6
• Operation 3) 4K3, but -30 ... +80 °C proof)
(4K3, but -22 ... +176 °F)4)
• Pressure gauge block Aluminium AIMgSi, anodized
Pneumatic data
Weight, basic device
Auxiliary power (air supply) Compressed air, nitrogen or
cleaned natural gas • Glass-fiber reinforced enclosure Approx. 0.9 kg (1.98 lb)
made from polycarbonate
• Pressure 1.4 ... 7 bar (20.3 ... 101.5 psi):
• Aluminum enclosure Approx. 1.3 kg (2.86 lb)
Air quality to ISO 8573-1
• Stainless steel enclosure Approx. 3.9 kg (8.6 lb)
• Solid particulate size and density Class 2
• Pressure-proof aluminum enclo- Approx. 5.2 kg (11.46 lb)
• Pressure dew point Class 2 (min. 20 K (36 °F) below sure
ambient temperature)
Dimensions See dimensional drawings on
• Oil content Class 2 page 6/34
Unrestricted flow (DIN 1945) Device versions
• Inlet air valve (ventilate actuator) 5) • In Makrolon enclosure Single-acting and double-acting
- 2 bar (29 psi) 4.1 Nm³/h (18.1 USgpm) • In aluminum enclosure single-acting
- 4 bar (58 psi) 7.1 Nm³/h (31.3 USgpm) • Im flameproof aluminium enclo- Single-acting and double-acting
sure
- 6 bar (87 psi) 9.8 Nm³/h (43.1 USgpm)
• In stainless steel enclosure Single-acting and double-acting
• Outlet air valve (vent actuator) 5)
Gauge
- 2 bar (29 psi) 8.2 Nm³/h (36.1 USgpm)
• Degree of protection
- 4 bar (58 psi) 13.7 Nm³/h (60.3 USgpm)
- Gauge made of plastic IP31
- 6 bar (87 psi) 19.2 Nm³/h (84.5 USgpm)
-4 - Gauge made of steel IP44
Valve leakage < 6⋅10 Nm³/h (0.0026 USgpm)
- Gauge made of stainless steel IP54
Throttle ratio Adjustable up to ∞ : 1 316
Auxiliary power consumption in the < 3,6⋅10-2 Nm³/h (0.158 USgpm) • Vibration resistance According to EN 837-1
controlled state
Controller
Controller unit
• Five-point switch Self-adjusting
• Deadband
- dEbA = Auto Self-adjusting or can be set as
fixed value
- dEbA = 0.1 … 10 % Self-adjusting or can be set as
fixed value

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Positioners
SIPART PS2
Technical specifications
Analog-to-digital converter
• Scan time 10 ms
• Resolution ≤ 0,05 %
• Transmission error ≤ 0,2 %
• Temperature influence effect ≤ 0.1 %/10 K (≤ 0.1 %/18 °F)
Cycle time
• 20 mA/HART device 20 ms
• PA device 60 ms
• FF device 60 ms (min. loop time)
Certificates and approvals
Classification according to For gases of fluid group 1,
Pressure Equipment Directive complies with requirements of
(PED 97/23/EC) article 3, paragraph 3 (sound
engineering practice SEP)
CE marking The designated product matches
the versions launched onto the
market by us with the relevant
European guidelines in accor-
dance with the EC Declaration of
Conformity.
EMC requirements See EC Declaration of Confor-
mity on the internet or included
with the product.
1)
Max. impact energy 1 Joule for enclosure with inspection window.
2)
During commissioning at ≤ 0 °C (≤ 32 °F) make sure that the positioner is
operated for long enough with dry pneumatic power supply.
3)
At ≤ -10 °C (≤ 14 °F) the display refresh rate of the indicator is limited.

6 4)
-20 ... +80 °C (-4 ... + 176 °F) for 6DR55..-0G..., 6DR56..-0G...,
6DR55..-0D... and 6DR56..-0D...
5) With Ex d version (6DR5..5-…) values reduced by approx. 20 %.

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Positioners
SIPART PS2
Technical specifications
SIPART PS2 with and without HART
Basic device Basic device Basic device with Ex i Basic device
without Ex protection with Ex d protection explosion protection with Ex protection
(flameproof enclosure) Ex ic/Ex nL/
Ex nA/Ex tD
Input
2-wire connection (terminals 6/8)
Rated signal range 4 … 20 mA
Current to maintain the auxiliary power ≥ 3.6 mA
supply
Required load voltage UB
(corresponds to Ω at 20mA)
• Without HART (6DR50..)
- Typical 6.36 V (= 318 Ω) 6.36 V (= 318 Ω) 7.8 V (= 390 Ω) 7.8 V (= 390 Ω)
- max. 6.48 V (= 324 Ω) 6.48 V (= 324 Ω) 8.3 V (= 415 Ω) 8.3 V (= 415 Ω)
• Without HART (6DR53..)
- Typical 7.9 V (= 395 Ω) - - -
- max. 8.4 V (= 420 Ω) - - -
• With HART (6DR51..)
- Typical 6.6 V (= 330 Ω) 6.6 V (= 330 Ω) - -
- max. 6.72 V (= 336 Ω) 6.72 V (= 336 Ω) - -
• With HART (6DR52..)
- Typical - 8.4 V (= 420 Ω) 8.4 V (= 420 Ω) 8.4 V (= 420 Ω)
- max. - 8.8 V (= 440 Ω) 8.8 V (= 440 Ω) 8.8 V (= 440 Ω)
±40 mA ±40 mA
6
• Static destruction limit - -
Maximum internal capacitance Ci
• Without HART - - 22 nF 22 nF (at "nL")
• With HART - - 7 nF 7 nF (at "nL")
Maximum internal inductance Li
• Without HART - - 0.12 mH 0.12 mH (at "nL")
• With HART - - 0.24 mH 0.24 mH (at "nL")
For connecting to circuits with the fol- - - Intrinsically safe At "nA" and "tD":
lowing peak values Ui = 30 V Un = 30 V DC
Ii = 100 mA In = 100 mA
Pi = 1 W at "nL":
Ui = 30 V
In = 100 mA
Test voltage 840 V DC, 1 s
Binary input BE1 (terminals 9/10; elec- Suitable only for floating contact; max. contact load
trically connected to the basic device) < 5 μA at 3 V
3-/4-wire device (terminals 2/4 and
6/8) (6DR52.. and 6DR53..)
Power supply UH 18 ... 35 V DC 18 ... 35 V DC 18 ... 30 V DC 18 ... 30 V DC
Current consumption IH (UH -7.5 V)/2.4 kΩ [mA]
Maximum internal capacitance Ci - - 22 nF 22 nF (at "nL")
Maximum internal inductance Li - - 0.12 mH 0.12 mH (at "nL")
For connecting to circuits with the fol- - - Intrinsically safe At "nA" and "tD":
lowing peak values Ui = 30 V DC Un = 30 V DC
Ii = 100 mA In = 100 mA
Pi = 1 W at "nL":
Ui = 30 V DC
Ii = 100 mA

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Positioners
SIPART PS2
Technical specifications
Basic device Basic device Basic device with Ex i Basic device
without Ex protection with Ex d protection explosion protection with Ex protection
(flameproof enclosure) Ex ic/Ex nL/
Ex nA/Ex tD
Current input IW
• Rated signal range 0/4 ... 20 mA
• Load voltage at 20 mA ≤ 0.2 V (= 10 Ω) ≤ 0.2 V (= 10 Ω) ≤ 1 V (= 50 Ω) ≤ 1 V (= 50 Ω)
• Maximum internal capacitance Ci - - 22 nF 22 nF (at "nL")
• Maximum internal inductance Li - - 0.12 mH 0.12 mH (at "nL")
• For connecting to circuits with the fol- - - Intrinsically safe At "nA" and "tD":
lowing peak values Ui = 30 V DC Un = 30 V DC
Ii = 100 mA In = 100 mA
Pi = 1 W at "nL":
Ui = 30 V DC
Ii = 100 mA
Electrical isolation between UH and IW between UH and IW between UH and IW between UH and IW
(2 intrinsically safe cir-
cuits)
Test voltage 840 V DC, 1 s
Binary input BE1 (terminals 9/10; elec- Suitable only for floating contact; max. contact load
trically connected to the basic device) < 5 μA at 3 V
Design
Connections, electrical
• Screw terminals 2.5 AWG28-12
• Cable gland M20x1.5 or ½- 14 NPT Ex d certified cable gland M20x1.5 or ½- 14 NPT M20x1.5 or ½- 14 NPT
M20x1.5, ½- 14 NPT or
M25x1.5

6 Connections, pneumatic
Certificates, approvals, explosion
Female thread G¼ or ¼- 18 NPT

protection
Permissible ambient temperature for -30...+80 °C T4: -30...+80 °C (-22...+176 °F)
operation (-22...+176°F) T5: -30...+65 °C (-22...+149 °F)
T6: -30...+50 °C (-22...+122 °F)
At ≤ -10 °C (+14°F) the display refresh rate of the indicator is limited. For basic devices with Ex protection
the following applies: Only T4 is permissible when using Iy module type 6DR4004-6J.
Explosion protection as per - Zone 1: Zone 1: Zone 2:
ATEX/IECEx II 2 G Ex d IIC T6 II 2 G Ex ia IIC T6//4 Gb II 3 G Ex ic IIC T6/T4 Gc
II 3 G Ex nL IIC T6/T4Gc
II 3 G Ex nA nL IIC T6/T4
Gc
Zone 22:
II 3 D Ex tD A22 IP66
T100 °C
Explosion protection according to - XP, Class I, Division 1 IS, Class I, Division 1 NI, Class I, Division 2
FM/CSA Class I, Zone 1, Ex d DIP, Class I, Division 1, Ex i Class 1, Zone 2
Class II, Division 1 DIP,
Class III
Mounting location Zone 1 Zone 1 Zone 2/22

6/20 Siemens FI 01 · 2011

 © Siemens AG 2010

Positioners
SIPART PS2
Technical specifications
SIPART PS2 with PROFIBUS PA
Basic device Basic device Basic device with Ex i Basic device
without Ex protection with Ex d protection explosion protection with Ex protection
(flameproof enclosure) Ex ic/Ex nL/
Ex nA/Ex tD
Input
Power supply (terminals 6/7) Bus-supplied
Bus voltage 9 ... 32 V 9 ... 32 V 9 ... 24 V 9 ... 32 V
• Bus connection with supply unit Intrinsically safe FISCO At "nA" and "tD":
Un = 32 V DC
at "nL":
FNICO
- Max. supply voltage Uo - - 17.5 V 17.5 V
- Max. short-circuit current Io - - 380 mA 570 mA
- Max. power Po - - 5.32 W -
• Bus connection with barrier Intrinsically safe at "nL"
- Max. supply voltage Uo - - 24 V 32 V
- Max. short-circuit current Io - - 250 mA -
- Max. power Po - - 1.2 W -
Current consumption 11.5 mA ± 10 %
Additional error signal 0 mA
Maximum internal capacitance Ci - - Negligible Negligible
Maximum internal inductance Li - - 8 µH 8 µH (at "nL")
Safety shutdown can be activated with
coding bridge (terminals 81/82; elec-
trically isolated from the basic device)
• Input resistance > 20 kΩ
6
• Signal state "0" (shutdown active) 0 ... 4.5 V or unconnected
• Signal state "1" (shutdown not active) 13 ... 30 V
• Maximum internal capacitance Ci - - Negligible Negligible
• Maximum internal inductance Li - - Negligible Negligible
• For connection to power supply with - - Intrinsically safe At "nA", "nL" and "tD"
- Max. supply voltage Ui - - 30 V 30 V
- Max. short-circuit current Ii - - 100 mA 100 mA
- Max. power Poi - - 1W -
Electrical isolation Between basic device and the input for safety shut- The basic device and the Between basic device
down, as well as the outputs of the option modules input to the safety shut- and the input for safety
down, as well as the out- shutdown, as well as the
puts of the option outputs of the option
modules, are separate, modules
intrinsically safe circuits.
Test voltage 840 V DC, 1 s
Binary input BE1 for PROFIBUS (termi- Suitable only for floating contact; max. contact load
nals 9/10; electrically connected to the < 5 µA at 3 V
basic device)
Design
Connections, electrical
• Screw terminals 2.5 AWG28-12
• Cable gland M20x1.5 or ½-14 NPT Ex d certified cable gland M20x1.5 or ½-14 NPT M20x1.5 or ½-14 NPT
M20x1.5; ½-14 NPT or
M25x1.5
Connections, pneumatic Female thread G¼ or ¼- -18 NPT

Siemens FI 01 · 2011 6/21

 © Siemens AG 2010

Positioners
SIPART PS2
Technical specifications
Basic device Basic device Basic device with Ex i Basic device
without Ex protection with Ex d protection explosion protection with Ex protection
(flameproof enclosure) Ex ic/Ex nL/
Ex nA/Ex tD
Certificates, approvals, explosion
protection
Permissible ambient temperature for -30 ... +80 °C T4: -30 ... +80 °C (-22 ... +176 °F) T4: -20 ... +75 (-4 ...
operation (-22 ... +176 °F) T5: -30 ... +65 °C (-22 ... +149 °F) +75.00 )
T6: -30 ... +50 °C (-22 ... +122 °F) T6: -20 ... +50 °C (-4 ...
+122 °F)
At ≤ -10 °C (+14°F) the display refresh rate of the indicator is limited.
For basic devices with Ex protection the following applies: Only T4 is permissible when using Iy module
type 6DR4004-6J.
Explosion protection as per - Zone 1: Zone 1: Zone 2:
ATEX/IECEx II 2 G Ex d IIC T6 II 2 G Ex ia IIC T6/4 Gb II 3 G Ex ic IIC T6/T4 Gc
II 3 G Ex nL IIC T6/T4Gc
II 3 G Ex nA nL IIC T6/T4
Gc
Zone 22:
II 3 D Ex tD A22 IP66
T100 °C
Explosion protection according to - XP, Class I, Division 1 IS, Class I, Division 1 NI, Class I, Division 2
FM/CSA Class I, Zone 1, Ex d DIP, Class I, Division 1, Ex i Class 1, Zone 2
Class II, Division 1 DIP,
Class III
Mounting location Zone 1 Zone 1 Zone 2/22
Communication
Communication Layers 1 and +2 according to PROFIBUS PA, transmission technology according to IEC 61158-2;
slave function; layer 7 (protocol layer) according to PROFIBUS DP,

6
EN 50170 standard with the extended PROFIBUS functions
(all data acyclic, manipulated variable, feedbacks and status also cyclic)
C2 connections Four connections to master class 2 are supported; automatic connection setup 60 s after break in commu-
nication
Device profile PROFIBUS PA profile B, version 3.0, more than 150 objects
Response time to master message Typically 10 ms
Device address 126 (when delivered)
PC parameterizing software SIMATIC PDM; supports all device objects. The software is not included in the scope of delivery.

6/22 Siemens FI 01 · 2011

 © Siemens AG 2010

Positioners
SIPART PS2
Technical specifications
SIPART PS2 with FOUNDATION Fieldbus
Basic device Basic device Basic device with Ex i Basic device
without Ex protection with Ex d protection explosion protection with Ex protection
(flameproof enclosure) Ex ic/Ex nL/
Ex nA/Ex tD
Input
Power supply (terminals 6/7) Bus-supplied
Bus voltage 9 ... 32 V 9 ... 32 V 9 ... 24 V 9 ... 32 V
• Bus connection with supply unit Intrinsically safe FISCO At "nA" and "tD":
Un = 32 V DC
at "nL":
FNICO
- Max. supply voltage Uo - - 17.5 V 17.5 V
- Max. short-circuit current Io - - 380 mA 570 mA
- Max. power Po - - 5.32 W -
• Bus connection with barrier Intrinsically safe at "nL"
- Max. supply voltage Uo - - 24 V 32 V
- Max. short-circuit current Io - - 250 mA -
- Max. power Po - - 1.2 W -
Current consumption 11.5 mA ± 10 %
Additional error signal 0 mA
Maximum internal capacitance Ci - - Negligible Negligible
Maximum internal inductance Li - - 8 µH 8 µH (at "nL")
Safety shutdown can be activated with
coding bridge (terminals 81/82; elec-
trically isolated from the basic device)
• Input resistance > 20 kΩ
6
• Signal state "0" (shutdown active) 0 ... 4.5 V or unconnected
• Signal state "1" (shutdown not active) 13 ... 30 V
• Maximum internal capacitance Ci - - Negligible Negligible
• Maximum internal inductance Li - - Negligible Negligible
• For connection to power supply with - - Intrinsically safe At "nA", "nL" and "tD"
- Max. supply voltage Ui - - 30 V 30 V
- Max. short-circuit current Ii - - 100 mA 100 mA
- Max. power Poi - - 1W -
Electrical isolation Between basic device and the input for safety shut- The basic device and the Between basic device
down, as well as the outputs of the option modules input to the safety shut- and the input for safety
down, as well as the out- shutdown, as well as the
puts of the option outputs of the option
modules, are separate, modules
intrinsically safe circuits.
Test voltage 840 V DC, 1 s
Design
Connections, electrical
• Screw terminals 2.5 AWG28-12
• Cable gland M20x1.5 or ½-14 NPT Ex d certified cable gland M20x1.5 or ½-14 NPT M20x1.5 or ½-14 NPT
M20x1.5, ½-14 NPT or
M25x1.5
Connections, pneumatic Female thread G¼ or ¼- -18 NPT

Siemens FI 01 · 2011 6/23

 © Siemens AG 2010

Positioners
SIPART PS2
Technical specifications
Basic device Basic device Basic device with Ex i Basic device
without Ex protection with Ex d protection explosion protection with Ex protection
(flameproof enclosure) Ex ic/Ex nL/
Ex nA/Ex tD
Certificates, approvals, explosion
protection
Permissible ambient temperature for -30 ... +80 °C T4: -30 … +80 °C (-22 … +176 °F) T4: -20 … +75
operation (-22 ... +176 °F) T5: -30 … +65 °C (-22 … +149 °F) (-4 … +75.00 )
T6: -30 … +50 °C (-22 … +122 °F) T6: -20 … +50 °C
(-4 … +122 °F)
At ≤ -10 °C (+14°F) the display refresh rate of the indicator is limited.
For basic devices with Ex protection the following applies: Only T4 is permissible when using Iy module
type 6DR4004-6J.
Explosion protection as per - Zone 1: Zone 1: Zone 2:
ATEX/IECEx II 2 G Ex d IIC T6 II 2 G Ex ia IIC T6/4 Gb II 3 G Ex ic IIC T6/T4 Gc
II 3 G Ex nL IIC T6/T4Gc
II 3 G Ex nA nL IIC T6/T4
Gc
Zone 22:
II 3 D Ex tD A22 IP66
T100 °C
Explosion protection according to - XP, Class I, Division 1 IS, Class I, Division 1 NI, Class I, Division 2
FM/CSA Class I, Zone 1, Ex d DIP, Class I, Division 1, Ex i Class 1, Zone 2
Class II, Division 1 DIP,
Class III
Mounting location Zone 1 Zone 1 Zone 2/22
Communication
Communications group and class According to technical specification of the Fieldbus Foundation for H1 communication
Function blocks Group 3, Class 31PS (Publisher Subscriber)
6 1 Resource Block (RB2)
1 Analog Output Function Block (AO)
1 PID Function Block (PID)
1 Transducer Block (Standard Advanced Positioner Valve)
Execution times of the blocks AO: 60 ms
PID: 80 ms
Physical layer profile 123, 511
FF registration Tested with ITK 5.0
Device address 22 (when delivered)

6/24 Siemens FI 01 · 2011

 © Siemens AG 2010

Positioners
SIPART PS2
Technical specifications
Technical specifications for option modules
Without Ex protection/with Ex With Ex n protection Ex i With Ex protection Ex ic/Ex nL/
protection Ex d Ex nA/Ex tD
Certificates, approvals,
explosion protection
Explosion protection as per - Zone 1: Zone 2:
ATEX/IECEx II 2 G Ex ia IIC T6/T4 Gb II 3 G Ex ic IIC T6/T4 Gc
II 3 G Ex nL IIC T6/T4 Gc
II 3 G Ex nA nL IIC T6/T4 Gc
Zone 22:
II 3 D Ex tD A22 IP66 T100°C
Explosion protection according to IS, Class I, Division 1 NI, Class I Division 2
FM/CSA Class I, Division 1, Ex i Class I Zone 2
Mounting location - Zone 1 Zone 2/22
Permissible ambient temperature -30 ... +80 °C T4: -30 ... +80 (-22 ... +80.00 )
for operation (-22 ... +176 °F) T6: -30 ... +50 °C (-22 ... +122 °F)
Iy module type 6DR4004-6J must only be used in T4.
Alarm module 6DR4004-8A 6DR4004-6A 6DR4004-6A
Binary alarm outputs A1, A2 and
alarm output
• Signal state
- High (not activated) Conductive, R = 1 kΩ, ≥ 2.1 mA ≥ 2.1 mA
+3/-1 % *)
- Low *) (activated) Blocked, IR < 60 µA ≤ 1.2 mA ≤ 1.2 mA
*) Low is also the status when the *) When used in the flameproof Switching threshold with supply to Switching threshold with supply to
basic device is faulty or is without enclosure the current consumption EN 60947-5-6: EN 60947-5-6:
additional electrical power supply. must be limited to 10 mA per out- UH = 8.2 V, Ri = 1 kΩ UH = 8.2 V, Ri = 1 kΩ

• Effective internal capacitance Ci

put.
- 5.2 nF 5.2 nF (at "nL")
6
• Effective internal inductance Li - Negligible Negligible
• Power supply UH ≤ 35 V - -
• Connecting to circuits with the - Intrinsically safe switching amplifier At "nA" and "tD":
following peak values to EN 60947-5-6 UH = 15.5 V DC
Ui = 15.5 V DC at "nL":
Ii = 25 mA Ui i = 15.5 V DC
P i = 64 mW I i = 25 mA
Binary input BE2
• Electrically connected to the basic
device
- Signal state 0 Floating contact, open
- Signal state 1 Floating contact, closed
- Contact load 3 V, 5 μA
• Electrically isolated from the basic
device
- Signal state 0 ≤ 4.5 V or open
- Signal state 1 ≥ 13 V
- Natural resistance ≥ 25 kΩ
• Static destruction limit ± 35 V - -
• Effective internal inductance and - Negligible Negligible
capacitance
• Connecting to circuits with the - Intrinsically safe Ui = 25.2 V At "nA" and "tD":
following peak values Un = 25.2 V DC
at "nL":
Ui = 25.2 V DC
Electrical isolation The 3 outputs, the input BE2 and the basic device are electrically isolated from each other
Test voltage 840 V DC, 1 s

Siemens FI 01 · 2011 6/25

 © Siemens AG 2010

Positioners
SIPART PS2
Technical specifications
Without Ex protection/with Ex With Ex n protection Ex i With Ex protection Ex ic/Ex nL/
protection Ex d Ex nA/Ex tD
Iy module 6DR4004-8J 6DR4004-6J 6DR4004-6J
DC output for position feedback 2-wire connection
Rated signal range 4 ... 20 mA, short-circuit proof
Total operating range 3.6 … 20.5 mA
Power supply UH +12 … +35 V +12 … +30 V +12 … +30 V
External loads RB [kΩ] ≤ (UH [V] – 12 V)/i [mA]
Transmission error ≤ 0,3 %
Temperature influence effect ≤ 0.1 %/10 K (≤ 0.1 %/18 °F)
Resolution ≤ 0,1 %
Residual ripple ≤1%
Maximum internal capacitance Ci - 11 nF 11 nF (at "nL")
Maximum internal inductance Li - Negligible Negligible
For connecting to circuits with the Intrinsically safe At "nA" and "tD":
following peak values Ui = 30 V DC Un = 30 V DC
Ii = 100 mA In = 100 mA
Pi = 1 W (T4 only) Pn = 1 W (T4 only)
at "nL":
Ui = 30 V DC
Ii = 100 mA
Electrical isolation Electrically isolated from the basic device
Test voltage 840 V DC, 1 s

6/26 Siemens FI 01 · 2011

 © Siemens AG 2010

Positioners
SIPART PS2
Technical specifications

Without Ex protection With Ex n protection Ex i With Ex protection Ex ic/Ex nL/

Ex nA/Ex tD
SIA module 6DR4004-8G 6DR4004-6G 6DR4004-6G
Limit transmitter with slot-type initia-
tors and alarm output
Limit transmitter A1, A2 2-wire connection
• Connection 2-wire system to EN 60947-5-6 (NAMUR), for switching amplifier to be connected on load side
• Signal state Low (activated) < 1.2 mA
• 2 slot-type initiators Type SJ2-SN
• Function NC (normally closed)
• Effective internal capacitance Ci - 41 nF 41 nF (at "nL")
• Effective internal inductance Li - 100 µH 100 µH (at "nL")
• Connecting to circuits with the Rated voltage 8 V current consump- Intrinsically safe switching amplifier At "nA" and "tD":
following peak values tion: EN 60947-5-6 Un = DC 15.5 V
≥ 3 mA (limit value not responded), Ui = 15.5 V DC Pn = 64 mW
≤ 1 mA (limit value responded) Ii = 25 mA at "nL":
Pi = 64 mW Ui = DC 15.5 V
Ii = 25 mA
Alarm output
• Connection On switching amplifier according to EN 60947-5-6: (NAMUR), UH = 8.2 V, Ri = 1 kΩ).
• Signal state High R = 1.1 kΩ > 2.1 mA > 2.1 mA
(not activated)
• Signal state Low (activated) R = 10 kΩ < 1.2 mA < 1.2 mA
• Effective internal capacitance Ci - ≤ 5.2 nF ≤ 5.2 nF
• Effective internal inductance Li - Negligible Negligible
• Power supply UH UH ≤ 35 V DC
I ≤ 20 mA
- -
6
• Connecting to circuits with the fol- - Intrinsically safe switching amplifier At "nA" and "tD":
lowing peak values EN 60947-5-6 Un = 15.5 V DC
Uii = 15.5 V DC at "nL":
Ii = 25 mA Ui = 15.5 V DC
Pi = 64 mW Ii = 25 mA
Electrical isolation The 3 outputs are electrically isolated from the basic device.
Test voltage 840 V DC, 1 s
Limit value contact module 6DR4004-8K 6DR4004-6K 6DR4004-6K
Limit transmitter with mechanical
switching contacts
• Max. switching current AC/DC 4A Connecting to intrinsically safe cir- Connecting to intrinsically safe cir-
cuits with the following peak values: cuits with the following peak values:
Ui = 30 V at "nL":
Ii = 100 mA Ui = 30 V
Pi = 750 mW Ii = 100 mA
• Max. switching voltage AC/DC 250 V/24 V 30 V DC 30 V DC
• Maximum internal capacitance Ci - Negligible Negligible
• Maximum internal inductance Li - Negligible Negligible
Alarm output
• Connection On switching amplifier according to EN 60947-5-6: (NAMUR), -
UH = 8.2 V, Ri = 1 kΩ).
• Signal state High R = 1.1 kΩ > 2.1 mA > 2.1 mA
(not activated)
• Signal state Low (activated) R = 10 kΩ < 1.2 mA < 1.2 mA
• Maximum internal capacitance Ci - ≤ 5.2 nF ≤ 5.2 nF (at "nL")
• Maximum internal inductance Li - Negligible Negligible
• Power supply UH UH ≤ 35 V DC - -
I ≤ 20 mA
• Connecting to circuits with the - Intrinsically safe switching amplifier At "nA" and "tD":
following peak values EN 60947-5-6 Un = 15.5 V DC
Ui = 15.5 V DC at "nL":
Ii = 25 mA Ui = 15.5 V DC
Pi = 64 mW Ii = 25 mA

Siemens FI 01 · 2011 6/27

 © Siemens AG 2010

Positioners
SIPART PS2
Technical specifications
Without Ex protection With Ex n protection Ex i With Ex protection Ex ic/Ex nL/
Ex nA/Ex tD
EMC filter module
EMC filter module is required for
NCS sensor or external potentiome-
ter.
External position sensor (potentiom-
eter or NCS; as option) with the fol-
lowing peak values:
• Maximum output voltage (Uo) - 5V 5V
• Maximum output current static (Io) - 75 mA 75 mA
• Maximum output current short- - 160 mA -
term (Is)
• Maximum output power (Po) - 120 mW 120 mW
• Maximum external capacitance Co - 1 µF 1 µF
• Maximum external inductance Lo - 1 mH 1 mH
Test voltage 840 V DC, 1 s
NCS sensor
Position range
• Linear actuator 3 ... 130 mm (0.12 ... 5.12"); up to 200 mm (7.87") on request
• Part-turn actuator 30° ... 100°
Linearity (after correction by posi-
tioner)
• Linear actuator ±1%
• Part-turn actuator ±1%

6 Hysteresis
Continuous working temperature
± 0,2 %
-40 °C ... +85 °C (-40 °F ... +185 °F), extended temperature range on request
Vibration resistance
• Harmonic oscillations 7 mm (0.28"), 5 ... 54 Hz; 500 m/s2 (1640 ft/s2), 80 ... 200 Hz
(sine-wave) according to
EN 60068-2-6/05.96
Degree of protection of enclosure IP68/NEMA 4X
For connecting to circuits with the - Intrinsically safe at "nL":
following peak values Ui = 5 V DC Ui = 5 V DC
Maximum internal capacitance Ci - 10 nF 10 nF (at "nL")
Maximum internal inductance Li - 240 µH 240 µH (at "nL")

6/28 Siemens FI 01 · 2011

 © Siemens AG 2010

Positioners
SIPART PS2
Selection and Ordering data
Selection and Ordering data Order No. Selection and Ordering data Order No.
SIPART PS2 electropneumatic 6 DR 5 777 - 0 7777 - 77A7 SIPART PS2 electropneumatic 6 DR 5 777 - 0 7777 - 77A7
positioner, without Ex protection, positioner, without Ex protection,
with "Ex i" and with "Ex n" with "Ex i" and with "Ex n"
Version Option modules
2-wire (4 to 20 mA) Installed,
incl. 2nd cable gland
• Without HART } 0
Without } 0
• With HART, not explosion-protected } 1
Iy module for position feedback signal 1
2-, 3-, 4-wire (0/4 to 20 mA) (4 ... 20 mA) (6DR4004-.J)
• With HART, explosion-protected } 2 EMC filter module for external position 2
• Without HART, not explosion- } 3 sensor in the SIPART PS2 enclosure
protected (C73451-A430-D23), NCS sensor
PROFIBUS PA connection } 5 6DR4004-8/6NN1/2/30 and external
position sensing with non-Siemens
FOUNDATION Fieldbus connection } 6 potentiometer
For actuator Iy module and EMC filter module for 3
external position sensor
single-acting } 1
double-acting } 2 Customer-specific design
Without } 0
Enclosure
Makrolon } 0 Brief instructions
Aluminum; only single-acting } 11 German/English } A
Stainless steel (without window) } 2 French/Spanish/Italian B
Explosion protection Mounted pressure gauge block
Without } N Without } 0
In type of protection } E Gauge made of plastic, block made 1
(ATEX/IECEx/FM/CSA) of aluminium, single-acting G¼,
scaled in MPa and bar
• intrinsic safety "Ex ia", zone 1
Gauge made of plastic, block made 2
In type of protection D of aluminium, double-acting G¼,
(ATEX/IECEx/FM/CSA)1) scaled in MPa and bar

6
• non-sparking "Ex nA", zone 2 Gauge made of plastic, block made 3
• energy-limited "Ex nL", zone 2 of aluminium, single-acting
¼-18 NPT, scaled in MPa and psi
In type of protection (ATEX/IECEx)
Gauge made of plastic, block made 4
• dust protection via enclosure of aluminium, double-acting
"Ex tD", zone 22 ¼-18 NPT, scaled in MPa and psi
In type of protection F Gauge version with 9
(ATEX/IECEx/FM/CSA) 2) 3) order code R.
(see "Further designs")
• intrinsic safety "Ex ia", zone 1
• intrinsic safety "Ex ic", zone 2 Further designs Order code
• non-sparking "Ex nA", zone 2 Add "-Z" to Order No. and specify
• energy-limited "Ex nL", zone 2 order code.
G
In type of protection Gauge made of steel, R1A
(ATEX/IECEx/FM/CSA) 2) block made of aluminium, single-acting
• non-sparking "Ex nA", zone 2 G¼, scaled in MPa, bar, psi
• energy-limited "Ex nL", zone 2 Gauge made of steel, R2A
In type of protection K Block made of aluminium, double-act-
ing G¼, scaled in MPa, bar, psi
(ATEX/IECEx/FM/CSA) 1) 3)
• intrinsic safety "Ex ia", zone 1 Gauge made of steel, R1B
• intrinsic safety "Ex ic", zone 2 Block made of aluminium, single-acting
¼-18 NPT, scaled in MPa, bar, psi
• non-sparking "Ex nA", zone 2
• energy-limited "Ex nL", zone 2 Gauge made of steel, R2B
Block made of aluminium, double-act-
In type of protection (ATEX/IECEx) ing ¼-18 NPT, scaled in MPa, bar, psi
• dust protection via enclosure
"Ex tD", zone 22 Gauge made of stainless steel 316, R1C
Block made of stainless steel 316, sin-
Connection thread gle-acting G¼, scaled in MPa, bar, psi
electrical/pneumatic
Gauge made of stainless steel 316, R2C
M20 x 1.5 / G¼ } G Block made of stainless steel 316, dou-
½-14 NPT / ¼-18 NPT 4) N ble-acting G¼, scaled in MPa, bar, psi
M20 x 1.5 / ¼-18 NPT M Gauge made of stainless steel 316 R1D
½-14 NPT / G¼1) P Block made of stainless steel 316, single-
With plug M12 / G¼ R acting ¼-18 NPT, scaled in MPa, bar, psi
With plug M12 / ¼-18 NPT S Gauge made of stainless steel 316 R2D
Block made of stainless steel 316, double-
Limit monitor acting ¼-18 NPT, scaled in MPa, bar, psi
Installed, incl. 2nd cable gland
Without } 0 Pneumatic terminal block made of K18
stainless steel 316
Alarm module; electronic 1 For device versions in Makrolon
(6DR4004-.A) enclosure
SIA module; slot-type initiators 2
(6DR4004-.G) Version with stainless steel sound A40
absorbers
Limit value contact module (mechan- 3 Standard with stainless steel enclosure
ical switching contacts (6DR4004-.K)

Siemens FI 01 · 2011 6/29

 © Siemens AG 2010

Positioners
SIPART PS2
Selection and Ordering data
Selection and Ordering data Order No.
SIPART PS2 electropneumatic 6 DR 5 777 - 0 7777 - 77A7
positioner, without Ex protection,
with "Ex i" and with "Ex n"
Measuring point number (TAG No.) Y175)
Max. 8 characters for HART,
max. 32 characters for PROFIBUS
PA, FOUNDATION Fieldbus and
4 ... 20 mA,
specify in plain text: Y17: ........
Measuring point description Y155)
Max. 16 characters for HART,
max. 32 characters for PROFIBUS
PA, FOUNDATION Fieldbus and
4 ... 20 mA,
specify in plain text: Y15: ........
Measuring point text Y165)
Max. 24 characters for HART,
max. 32 characters for PROFIBUS
PA, FOUNDATION Fieldbus and
4 ... 20 mA,
specify in plain text: Y16: ........
TAG plate made of stainless steel, A205)
3-line
Text line 1: Plain text from Y17
Text line 2: Plain text from Y15
Text line 3: Plain text from Y16
Preset bus address Y255)
Specify in plain text: Y25: ........
(only for 6DR55.. and 6DR56..)
} Available ex stock (select combinations)
1)
Enclosure: Aluminium or stainless steel, each without inspection window in
6 2)
the cover.
Enclosure: Aluminium or Makrolon, each with inspection window in the
cover.
3) Available in 01/2011
4)
Connection thread, electrical using NPT adapter on Makrolon and
aluminum enclosure.
5)
Only for Makrolon enclosure, for other enclosures on request.

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Positioners
SIPART PS2
Selection and Ordering data
Selection and Ordering data Order No. Selection and Ordering data Order No.
SIPART PS2 electropneumatic posi- 6 DR 5 77 5 - 0 E 777 - 77A7 SIPART PS2 electropneumatic posi- 6 DR 5 77 5 - 0 E 777 - 77A7
tioner, Ex d explosion protection, tioner, Ex d explosion protection,
aluminum enclosure, without cable aluminum enclosure, without cable
gland gland
Version Further designs Order code
2-wire (4 to 20 mA) Add "-Z" to Order No. and specify
• Without HART } 0 order code.
• With HART 1
Measuring point number (TAG No.) Y171)
2-, 3-, 4-wire (0/4 to 20 mA) Max. 8 characters for HART,
• With HART } 2 max. 32 characters for PROFIBUS PA
• Without HART 3 and FOUNDATION Fieldbus,
specify in plain text: Y17: ........
PROFIBUS PA connection 5
FOUNDATION Fieldbus connection 6 Measuring point description Y151)
Max. 16 characters for HART,
For actuator max. 32 characters for PROFIBUS PA
single-acting } 1 and FOUNDATION Fieldbus,
double-acting } 2 specify in plain text: Y15: ........

Connection thread Measuring point text Y161)

electrical/pneumatic Max. 24 characters for HART,
max. 32 characters for PROFIBUS PA
M20 x 1.5 / G¼ } G and FOUNDATION Fieldbus,
½-14 NPT / ¼-18 NPT } N specify in plain text: Y16: ........
M20 x 1.5 / ¼-18 NPT M TAG plate made of stainless steel, A201)
½-14 NPT / G¼ P 3-line
M25x1.5 / G¼ Q Text line 1: Plain text from Y17
Text line 2: Plain text from Y15
Limit monitor Text line 3: Plain text from Y16
Built-in
Preset bus address Y251)
Without } 0 Specify in plain text: Y25: ........
Alarm module; electronic 1 only for 6DR55.. and 6DR56..)
(6DR4004-8A)

6
} Available ex stock (select combinations)
Option modules
Built-in 1)
On request.
Without } 0
Iy module for position feedback 1
signal (4 ... 20 mA) (6DR4004-8J)
Customer-specific design
Without } 0
Brief instructions
German/English } A
French/Spanish/Italian B
Mounted pressure gauge block
Without } 0
Gauge made of plastic, block made 1
of aluminium, single-acting G¼,
scaled in MPa and bar
Gauge made of plastic, block made 2
of aluminium, double-acting G¼,
scaled in MPa and bar
Gauge made of plastic, block made 3
of aluminium, single-acting
¼-18 NPT, scaled in MPa and psi
Gauge made of plastic, block made 4
of aluminium, double-acting
¼-18 NPT, scaled in MPa and psi

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Positioners
SIPART PS2
Selection and Ordering data
Accessories

■ Selection and Ordering data Order No. ■ Selection and Ordering data
.
Order No.
Accessories External position detection system (with C73451-A430-D78
explosion protection to CENELEC/ATEX, Ex i)
ly module for position feedback signal for separate mounting of position sensor and
(4 to 20 mA) controller unit (not for Ex d version), compris-
• Without explosion protection } 6DR4004-8J ing SIPART PS2 Makrolon enclosure with inte-
gral potentiometer and sliding clutch (without
• With explosion protection CENELEC/ATEX } 6DR4004-6J electronics and valve block)
• With explosion protection FM/CSA 6DR4004-7J The EMC filter module is additionally required
for the controller unit. (separate ordering item,
Alarm module for 3 alarm outputs and 1 binary see above).
input (functionality: 2 limit monitors, 1 fault
alarm, 1 binary input) Gauge block with
• Without explosion protection } 6DR4004-8A 2 gauges made of plastic, block made of alu- } 6DR4004-1M
minium, single-acting G¼, scaled in Mpa and bar
• With explosion protection CENELEC/ATEX } 6DR4004-6A
3 gauges made of plastic, block made of alu- } 6DR4004-2M
• With explosion protection FM/CSA 6DR4004-7A
minium, double-acting G¼, scaled in Mpa and
SIA module (slot-type initiator alarm module, bar
not for Ex d version) } 6DR4004-1MN
2 gauges made of plastic, block made of
• Without explosion protection } 6DR4004-8G aluminium, single-acting G¼-18 NPT, scaled in
Mpa and psi
• With CENELEC/ATEX and FM/CSA explosion } 6DR4004-6G
protection 3 gauges made of plastic, block made of } 6DR4004-2MN
aluminium, double-acting G¼-18 NPT, scaled
Limit value contact module (with mechanical in Mpa and psi
ground contacts, not for Ex d version)
2 gauges made of steel 6DR4004-1P
• Without explosion protection } 6DR4004-8K Block made of aluminum, single-acting G¼,
• With explosion protection } 6DR4004-6K scaled in Mpa, bar, ps
EMC filter module for connection of external C73451-A430-D23 3 gauges made of steel 6DR4004-2P
position sensor (10 kΩ) or NCS sensor (not for Block made of aluminum, double-acting G¼,
Ex d version) scaled in Mpa, bar, ps

6 Selection and Ordering data Order No.

2 gauges made of steel
Block made of aluminum, single-acting
6DR4004-1PN

¼-18 NPT, scaled in Mpa, bar, psi

Accessories
3 gauges made of steel 6DR4004-2PN
NCS sensor 6 D R 4 00 0 4 - 7 N N 7 0 Block made of aluminum, double-acting
for non-contacting ¼-18 NPT, scaled in Mpa, bar, psi
detection of position (not for Ex d version),
cable length 6 m (19.68 ft) 2 gauges made of stainless steel 316 6DR4004-1Q
Block made of stainless steel 316, single-act-
Non explosion-proof 8 ing G¼, scaled in Mpa, bar, psi
Explosion protection, Ex i 6
3 gauges made of stainless steel 316 6DR4004-2Q
For part-turn actuators, without mounting 1 Block made of stainless steel 316, double-act-
console ing G¼, scaled in Mpa, bar, psi
For linear actuators up to 14 mm (0.55 inch), 2 2 gauges made of stainless steel 316 6DR4004-1QN
without mounting bracket Block made of stainless steel 316, single-act-
For linear actuators >14 mm (0.55 inch), 3 ing ¼-18 NPT, scaled in Mpa, bar, psi
up to 130 mm (5.12 inch), mounting kit 3 gauges made of stainless steel 316 6DR4004-2QN
same as for SIPART PS2 (separate ordering Block made of stainless steel 316, double-act-
item) ing ¼-18 NPT, scaled in Mpa, bar, psi
The EMC filter module is additionally
required for the controller unit (separate Pneumatic terminal block made of stainless
ordering item, see below) steel 316
to replace the pneumatic terminal block made
of aluminium for SIPART PS2 with Makrolon
enclosure
single-acting with G¼ 6DR4004-1R
double-acting with G¼ 6DR4004-2R
single-acting with ¼-18 NPT 6DR4004-1RN
double-acting with ¼-18 NPT 6DR4004-2RN
Mounting kit for NAMUR part-turn actuators
(VDI/VDE 3845, with plastic coupling wheel, } C) 6DR4004-8D
without mounting console)
(VDI/VDE 3845, with stainless steel coupling, } TGX:16300-1556
without mounting console)
The following mounting consoles can be used
with the NAMUR part-turn actuator mounting
kit 6DR4004-8D.
Size W x L x H (H = height of shaft butt)
• 30 x 80 x 20 mm } C) TGX:16152-105
• 30 x 80 x 30 mm } C) TGX:16300-147
• 30 x 130 x 30 mm } C) TGX:16300-149
• 30 x 130 x 50 mm } C) TGX:16300-151
C) Subject to export regulations AL: N, ECCN: EAR99.

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Positioners
SIPART PS2
Selection and Ordering data
Accessories
Mounting kit for other part-turn actuators Instruction Manual SIPART PS2 FOUNDATION
Fieldbus
The following mounting consoles can be used
together with the NAMUR part-turn actuator • German A5E00214568
mounting kit 6DR4004-8D.
• English A5E00214569
• SPX (DEZURIK) Power Rac, sizes R1, R1A, } C) TGX:16152-328
R2 and R2A • French/Italian/Spanish A5E00351420

• Masoneilan Camflex II } C) TGX:16152-350 Instruction Manual for NCS Sensor

• Fisher 1051/1052/1061, sizes 30, 40, 60 to 70 } C) TGX:16152-364 • German/English/French/Spanish/Italian A5E00097485

• Fisher 1051/1052, size 33 } C) TGX:16152-348 SIPART PS2 device documentation

Mounting kit for NAMUR-linear actuators • CD-ROM with complete documentation for all A5E00214567
device versions
NAMUR linear actuator mounting kit with short } 6DR4004-8V
lever arm (2 to 35 mm) SITRANS I200 output isolator HART (see
"SITRANS I supply units and isolation amplifi-
• Lever arm for travels from 35 mm to 130 cm } 6DR4004-8L ers“) with
(1.38 inch to 5.12 inch)
• 24 V DC power supply } 7NG4131-0AA00
• Reduced mounting kit for linear actuator (like } 6DR4004-8VK
6DR4004-8V but without fixing angle and HART modem for connecting to PC or laptop
U-bolt), with short lever with up to 35 mm trav- • with RS232 interface } D) 7MF4997-1DA
el (1.38 inch)
• with USB interface } D) 7MF4997-1DB
• Reduced mounting kit for linear actuator (like } 6DR4004-8VL
6DR4004-8V but without fixing angle and } Available ex stock.
U-bolt), with short lever with up to 35 mm trav- 1)
el (1.38 inch) Only together with 6DR4004-8S and 6DR4004-1M.

• Roll and disk made of stainless steel 316 6DR4004-3N C) Subject to export regulations AL: N, ECCN: EAR99.
for replacement of the Teflon roll and alumi- D) Subject to export regulations AL: N, ECCN: EAR99H.
num disk in the 6DR4004-8, -8VK and -8VL
mounting kits for NAMUR linear actuators Note:
• Two terminal blocks made of stainless steel 6DR4004-3M All the above mentioned manuals are included on CD-ROM and
316 for replacement of the aluminum terminal can be downloaded from www.siemens.de/sipartps2.
6
blocks in the 6DR4004-8V, -8VK and -8VL
mounting kits for NAMUR linear actuators Scope of delivery for positioner
Mounting kit for other linear actuators • 1 SIPART PS2 positioner as ordered
• Retrofitting kit for Moore series 72 and 750 } C) TGX:16152-117 • 1 CD-ROM with the complete documentation for all versions
valve positioners and accessories
• Fisher type 657/667, size 30 to 80 } C) TGX:16152-110 • Manual "SIPART PS2 - Configuration At a Glance"
• Samson actuator type 3277 } 6DR4004-8S
(yoke dimension (H5) = 101 mm2
(integrated connection without tube), not for
Ex d
Connection block, for safety solenoid valve
with extended mounting flange to NAMUR
• For mounting to IEC 534-6 } 6DR4004-1B
• For SAMSON actuator (integrated mounting) } 6DR4004-1C1)
see above
Pipe mounting
Additional actuator components can be
found at the following Internet address:
www.siemens.de/sipartps2
Customer-specific mounting kits available on
request.
Mounting bracket for pipe mounting of the } C) TGX:16152-336
SIPART PS2 positioner (e.g. when using the
NCS sensor)
Documentation (see notes below)
Instruction Manual SIPART PS2 with and with-
out HART
• German A5E00074630
• English A5E00074631
• French/Italian/Spanish A5E00074601
Instruction Manual for SIPART PS2
PROFIBUS PA
• German A5E00127924
• English A5E00127926
• French/Italian/Spanish A5E00120717

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Positioners
SIPART PS2
Dimensional drawings

■ Dimensional drawings
50 x 4 (1.97 x 0.16) x M6

95 (3.74)2)

(1.16) (1.16)
29,5 29,5

72 (2.83)1)
All air connections
185 (7.28) 4) 11,2 (0.44)
G 1/4 or 1/4 NPT

(1.16)
29,5
50 x 4 (1.97 x 0.16) x M6
84 (3.31)

59 (2.32)
All air connections
185 (7.28) 4) 11,2 (0.44)

G 1/4 or 1/4 NPT

Stainless steel version, values:

96,6 (3.80)3)

M20 x 1.5 1) 74 (2.91)

2) 99 (3.89)
3) 98 (3.86)
4) Dimension at electrical
connection ½-14 NPT (with
adapter) 203 mm

Makrolon and stainless steel enclosure (top), aluminum enclosure (cen-

ter), Makrolon and aluminum enclosure (bottom), dimensions in mm
(inch)

6 23 (0.91) all air connections

G1/4 or 1/4-NPT
M8, 14 (0.55) deep (4x)
10,25 (0.4)
(0.98)
7,75 (0.3)

25

7 (0.28)
E
43 (1.69)

(1.32) (1.32)
33,5 33,5
(0.2)
65 (2.65)

Y1 12 (0.47)
5

(1.34)
34

4,5 (1.8)
19,25 (0.36)
7)

M6, 11 (0.43) deep (4x)

.9

1)
(1
50

M6, 8 (0.31) deep (2x)

Ø

87,2 (3.43)
60 (2.36)
M20x1,5, M25x1,5 or 7,5 25,7 14,3
1/2-NPT (2x) (0.3) (1.01) (0.56)

129,5 (5.1)
3,5 (0.14)
Ø136,5 (5.37)
158,5 (6.24)
82,5 (3.25)

1) Connection 238/Y2 only for double-action version

Ø8 (7)h9
235,3 (9.26)

Flameproof enclosure left, dimensions in mm (inch)

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Positioners
SIPART PS2
Schematics
Electric connection of 2-, 3- and 4-wire device (6DR52.. and
Mounting level of positioner 6DR53..)
Devices of types 6DR52.. and 6DR53.. can be operated in a

25 (0.98)
M6 2-, 3- and 4-wire system.
4+0,1 (0.16+0.04)
> 4 mm
(0.16) R 3 250 W if req. 1) 2
lH+

b
+
Mounting 3

a
plate – ly = 4 ... 20 mA 4
I
5

6
a = 4 (0.16)
lW- 7
Part-turn actuator b = 12 (0.47)
8

Ø35 (1.38)
HART PC/Laptop
modem

1) Only required with current sources not conforming to HART

6,5 (0.26)

SIPART PS2 electropneumatic positioner, example of connection for com-

munication through HART for 6DR52..

F05-Lkr.- Two-wire system

Ø50 (1.97)
2
+

6
3
Mounting onto part-turn actuators; mounting consoles (scope of delivery 4 ... 20 mA 4
J
of actuator manufacturer), extract from VDI/VDE 3845, 5
dimensions in mm (inch)
6
■ Schematics 7
–
Electric connection of 2-wire devices (6DR50.. and 6DR51..) 8
9 BE1
Devices of types 6DR50.. and 6DR51.. are operated in a 2-wire 10
system.

Three-/Four-wire system
+
6 +
Two-wire system 4 ... 20 mA 2
J – 7 18 ... 30 V 3
8 – 4
9
BE1 1)
5
10
+
6
SIPART PS2 electropneumatic positioner, input circuit for 6DR50.. and 0/4 ... 20 mA 7
6DR51.. J – 8
Electric connection of PROFIBUS PA device (6DR55..) and 9 BE1
Foundation Fieldbus device (6DR56..) 10

1) Jumper between 5 and 7 only for three-wire system

+ ≤ 30 V
81 1)
–
82 SIPART PS2 electropneumatic positioner, input circuits for 6DR52.. and
6DR53..

+ ≤ 24 V
PROFIBUS PA and 6
FOUNDATION 7
Fieldbus connection –
9
BE1
10

1) Input for safety shutdown (activated using coding jumper)

SIPART PS2 PA and SIPART PS2 FF electropneumatic positioner,

input circuit for 6DR55.. and 6DR56..

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Positioners
SIPART PS2
Mounting kit
Mounting kit for NAMUR linear actuators
• 1 mounting bracket
• 2 mounting prisms
• 1 U-bracket
• 1 lever arm with adjustable pick-up roll
• 2 U-bolts
• Various screws and lock washers

Mounting of SIPART PS2 on linear actuators Mounting of SIPART PS2 Ex d on linear actuators

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Positioners
SIPART PS2
Mounting kit
Mounting kit for NAMUR part-turn actuators
• 1 coupling wheel
• 1 driver pin
• 8 scales
• 1 pointer
• Various screws and lock washers
Caution: The mounting consoles and the screws for mounting
onto the part-turn actuator are not included in the scope of de-
livery and must be provided by the customer (see "Technical
specifications")

Mounting of SIPART PS2 on part-turn actuators Mounting of SIPART PS2 Ex d on part-turn actuators

■ More information
Training
Refer to Catalog ITC for details of training courses for these de-
vices.
Special versions
On request

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