Uhp Hhi - Bedg E00 XJG A 0001 Bedg Vendor Data Generator

CUSTOMER : EMD/HYUNDAI HEAVY INDUSTRIES.CO.,LTD.
PROJECT NAME : UHP 16MW BSDG

REFERENCE NO. : APP-15RBH033-Rev.C
DATE ISSUED : DEC. 03. 2015
SPECIFICATION
for
SYNCHRONOUS GENERATOR
(5000KVA, 8P, 11000V, 50Hz, 4SETS)
FOR RE-APPROVAL
NOTICE
It is kindly informed that attached document for approval is to
be confirmed by you. Please sign and return to our office this
for your confimation of the document no later than Jan, 30th, 2016
considering our manufacturing and delivery schedule.
C Jan.19.2016 For Approval J.S.KIM S.M.LEE H.J.PARK K.J.KIM
B Jan.05.2016 For Approval J.S.KIM S.M.LEE H.J.PARK K.J.KIM
A Dec.03.2015 For Approval J.S.KIM S.M.LEE H.J.PARK K.J.KIM

Prepared Checked Checked Approved
Rev. Date Issued Contents
by by by by
(TEL:82-52-230-6611, FAX:82-52-230-6995)
HYUNDAI HEAVY INDUSTRIES CO., LTD

Electro Electric Systems
http://www.hhi.co.kr
CONTENTS
1 SUPPLY LIST
2 CAUTION
3 SPECIFICATION OF GENERATOR : HSR7 921-8P-Rev.1
4 OUTLINE OF GENERATOR : 3H-002122-Rev.2
5 DIMENSION OF SHAFT : 3H-002123-Rev.2
6 LUB. OIL PIP'G CONNECTION : 3G-010796-Rev.0
7 MAIN TERMINAL BOX ASS'Y : 3G-010819-Rev.2
8 AUX. TERMINAL BOX ASS'Y : 3M-111687-Rev.1
9 BEARING ASS'Y : 4G-010150-Rev.0
10 AVR CONNECTION DIAGRAM : 3M-199715-Rev.1
11 TERMINAL CONNECTION DIAGRAM : 3M-199716-Rev.1
12 DROOP CHARACTERISTIC : 4E-001144-Rev.0
13 NAME PLATE : 4E-076990-Rev.1
14 OUTLINE OF AVR : 4E-001235-Rev.0
15 COMMISSIONING SPARE PART : 4M-045373-Rev.0
16 TWO YEAR SPARE PART : 4M-045372-Rev.0
17 PAINTING PROCEDURE FOR GENERATOR : P-15RBH033-Rev.1

SUPPLY LIST
1) AC GENERATOR
NO. ITEM DESCRIPTION Q'TY DWG. NO. REMARK
1 AC GENERATOR 5000KVA,8P, IP23 4ST 3H-002122
2 A.V.R HDEC 2000 1EA/ST 4E-001235 LOOSE PART
3 FIXING BOLT M36 X L200 12EA/ST for COULING
4 JACKING BOLT M24 X L100 4EA/ST for COULING
5 HEX NUT M36 12EA/ST for COULING
6 SPRING WASHER M36 12EA/ST for COULING
7 PLAIN WASHER M36 24EA/ST for COULING
8 TAPER PIN PH 14 X L120 2EA/ST for COULING
9 MAIN TERMINAL LUG for 400 sq. 4EA/ST LOOSE PART
2) COMMISSIONING SPARE PART
1 AIR FILTER T15 x 380 x 820 3EA 4M-045373
2 AIR FILTER T15 x 495 x 480 2EA 4M-045373
3) TWO YEAR SPARE PART
1 ROTATING RECTIFIER SKKD 162/12 6EA 4M-045372
2 VARISTOR SKVC20A 460C 2EA 4M-045372
3 DIGITAL A.V.R HDEC 2000 1EA 4M-045372

CAUTION
A. Phase Sequence
Phase sequence of these generators are R→Y→B regardless of rotating direction of
prime mover.
Please connect all cables as shown in below figure 1.
Generator Side PSG Side
R R
1
Y Y
B B
※ PSG : PARALLELING SWITCH GEAR

< Figure 1 >
B. Manual Synchronizing
Please be careful at synchronizing of each generator during on board test or normal
operating as follows.
1) Check that incoming generator voltage level and frequency in its no-load condition
is correct.
2) After rotating the synchronizing switch to the "ON" position, please check the
condition of the synchroscope pointer, and adjust the speed of the incoming
Engine/Generator until it is rotating slowly to clockwise direction (no more than
1 revolution / 20 seconds).
3) The incoming generator breaker should be closed as close to the 12 o'clock
position as possible.
Warning
If generator breaker is closed at conditions other than the above, the
generator excitation system (Diodes, Varistors, Transformer …) & rotor
or stator can be damaged by transient reactive current.
SPECIFICATION FOR SYNCHRONOUS GENERATOR
The specification describes the three-phase synchronous brushless generator 5000kVA,

11000V, 8pole, 50Hz.
1. GENERAL DESCRIPTION
1.1 SCOPE OF SUPPLY
1.1.1 ESSENTIALS (PER 1 GENERATOR)

(1) One (1) set of synchronous generator
(2) One (1) Piece of auto voltage regulator with PMG.
1.1.2 ACCESSORIES (PER 1 GENERATOR)

(1) One(1) Unit of Space Heater (1ph, AC240V, 1000W)
(2) Six(6) Pieces of winding temp. detector (PT100ohm x 2 pc/phase)
(3) Two(2) Pieces of bearing temp. detector (PT100ohm x 1 pc/bearing)
(4) Lubrication oil sight-glass for monitoring (as per each bearing)
(5) Two(2) Units of earth terminal
(6) One(1) Unit of main terminal box with cable gland (for 1C-400 sq mm).
(7) One(1) Unit of aux. terminal box with cable gland for control cables
(8) One(1) Sets of fixing bolts , nuts , Jacking bolt, taper pin for common bed.
(9) One(1) Unit of bearing thermometer (1 pc/bearing)
(10) One(1) Unit of air inlet filter mesh.
(11) One(1) Unit of current transformers for current sensing of AVR and other electrical components.
(12) Three(3) Pieces of current transformer for differential protection
(13) Three(3) Pieces of current transformer for protection and measurement (double core)
(14) One(1) Slip ring with brush for rotor earth fault protection.
(15) One(1) Unit of PMG Ass’y
All the materials, design, manufacturing, factory inspection and test shall comply with the following
standards.
- KS (Korea industrial Standard)
- JEM 1354 (Std of the Japan Electrical Manufacturer’s association)
- JEC 114 (Japanese Electro technical Committed)
- IEC 60034-1 (International Electro technical Commission)
- ANSI C50.12 (American National Standard)
- IEEE 115 (Institute of Electrical and Electronics engineers)
Others not covered with above standards shall be subject to manufacturer’s standard
1.3 LANGUAGE AND UNITS

The English and metric system will be used in all drawings, documents and manual.
Warning name plate of main equipment shall be in English and Arabic.
1.4 SITE CONDITIONS

The generators shall be designed in accordance with following site conditions.
1 ) Site Conditions to be corrected as per GTR General.
- Location : Indoor
- Altitude : Below 100 m sea level
- Design temperature : Max. 58℃
- Relative humidity : Max. 100 %
1.5 TEST AND INSPECTION

The test and inspection on the generator shall be carried out in accordance with applicable standard.
1.6 PAINTINGS
All parts of iron surface will be coated with anticorrosive painting in accordance with manufacturer
standard. The finished color of exterior surface is as follows according to customer's request. Unless
otherwise specified, generator will be finally coated : RAL 6021
Generator Enclosure shall be coated with RAL 1015.

2. MECHANICAL SPECIFICATION
2.1 CONSTRUCTION
The generators comprise rotating-filed machines in which the cylindrical rotor carrying the D.C-excited
filed winding and the damper winding rotates inside the stator which carries the A.C output winding.
The generator incorporate A.C exciter and rotating rectifiers mounted on the shaft, which provide the
excitation current for the main machine.
2.2 DEGREE OF PROTECTION

The generator enclosure is designed to comply with degree of protection IP23 (IEC 60034-5).
2.3 COOLING
The cooling of the internally-ventilated generators is in accordance with IEC 60034-6(IC01).
A fan at the drive end draw the cooling air axially through the machine.
2.4 TYPE OF CONSTRUCTION

B20 with double sleeve bearing.
2.5 BEARING
- Sleeve bearing
2.6 LUBRICATION
- Forced lubrication
2.7 SPEED AND DIRECTION OF ROTATION

The nominal frequency is produced at the rated speed. Unless otherwise stated a speed rise of 5%
when the load reduced from the rated value to zero will be assumed. Direction of rotation is counter
clockwise (C.C.W) viewed from drive end.
2.8 MAIN TERMINAL BOX FOR HIGH VOLTAGE POWER & AUX. TERMINAL BOX FOR LOW
VOLTAGE
Degree of protection : IP54
4 leads wired out : R, Y, B, N(Main T/Box)
Main terminal box is located on the right side viewed from drive end.
Aux. terminal box is located on the left side viewed from drive end.
2.9 ANTI-CONDENSATION HEATER
Generator will be provided with AC 240V heater to prevent condensation while the machine is shut
down. Heater will be arranged to provide even distribution of heat.
The leads from the heater will be brought out to clearly labeled terminal.
A.C 1-phase 240V, 1000W
2.10 OVERSPEED STRENGTH

The generator shall be free from mechanical faults when operated at 120% of rated speed for 2
minutes under no load and non excited condition.
2.11 ROTOR
Type : Cylindrical Rotor
Moment inertia : 1214.7kg.m2
Rotor Weight : 9740kg
2.12 GENERATOR WEIGHT

APP. 24.0 ton
2.13 GENERATOR SIZE

W3050mm x H2712mm x L4550mm
3. ELECTRICAL SPECIFICATION
3.1 INSULATION
Class F insulation is used as a standard feature for the generator.
This protects the winding against corrosive gas, vapour, dust and oil.
3.2 STATOR WINDING

The three phase stator winding is the double-layer type and star connected.
The Four stator lead ends R, Y, B, N and exciter pole connection＋F1 and －F2 are brought out to the
cable connection box.
3.3 ROTOR WINDING

The rotor winding is designed as a coil winding in the slots of the cylindrical rotor.
The generator is fitted with a damper winding, i.e. a cage of bars connected by rings, which lie in
special slots in the rotor.
3.4 EXCITING SYSTEM

Self-exciting brushless system with rotary exciter mounted on the generator frame.
3.5 VOLTAGE ADJUSTMENT

The rated voltage can be adjusted in ± 10% using an external panel mounting digital contact
when the power factor is between 0.8 and 1.
3.6 STEADY-STATE VOLTAGE VARIATION

Throughout the range from no-load to rated load at rated power factor and rated speed with nominal
excitation control system including an A.V.R the voltage variation and steady condition is within ±2.5%
of rated voltage.
3.7 INSTANTANEOUS VOLTAGE VARIATION

With a load corresponding to 60%(power factor: less than 0.4) of rated current applied at rated voltage
and frequency, the instantaneous voltage variation factor shall be less than 15% and shall be restored
to -3% of the final voltage with 2 seconds.
3.8 EFFICIENCY
The efficiency allow for the total losses in the generator, including those of the field winding and
excitation system. The values at rated output shall be guaranteed over 96.5% without tolerance.
3.9 OVERLOAD
In accordance with applicable standard, the generator can have an over current of 1.5 times the rated
current at rated voltage for 2 minutes. The generator shall be operated at 110% rated current for one
hour within any 12-hour period at no risk of critical temperature rise.
3.10 WAVEFORM DISTORTION

Waveform shall be closely similar to sine curve at rated voltage and frequency under no load.
Waveform distortion shall be less than 10% in accordance with NEMA MG1.
3.11 TEMPERATURE RISE

Temperature rise at full load and rated power factor.
1) Stator coils : Not to exceed 62℃ by resistance method.

2) Rotor coils : Not to exceed 72℃ by resistance method.
Temperature rise is based on intake air not exceeding 58℃ and altitude not exceeding 1000 meters.
3.12 AUTOMATIC VOLTAGE REGULATION (AVR)

Temperature Rise shall be Limited to
Digital type AVR HDEC2000 shall be applied. Class B inclusive of Ambience.
4. SPARE PARTS
1) Commissioning spare part (Ref. dwg.:4M-045373/R.0)

-. Air Filter - 1 SET
2) 2 year spare part (Ref. dwg.:4M-045372/R.0)

-. Rotating Rectifier Diode - 1 SET
-. Varistor - 1SET
-. Digital A.V.R - 1SET
5. CALCULATED TECHNICAL DATA
Item
Description Unit Data
no.
GENERATOR
HYUNDAI
1 Maker
Brushless and self excited with
AVR, Rotating field, with
2 Type damper winding
5000KVA(4000KW)
3 Rated Output KVA
11000
4 Rated Voltage V
262.4
5 Rated Current A
50
6 Rated Frequency Hz
0.8 Lagging
7 Rated Power Factor Cos φ
8 Class of Insulation
F
(a) Stator
F
(b) Rotor
F
(c) Exciter
B
9 Temperature rise
IP23
10 Enclosure
750
11 Rated Speed Rpm
900
12 Rated Over Speed Rpm
8
13 No. of Pole
Brushless
14 Excitation Type
65
15 Excitation Voltage V
7.0
16 Excitation Current A
Sleeve
17 Type of Bearing
Double
18 No. of Bearing
Air(IC01)
19 Cooling Type
20 Automatic Regulator
HHI
(a) Maker
HDEC 2000
(b) Type
±10%
(c) Range of Voltage Regulator
±0.5%
(d) Accuracy of Control
21 Efficiency(without tolerance)
97.5
110%
97.4
100%
97.2
At 1.0 PF load 75% %
96.5
50%
93.6
25%
96.5
110%
96.5
100%
96.3
At 0.8 PF load 75% %
95.4
50%
92.0
25%
Star (Y)
22 Winding Connection
C.C.W (View from engine Side)
23 Direction of Rotation
Provided
24 Damper Winding
175 % (Unsaturated)
25 Synchronous Reactance Xd 140 % (Saturated)
18.4 % (Unsaturated)
26 Transient Reactance X'd 15.3 % (Saturated)
27 Subtransient Reactance X"d 8.4 % (Saturated)
Synchronous Quardrature Axis 130 % (Unsaturated)
28 Reactance Xq 105 % (Saturated)
29 Sutransient Quardrature Axis Reactance X"q 9.8 % (Saturated)
0.2013 seconds
30 Transient Time Constant (Short) T'd
1.5201 seconds(saturated)
31 Transient Time Constant (Open) T'do
Not less than 0.7
32 Short Circuit Ratio
4858.8 Kg-m2
33 Moment of Inertia (GD2)
W3050 x L4550 x H2712
34 Dimension (W x L x H) mm
35 Weight
14260
(a) Stator Kg
9740
(b) Rotor Kg
24000
(c) Total Kg
8.5
36 Heaviest part & weight for transportation Ton
Max.58℃
37 Air inlet temperature
Below 100℃
38 Air outlet temperature
3.7 m3/s
39 Cooling air quantity
140.0 kW
40 Heat dissipation
As per GTR- Electrical, The design
Temperature shall be 50 Deg C.
SPECIFICATION OF GENERATOR
USE DIESEL ENGINE GENERATOR QUANTITY / SHIP 4 ST
TYPE OF ENCLOSURE IP 23 APPLIED CLASS N/A
COOLING SYSTEM AIR TO AIR DESIGN TEMPERATURE 58 ℃
EXCITING SYSTEM SELF EXCITING BRUSHLESS INSULATION CLASS F
STRUCTURE OF ROTOR CYLINDRICAL ROTOR TEMPERATURE RISE B
COUPLING METHOD FLEXIBLE COUPLING APPLIED UNIT METRIC
SPECIFICATION BEARING
TYPE HSR7 921-8P TYPE OF BEARING SLEEVE BEARING
OUTPUT CAPACITY 5000 KVA LOCATION DRIVED END NON-DRIVED END
RATING CONTINUOUS SIZE PH 250 X L200 PH 225 X L168.5
PHASES,WIRE,CONN 3 Φ, 4 W, Y (DAMPER WINDING) OIL QUANTITY 5.9 liter/Min. 4.1 liter/Min.
VOLTAGE AC 11000 V LUB SYSTEM FORCED LUB. FORCED LUB.
CURRENT 262.4 A OIL GRADE ISO VG 100
FREQUENCY 50 HZ INLET TEMP. Max. 70 ℃
POLES 8P AIR COOLER
SPEED 750 RPM CAPACITY N/A
POWER FACTOR 0.8 LAGGING FLUID N/A
GD²/ J 4858.8 Kg.m²/ 1214.7 Kg.m² QUANTITY N/A
ROTOR WEIGHT 9740 Kg INLET TEMP. N/A
TOTAL WEIGHT 24.0 ton TEMP RISE N/A
CHARACTERISTICS PRESSURE DROP N/A
OVER CURRENT 150% / 2 min DETECTING SYSTEM
VARIATION OF GENERATOR VOLTAGE ± 2.5 % 1 WINDING TEMP. PT 100 OHM × 2EA/PHASE
OVER SPEED 120 % / 2 min BEARING TEMP. PT 100 OHM x 1EA/BRG+THERMOMETER/BRG.
VOLTAGE ADJUSTMENT ± 10.0 % COOLING AIR TEMP N/A
MOUNTING METHOD B20 COOLING WATER TEMP N/A
REACTANCE & TIME CONSTANT LEAKAGE DETECTOR N/A
(CALCULATED VALUE) OIL PRESSURE SWITCH N/A
REACTANCE TINE CONATANT CONFIRMED ITEM BY OWNER
SATURATED UNSATURATED T' d 0.2013 Sec. * LOCATION OF TERMINAL BOX. MAIN : RIGHT SIDE
Xd 140 % 175 % T'' d 0.0062 Sec. (VIEWD FROM PRIME MOVER) AUX. : LEFT SIDE 1
X' d 15.3 % 18.4 % Ta 0.0409 Sec. * CABLE ENTRY BOTTOM SIDE
X'' d 8.4 % 13.2 % Resistance Ra : 0.64 % * SPACE HEATER 1PH, 240V, 1000W 1
N O T E * PAINTING COLOR RAL 6021
1) RECOMMENDED ALARM / TRIP SETTING VALUE * LOCATION OF AIR COOLER FLANGE
N/A
1. WTD -- ALARM/TRIP : 130 ℃ / 135 ℃ (VIEWD FROM PRIME MOVER)
2. BTD -- ARARM/TRIP : 95 ℃ / 100 ℃ * ROTATING DIRECTION OF GENERATOR
C.C.W
(VIEWD FROM PRIME MOVER)
REMARK
REV CONTENTS DATE 1.THE SPECIFICATION OF * MARK SHOULD BE INFORMED ON
1 REVISED 16.01.05 YOUR APPROVED DRAWING
1. Impulse
2 withstand voltage and Short time HSR7 921-8P -REV 1
current
3 withstand rating shall be mentioned. DATE DESIGN CHECKED CHECKED APPROVED
4
2015.12.02 J.S.KIM S.M.LEE H.J.PARK K.J.KIM
5
RW-W230-158-0 A4(210mm X 297mm)
DATE 2016. 01. 05
SYNCHRONOUS GENERATOR PAGE 1/4
Generator Efficiency Curve (Calculation Value)
1. Project name : UHP 16MW BSEDG
2. Project No. (For HHI Identification) : 15RBH033
3. Generator spec : HSR7 921-8P, 5000kVA, 11kV, 50Hz, 8Pole, F/B, 0.8pf
4. Efficiency curves
LOAD 5% 10% 25% 50% 75% 100% 110%
Efficiency @ 0.8pf 71.7% 83.3% 92.0% 95.4% 96.3% 96.5% 96.6%
Efficiency @ 1.0pf 76.1% 86.3% 93.6% 96.5% 97.2% 97.4% 97.5%
Generator Efficiency Curve (Calculation Value)

100
95
90
Calculated Efficiency at 0.8 & 1 PF for
Efficiency [%]
100 % load is not matcing with the

85
Tabulated value.
80
75
Efficiency @ 0.8PF
Efficiency @ 1.0PF
70
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115
Load [%]
ROTATING MACHINERY DESIGN DEPARTMENT [ TEL : +82 - (0)52 - 202 - 6608 ]

ELECTRO ELECTRIC SYSTEMS
DATE 2016.01.05
P-Q Curve
(Calculation value)
Calculated capability curve

120
0.95 0.98 0.98 0.95
110 0.9
0.9
0.85
100
0.75
90
0.8
80
70
MW %
60
50
40
30
20
10
0
 60  50  40  30  20  10 0 10 20 30 40 50 60 70 80 90 100
MVA % (+ overecited - underexcited )
To be Corrected as MVAR

DATE 2016.01.05
SHORT CIRCUIT DECREMENT CURVE

(Calculation value)
Three ‐phase short circuit decrement curve with AVR at

No‐load condition
100
Current [pu], Based on RMS
10
1
0.001 0.01 0.1 1 10
Time [s]
Asymmectrica
l

DATE 2015.12.31
Thermal capability curve(Overcurrent capability curve)

(Calculation value)

Terminal Bus Bar
Height to be
specified.
Earthing Terminal to be
Indicated.
CT Particulars to be updated as
per Comments in the BEDG-
SINGLE LINE DIAGRAM - UHP-
HHI_BEDG-E00-XJ-B-0001
PAINTING PROCEDURE FOR GENERATOR
No. : P-15RBH033/Rev.1 1/4
1. SCOPE
This procedure defines the painting and rust prevention procedure at shop.
But non-ferrous metal will not be painted.
2. SURFACE PREPARATION
2.1 Oil, grease and crayon marks will be cleaned off with solvent solution.
2.2 Shot blast cleaning will be carried out in accordance with provision of
"The steel structure painting council's specification SSPC-SP10/NACE NO.2
blast cleaning(Near White)”.
2.3 The surface profile height is defined as distance between the tops of
the highest peak and lowest adjacent rough, measured in a direction
perpendicular to the mean surface height plane.
2.4 Surface to be coated will be cleaned and dried before coating is applied.
2.5 Rust, weld spatter, mill scale and other surface contaminants will be
removed by the power tools and shot blasting.
2.6 The compressed air used for nozzle blasting will be free from the liquid
water or oil. Adequate separators and driers will be used so as to get
rid of condensation.
2.7 In principle, shot or sand blasting will be done only when the weather
condition allow the surface to remain dry after blasting and coating
for several hours (Min.4 Hours).
3. PROCEDURE
3.1 Detail painting procedures refer to attached data sheet.
3.2 Painting conditions.
3.2.1 The metal temperature shall be minimum 3 deg. C above the dew point temperature.
Air temperature : 5 ~ 40 deg. C
Air relative humidity : less than 85%
3.3 Related conditions

No paintings shall be applied outdoor when it is foggy, rainy or excessive
wind. If chemical contamination occurs in paint it should be removed
by washing with water or solvent before painting.
No. : P-15RBH033/Rev.1 2/4
4. APPLICATION DETAILS
4.1 Preparation of paintings
Paintings should be prepared for application according to the instructions.
Individual components of multi-component paintings must be stirred before
mixing. If the thinner is required, only designated thinner should be used
and thinning rate may be adjusted according to the job condition.
4.2 Application method
4.2.1 Airless spray may be most effective in obtaining specified thickness at once.
4.2.2 Keep the spray gun at constant distance and perpendicular to the surfaces.
4.2.3 Brush or roller should not be used. Required thickness shall be achieved by applying
several coats at indoor. No outdoor painting shall be allowed.
4.3 Application work
4.3.1 Welding seams, corners and edges should always receive a stripe coat
before full coating in order to obtain adequate film built.
4.3.2 Bolt jointing surroundings and flange matching faces should be blanked
off or otherwise protected from painting unless otherwise accepted.
4.3.3 Special care should be taken to gain uniform thickness.
4.3.4 Each coat should be allowed enough to dry and interval between coats.
4.4 Cleaning of tools
The application tools and equipments should be cleaned with the thinner
immediately after use.
5. INSPECTION
Before painting, the surfaces shall be inspected as following items.
- Surface cleaning as per SSPC SP1
- Surface preparations as per SSPC-SP10/NACE No.2
- Environmental condition (Air temperature, Air relative humidity)
After painting, the surfaces shall be inspected visually for wrinkle, swelling
and other harmful defects. Also the dry film thickness shall be measured according to SSPC PA2.
If repair coating is required, applicable surfaces shall be arranged by sand
paper and re coated with the same paint. Also repairing shall be in compliance with paint manufacturer
recommendation.
No. : P-15RBH033/Rev.1 3/4
6. COATING REPAIR
6.1 Defective paint work will be removed, and the surface re-prepared and
repainted according to the original specifications.
6.2 Damaged parts on the coated surface will be cleaned by power tool and
touch-up with the same coating system as applied initially.
7. STORAGE OF PAINT
The storage area should be well ventilated and protected from sparks, flame,
direct exposure to sun or excessive heat, preferably located in isolated room.
Storage place shall have a temperature ranging from 10 to 40 deg.C.
No. : P-15RBH033/Rev.1 4/4
8. PAINTING SYSTEM
8.1 Item : Generator
8.2 Painting schedule
1
INORGANIC ZINC PRIMER
First or External and Brand : INTERZINC 22
Prime coat. internal Maker : INTERNATIONAL PAINT
surface of generator Dry film thickness : Min. 60 micro-meter
Colour : GRAY
Coating time : After preparation
surface
Coating method : spray and/or brush
HIGH BUILD MIO POLYAMIDE CURED EPOXY
Intermediate coat. External surface Brand : INTERGARD 475HS
of generator Maker : INTERNATIONAL PAINT
Dry film thickness : Min. 100 micro-meter
Colour : GRAY
Coating time : After preparation
surface
Coating method : spary and/or brush
POLYURETHANE
Finish coat. External surface Brand : INTERTHANE 990
of generator Maker : INTERNATIONAL PAINT
Colour : RAL 6021
Dry film thickness : Min. 60 micro-meter
Coating method : spray and/or brush
Curing method : Self Curing
Total Dry film thickness Min. 220 micro-meter
PROJ. NAME : UHP 16MW BSEDG REVISION 0
INSPECTION ＆ TEST PLAN AT SHOP CUSTOMER : HHI / EMD

PAGE : 1 OF 4
I.T.P No. : ITP1 - 1505C38
WORK DESCRIPTION : GENERATOR

5000KVA, 11.0kV, 3PH4W, 750RPM, 50Hz, 0.8PF ----- 4 SET

ROTATING MACHINERY DESIGN DEPARTMENT (TEL NO. 052-202-6859)
0 DEC. 02, 2015 S. M. LEE - G. H. YOO K. J. KIM

REV. No. DATE PREPARED BY REVIEWED BY REVIEWED BY APPROVED BY
HHI A24-418(A)-1 A4 (297mm×210mm)

Ⅰ.INSPECTION AND TEST PLAN AT SHOP
CUSTOMER : HHI / EMD INSP. ＆ TEST DESCRIPTION REVISION 0
CONTRACT No. : DIESEL GENERATOR PAGE : 2 OF 4
Inspection and /or Applicable Specification and Verifying Verification Company/
NO Components Quantity REMARK
Testing Item Acceptance Criteria Documents HHI/EES HHI/EMD OWNER Place
1 Generator
Visual & construction inspection APPROVED SPEC. Test Report T H R R
Winding resistance measurement

IEEE 115 Test Report T H R R
(Armature & Field winding)
Voltage balance IEC 60034-22 Test Report T H R R
Checking the exciter field current IEEE 115 Test Report T H R R
HHI/
Voltage adjustment range Ulsan or
M. STD Test Report T H R R
with volatge regulator Gunsan
Korea
Over current test IEC 60034-1 Test Report S H R R
Over speed test IEC 60034-1 Test Report S H R R
High voltage test

IEC 60034-1 Test Report T H R R
(Armature and Field winding)
Insulation resistance test IEEE 43 Test Report T H R R
INSPECTION CATEGORY : M.STD. : MAKER STANDARD T : TOTAL INSPECTION, S : SAMPLE INSPECTION (1SET PER EACH SAME TYPE)
R : REPORT REVIEW
W : WITNESS POINT
HHI A24-418(B)-1 A4 (297mm×210mm)
NO Components Quantity REMARK
1 Generator No load characteristics test

IEEE 115 Test Report S H R R
3￠ Short-circuit current
characteristics test
Calculation of efficiency
(Measurement of separate losses)
Temperature rise test IEEE 115/IEC 60034-1 Test Report S H R R
HHI/
Ulsan or
Harmonic analysis IEC60034-1 Test Report S H R R
Gunsan
Korea
Sudden short circuit test
(Reactance)
Sustained three phase
short circuit test
Measurement of No-load
IEC60034-14 Test Report S H R R
vibration
Inertia test IEC 60034-2 (1972) Test Report S H R R
INSPECTION CATEGORY : M.STD : MAKER STANDARD T : TOTAL INSPECTION, S : SAMPLE INSPECTION (1SET PER EACH SAME TYPE)
R : REPORT REVIEW H : HOLD POINT
W : WITNESS POINT
HHI A24-418(B)-1 A4 (297mm×210mm)
NO Components Quality REMARK
1 Generator
Measurement of shaft voltage IEEE 115 Test Report S H R R
Residual voltage measuring IEEE 115 Test Report S H R R
Adjustment of AVR & additional

M. STD Test Report S H R R
modules for voltage control
Measurement of noise level IEC 60034-9 Test Report S H R R
HHI/
Winding test Ulsan or
IEC 60034-15 Mill Sheet T H R R IN PROCESS
(Inter-turn test of stator winding) Gunsan
Korea
1. Rotor Balancing Test shall be
included.
2. Excitation Rigidity Test shall be
included.
All Routine test shall be offered
for Witness and shall be marked
at Witness Point (W).
INSPECTION CATEGORY : M.STD : MAKER STANDARD T : TOTAL INSPECTION, S : SAMPLE INSPECTION (1SET PER EACH SAME TYPE)
R : REPORT REVIEW H : HOLD POINT
W : WITNESS POINT
HHI A24-418(B)-1 A4 (297mm×210mm)
HHI Ⅱ.INSPECTION & TEST PROCEDURE
WORK DESCRIPTION : GENERATOR PJT. NO : 1505C38
I.T.P No. : ITP2-1505C38 REV.0 PAGE : 1 OF 8
1. PROJECT NAME : UHP 16MW BSEDG
2. WORK DESCRIPTION : GENERATOR

5000KVA, 11.0KV, 3PH4W, 750RPM, 50Hz, 0.8PF
4 SETs
ROTATING MACHINERY DESIGN DEPARTMENT (TEL. 052-202-6859)
HHI-A24-716(A)-0 A4(210mm×297mm)
1. GENERATOR
1.1 Visual & construction inspection
1.1.1 Method of test
1) Dimension will be measured in accordance with the approved specification & drawings.
1.1.2 Acceptance criteria & tolerance
1) In accordance with the approved spec.
1.2 Winding resistance measurement (Armature & Field winding)

1) Stator(line-to-line) and rotor winding resistance of one(1) generator will be measured
by volt-ampere method at cold and hot condition.
2) The resistance of other generators will be measured at cold condition.
1) Less than ±5% each phase unbalance
1.3 Voltage balance test

1) Under no-load, the rated voltage and the rated speed, line & phase voltage will be
measured.
1) 1 % in phase voltage unbalanced.
1.4 Checking the exciter field current

1) Exciter field current shall be checked at no load with normal voltage and frequency
on the generator
1.5 Voltage adjustment range with voltage regulator

1) The generator voltage shall be verified whether it is adjusted at the range of 90% -
110% of the rated voltage under no load condition & rated speed.
HHI-A24-716(A)-0 A4(210mm×297mm)
1.6 Over current test

1) The generator should be operated for 120 seconds with 150% of the rated current.
1) Without in injury
1.7 Over speed test

1) Over speed test shall be carried out for 120 seconds with 1.2 times the rated speed
under no exitation condition.
1) Without damage visually
1.8 High voltage test (Armature and Field winding)

1) Test voltage shall have the value given in table 3 and shall be applied between
winding of generator and earth.
2) The test shall be started at voltage less than one third of the test voltage
and then the voltage shall be increased slowly below 80% of test voltage.
3) The test voltage should be kept continuously for one minute.
(Table 1)
Parts to be tested Test voltage
Stator winding 2E + 1000 (V)
Rotor winding 1500V E : Rated voltage
-. Stator : U,V & W (common ) to ground / Rotor : +F & -F to ground
4) Electronic circuit and elements should be disconnected during the test in order
to avoid any damage.
5) After this test, insulation resistance should be measured.
1) No electrical damage
HHI-A24-716(B)-0 A4(210mm×297mm)
1.9 Insulation resistance test

1) The measurement shall be carried out before and after high voltage test.
2) Insulation resistance will be measured between the generator winding and earth
by 5000V (For stator winding) & 500V megger (For rotor winding)
-. Stator : U,V & W (common ) to ground / Rotor : +F & -F to ground
3) Electronic circuit and elements should be disconnected during the test in order
to avoid any damage.
1) More than 10㏁
1.10 No-load characteristics test

1) In the generator condition with rated revolution and open-circuit, the terminal
voltage and field current will be measured.

1) Confirm no-load saturation characteristics.
1.11 3Φ Short-circuit current characteristics test

1) In the generator condition with the rated revolution and short-circuit, the stator
looses on current will be measured.
2) Confirm short-circuit characteristics.
1.12 Calculation of efficiency (Measurement of separate losses)

1) The generator will be operated with the rated current by segregation of IEEE 115.
2) Efficiency will be evaluated by all losses in accordance with estimation by test
result in short circuit characteristic & no load saturation test.
1) In accordance with spec. : Acceptance generator efficiency 96.5% at the
rated load and the rated power factor.
HHI-A24-716(B)-0 A4(210mm×297mm)
1.13 Temperature rise test

1) The generator shall be operated with rated current according to IEEE 115.
2) Temperature rise test shall be carried out until the temperature is saturated for
one (1) generator as per type test, others generators shall be carried out for
about one(1) hour in order to confirm the trend of temperature rise.
2) Temperature rise of stator winding and rotor winding shall be measured by
by resistance method.
1) For stator winding : Not exceed 62K
2) For rotor winding : Not exceed 72K (Based on ambient 58 ℃)
1.14 Harmonic analysis

1) Under no-load, the rated voltage and the rated speed, the total harmonic distortion
(THD) of the line-to-line terminal voltage shall be measured by frequency analizer.
2) From the measured values, the THD shall be computed according to IEC60034-1.
1) THD shall not exceed 5%.
1.15 Sudden short circuit test (Determination of reactance)

1) The generator shall be operated at rated speed on no-load.
2) The three phase terminals of generator shall be suddenly short-circuited
at reduced voltage (app. 30% of rated voltage) according to IEC 60034-4-40.
3) The unsaturated values of X"d shall be obtained.
1.15.2 Acceptance criteria : Within -30% and +30% of below specified
unsaturated values.
* Unsaturated values : X"d = 13.2 %
HHI-A24-716(B)-0 A4(210mm×297mm)
1.16 Sustained three phase short circuit test

1) After power circuit are shorted with no excitation, giving excitation while running
at rated revolution, the generator with excitation systems have to withstand the
the sustained short circuit current for 2 seconds.
1.17 Measurement of No-load vibration

1) This test will be carried out under no-load condition with rated voltage and
rated frequency.
2) The measuring point shall be bearing of non-drive end and drive sides for
X, Y and Z axis.
1) Less than 2.3mm/s-rms in accordance with IEC60034-14.
1.18 Inertia test

1) Under no-load, the rated voltage & the rated frequency, the generator is to be
operated up to 105~110% of rated speed and the input power is to be turned off.
2) At the point of 95% of rated speed, the speed & the time is to be checked
while the speed is slowly decreased by fly-wheel effect.
3) The moment of inetia is calculated form the retardation test with the equation:
J = Inertia moment of rotating parts (Kg * m^2)

Pr = Retardation loss at sychronous speed (kW)
Ns = Synchronous speed(rpm)
Δt = Time change corresponding to the speed range from Ns * (1+δ) to Ns * (1-δ) [sec]
δ = Half of the speed change corresponding to Δt during retardation [pu]
1) Within +/- 10% of approved spec. data
HHI-A24-716(B)-0 A4(210mm×297mm)
1.19 Measurement of shaft voltage

1) Under no load, the rated voltage & the rated speed, it shall be checked between
both edges of shaft.
1) Record shaft voltage
1.20 Residual voltage measuring

1) Under no-exciting & rated speed, residual voltage shall be measured for each line
to line.
1) Record residual voltage data.
1.21 Adjustment of AVR & additional modules for voltage control

1) AVR and the boosting module shall be adjusted under no-load and rated current with
rated voltage & rated speed.
1) Record setting value of AVR
1.22 Measurement of noise level

1) With the generator driven at its rated speed at no-load and giving its rated voltage,
noise level of the generator shall be measured with sound level meter.
2) It is desirable to select the place and method such that the sound reflection is small
as far as possible.
3) The measurement shall be made at 4 points 1M apart from both sides and both
shaft ends of generator respectively at the height of shaft center.
4) The noise level of the motor shall be obtained by the mean value of each points.
5) when the difference between synthesized noise and the background noise is more
than 10 dB, the effect of background noise may be neglected. When the difference
is less than 10 dB, the effect of background noise shall be calculated by correcting
in the following table.
HHI-A24-716(B)-0 A4(210mm×297mm)
(Table 2) Unit : dB
Difference between
3 4 5 6 7 8 9
synthesized
Correction value -3 -2 -1

1) Less than 104 dBA
1.23 Winding test (inter-turn test of stator winding)

1) A high frequency high voltage test is to be carried out on individual coils under
in-processing at Vpeak = 32,000V.
HHI-A24-716(B)-0 A4(210mm×297mm)

Uhp Hhi - Bedg E00 XJG A 0001 Bedg Vendor Data Generator

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CUSTOMER : EMD/HYUNDAI HEAVY INDUSTRIES.CO.,LTD.

PROJECT NAME : UHP 16MW BSDG

C Jan.19.2016 For Approval J.S.KIM S.M.LEE H.J.PARK K.J.KIM

B Jan.05.2016 For Approval J.S.KIM S.M.LEE H.J.PARK K.J.KIM

A Dec.03.2015 For Approval J.S.KIM S.M.LEE H.J.PARK K.J.KIM

HYUNDAI HEAVY INDUSTRIES CO., LTD

3 SPECIFICATION OF GENERATOR : HSR7 921-8P-Rev.1

4 OUTLINE OF GENERATOR : 3H-002122-Rev.2

5 DIMENSION OF SHAFT : 3H-002123-Rev.2

6 LUB. OIL PIP'G CONNECTION : 3G-010796-Rev.0

7 MAIN TERMINAL BOX ASS'Y : 3G-010819-Rev.2

8 AUX. TERMINAL BOX ASS'Y : 3M-111687-Rev.1

9 BEARING ASS'Y : 4G-010150-Rev.0

10 AVR CONNECTION DIAGRAM : 3M-199715-Rev.1

11 TERMINAL CONNECTION DIAGRAM : 3M-199716-Rev.1

12 DROOP CHARACTERISTIC : 4E-001144-Rev.0

13 NAME PLATE : 4E-076990-Rev.1

14 OUTLINE OF AVR : 4E-001235-Rev.0

15 COMMISSIONING SPARE PART : 4M-045373-Rev.0

16 TWO YEAR SPARE PART : 4M-045372-Rev.0

17 PAINTING PROCEDURE FOR GENERATOR : P-15RBH033-Rev.1

NO. ITEM DESCRIPTION Q'TY DWG. NO. REMARK

1 AC GENERATOR 5000KVA,8P, IP23 4ST 3H-002122

2 A.V.R HDEC 2000 1EA/ST 4E-001235 LOOSE PART

3 FIXING BOLT M36 X L200 12EA/ST for COULING

4 JACKING BOLT M24 X L100 4EA/ST for COULING

5 HEX NUT M36 12EA/ST for COULING

6 SPRING WASHER M36 12EA/ST for COULING

7 PLAIN WASHER M36 24EA/ST for COULING

8 TAPER PIN PH 14 X L120 2EA/ST for COULING

9 MAIN TERMINAL LUG for 400 sq. 4EA/ST LOOSE PART

2) COMMISSIONING SPARE PART

NO. ITEM DESCRIPTION Q'TY DWG. NO. REMARK

1 AIR FILTER T15 x 380 x 820 3EA 4M-045373

2 AIR FILTER T15 x 495 x 480 2EA 4M-045373

3) TWO YEAR SPARE PART

NO. ITEM DESCRIPTION Q'TY DWG. NO. REMARK

1 ROTATING RECTIFIER SKKD 162/12 6EA 4M-045372

2 VARISTOR SKVC20A 460C 2EA 4M-045372

3 DIGITAL A.V.R HDEC 2000 1EA 4M-045372

Generator Side PSG Side

※ PSG : PARALLELING SWITCH GEAR

The specification describes the three-phase synchronous brushless generator 5000kVA,

1.1 SCOPE OF SUPPLY

1.1.1 ESSENTIALS (PER 1 GENERATOR)

1.1.2 ACCESSORIES (PER 1 GENERATOR)

1.3 LANGUAGE AND UNITS

1.4 SITE CONDITIONS

1.5 TEST AND INSPECTION

Generator Enclosure shall be coated with RAL 1015.

2.2 DEGREE OF PROTECTION

2.4 TYPE OF CONSTRUCTION

2.7 SPEED AND DIRECTION OF ROTATION

2.10 OVERSPEED STRENGTH

2.12 GENERATOR WEIGHT

2.13 GENERATOR SIZE

3.2 STATOR WINDING

3.3 ROTOR WINDING

3.4 EXCITING SYSTEM