Manual de Partes Vo-435
Manual de Partes Vo-435
Manual de Partes Vo-435
Textron Lycoming
VO-435, TVO-435 Series Helicopter Engines
Parts Catalog
Section Topic
General Information
Title Page
Warranty
List of Chapters (Table of Contents)
Manufacturer’s Introduction
Model Explanation Section
Record of Revisions
Record of Temporary Revisions
AV 0840 PC
Section Topic
(VO-435-A1B,A1C,A1D,A1E,A1F,TVO-435-A1A)
Fig 19 Ignition Shielding Assembly(VO-435-A1B,A1C,A1D,A1E)
Fig 20 Ignition Shielding Assembly(VO-435-A1F,TVO-435-A1A)
Fig 21 Ignition Shielding Assembly(TVO-435-B1A)
Fig 22 Turbocharger Installation
Fig 23 Turbocharger Exhaust System
Fig 24 Density Controller and By´•Pass Valve
Fig 25 Turbocharger, Check Valve and Turbocharger Support
Supplements
Supplemental Parts List (11/1/1996)-V0-435-81A.VO-435-A1F
Supplemental Parts List SSP3701 -TVO-435-B1A,-D1A,-G1A
Supplemental Parts List SSP3701-1 -Oil Level Gage
End of Index
AV 0840 PC
NI FG I
INTRO
P/a RI IC3i
AV C O LY C O NI I N G
)IIELIC C) PTER
F: RI I RI c 25
RECORD OF REVISIONS
MFG REV
NO DESCRIPTION ISSUE DATE ATP REV DATEI INSERTED BY
RECORD OF TEMPORARY REVISIONS
WARRANTY
Lycoming Division AVCO Corporation warrants each new engine to be free from defecth; in material
and workmanship, when properly installed and used under normal conditions, for ninety days after the shipment
of each engine from the plant or one hundred hours of operation, whichever event takes place sooner. This
warranty is limited to replacing or repairing at its shops any part or parts which have been returned to Lycoming
Division AVCO Corporation, with transportation charges prepaid and which, in its opinion, are defective, and
Lycoming shall have no responsibility for any consequential damages. This warranty is expressly in lieu of all
other warranties and representations, expressed or implied, and all other obligations or liabilities on the part of
Lycoming Division AVCO Corporation.
This warranty does not cover any labor charges for replacement of parts, adjustments, rt!pairs or any
other work done on Lycoming engines.
This warranty shallnot apply to any engine which shall havebeen repaired or altered outside of our factory
in any way soas in our judgment to affect its operation, or which has been subject to misuse, negligence or
accident, or which shall have been operated at a speed exceeding the manufacturer’s rated speed.
This warranty shall not apply to any engine which shall have been operated with any other ~than fuel, oil
and other lubricants conforming to specifications of Lycoming Division AVCO Corporation.
Lycoming Division AVCO Corporation, reserves the right at any time to revise, modify or change the
construction of Lycoming engines without incurring any obligation to incorporate such alteration.s to engines
previously sold.
Lycoming Division AVCO Corporation, makes nowarranty with respect to ignition apparatus, carburetors,
fuelinjectors, turbochargers, waste gate controllers, generators, starters, voltage regulators or: other trade
accessories, inasmuch as they are usually warranted specially by the respective manufacturer, and allsuch
items are sold ’’as is".
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
TABLE OF CONTENTS
WARRANTY i
INTRODUCTION iii
MODEL EXPLANATIONSECTION i,
INTRODUCTION
1, GENERAL.
This Illustrated Parts Catalog, lists, describes and illustrates all procurable parts for the Lycoming
Model VO-435 and TVO-435 Series Helicopter Engines listed herein. These engines are low compression, six
cylinder, horizontally opposed, direct drive, dry sump, air cooled with side mounted accessory drives. The
VO-435-A1F and TVO-435 Series engines are internally piston cooled and in addition, the TVO-435 Series engines
are turbocharged.
2. MODEL EXPLANATIONSECTION.
This section provides inf ormation which willfarniliarize the user with the various models in t~his publication.
This information relating to accessories, accessory drives and major components is listed under individual
model headings.
The Group Assembly Parts list divides the equipment into various groups of assemblies and related parts:
however, this grouping bears no relationship to the order of assembly or disassembly of the engine. Each parts
group listing is accompanied by an exploded view illustrating the parts listed and showing their relationship to
each other. The illustrations are adjacent to each parts group.
The "Ref. No." columnprovides the necessary cross reference between the parts listing and the applicable
illustration.
The "Part Number" column indicates the Lycoming, AN or vendor part number. In cases where vendor
items have an equivalent Lycominff part number, Lycoming number will appear in this column and the vendor
the
part number and reference to the vendor and vendor partwill be made in the description column. Details of certain
vendor items do nothave an equivalent Lycoming number; in these instances the vendor number will appear in the
part number column.
The "Description Column" provides the basic noun name together with descriptive or dinlensional infor-
mation required to completely describe the part. The descriptions are indented under the numbered subcolumn
headings to show the relationship of the parts to assemblies or subassemblies, Non-procurable parts such as a
crankcase half, cylinder barrel or unstudded housings are not listed. The NOTES appearing in the description
column contain pertinent service information and reference should be made to the contents before ordering parts.
References to Lycoming Service Bulletins, Letters and Instructions should be carefully observed.
The "QTY. Per Eng. column indicates the number required for each engine at that particular location
only and is not to be construed to mean quantity for the complete engine.
The "Model Usage" column is utilized to reflect the application of parts to specific engine models. Parts
listed with no "Model Usage" indicated, apply to all the engine models covered by the particular Illustration and
Group Listing. These models appear above the Illustration title as well as precede the first "RE:f. No. of each
Group.
This section consists of an alpha-numerical arrangement of all assemblies and detail parts in the Group
Assembly Parts List.
In the "Figure and Reference Number" column, the digits preceding the dash refer to the figure in the
Group Assembly Parts List on which a part or assembly is illustrated. The digits following the dash are the
assigned reference numbers of parts or assembles.
The "Part Number" column in paragraph (3) also applies to the "Numerical Index Parts Section".
The "Description" column provides the basic noun only.
The "OTY. Per Eng. Column in paragraph (3) also applies to the "Numerical Index :Parts Section".
This section consists of a list of such parts that may be procured in sizes other than standard.
This section consists of a listing of service replacement sets or kits such as seal and gasket sets of com-
plete cylinder, piston and ring assembly kits. The individual details of these service kits are listed individually
in the group assembly parts list section and may be so procured.
When ordering parts it is essential that the complete and correct part number and name be given. In
helpful if the engine model and serial number be provided. This information will be found on
addition it will be
the name plate of the engine which is attached to the crankcase cover.
iii
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
MODEL VO-435-A1B
OPTIONAL EQUIPMENT
MODEL VO-435-A1C
OPTIONAL EQUIPMENT
MODEL VO-435-A1D
OPTIONAL EQUIPMENT
MODEL VO-435-A1E
OPTIONAL EQUIPMENT
MODEL VO-435-A1F
MODEL VO-435-A1F
OPTIONAL EQUIPMENT
Nitrided cylinder barrels (Chrome plated rings) 1/2" dia. exh. valve
Priming system (single point center zone)
"AN" Hydraulic pump drive (AND-20001)
"AN" Generator drive (AND-20002)
Shielded ignition (conduit type) AN-I-27 Spec.
MODEL TVO-435-A1A
OPTIONAL EQUIPMENT
MODEL TVO-435-B1A
1
LYCOMING AIRCRAFT ENGINE ORO&P tMBLY PARTS LIST
MODEL VO-435-A1F
OPTIONAL EQUIPMENT
MODEL TVO-435-A1A
OPTIONAL EQUIPMENT
MODEL TVO-435-B1A
NOTE
CAUTION
ATTACHING PARTS
ATTACHING PARTS
APPLICABLE MODELS VO-435-A1B, A1C, A1D, A1E, A1F, TVO-435-A1A AND B1A
ATTACHING PARTS
NOTE
ATTACHING PARTS
Qty. Model
Ref. Part Description per
No. Nhlmber 1 2 3 4 5 Usage
Eng.
NOTE
NOTE
(Low Compression)
VO-435-A1F Cylinder 73704 73935
TVO-43 5 -A1A Piston 71553 73932
Top Ring 71555 pi. 73933 ch.
2nd Ring 71555 pi. 73933 ch.
3rd Ring 73933 ch.
Oil Reg. 68338 pi. 73934 ch.
Scraper 61824 pi. 69322 ch.
(Low Compression)
TVO-43 5-B1A Cylinder 74218
Piston 73932
Top Ring 73933 ch.
2nd Ring 73933 ch.
3rd Ring 73933 ch.
Oil Reg. 73934 ch.
Scraper 69322 ch.
LYCOMINO ~IRCR*PT INGINE GROUP ISSEMBLY PIZRTI LIST
eB
2P,
2P,
/e~ 3A
2
3--vwr 1~ ~-4n
i"
ALL MODELS
1U
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
NOTE
ATTACHING PARTS
11
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
Ref. Part
Qty. Model
Description per
No. Number 1 2 3 4 5 Usage
Eng.
13
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.
14
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
ATTACHING PARTS
ATTACHING PARTS
NOTE
ATTACHING PARTS
15
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.
ATTACHING PARTS
ATTACHING PARTS
ATTACHING PARTS
16
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
ATTACHING PARTS
NOTE
ATTACHING PARTS
17
LYCOMINO *IRCRPIIT ENDINE DROUP PISIEMBLY PASTS LIST
Bty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Ulape
Enb~´•
NOTE
ATTACHING PARTS
(Cranlrcase Cover Assy. to Crankcase)
ATTACHING PARTS
19
LYCOMIND INOINI GROUP *SSEMBLY PARrl LI~T
b- 2 B- 2
3 3
4 5
B~B 8 PI P1 I\ P B
B 8* a P a
PITTPGHING PPIRTS
PSSYTO
REF M I REF NO I REFNO I REF NO
~2 8-2 0-3 0-3
3 3 7 8 3
4 5 4
6 9
BE PIP P n Ps
25
8 C I
Pq
"B 15 7‘
II1I
(REF N028
TW)-435-*IP,Bl~lREF NOeBd
35 28-8)
,,1
-sr
26
-10
30 29 1
~I_J´•
3e
20
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
ATTACHING PARTS
ATTACHING PARTS
ATTACHING PARTS
B 21
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.
CAUTION
ATTACHING PARTS
22
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
.i 23
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
ATTACHING PARTS
ATTACHING PARTS
ATTACHING PARTS
25
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
Ref. Part
Qty. Model
Description per
No. Number 1 2 3 4 5 Usage
Eng.
ATTACHING PARTS
ATTACHING PARTS
NOTE
ATTACHING PART
27
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.
NOTE
ATTACHING PARTS
ATTACHING PARTS
8
67 STD-8 WASHER, Plain, 1/4 in.
68 STD-160 WASHER, Internalteeth, 1/4 in. lock 8
8
69 STD-9 NUT, Plain hex, 1/4-28
,____________,__,_____,,*,-------------------------
ATTACHING PARTS
28
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
NOTE
ATTACHING PARTS
29
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.
ATTACHING PARTS
B 31
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
Ref. Part
Qty. Model
Description per
No. Number 1 2 3 4 5 Usage
Eng.
11-5 71770 BODY ASSY., Oil pressure pump 1 VO-43 5-A1D, A1E,
(Detail part of 71769 oil pump assy. A1F, TVO-435-A1A
71770 is no longer available; service with
73086 which is machined to receive a larger
capacity oil filter assy. (72785).
NOTE
33
LYCOMIPIG AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.
ATTACHING PARTS
34
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
NOTE
35
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
ATTACHING PARTS
37
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
NOTE
71437 MAGNETO 1
(Same as Bendix-Scintilla No. 10-52350-22,
’I~pe S6LN-22). 71437 meets the radio inter-
ference requirements of MIL. Spec. AN-I-27.
ATTACHING PARTS
38
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
ATTACHING PARTS
39
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
ATTACHING PARTS
41
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
NOTE
ATTACHING PARTS
43
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
15-11 71203 TUBE, Rocker box drain (right) (Not illustrated) 1 VO-435-A1C, A1D,
Requires STD-1576 hose. Tube 71203 is no A1E
longer available. If replacement is necessary,
service with 71702 tube and 72045 hose.
71702 TUBE, Rocker box drain 1 VO-Q35-A1D, A1E,
Requires 73731 (left) hose and 72045 (right) hose. A1F, TVO-435-A1A,
B1A
12 69664 TUBE, Rocker box drain (left) (Not illustrated) 1 VO-435-A1B, A1C,
Requires STD-1576 hose. Tube 69664 is no A1D
longer available. If replacement is necessary,
service with 71702 tube and 73731 hose.
71204 TUBE, Rocker box drain (left) (Not illustrated) 1 VO-435-A1C, AID,
Requires STD-1576 hose. Tube 71204 is no A1E
longer available. If replacement is necessary,
service with 71702 tube and 73731 hose.
71702 TUBE, Rocker box drain 1 VO-435-A1D, A1E,
Requires 73731 (left) hose and 72045 (right) A1F, TVO-435-A1A,
hose. B1A
13 STD-1793 HOSE, 3/8 LD x 1-21/32 in. long 6
ATTACHING PARTS
15 AN840-10D ADAPTER, Hose to pipe thd., 1/2 pipe x 5/8 in. dia. 2
hose
16 STD-1576 HOSE, 5/8 ID 31/32 OD 2-1/2
x x in. long (left and 2 VO-435-A1C, A1D,
right) A1E
Required with rocker box drain tubes 69663,
69664, 71203 and 71204 (Not Illustrated).
17 73 731 HOSE, Rocker box drain tube, cylinder 2-4-6 (Left) 1 VO-435-A1D, A1E,
Supersedes 71703 A1F,TVO-435-
A1A, B1A
18 72045 HOSE, Rock box drain tube, cylinder 1-3-5 (Right) 1
Supersedes 71703.
ATTA~HING PARTS
i 45
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
46
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.
long, cylinder 5)
(15-5/16 in,
5 61581-4 TUBE ASSEMBLY, Primer 1
(16-5/16 in, long, cylinder 6)
6 61581-3 TUBE ASSEMBLY, Primer 2
ATTACHING PARTS
NOTE
47
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
8 11
6 9 10 7
I~ i 12
J
2 13 43
ALL MODELS
48
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
I._
j
49
LYCOMINO AIRCR*FI ENGINE GROUP ASSEMBLY PARTS LIST
Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.
NOTE
ALL MODELS
50
LYCOMING AIRCRAFT EMGINE GROUP ASSEMBLY PARTS LIST
Ref.
Qty. Model
Part Description per
No. Number 1 2 3 4 5 Usage
Eng.
ATTACHING PARTS
27 5152 NUT 4
28 6799 SCREW 4
,__,,,,,,,,__,,,,,,,,,,,*,,,,,,,,,,,,,,,,-,,,,,,,,
NOTE
51
4
i.o~uru
25
10
20 19
267 r26
3
m
8 ng
E: t---- E
b 6
o
t~i 28
9~1 o
o
RIGHT MAGNETO 7
m
~C
267 r26 LEFT MAGNETO
2h~ E
G)
7
L 728
L~
c
qsh~Y
r
r
REF. NO.
cB SPARK PLUG GASKET 22
spaRK PWG 23 Z
~b
5~ 14
GO-OPERATIVE (LIGHT WEIGHT) REF NO. I. Y
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
53
3135
30
34
3435
SECTION
,7
C-CO
3: Z
SECTION G-G O
O 5)
e
E;
(D
n
31 n~ 2 35 15
co
7
G
m
o
cn
Z
18 G)
3 ~1
31 C~ 1 Illt~ z
8
"a trJ m
E3 5)
LEFT MAGNETO
a
CL it
C] _________
________~-- 16 O
5’ 31 CJ c
os 31
31 21
t:~
m
(09 RIGHT MAGNETO in
m
3
´•c~ (REF. NO.) 6 IZ
m SPARK PLUG GASKET 25
SPARK PLUG 26
BOTTOM LEADS ATTACHING PARTS 29
4
(REF. NO.] v,
CLAMP 22 2’
SCREW 23
Y
NUT 24
14
12 13
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.
ATTACHING PARTS
NOTE
55
29
31
19
20 32
28
8
3
8
6 ~7.
os
LEFT MAGNETO T:
fi
E
RIGHT MAGNETO g
7
S
j-
lu, 6
~s I ,----i~ Y~bl- 7
4
c3
~6 I
~lb
E
8~7´•----32
9
GO-OPERATIVE
(LIGHT WEIGHT) REF. NO. I II v,
REF. NO.
SPARK PLUG GASKET 26
SPARK PLUG 27
BOTTOM LEADS ATTACHING PARTS 15
18 REF. NO. 14
ATTACHING PARTS
31 5152 NUT 4
32 6799 SCREW 4
,,,,,,,----,-,,-,,,,,,,,*,,,,,,,__,,___,,,,,,,,,,,,
57
12~
31
21
22
34-c~Wp
3
ng
r e
LEFT MAGNETO f:
RIGHT MAGNETO
s
m
r
7 z
O 13 G,
4
f
I
32
33
´•c’ 34
GO-OPERATIVE
(L1GHT WEIGHT) j
REF NO. I REF. NO. 9
SPARK PLUG GASKET 28
SPARK PLUG 29 X Y
BOTTOM LEADS ATTACHING PARTS
REF. NO.
~w-23 24
SLEEVE 15
CLAMP 25 \----16
SCREW 26 ~17
NUT 27
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
ATTACHING PARTS
33 5152 NUT 4
34 6799 SCREW 4
,,,,,,-,--,,-,,_____,_,,*,,,____,,_,,,_____,_,,,,,
59
LYCOMINO *IRCRPIFT INOINI DROUP ASSEMBLY PARTS LIST
2 2
60
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
ATTACHING PARTS
ATTACHING PARTS
61
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.
ATTACHING PARTS
(Shipped loose)
12 73783 HOSE, 3. 00 in. ID (Turbocharger to carb. adapter) 1
ATTACHING PARTS
14 AN929-6 CAP ASSY., Press seal 3/8 in. flared tube fitting 1
63
LYCOMINO IIRCRA~T ENGINE GROUP ASSEMBLY PARTS LIST
13 12
5 4 14 8
MODEIS TVO-435-A1A AND B1A
ATTACHING PARTS
ATTACHING PARTS
(Procurable parts of 72934
detail Turbocharger)
4 400429 BOLT (assemble with Fel-Pro C-5A) 2
400427 SPACER (Shipping part only; used with 400429 bolt) 2
5 400428 BOLT (Assemble with Fel-Pro C-5A) 4
,-,,,,,,,,--,,,,,,,,,,,,*,,,,,,,,,,,,,_,,,,,,,,,,_,
ATTACHING PARTS
ATTACHING PARTS
65
Ilpslki$
LICOMINO AIRCRA~T TNOINE OIOUP IS5EMBLY PARTS LIJT
7
~s,
4~ 2
3~
15
14
12
2221
24----~aDt-17
1
LYCOMIRIG AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
Qty. Model
Ref. Part Description per
No. Number 1 2 3 4 5 Usage
Eng.
ATTACHING PARTS
24 AN73 7 TW38 CLAMP, Hose, 15/16 ID to 1-3/16 dia. x 9/16 in. wide 4
,,,,,,,,,_,,,,,,,,,,,,,,*,,,,,,,,,,,,,-,,,,,-,,-,-
67
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
The following is a listing of all parts that may be procured in sizes other than standard and an explanation
of the oversize and undersize symbols.
The symbol "P" suffixed to the standard size part number indicates the part
may be procured in oversize;
the symbol "M" indicates undersize. The numerals 03, 10, 12, 20 etc.,following the symbol "P" or "M" indicate
the extent of deviation from standard, in thousandths of an inch, in oversize or undersize.
Undersize or
Part No. Part Name Oversize Available
Studs P03-P07-P12
Pistons P10-P20
68
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
73261-2 CYLINDER, PISTON AND RING ASSEMBLY COMPLETE (Continued) VO-43 5-A1B, A1C,
Consisting of: A1D, A1E
1 67193 Gasket Rocker box cover
1 71195 Box-Set-up
1 69698 Seat Valve spring
2 72050 Key- Valve
1 69697 Cap Valve stem
8 STD-1826 Screw Fill. hd. self locking, 1/4-20 x 5/8 in.
4 62922 Seal Shroud tube
1 71481 Seal Cylinder base oil
70
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
71
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
74
LYCOMING AIRCRAFT ENGINE OR6UP ASSEMBLY PARIS LIST
FIG-RE F. PIG-RE F,
NO. PART NO. PART NAME QTY. NO. PART NO. PART NAME BTY.
75
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
PIG-RE F. PIG-RE F.
NO. PART NO. PART NAME &TY. NO. PART NO. PART NAME QTY.
76
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
PIG-RE F. PIG-RE P.
NO. PART NO. PART NAME &TY. NO. PART NO. PART NAME QTY.
2-8 STD-713 Pin 1 16-14 STD-1900 Nipple 1
2-26 STD-740 Plug 1 6-12 STD-1901 Stud 4
10-12 STD-740 Plug 1 7-14 STD-1901 Stud 4
11-34 STD-740 Plug 1 22-1 Turbocharger Exhaust System
12-37 STD-740 Plug 1 22-3 Turbocharger Check Valve and
2-36 STD-783 Plug 2
5-17
Turbocharger Support
STD-783 Plug 6 13-13 10-4092 Nut 1
10-19 STD-783 Plug 1 13-12 10-4093 Washer 1
7-39 STD-829 Gasket 1 13-12A 10-4093 Washer 2
16-11 STD-853 Tee 5 13-14 10-90751-19 pin 1
3-10 STD-858 Key 1 13-14A 10-90751-19 Pin 2
5-14 STD-859 Dowel 12 13-13A 10-163151 Nut 2
8-9 STD-859 Dowel 1 1-22 25-8 Stud 4
16-16 STD-869 Cone 1 5-15 25-8 Stud 24
1-2 STD-872 Nut 4 2-37 25-10 Stud 1
2-7 STD-872 Nut 4 8-41 25-10 Stud 2
10-9 STD-951 Dowel 1 1-29 25-11 Stud 22
10-11 STD-951 Dowel 1 2-34 25-11 Stud 4
3-19 STD-1066 Dowel 1 8-13 25D-ll Stud 8
10-22 STD-1104 Plug 2 1-31 25-12 Stud 4
12-14 STD-1164 Insert 1 5-12 25-12 Stud 12
7-11 STD-1164 Insert 4 8-14 25-12 Stud 10
8-10 STD-1173 Insert 4 8-15 25-12 Stud 1
2-11 STD-1230 Bolt 7 10-16 25-12 Stud 5
6-6 STD-1230 Bolt 10 1-14 25-13 Stud 7
7-6 STD-1230 Bolt 9 8-16 25-13 Stud 15
7-6 STD-1230 Bolt 10 8-17 25-13 Stud 2
8-5 STD-1230 Bolt 1 8-19 25-16 Stud 4
15-14 STD-1252 Clamp 12 10-14 252)-16 Stud 6
6-21 STD-1269 Clamp 12 10-15 25-17 Stud 1
7-27 STD-1269 Clamp 12 11-8 25D-21 Stud 2
1-18 STD-1315 Insert 3 12-9 25D-21 Stud 2
2-23 STD-1315 Insert 17 8-17 25-23 Stud 2
8-10 STD-1315 Insert 4 8-18 25-23 Stud 1
8-6 STD-1339 Plug 5 8-20 25D-24 Stud 1
11-12 STD-1392 Plug 1 11-9 25D-24 Stud 2
12-16 STD-1392 Plug 1 12-10 25D-24 Stud 2
23 -8 STD-1459 Bolt 2 11-10 25D-25 Stud 2
15-16 STD-1576 Hose 2 12-11 25D-25 Stud 2
2-38 STD-1623 Insert 1 8-21 25-27 Stud 1
15-19 STD-1640 Clamp 4 8-15 25-28 Stud 1
6-5 STD-1679 Bolt 10 10-15 25-29 Stud 1
6-5 STD-1679 Bolt 14 8-22 25-34 Stud 2
7-5 STD-1679 Bolt 9 8-23 25-37 Stud 1
7-5 STD-1679 Bolt 14 8-24 25-40 Stud 1
5-54 STD-1686 Screw 4 5-11 31-12 Stud 12
5-53 STD-1687 Washer 4 12-12 31-12 Stud 1
6-7 STD-1688 Bolt 4 15-6 31-12 Stud 6
14-6 STD-1698 Ring 1 8-25 31-14 Stud 6
9-42 STD-1702 Seal 1 10-17 31-14 Stud 1
9-52 STD-1708 Seal 1 12-13 31-14 Stud 3
9-44 STD-1709 Circlip 1 15-6 31-14 Stud 6
13-5 STD-1727 Washer 4 1-23 31-15 Stud 3
6-20 STD-1792 Hose 6 2-29 31-15 Stud 1
7-26 STD-1792 Hose 6 6-9 31-15 Stud 4
15-13 STD-1793 Hose 6 2-25 31-21 Stud 2
5-40 STD-1826 Screw 48 8-26 31-21 Stud 1
9-31 STD-1833 Screw 6 2-30 31-24 Stud 1
8-32 STD-1847 Plug 1 8-27 31-26 Stud 1
4-11 STD-1853 Pin 12 1-24 38-12 Stud 2
9-22 STD-1854 Washer 1 1-13 38-13 Stud 24
9-23 STD-1860 Screw 1 2-21 38-13 Stud 24
77
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
FIG-RE F. FIG-RE F.
NO. PART NO. PART NAME QTY. NO. PART NO. PART NAME QTY.
78
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
FIG-RE F. PIG-RE F.
NO. PART NO, PART NAME QTY. NO. PART NO. PART NAME QTY.
79
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
PIG-RE F. FIG-RE F.
NO. PART NO. PART NAME &TY. NO. PART NO. PART NAME QTY.
80
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
FIG-RE F. PIG-RE F.
NO. PART NO. PART NAME QTY. NO. PART NO. PART NAME QTY.
81
LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
FIG-RE F. PIG-RE F.
NO. PART NO. PART NAME QTY. NO, PART NO. PART NAME QTY.
82
i
SUPPLEMENT
November i, 1966
FOR
Helicopter Engines
This supplement provides parts application data on model VO-435-B1A engines and additional information on
servicereplacements for the model VO-435-A1F engines that have occurred since publication of the VO-435 and
TVO-435 Parts Catalog.
The parts usage for the VO-435-B1A is the same as for the model VO-435-A1F with the following exceptions:
&ty. per
Engine Nomenclature VO-435-A1F VO-435-B1A
Page 1 of 5
&ty. per
Engine Nomenclatur e VO-43 5-A1F VO-435-B1A
The following parts are applicable to the VO-435-B1A engines only. See 3 for detail part
Figure 1, Page
illustrations.
&ty. per
Ref. No. Part No. Nomenclatur e Engine
Page 2 of 5
reT
Qty. per
Ref. No. Part No. Nomenclature Engine
10
36 STD-9 Nut, Plain
76841 Coupling Assy., Starter slip 1
37
1
38 76839 Shaft, Bendix drive, slip coupling
1
39 74245 Coupling, Bendix drive
1
40 76842 Coupling, Starter slip
76528 Gear Assy., Starter slip coupling 1
41
76835 Bushing, Slip coupling gear 1
42
STD-1025 1
43 Key
Thrust slip coupling 1
44 76836 Washer,
73051 Pin 1
45
46 75237 Washer, Thrust 1
1
47 76838 Plate, Grease retaining, starter
76830 Housing Assy., Starter drive 1
48
25-12 Stud 3
49
STD-514 Dowel 2
50
STD-1230 Bolt 1
51
1
52 76049 Drive Assembly, Starter
75541 Adapter Assembly, Starter drive 1
53
2
54 75852 Bushing, Flanged
STD-859 Dowel 2
55
1
56 69286 Annulus, Oil seal
1
57 76311 Shaftgear, Starter drive
76313 Gear, Starter drive 1
58
1
59 75851 Spacer, Starter drive gear
1
60 75843 Nut, Crimp lock
1
61 STD-1004 Ring, Oil seal
1
62 MS2877 5-147 Ring, Oil seal
Plain 4
63 STD-35 Washer,
4
64 STD-475 Washer, Internal lock
4
65 STD-37 Nut, Plain
66 76333 Bushing, Flanged 1
75162 Bushing 1
67
75467 Coupling Assembly, Magneto 1
68
69565 Sleeve, Magneto drive shaft 1
69
1
70 76339 Bushing, Oil pump drive (inner)
76034 Housing Assy. Accessory 1
71
1
72 75757 Bushing, Accessory drive
73 76294 Shaft, Accessories drive quill 1
Page3of5
&ty. per
Ref. No. Part No. Nomenclature Engine
102 STD-1431 Screw, Hex. hd. dr. hd. 2
103 76320 Gasket, Oil sump 1
104 76331 Sump Assembly, Oil 1
105 STD-1315 Insert, Helicoil 4
106 MS124777 Insert, Helicoil 4
107 76305 Gasket, Oil suction screen 2
108 76306 Screen Assembly, Oil suction 1
109 76285 Cover, Oil suction screen 1
110 STD-8 Washer, Plain 4
111 STD-160 Washer, Internal lock 4
112 STD-1679 Bolt, Hex. hd. 4
113 STD-111 Gasket 1
114 69335 Plug, Hex. hd. 1
115 76319 Gear, Tachometer drive 1
116 76332 Lockplate 2
117 STD-707 Screw 4
118 76330 Shaftgear Assy., Tachometer drive 1
119 76022 Shim, Tachometer adapter 1
120 76021 Gasket, Tachometer adapter 2
121 76314 Adapter, Tachometer 1
122 61165 Seal, Tachometer drive oil 1
123 STD-8 Washer, Plain 2
124 STD-1BO Washer, Internal teeth 2
125 STD-0 Nut, Plain 2
126 76279 Gear, Magneto 1
127 76300 Washer, Magneto drive shaftgear 1
128 111816624-137 Ring, External retainer, 1-3/8 in. dia. shaft 1
129 76833 Shaft Assembly, Magneto drive 1
130 69565 Sleeve, Magneto drive shaft 1
131 76337 Shaft, Magneto drive idler 1
132 76016 Ring, Oil seal 1
133 STD-160 Washer, Internal lock 1
134 STD-9 Nut, Plain 1
135 76057 Gear Assy., Magneto drive idler 1
136 76334 Bushing 1
137 STD-19 Dowel 1
138 76336 Washer, Thrust, magneto idler shaft 1
139 MS16624-37 Ring, External retainer, 3/8 in, dia. shaft 1
140 76091 Gear, Vacuum pump drive 1
141 76283 Shaft, Vacuum and magneto and pump gear 1
142 MS16624-175 Ring, E~ternal retaining, 1-3/4 in. dia. shaft 1
143 77401 Shaft, Alternator drive 1
144 76012 Adapter, Alternator shaft 1
145 76017 Nut, Alternator shaft 1
146 76092 Washer, Alternator shaft 1
147 76020 Gasket, Alternator 1
148 76341 Alternator, 12 volt 70 amp 1
149 STD-35 Washer, Plain 4
150 STD-475 Washer, Internal lock 4
151 STD-37 Nut, Plain 4
152 76001 Bilshing, Oil pump drive 1
153 76308 Shaft, Oil, vacuum, hydraulic pump drive 1
154 76280 Gear, Vacuum, hydraulic pump drive 1
155 STD-1973 Key, Woodruff 2
156 MS16624-59 Ring, External retaining, 19/32 in, dia. shaft 3
157 76274 Gear, Oil pressure pump 1
158 76047 Washer, Thrust, oil pump drive shaft 1
159 STD-1708 Seal 1
Page 4 of 5
SUPPLEMENTAL PARTS LIST NO. SSP3071
Al RC RAFT ENG I N ES
This supplement is arranged in the same basic format as the original catalog, Avco Lycoming, PC-110.
It will serve toupdate published information on the following models: TVO-435-B1A,-D1A and -G1A. It
will also add parts coverage on two additional models, TVO-435-D1B and -F1A.
Page numbers listed in this supplement conformbasic page numbers in the original catalog. Figure
to
reference numbers also conform to those
parts breakdown illustrations contained in PC-110. Where a
figure reference number is left blank in this supplement, it denotes a new part or that no reference
number was assigned in the original catalog. If a page in the original catalog does not apply to subject
engines, it is sodesignated in this supplement. SSP1168 supplement is replaced by SSP3071.
TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
CRANKCASE GROUP
NOTE
PAGE 5
PAGE 7
PAGE 8
PAGE 9
TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
CYLINDER GROUP
PAGE 11
NOTE
PAGE 13
NOTE
PAGE 15
PAGE 16
NOTE
TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
INDUCTION SYSTEM GROUP (CONT.)
5 STD-1679 BOLT, Hex. hd., 1/4-28 x 1.00 in. long 9 All Models
6 STD-1230 BOLT, Hex. hd., 1/4-28 x 1-9/32 in. long 9 -F1A
AN4-12A BOLT, Long hd., 1/4-28 x 1-9/32 in. long 9 -B1A,-D1A,-D1B,-G1A
15 76740 GASKET OIL SUMP 1 -B1A,-D1A,-D1B,-G1A
16 77669 BAFFLE, Breather 1 All Models
17 STD-82 SCREW, Fill. hd., drilled, No. 10-24 x 1/2 in, long 18 All Models
18 STD-425 WASHER, Plain, No. 10 14 All Models
77668 GASKET, Breather baffle 1 All Models
LW-12001 ADAPTER ASSEMBLY, Oil filler 1 -F1A
STD-1922 RING, Oil seal, 1-11/64 ID x 0.116 section 1 -F1A
STD-1921 RING, Back-up, 1.172 ID x 1.514 OD x 1/8 thick 1 -F1A
AN6289-D16 NUT, Flared tube, universal fitting 1-5/16-12 1 -F1A
LW-10126 CAP, Oil filler 1 -F1A
AN816-16 NIPPLE, 1.00 in, flared tube, 1.00 in. NPT 1 -F1A
20 73346 FLANGE, Intake pipe upper 6 All Models
PAGE 21
23 STD-1215 BOLT, Hex. hd., 1/4-20 x 1-1/4 in. long 12 All Models
24 71973 GASKET, Two bolt flange 1-7/8 in. ID 6 All Models
28B 73899 CARBURETOR ASSEMs~Y, MA-GAA 1 All Models
34 73347 ADAPTER, Carburetor inlet 1 -B1A
77304 ADAPTER, Carburetor inlet 1 -D1A,-D1B,-F1A,-G1A
PAGE 22
NOTE
TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
NOTE
Figure reference numbers 11, 29, 38 and 39 do not apply to nVO-435-F1A model engines. Figure reference number 44
does not apply to any of the subject engines.
PAGE 25
NOTE
Figure 8 reference numbers 45, 46, 47 and 48 do not apply to subject engines.
NOTE
PAGE 27
31 AN115907 SCREW, Fill. hd., drilled, 1/4-28 x 1/2 in, long 6 -B1A,-D1A,-D1B,-G1A
NOTE
Figure reference numbers 22 thvu 48 apply to 7VO-435-B IA,-D1A,-D1B,-G1A model engines only.
LW-12023 STARTER MOTOR ASSEMBLY (24-Volt) 1 -F1A
76775 SWITCH, Magnetic (Prestolite SAW-4411) 1 -F1A
76816 PLATE, Starter retaining 1 -F1A
76815 STUD, Starter retaining plate 2 -FIA
STD-8 WASHER, Plain, 1/4 in. 14 -F1A
STD-160 WASHER, Internal lock, 1/4 in. 12 -F1A
STD-1411 NUT, Plain, 1/4-20 4 -F1A
AVCO LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
PAGE 28
TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
PAGE 31
NOTE
Figure reference numbers 25 thru 28 are employed as required. (See Page 33 for -FIA, Tacb.Drive).
Figure 12. Oil Pump Group
TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
AN381-4-22 PIN, Cotter, 1/8 in. dia. x 1-3/8 in. long 1 -F1A
76267 SHAFT, Hydraulic or oil pump 1 -F1A
61297 IMPELLER, Oil pressure hump driving 1 -F1A
68404 IMPELLER, Oil pressure pump driven 1 -F1A
STD-1973 KEY, Woodruff, 1/8 in. x 3/4 in, dia. 1 -F1A
76274 GEAR, Oil pressure pump 1 -F1A
STD-61 NUT, Slotted shear, 1/2-20 1 -F1A
STD-713 PIN, Cotter, 3/32 in, dia. x 3/4 in, long 1 -F1A
STD-8 WASHER, Plain, 1/4 in. 4 -F1A
STD-43 NUT, Slotted shear, 1/4-28 4 -F1A
STD-208 SEAL, Oil, 7/8 in. ID x 1-1/2 in. OD x 5/16
in, wide 1 -F1A
AN763-16 GASKET, Oil pump outlet flange 1 -F1A
LW-12022 FLANGE, Oil pump outlet 1 -F1A
76015 RING, Oil seal, 35/64 in. ID x 5/64 in, section 1 -F1A
AN763-16 GASKET, Oil pump outlet flange 1 -F1A
78048 ADAPTER ASSEMBLY, Oil pump outlet 1 -F1A
STD-1353 INSERT, Hell-coil, No. 10-24 x 3/8 in. long 4 -F1A
STD-425 WASHER, Plain, No. 10-24 4 -F1A
STD-251 WASHER, Internal lock, No. 10-24 4 -F1A
MS24677-26 SCREW, Socket head, No. 10-24 x 7/8 in. long 4 -F1A
AN763-16 GASKET, Oil pump outlet flange 1 -F1A
76329 COVER, Oil pump outlet flange 1 -F1A
STD-425 WASHER, Plain, No. 10-24 4 -F1A
STD-1896 SCREW, Fill. hd., drilled hd., No. 10-24 x 7/8 in.long 4 -F1A
76308 SHAFT, Oil vacuum, hydraulic pump drive 1 -F1A
76280 GEAR, Vacuum hydraulic pump drive 1 -F1A
STD-1973 KEY, Woodruff, 1/8 in, x 3/4 in. dia. 1 -F1A
MS16624-59 RING, External retaining, 19/32 dia. shaft 3 -F1A
76047 WASHER, Thrust, Oil pump drive shaft 1 -F1A
76330 SHAFTGEAR ASSEMBLY, Tachometer drive 1 -F1A
76022 SHIM, Tachometer adapter 1 -F1A
76021 GASKET, Tachometer adapter 2 -F1A
76314 ADAPTER, Tachometer 1 -F1A
61165 SEAL, Tachometer drive, oil 1 -F1A
STD-8 WASHER, Plain, 1/4 in. 2 -F1A
STD-160 WASHER, Internal lock, 1/4 in. 2 -F1A
STD-9 NUT, Plain, 1/4-28 2 -F1A
61549 CAP, Tachometer drive 1 -F1A
PAGE 34
These pages do not apply to TVO-435-B1A,-oIA,-ol~ and -G1A model engines. Oil pump for -F1A model has
engines
been previously covered m this supplement.
PAGE 38
TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
PAGE 39
NOTE
PAGE 43
PAGE 45
TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
OIL SUMP AND RELATED PARTS GROUP (CONT.)
NOTE
PAGE 50
PAGE 51
SERVICE LEADS
10
AVCO LYCOM ING AIRCRAFT ENG I N E GROUP ASSEM BLY PARTS L IST
TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
NOTE
Harness assembly, ignition, P/N ’/8482 has been superseded by P/N 6204 75-3.
10-620633-48 LEAD ASSEMBLY 6 -D1B
10-620633-72 LEAD ASSEMBLY 6 -D1B
NOTE
Pages 53, 55, 57 and 59 are not applicable to subject engines, except for figure reference number 29 on page 59.
PAGE 60
1.1
AVCO LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
TURBOCHARGER EXHAUST SYSTEM
PAGE 61
PAGE 63
AN960C-616 wasber employ a max, of 8 pieces to eliminate bottoming bolt in nut. Applicable to all models. Figure
reference numbers 3, 4 and 5 are no longer required.
6 STD-1932 BUSHING REDUCER, 1/4 in. NPT to 1/8 in. NPT 1 All Models
1102 PLUG, Alien head, 1/8-27 NPT 1 -B1A
STD-405 PLUG, So. hd., drilled, 1/8-27 NPT 1 All Models
12
AVCO LYCOMING AIRCRAFT ENGINE GROUP ASSEMBLY PARTS LIST
TVO-435-B1A,-D1A,-D1B,-F1A,-G1A
NOTE
The various turbo support installations that differ from PC-110 are listed under Page 61, figure reference number 23.
A ttachingparts are lis~ted below.
PAGE 67
NOTE
The following parts are not listed in PC-110 but are applicable to all subject engines.
74266 STRAP, Exhaust manifold 1 All Models
STD-8 WASHER, Plain, 1/4 in. 2 All Models
STD-160 WASHER, Internal lock, 1/4 in. 1 All Models
STD-47 3 SCREW, Hex. hd., 1/4-28 x 5/8 in. long 1 All Models
NOTE
Cylinder, Piston and Ring Kits are available as follows for all models:
Chrome cylinders with plain piston rings Avco Lycoming P/N’s 76490 16490-A.
Nitr’ded cylinders with chrome piston rings Avco Lycoming P/N’s 76491, 7649I-A.
NOTE
Kits with Avco Lycoming P/N’s employing an "A come with heavy piston pin 77857(1) and 77856 plugs (2). These are
interchangeable in engine sets only. SeeAvco Lycoming Service Bulletin No. 316.
13
SUPPLEMENTAL PARTS LIST NO. SSP3071-1