QuickServe Online | (3666134) QST30 Operation and Maintenance Manual https://quickserve.cummins.

com/qs3/portal/service/manual/en/3666134/

(/qs3/pubsys2/xml/en/manual/3666134/3666134-titlepage.html)

General Information
All maintenance procedures listed for previous intervals must also be performed.

For your convenience, listed below are the section numbers that contain specific instructions
for performing the maintenance.

Maintenance Procedures at Daily Interval (Section 3)

Air Intake Piping - Maintenance Check
Air Cleaner Precleaner - Maintenance Check
Air Cleaner Restriction - Maintenance Check
Air Tanks and Reservoirs - Maintenance Check
Engine Coolant Level - Maintenance Check
Fuel-Water Separator - Drain
Engine Lubricating Oil Level - Maintenance Check
Centinel™ Oil Level - Maintenance Check

Maintenance Procedures at 250 Hours or 6 Months (Section 4)

Fuel Lift Pump Inlet Screen - Clean
Fuel Filter (Spin-on Type) - Replace and Prime
Lubricating Oil and Filters - Change1
Lubricating Oil Analysis - Maintenance Check (Centinel™ Equipped Engines Only)
Crankcase Breather Tube - Maintenance Check
Supplemental Coolant Additive - Maintenance
Coolant Filter - Replace
Drive Belts - Maintenance Check
Fan, Cooling - Maintenance Check
Charge Air Cooler (CAC) - Maintenance Check

Maintenance Procedures at 2000 Hours or 1 Year (Section 5)

1 of 6 2019-08-08 03:06 PM
QuickServe Online | (3666134) QST30 Operation and Maintenance Manual https://quickserve.cummins.com/qs3/portal/service/manual/en/3666134/

Engine Steam Cleaning - Clean

Radiator Hoses - Maintenance Check
Air Compressor Discharge Lines - Maintenance Check
Engine Mounts - Maintenance Check
Crankshaft - Maintenance Check
Overhead Set - Adjust
Engine Oil Heater - Maintenance Check
Coolant Heater - Maintenance Check
Fan Drive Idler Pivot Arm Assembly - Maintenance Check
Drive Belt, Cooling Fan - Adjust

Maintenance Procedures at 6000 Hours or 2 Years (Section 6)

Cooling System - Clean
Fan Hub Belt Driven - Maintenance Check
Water Pump - Maintenance Check
Turbocharger - Maintenance Check
Vibration Damper, Viscous - Maintenance Check
Air Compressor Unloader Valve Assembly - Maintenance Check

Maintenance Procedures at 10000 Hours or 2 Years (Section 7)

Turbocharger - Replace2

Notes:
1. The lubricating oil and filter change intervals can be extended, based on the engine's
horsepower rating, oil pan capacity, and fuel consumption rate. Reference the Oil Drain
Intervals information in this section for specific details. For Centinel equipped engines, the
oil filter must be replaced at 1,000 hours.
2. For engine operating with a high altitude calibration, the turbocharger must be replaced at
10,000 hours or engine half life, whichever comes first.

Oil Drain Intervals

CAUTION

Improperly applied extended oil and filter change intervals will decrease engine life due

2 of 6 2019-08-08 03:06 PM
QuickServe Online | (3666134) QST30 Operation and Maintenance Manual https://quickserve.cummins.com/qs3/portal/service/manual/en/3666134/

to factors such as corrosion, deposits, and wear.

Centinel™

With a continuously operating Centinel™ System, the oil drain interval can be extended until
the oil analysis requires the oil to be changed or the oil is known to be contaminated. Oil
analysis is required at 250 hour intervals when using the Centinel™ System and must include
soot measurement. Fleetguard® oil analysis kit, Part Number CC 2543, meets this
requirement. The oil degradation limits can be found in the Centinel™ oil analysis
recommendations table in Section V of this manual.

Premium oil filters, such as Fleetguard® LF 9000 series filters, or equivalent, are also required
when using Centinel™ with spin-on filters.

There are three recommended methods used to determine the proper oil and filter change
interval:

Fixed Hours Method (based on fixed hours, or months; whichever occurs first)
Chart Method (based on known fuel consumption rates)
Centinel™ system (based on lubricating oil analysis).

Reference the table below for the Fixed Hours Method to determine the lubrication oil and filter
change interval, unless using the chart method.

Fixed Hours Method Oil Intervals

Sump Change
Application Oil Filters Oil Grade
Capacity Interval
LF670 full-flow
Standard or 250 hours or 6
Industrial and LF777 76 liters [20 gal]
Premium months
bypass
LF670 full-flow
133 liters [35 Standard or 250 hours or 6
Industrial and LF777
gal] Premium months
bypass
LF9001 Venturi Standard or 250 hours or 12
Industrial 76 liters [20 gal]
combo Premium months
LF9001 Venturi 133 liters [35 250 hours or 12
Industrial Standard
combo gal] months
LF9001 Venturi 133 liters [35 500 hours or 12
Industrial Premium
combo gal] months

3 of 6 2019-08-08 03:06 PM
QuickServe Online | (3666134) QST30 Operation and Maintenance Manual https://quickserve.cummins.com/qs3/portal/service/manual/en/3666134/

Fixed Hours Method Oil Intervals

Change
Application Oil Filters Sump Capacity Oil Grade
Interval
LF670 full-flow
Power Standard or 250 hours or 12
and LF777 76 liters [20 gal]
Generation Premium months
bypass
LF670 full-flow
Power 133 liters [35 Standard or 250 hours or 12
and LF777
Generation gal] Premium months
bypass
Power LF9001 Venturi Standard or 250 hours or 12
76 liters [20 gal]
Generation combo Premium months
Power LF9001 Venturi 133 liters [35 250 hours or 12
Standard
Generation combo gal] months
Power LF9001 Venturi 133 liters [35 500 hours or 12
Premium
Generation combo gal] months
Refer to Procedure 018-003 (/qs3/pubsys2/xml/en/procedures/57/57-018-003.html) in
Section V for determining the oil performance classification.

CAUTION

Inaccurate fuel consumption records can result in incorrect oil change intervals that
can result in premature engine wear and/or deposits.

CAUTION

Do not extend oil change intervals beyond the maximum point shown when fuel
consumption rates are less than the minimum shown. Doing so can result in shortened
engine life due to oil degradation processes associated with lightly loaded engines.

Chart Method:

There has been an increased emphasis on extended oil drain intervals for high-horsepower
engines. This is one way that longer intervals can be achieved. The chart method, when
coupled with a thorough oil analysis program, is a viable option accepted by Cummins Inc.

Do not extend oil and filter change intervals beyond the Fixed Hour Method, unless the chart
method is used.

The chart method is recommended to provide the lowest total cost of operation while still

4 of 6 2019-08-08 03:06 PM
QuickServe Online | (3666134) QST30 Operation and Maintenance Manual https://quickserve.cummins.com/qs3/portal/service/manual/en/3666134/

protecting the engine.

The information listed below is required when using the chart method to determine the correct
oil and filter change interval for the engine.

Oil sump capacity

Average fuel consumption rate
Classification of oil as standard or premium.

Determine the engine oil sump capacity:

Sump capacity in gallons can be determined by knowing the volume of the oil required to touch
the high-level mark on the dipstick. Use the following procedure for oil sump capacities. Refer
to Procedure 018-017 in Section V (/qs3/pubsys2/xml/en/procedures/57/57-018-017.html). It is
imperative that the sump volume be known when using the chart method.

Determine the fuel consumption rate:

To use the chart method effectively, accurate fuel consumption records must be kept and
maintained. Fuel consumption information must be in liters per hour (lph) or gallons per hour
(gph) units to use the charts. Fuel consumption rates can change over time due to an
increasing or decreasing engine duty cycle. Accurate records are essential in determining
average fuel consumption during a given oil change interval.

To read the chart:

Select the chart representing the correct oil sump capacity. The left vertical axis of the chart
represents fuel consumption in gallons per hour (gph) and the right vertical axis represents fuel
consumption in liters per hour (lph). Determine the intersection point of the fuel consumption
rate on the applicable interval curve by drawing a horizontal line. From this point, draw a
vertical line down until it intersects with the horizontal axis representing hours. This point
represents the acceptable oil change interval.

Oil Filters:

Premium filters are recommended, in conjunction with premium grade oils, when using the
premium grade oil curves to determine oil change intervals. Premium filters contain synthetic
media materials to provide more efficient filtration for the entire service life and to extend the
media life over conventional cellulose media. Premium filters are made with synthetic media
and have the StratPore™ designation on the outside of the filter. StrataPore™ filters have the
efficiency, capacity, and strength needed for this extended service.

5 of 6 2019-08-08 03:06 PM
QuickServe Online | (3666134) QST30 Operation and Maintenance Manual https://quickserve.cummins.com/qs3/portal/service/manual/en/3666134/

Use the above charts to caculate the oil change interval depending on the lubrication oil sump.

Last Modified: 07-Dec-2016

6 of 6 2019-08-08 03:06 PM