2021/2022

BURNER
BOOK
CONTROLS FOR COMMERCIAL & INDUSTRIAL BURNER BOILER APPLICATIONS

pg.3

w w w.c o c h ra n e s u p p l y. c o m
BURNER BOOK SALES EVENT

TABLE OF CONTENTS

Burner Book Sales Event!

pg. 2

Combustion Controls Training

pg. 3

Honeywell Flame Safeguard

pg. 4-6

Honeywell Combustion Controls SHOP IN-STORE, EARN REWARDS!

pg. 7
Earn a variety of prizes when you purchase Flame
Siemens Flame Safeguard Safeguard products at any Cochrane Supply counter
pg. 8 September 13th, 2021 through February 28th, 2022!*
For counter orders:
Siemens Combustion Controls
pg. 9 • Over $500, get a $5 McDonalds Gift Card!
Fireye Flame Safeguard • Over $1,000, choose our signature Cochrane
pg. 10-12 Supply camo ball cap or a fleece beanie!
• Over $1,500, get a Heat-a-Seat cushion!
Fireye Combustion Controls
pg. 13-14 • Over $2,000, get a rechargeable hand warmer!

VFD, Boiler & Pump Controls

pg. 14-15

Gas Train Products

pg. 16-21

Combustion Analysis
pg. 22

Cochrane Supply Line Card

pg. 23

Cochrane Supply Locations

pg. 24

*For the order to qualify, it must contain a Flame Safeguard

Product and be purchased in-store. Example of products
that qualify: FSG Programmer, FSG Relay, Gas Valves,
Pressure Switches, Amp Cards, Flame Sensors. Some prizes
have limited quantities available and are while supplies last.

2 s a l e s @ c o c h ra n e s u p p l y. c o m
Walk into a boiler room and present yourself

COMBUSTION CONTROLS TRAINING

as a BurnerPRO professional!

Enroll in our Combustion Controls & Analysis Classes Now!

Cochrane Tech Services provides comprehensive, world-class training programs to provide

you with the knowledge you need to succeed. Visit cochranetechservices.com to register for a
combustion class near you. Training questions? Email training@cochranetechservices.com.

COMBUSTION THEORY ANALYSIS | $85 per student | 4:30pm-7:30pm ESTis

This class is geared towards service technicians who test and tune burners for combustion
efficiency. Topics include: the combustion process, why it’s important to measure, how
contractors can make money using an analyzer, how to use an analyzer and more!

• September 14, 2021 | Cochrane Supply - Cleveland, OH

• September 15, 2021 | Cochrane Supply - Toledo, OH
• October 13, 2021 | Cochrane Tech Center - Madison Heights, MI See
prod
• October 13, 2021 | Builders Exchange of KY - Louisville, KY pg. 2ucts on
2!
• October 14, 2021 | Cochrane Supply - Grand Rapids, MI
• October 14, 2021 | Cochrane Supply - Indianapolis, IN

FLAME SAFEGUARD SEMINAR | $85 per student | 4:30pm-7:30pm ESTis

This class covers applications and troubleshooting. Topics will include: Flame Sensors,
Primary Controls and Programming Controls.

• October 5, 2021 | Cochrane Tech Center - Madison Heights, MI

• October 12, 2021 | Cochrane Supply - Grand Rapids, MI
See
• October 19, 2021 | Cochrane Supply - Toledo, OH p
pg. 4 roducts
-6, 8
• October 26, 2021 | Cochrane Supply - Cleveland, OH , 10-1on
2!
• November 9, 2021 | Builders Exchange of KY - Louisville, KY
• November 16, 2021 | Cochrane Supply - Indianapolis, IN

w w w.c o c h ra n e s u p p l y. c o m 3
HONEYWELL FLAME SAFEGUARD

PRIMARY FSG RELAYS

RM7890 Primary Controls
Replaces RA890F,G,H, & Requires Q7800 Subbase & R78 Amplifiers

RM7890A1015 Automatic Primary Relay

RM7890B1014 Automatic Primary Relay, Shutter Drive
RM7890B1048 Enhanced Primary with VPS**
S7800A1142
RM7895 Primary Controls Enhanced Keyboard
Replaces R7795A,B—R4795A,D & Requires Q7800 Subbase, R78A Amplifiers & ST Purge Cards Allows for programming
the VPS and post purge
RM7895A1014 Intermittent Primary Relay as well as configuring
RM7895B1013 Intermittent Primary Relay with Air Flow Switch Check of S7830 expanded
annunciator terminals
RM7895C1012 Interrupted Primary Relay to match user system
RM7898A1000 Enhanced Primary with VPS** drawings, providing an
aid for troubleshooting.
RM7838A and B Semi-Automatic Primary Controls
Replaces R4138, Requires Q7800 Subbase, R78 Amplifiers & ST Purge Cards

RM7838A1014 Semi-Automatic Primary Relay with Display

RM7838B1013 Enhanced Primary Relay with Display

S7800A2142
PROGRAMMER FSG RELAYS Display Module
Allows for programming
the VPS and post purge.
RM7840 Programmer FSG Relay Provides current system
Replaces R4140 & Requires Q7800 Subbase, R78 Amplifiers, ST Purge Cards status and first-out
annunciation and system
diagnosis using a five-row
RM7840E1016 Relay Module, 4-Wire Modulation, Proven High/Low Fire, ESP* by 64-column readout. The
RM7840G1014 Relay Module, 4-Wire Modulation, Proven Low Fire KDM is part of the 7800
RM7840L1018 Relay Module, 4-Wire Modulation, Proven High/Low Fire series of microprocessor-
RM7840M1017 Relay Module, On/Off, Proven Low Fire based burner controls for
RM7840L1075 Enhanced Programmer with Purge & VPS** gas/oil/coal or combination
fuel single burner applications.
RM7800 Programmer FSG Relay
Replaces BC7000 (includes keypad) & Requires Q7800 Subbase, R78 Amplifiers, ST Purge Cards

RM7800E1010 Relay Module with Keypad, 4-Wire Modulation, Proven

High/Low Fire, ESP*
RM7800G1018 Relay Module with Keypad, 4-Wire Modulation, Proven Low Fire
RM7800L1012 Relay Module with Keypad, 4-Wire Modulation, Proven
High/Low Fire
RM7800M1011 Relay Module with Keypad, On/Off, Proven High/Low Fire S7810M1003
RM7800L1087 Enhanced Programmer with Keypad & VPS** ControlBus Module-MODBUS
Operates as ModBus RTU
*ESP = Energy Savings Prepurge **VPS = Valve Proving System
slave device with ability
to remotely mount the
S7800 Keyboard Display
Module. It installs directly
on the front of 7800
Series Relay Modules
FREE FSG RELAY TESTING and provides ModBus
communications bus
by professionally-trained staff at interface with remote
any Cochrane Supply store counter! reset option.

4 s a l e s @ c o c h ra n e s u p p l y. c o m
 HONEYWELL FLAME SAFEGUARD
FLAME SIGNAL AMPLIFIERS

R7847A1025 Green, Rectification, 0.8 to 1 Second Response Time

R7847A1033 Green, Rectification, 2 to 3 Second Response Time
R7847B1023 Green, Rectification, Dynamic AMPLI-CHECKtm 0.8 to 1 Second Response Time
R7847B1031 Green, Rectification, Dynamic AMPLI-CHECKtm 2 to 3 Second Response Time
R7847C1005 Purple, Ultraviolet, use with Purple-Peeper, Dynamic AMPLI-CHECKtm 2 to 3 Second
Response Time
R7848A1008 Red, Infrared, 2 to 3 Second Response Time
R7849A1015 Purple, Ultraviolet, 0.8 to 1.0 Second Response Time
R7849A1023 Purple, Ultraviolet, use with Mini-Peeper, 2 to 3 Second Response Time
R7849B1013 Purple, Ultraviolet, use with Mini-Peeper, Dynamic AMPLI-CHECKtm 0.8 to 1 Second
Response Time
R7849B1021 Purple, Ultraviolet, use with Mini-Peeper, 2 to 3 Second Response Time, Circuitry Self-
Test
R7851B1000 White, Ultraviolet, Dynamic AMPLI-CHECKtm 2 to 3 Second Response Time
R7852A1001 Red /White, Infrared, 2 to 3 Second Response Time
R7861A1026 Purple, Ultraviolet, 2 to 3 Second Response Time Used With C7061 Detector
R7886A1034 Blue, Ultraviolet, Dynamic SELF-CHECK, 0.8 to 1 Second Response Time, Adjustable
Sensitivity
R7886A1001 Blue, Ultraviolet, Dynamic SELF-CHECK, 2 to 4 Second Response Time, Adjustable
Sensitivity

SUB
TRASCRIBE
I
Sign NING TO OU
PLUG-IN PURGE TIMER CARD Up @ & EV R EM
coch ENT AI
rane UPD LS FOR
sup ATE
ply.c S!
om

Q7800A1005 Universal Wiring Subbase, Panel Mounting

Q7800B1003 Universal Wiring Subbase, Wall Mounting

Use with RM7800, RM7840, RM7895, RM7838 Relay Modules

Part Number Prepurge Timing

ST7800A1005 2 seconds
ST7800A1013 7 seconds
ST7800A1021 10 seconds
ST7800A1039 30 seconds
ST7800A1047 40 seconds
ST7800A1054 60 seconds
ST7800A1062 90 seconds
ST7800A1070 2.5 minutes
ST7800A1088 4.0 minutes
ST7800A1096 6.0 minutes
ST7800A1104 9.0 minutes
ST7800A1112 12.0 minutes
ST7800A1120 15.0 minutes
ST7800A1138 22.0 minutes
ST7800A1146 30.0 minutes

w w w.c o c h ra n e s u p p l y. c o m 5
HONEYWELL FLAME SAFEGUARD

PILOT ASSEMBLIES
Rectification flame sensing can be used with Honeywell and Fireye amplifiers.

Part Number Description Application

FRS4-12 Flame Rod, 1/4” NPT Mount 12” Rod Standard Flame Rod, cut to length, heat before bending
FRS4-6 Flame Rod, 1/4” NPT Mount 6” Rod

Q179A1001 I Tip Style Flame Rod & Gas Pilot, for intermittent or interrupted ignition
Q179A1035 45o RH Tip Style
Q179A1050 T Tip Style
Q179A1092 45o T Tip Style

Q179B1042 T Tip Style Standing Pilot

Q179C1009 , Rear Mount

End, Dual Wing, Flame Rod & Gas Pilot, for intermittent or interrupted ignition
Q179C1025 End, Single Wing, Rear Mount

Q179D1008 End, Dual Wing, Rear Mount Standing Pilot

IGNITION TRANSFORMERS INFRARED FLAME SENSORS

Part Number Description Part Number Description
A06-SA6 120 VAC Primary, 6000 VAC Secondary, C7915A1028 3/4” NPT Mount, 48” Lead Wire with
175 VA, 60 Hz, 1 Phase Lead Sulfide Photocell, -20 to 125⁰
A10-LA2 120 VAC Primary, 10000 VAC Secondary,
250 VA, 60 Hz
Q624A1014 120 VAC, 50/60 Hz C7915
Q652B1006 120 VAC, 60 Hz
Q652B1014 220 VAC, 50/60 Hz

ULTRAVIOLET FLAME SENSORS

Part Number Description C7961E1014
C7027A1023 MiniPeeper, 0 to 215º
C7027A1031 MiniPeeper, 1/2” Mount, 8’ Lead Wire, -40 to 215º
C7027A1049 MiniPeeper, 1/2” Mount, 8’ Lead Wire, 1/2” NPT Conduit, 0 to 215º
C7027A1064 MiniPeeper, 1/2” Mount, 24’ Lead Wire, 1/2” NPT Conduit, -40 to 215º
C7027A1072 MiniPeeper, 1/2” Mount, 8’ Lead Wire, 1/2” NPT Conduit, -40 to 215º
C7927A1016 MiniPeeper, 1/2” NPT Mount, 48” Lead Wire, -40 to +200⁰
C7035A1023 1” Mount, 6’ Lead Wire, Replaceable UV Tube, 0 to 250º
C7012E1112 1” NPT Mount, Dynamic Self-Check, 120V
C7012E1146 3/4” NPT Mount, Dynamic Self-Check, 208V
C7012A1053 1” NPT Mount, Dynamic Self-Check, 120V, Low Temp, -40 to 175º
C7961E1014 1” NPT Mount, Dynamic Self-Check, 120V, Low Temp, -40 to 175º

FREE TESTING on RM7800 Series 1000 & the OEM

Series 2000 version controllers at Cochrane Supply counters!

6 s a l e s @ c o c h ra n e s u p p l y. c o m
 HONEYWELL COMBUSTION CONTROLS
HONEYWELL SLATE - Integrated Combustion Equipment Management!

A single platform for almost any application. With the revolutionary Actuators
integration of configurable safety and programmable logic, SLATE is easily
customized for virtually any commercial or industrial combustion application.
In less time, and with far less complexity. With SLATE, your team can
engineer custom solutions for a variety of markets without going back
to the manufacturer. Purchase only the modules your application requires
and choose how to use them.

FEATURES:
• It’s modular-buy only the modules you need and choose how to
use them with simple wiring commands
• Provides 24 VDC or 24 to 240 VAC flame safeguard
• Dual fuel capability; DIN rail mountable
• Designed to mount inside electrical enclosure as part of a system
• Flexible programming tools help you develop and implement
differentiating applications more quickly
• Load your custom application kit with a PC for faster duplication
• SLATEAXTOOL: Complimentary add-on with product for AX license

Base Unit Burner Control UV Flame Amp Fuel Air Ratio Safety Limit Annunciator Digital I/O Analog I/O
R8001A1001 R8001B2001 R8001S1071 R8001C6001 R8001L8001 R8001N7001 R8001D4001 R8001U3001

HONEYWELL SLATE COLOR DISPLAY - 10” Color LCD Display

The R8001K1010 SLATE 10” Color Touch Screen Display provides users
with the ability to create vivid application displays using web technology.
The screen is web enabled, and with the SLATE Web Editor tool, creating
screens is simple and easy.

FEATURES:
• Display screens are web pages served from SLATE Base Module
• Integrated view of SLATE system
R8001K1010 • Standard Honeywell pages for Burner Control, Fuel Air Ratio, Limit
and Base Modules

w w w.c o c h ra n e s u p p l y. c o m 7
SIEMENS FLAME SAFEGUARD

FLAME SCANNERS

QRA2(1) UV Scanner U.V. side-viewing detector with flange and clamp used with LFL Burner Controls
QRA4U UV Scanner QRA4U U.V. detector with NPSM thread conn. for LFL Burner Controls
QRA10 UV Scanner U.V. detector with die cast aluminum housing normal sensor tube
QRA75 UV Scanner U.V. self scanner for LMV

QRA4U

QRA75
QRA2(1) QRA10

LME7 BURNER CONTROL

The burner control LME7 is a microprocessor-based unit with matching system

components for the control and supervision of forced draft burners of me-
dium to high capacity. Ease of installation, programming and commissioning
are incorporated into a reliable, field proven control.

LFL FLAME SAFEGUARD

With an incomparable record for safety and reliability, the globally approved LFL
Flame Safeguard continues to be one of the most widely used flame safeguards
around the world. Siemens LFL burner controls provide burner sequencing and
flame monitoring for the supervision of individual gas, oil, or dual fueled burners.

SQN7 CONTROL MOTOR

Designed to drive gas and air dampers for burners with small to medium capacities, the
SQN7 Control Motor provides line voltage, floating control and optional feedback for low
torque applications. Features include: line voltage floating or proportional control, optional
feedback potentiometer, up to 22 in-lb torque, and an auxiliary switch.

LDU11 VALVE LEAK TEST SYSTEM

The Siemens LDU11 gas valve leak test control checks for leakage through the
shutoff valves prior to burner start-up and/or immediately after burner shut-
down. The cost-effective, easy to install LDU11 adds a substantial degree of
safety to any combustion system.

8 s a l e s @ c o c h ra n e s u p p l y. c o m
 SIEMENS COMBUSTION CONTROLS
SIEMENS LMV3

The LMV3 Linkageless Burner Management System sets an industry

standard for cost-effective single or dual fuel burner controls-from easy
installation, programming and commissioning to reliable, proven control.
Effortless commissioning, simple programming, and easy installation
allows for maximum ROI.

With the LMV3, Siemens forges new ground delivering a fully-integrated

flame safeguard, linkageless system that is not only easy to install and
use, but also provides improved burner performance and efficiency and
ensures safe operation.

• Single and dual fuel versions • Programmable overlap of the pilot and main gas valves
• Gas valve leak test on startup, • Programmable stops to pause startup sequence in: pre-
shutdown, both or neither purge, pre-ignition, pilot ignition, and main flame
• Proof of closure switch monitoring • Adjustable purge timing up to 60 minutes

SIEMENS LMV5

The LMV5 Linkageless Burner Management System sets the standard

high-from easy installation, programming and commissioning to reliable,
proven control. With the LMV5, Siemens forges new ground delivering a
fully-integrated system that is not only easy to install and use, but also
provides improved burner performance and efficiency and ensures safe
operation.

• Fuel to air ratio curve can easily be adjusted at any point in the
firing rate
• 15 programmable points, with 4 independent positions
including pre-purge, ignition, post-purge and standby
• User friendly menu system for fast programming, commissioning
• Worldwide approvals and technical support

RWF50 TEMPERATURE CONTROLLER

The RWF50 is used mainly for controlling the temperature or pressure in

oil- or gas-fired heating plants. It is used either as a 3-position controller
without angular positioning feedback or a continuous controller with analog
output depending on the version. An external switch can be used to change
to a 2-position controller for controlling 2-stage burners. The integrated
thermostat function switches the burner on and off.

w w w.c o c h ra n e s u p p l y. c o m 9
FIREYE FLAME SAFEGUARD

PRIMARY FSG RELAYS

Micro M Series
Replaces UVM, TFM, M Series II Micro M Series

Chassis
MEC120 VAC with Standard Plug-in Board

Programmer Modules
MEP100 Relight Operation, 10 Second, PTFI
MEP230 Selectable Purge, PTFI Timing, Recycle or Non-Recycle
Post Purge, Prove Air Open at Start

Amplifier Modules M Series II

MEUVI Ultraviolet, 0.8 Second Response Time
MEUV4 Ultraviolet, 3 Second Response Time
MERT1 Flame Rod, Photocell, 0.8 Second Response Time
MERT4 Flame Rod, Photocell, 3 Second Response Time

M-Series II
Replaces UVM & TFM

Chassis

MC120 120 VAC, Standard

MC120R 120 VAC with Remote Reset Capability

Programmer Modules

MP100 Relight Function

MP230 Selectable Recycle/Non-Recycle Function, Trial Flame
Ignition and Purge Timing

Amplifier Modules
MP100
MAUV1 Ultraviolet, 2-4 Second Response Time
MAUV1T Ultraviolet, 0.8 Second Response Time
MART1 Flame Rod, 2-4 Second Response Time
MART1T Flame Rod, 0.8 Second Response Time

Subbases for Both Micro M and M-Series II

61-3060 Surface Mounting, Closed

61-5042 Cabinet Mounting, Open

61-3060

FREE FSG RELAY TESTING

by professionally-trained staff at
any Cochrane Supply store counter!

10 s a l e s @ c o c h ra n e s u p p l y. c o m
 FIREYE FLAME SAFEGUARD
PRIMARY FSG RELAY CROSS-REFERENCE

MicroM Replacement from old M-Series and M-Series II

PROGRAMMER FSG RELAYS

Flame Monitor® Control

E110
Chassis

E110 Flame Monitor Control, Standard, w/Dust Cover & Screw

ED510 Display Module, LCD Display w/Keypad, 2 Line x 16
Characters, For Programmers and Primary Relays

Programmer Modules

EP160 30 Second Purge, 10 & 15 Second Trial for Ignition,

4 Second Response Time, Non-Recycle, Modulation
EP260 30 Second Purge, 10 & 15 Second Trial for Ignition, ED510
4 Second Response Time, Recycle, Modulation
EP380 30 Second Purge, 5 & 10 Second Trial for Ignition,
4 Second Response Time, Recycle, On-Off
EP390 90 Second Purge, 5 & 10 Second Trial for Ignition,
4 Second Response Time, Recycle, On-Off

Amplifier Modules

EUV1 Ultraviolet Amplifiers EP160

EIR1 Infrared Amplifier (High Sensitivity)
ERT1 Flame Rod Amplifier

D & E Series Subbases

60-1386-2 Closed Base EIR1

60-1466-2 Open Base

w w w.c o c h ra n e s u p p l y. c o m 11
FIREYE FLAME SAFEGUARD

FIREYE FLAME SCANNERS

UV1A6 UV Scanner, 1/2” NPT Connector, 6 ft. Cable

48PT2-9003 Infrared Scanner, 8’, 90 Degree Head, D-Series, E-Series, MicroM
45UV5-1009 UV Self-Check Scanner, 1” NPT, 120 VAC Shutter; Use with 72DUVS4, 72DUVS1T, EUVS4, MicroM, FlameWorx II

UV1A6 45UV5

48PT2

FIREYE INTEGRATED SCANNERS

Simplicity 65UV5
The Fireye 65UV5 flame scanner is a microprocessor-based flame scanner
65UV5
utilizing an ultraviolet tube-type sensor and an electro-mechanical self-checking shut-
ter mechanism. The Fireye 65UV5 flame scanner incorporates an internal flame relay
with a fixed ON/OFF threshold thereby eliminating the need for an external flame
amplifier.

Phoenix 85UVF
The Fireye Phoenix type 85UVF/IRF flame scanners are microprocessor-based
devices utilizing a solid state flame detection sensor. The Phoenix flame scanners in- 85UVF
corporate an internal flame relay with automatically set ON/OFF thresholds, thereby
eliminating the need for a remote flame amplifier or flame switch.

InSight 95IR/95UV/95DS
The Fireye InSight Type 95IR, 95UV, and 95DS flame scanners are
microprocessor-based flame scanners utilizing solid state infrared (IR), ultravi-
olet (UV) or dual (IR and UV) sensors. The Fireye InSight Type 95 flame scan-
ners incorporate an internal flame relay with adjustable ON/OFF thresholds, InSight
thereby eliminating the need for a remote flame amplifier.

INFRARED FLAME SENSORS ULTRAVIOLET FLAME SENSORS

Fireye Fireye
Part Number Description Part Number Description
48PT1-1003 1/2” NPT Straight Mount, 8’ Lead Wire, Older Style* UV1A6 1/2” NPT Mount, 6’ Lead Wire,
48PT1-9003 1/2” NPT Angle Mount, 8’ Lead Wire, Older Style* Non-Replaceable Tube
48PT1-9007 1/2” NPT Angle Mount, 4’ Lead Wire, Older Style* UV2 3/8” NPT Mount, 3’ Lead Wire,
48PT2-1003 1/2” NPT Straight Mount, 8’ Lead Wire Non-Replaceable Tube
48PT2-1007 1/2” NPT Straight Mount, 4’ Lead Wire 45UV5-1009 1” NPT Mount, 8’ Lead Wire, Self-Checking,
48PT2-9003 1/2” NPT Angle Mount, 8’ Lead Wire Explosion Proof
48PT2-9007 1/2” NPT Angle Mount, 4’ Lead Wire

*Older Style: P-Series Controls (e.g. 28FJ8, 29RF5)

12 s a l e s @ c o c h ra n e s u p p l y. c o m
 FIREYE COMBUSTION CONTROLS
FIREYE NEXUS - Intregrated Flame Safeguard Capabilities!

NXF4000
NXTSD507HD NXF4000
The NXF4000 is an electronic parallel positioning and O2 trim combustion
control system built into a compact, flexible user-configurable package. This
controller will support sequencing/lead lag and up to 10 servo motors.

PPC6000
The Fireye PPC6000 is a state of the art stand-alone parallel positioning
system for all types of liquid or gaseous fuel fired combustion systems.
When combined with a Fireye flame safeguard system such as the Fireye
BurnerLogix control, the PPC6000 offers the most compact and advanced
parallel positioning system available.
NXD410
PPC4000
The PPC4000 is an electronic parallel positioning and O2 trim combustion
control system built into a compact, flexible user-configurable package. This
controller will support sequencing/lead lag and up to 10 servo motors.

NXD410 Keypad Display

The NXD410 is a full text-based LCD display. Fifteen keys, including fast-
access, one-push keys, provide information at a glance. PPC4000

Servo Motors
Three servo motor sizes are available for the PPC4000. High accuracy 0.1
degree over 90 degrees resolution.

O2 Probe
Fireye’s oxygen probe provides stack temperature and oxygen measurement.
Available in three lengths with a low cost replaceable sensor. Oxygen trim
automatically and continuously compensates for all the variables that affect
efficient combustion.

ABB Variable Frequency Drive ABB

Full range of drives from 208-240, 380-480 and 500-600 volts three-phase. VFD
Save time during commissioning while reducing programming errors that can lead
to nuisance faults. Additional product features:

• Pre-configured at the factory for use with the Fireye Nexus product line
• Auxiliary contact blocks mounted and wired to terminals for Blower Motor
Starter Interlock requirement
• One additional auxiliary contact block for profile selection when applied
with the Fireye PPC series, mounted and wired to terminals
• Single line voltage input for start in both VFD and Bypass mode
• Line voltage contactors for drive output and bypass
• Dedicated ABB/Fireye wiring diagram clearly showing all required
interconnecting wiring between the Nexus and the drive. Also includes a
list of all option parameters changed by the factory for reference.

Servo Motor NXCESO2

YP110 FX04, FX20, FX50

w w w.c o c h ra n e s u p p l y. c o m 13
FIREYE COMBUSTION CONTROLS | BOILER & PUMP CONTROLS

BURNERLOGIX
BLV512 w/Optional Display
Chassis/Amplifier 120 VAC, 50/60 Hz | YB110UV, YB110UVSC, YB110IR,
YB110FR, YB110DC

230 VAC, 50/60 Hz | YB230UV, YB230UVSC, YB230IR

Programmer Module YP100, YP102, YP200, YP202, YP300, YP302, YP113,

YP138, YP118

Display Module BLV512 - Vacuum Flourescent, BLL510 - Liquid Crystal BLV512 w/Optional
Display & Programmer
Wiring Base 60-2814-1 | Open Bottom, Cabinet Mount
60-2812-1 | Closed Bottom, Conduit Knockout

Wiring Base 60-2810-1 | Pre-Wired, 4-Foot, Color-Coded

60-2814-1

YP100 BLV512
60-2810-1

Note: The Phoenix QDWR models with electrical quick-disconnect have replaced the original WR models
equipped with 10 feet of captive cable. The QDWR models (with 59-546-X cables) are also suitable for use in
Class I Division 2 hazardous areas, thereby eliminating the need for the “EXWR” models.

VERIS WET DIFFERENTIAL PRESSURE SENSORS

PWLX04S 12 to 30 VDC/24 VAC Input 4 to 20 mA/0 to 5

V/0 to 10 V Output Wet Media Differential
Pressure Transducer with LCD Display, 0 to 100 psig

PW2LX04S 12 to 24 VDC Input 4 to 20 mA Output Wet

PWRLX04S006A
Media Differential Pressure Transducer with
LCD Display, 0 to 100 psig

PWRLX04S006A 15 to 30 VDC/24 VAC Input 4 to 20 mA/0

to 5 V/0 to 10 V Output Wet Media
Differential Pressure Remote Transducer
with 6 ft Armored Cable, 0 to 100 psig

PWXX04S 12 to 30 VDC/24 VAC Input 4 to 20 mA/0 to 5

V/0 to 10 V Output Wet Media Differential
Pressure Transducer, 0 to 100 psig
PWLX04S

14 s a l e s @ c o c h ra n e s u p p l y. c o m
 VFD, BOILER & PUMP CONTROLS
PHOENIX CONTACT ILC 2050 BI

The ILC 2050 BI is a Niagara-based controller that is ideal for mission-critical applications, including boiler
rooms. It is compatible with the existing Niagara workbench used to program any Niagara controller. Its I/O is
easily discoverable within the Niagara workbench with free rivers specific to this controller. The ILC 2050 BI
includes the following features:

• Industrially-graded hardware
• UL 508 certification
• Shock-and-vibration testing
• I/O port-to-port isolation
• Dense I/O expandability in a small footprint
• Modularity of I/O for mixing and matching signals as needed
• Time-optimized engineering using the Niagara 4 framework
• Support for all the main communication protocols used in
building infrastructure automation
• Planning, engineering, and visualization in the Java-based
Niagara 4 framework
• Easy extension of the Niagara 4 framework with self-
programmed functions
• Four LAN, two USB, and two RS-485 interfaces are integrated
• Safe and reliable intelligent safety solutions protect personnel
and machinery, and ensure high system availability

YASKAWA MATRIX DRIVE

The HV600 variable-speed drive (3-250 HP) is engineered for use in HVAC building HV600
automation applications requiring reliable motor control. The HV600 features your
choice of IP20/UL Type 1, IP55/UL Type 12, or IP20/Protected Chassis protection
classes. Every HV600 comes with HVAC application-specific software presets, a
Hand-Off-Auto LCD keypad, a high-visibility Status Ring for quick visual indication
of drive status, and a real-time clock for system accuracy.

• Simple steps for efficient commissioning

• DriveWizard® Mobile app for drive management on smart mobile devices
• Safe programming without main three-phase power
• Timer controls for starting, stopping, and speed changes
• Built-in building automation protocols
• Emergency Override for occupant safety in fire events

The Z1000U Matrix Drive incorporates matrix technology to directly convert input
AC voltage to output AC voltage. The drive is ideally suited for HVAC applications
providing ultra-low harmonic distortion, energy savings, and serviceability in
a space-saving design. The Z1000U HVAC Matrix Drive was honored with the
Product of the Year Award by Consulting-Specifying Engineer Magazine.

Z1000U

w w w.c o c h ra n e s u p p l y. c o m 15
 GAS TRAIN
GAS TRAIN

V5097A,B VALVE

Part Number Description; Pipe Size

V5097A1004/U Small Body Low Pressure Integrated Valve; 3/4”, 1”, 1-1/4”, 2”

V5097A1012/U Large Body Low Pressure Integrated Valve; 2”, 2-1/2”, 3”

V5097B1002/U Small Body Low Pressure Integrated Valve; 3/4”, 1”, 1-1/4”, 2”

V5097B1010/U Large Body Low Pressure Integrated Valve; 2”, 2-1/2”, 3”

V48/V88 - DIAPHRAGM GAS VALVES REPLACEMENT PARTS

Part Number Pipe NPT Pressure Gas Valve Actuators

V4055A1064 120V, 5 psi, 26 Sec

120V V4055A1098 120V, 5 psi, 13 Sec
V4055D1019 120V, 5 psi, 13 Sec used w/proof
V48A2151 3/4” 1/2 psi of closure
V4062A1131 120V, 5 psi, 13 Sec Hi-Lo-OFF
V48A2169 1” 1/2 psi

V48A2177 1-1/4” 1/2 psi

V48A2185 1-1/2” 1/2 psi

V48A2243 2” 1 psi

V48A2250 2-1/2” 1 psi

V48A2268 3” 1 psi

24V

V88A1659 3/4” 1/2 psi

Pilot Valves
V88A1618 1” 1/2 psi
V046C 1/8”, 1/4” or 3/8”
V88A1626 1-1/4” 1/2 psi
Main Gas Valves
V88A1634 1-1/2” 1/2 psi
V5055 1”
V88A1709 2” 1 psi V5055 1-1/4”
V5055 1-1/2”
V88A1717 2-1/2” 1 psi
V5055 2-1/2”

V88A1725 3” 1 psi V5055 3”

16
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 GAS TRAIN
GAS TRAIN
HYDRAMOTOR GAS VALVES

The normally-closed aluminum body valves provide main line gas shutoff and control for boilers, furnaces and ovens. Also with flanged
cast iron body for pipe sizes up to 6”.

Actuators Valves - Standard for On-Off Applications

AHD Series Actuators have been replaced with the E Series. The V710EBS 3/4”
valve body must be changed as the new style will not fit on the
V710FBS 1”
old body style.
V710GBS 1-1/4”
AH2E102A4 On/Off Slow Opening V710HBS 1-1/2”
AH2E112A4 On/Off Fast Opening
V710JBS 2”
AH2E112S On/Off, Fast Open, Proof of Closure
V710KBS 2-1/2”
AH4E112S4 Hi/Low/Off, Fast Open, Proof of Closure
V710LBS 3”
AH4E112A4 Hi/Low/Off, Fast Open
AH8E112A4 Modulating V710NBF 4”

C7097A,B INTEGRATED PRESSURE SWITCHES AH/V710

Can be mounted on V5097 Valve

Part Number Description

C7097A3012 3 to 21” WC, Manual Reset, NO, 1/4” NPT

C7097A3020 3 to 21” WC, Manual Reset, NO, Mounts on V5097 Valve

8215 Series
C7097B3028 3 to 21” WC, Manual Reset, NC, 1/4” NPT

C7097B3036 3 to 21” WC, Manual Reset, NO, Mounts on V5097 Valve

C7097A3004 .4 to 5” WC, Auto Recycle 1/4” NPT, Use with VPS

SOLENOID VALVES | VENT VALVES VENT VALVES

The normally-closed gas valves are used for pilot or main gas shut-
2-Way, Normally Open, 120V
off applications. Actuator and valve assemblies - 120V.

V4295A1015 1/2” NPT, 2 psi Normally-Open Vent Valves 8215G033 3/4”

V4295A1023 3/4” NPT, 2 psi 8215C053 1”
V4295S1005 3/4” NPT, 2 psi
V4295A1031 1” NPT, 2 psi
V4295S1013 1” NPT, 2 psi 8215C063 1-1/4”
V4295A1049 1-1/4” NPT, 2 psi
V4295S1021 1-1/4” NPT, 2 psi 8215C073 1-1/2”
V4295A1056 1-1/2” NPT, 2 psi
V4295A1064 2” NPT, 2 psi 8215C083 2”

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 ACTUATORS AND VALVES
GAS TRAIN

Designed to install faster, operate safer, and deliver proven reliability,

Siemens VG Series Single and Double Gas Valves combine with SKP
Series Electro-Hydraulic Actuators to provide gas safety shutoff,
constant pressure regulation and air/gas ratio control.

To meet all of your application needs, VG Series Gas Valves are

available in the following sizes:

• 1-1/2 to 3” threaded double valves

• 4 to 6” flanged double valves
• 1/2 to 3” threaded single valves

VGG10.254U 1” Gas Valve Body

VGG10.404U 1-1/2” Gas Valve Body
VGG10.504U 2” Gas Valve Body
VGG10.654U 2-1/2” Gas Valve Body
VGG10.804U 3” Gas Valve Body

Providing gas safety shutoff control for industrial and commercial

burner applications, all SKP Actuators deliver reliable and safe
on-off control:

• Proof-of-Closure (POC) Over Travel to ensure safety

• Modular design and quick connect wire terminals for fast
installations
• Extremely low 13.5 VA power consumption

SKP15.011U1 On/Off Safety Shut Off Valve Actuator

SKP25.011U1 On/Off Safety Shut Off Valve Actuator
w/(SPDT) Proof Of Closure Switch

GET EXPERT ADVICE!

Did you know Cochrane Supply has dedicated Flame Safeguard
and Combustion Controls Experts on staff? Paul Wisnieski (paulw@
cochranesupply.com) and Chris Myers (cmyers@cochranesupply.com)
have more than 60 years of combined FSG industry experience and
are here to support you! Contact them with your questions today!

18 s a l e s @ c o c h ra n e s u p p l y. c o m
 SINGLE GAS PRESSURE SWITCHES

GAS TRAIN
Maximum Pressure: 15 PSI, Ambient Temperature: -40º to 170ºF

Manual Reset High Range (HGP-G) 8103116101 0.5” to 4” WC

8101111202 1” to 21” WC
8101111303 5” to 35” WC
Manual Reset Low Range (LGP-G) 8103116101 0.5” to 4” WC
8103116202 1” to 21” WC
8103116303 5” to 30” WC
Auto Reset High Range (RHGP-G) 8102111101 0.2” to 2” WC
8102111102 0.8” to 4” WC
8102111304 5” to 35” WC
Auto Reset Low Range (RLGP-G) 8104116304 5” to 30” WC
8104116102 0.5” to 4” WC
HGP-G/LGP-G
8104116203 3” to 21” WC

DOUBLE GAS PRESSURE SWITCHES

Maximum Pressure: 10 PSI, Ambient Temperature: -40º to 170ºF

Manual Reset Auto Reset High Range Low Range

804111701 804112101 2” to 16” WC 1” to 6” WC

804111702 804112102 5” to 28” WC 1” to 6” WC

804111703 804112103 10” to 50” WC 1” to 6” WC

804111704 804112104 2” to 16” WC 2” to 14” WC

804111705 804112105 5” to 28” WC 2” to 14” WC HGP-A

Replacements still available
804111706 804112106 10” to 50” WC 2” to 14” WC

AIR DIFFERENTIAL VACUUM PRESSURE SWITCHES

Maximum Pressure: 10 PSI, Ambient Temperature: -40º to 170ºF

801111301B JD-2 Blue Spring 0.07” to 1.7” WC

801111302B JD-2 Gray Spring 0.1” to 4” WC

801111303B JD-2 Red Spring 0.1” to 24” WC

HLGP-A

QP PRESSURE SWITCHES
The QP Pressure Switch is available in a variety of pressure ranges and can be easily automatically or manually reset.

QPH31.050M00 High Pressure Switch 2-20” wc Manual Reset

QPH31.150M00 High Pressure Switch 10-60” wc Manual Reset
QPH31.050A00 High Pressure Switch 2-20” wc Auto Reset
QPL31.010M00 Low Pressure Switch 1/2-4” wc Manual Reset
QPL31.050M00 Low Pressure Switch 1-20” wc Manual Reset
QPL31.010A00 Low Pressure Switch 1/2-4” wc Auto Reset

w w w.c o c h ra n e s u p p l y. c o m 19
GAS TRAIN

LEVER ACTING REGULATORS BALANCE VALVE REGULATORS

Operating inlet pressure certified up to 2 psi, 8” wc, come with Operating pressure up to 10 psi, outlet pressure 1” wc to 42”
7” to 11” wc spring wc, comes with 3” to 6” wc

Part Number Pipe Size Capacities to... Part Number Pipe Size Capacities to...
325-3L-44 1/2” NPT 250 CFH 210D-88 1” NPT 5,000 CFH
325-5L-66 3/4” NPT 600 CFH 210D-1010 1-1/4” NPT 6,500 CFH
325-5L-88 1” NPT 600 CFH 210D-1212 1-1/2” NPT 6,500 CFH
325-7L-1010 1-1/4” NPT 1,250 CFH 210E-1616 2” NPT 12,000 CFH
325-7L-1212 1-1/2” NPT 1,250 CFH 210G-2020 2-1/2” NPT 24,000 CFH
325-9L-1212 1-1/2” NPT 2,250 CFH 210G-2424 3” NPT 27,000 CFH
325-9L-1616 2” NPT 2,250 CFH
325-11L-2020-NG02 2-1/2” NPT 4,500 CFH

SELECTRA - GAS FLAME MODULATION SYSTEM

For use with direct fired burners - standard temperature adjustment range 55º to 90ºF, capacities to 30,000,000 BTU/H

Valves and Accessories for Both Series

M411-44 1/2” Modulating Gas Valve

M511-34 1/2” x 3/4” Modulating Gas Valve

M611-88 1” Modulating Gas Valve

SC10C-B651 Signal Conditioner (4 to 20 mA to Valve)

MT1-9 Mixing Tube and Sensor (9” Length)

Series 14 System - Used in Make-Up Air Applications

A1014R Amplifier (Used with All Temperature Ranges) 325-3L

ISA Certified for 2 psi (LP)
A1014L Amplifier (All Ranges - Low Fire Start) and 5 psi (natural)

TD114 Remote Temperature Selector (55o to 90oF)

TD114A Remote Temperature Selector (80o to 130oF)

TS114 Discharge Air Temp Sensor (55o to 90oF)

TS114A Discharge Air Temp Sensor (80o to 130oF)

Series 44 System - Used in Space Heating Applications

A1044R Amplifier (Min 40o to 80oF, Max 80o to 140oF)

T244 Selectrastat (Senses & Selects; 55o to 90oF) A1014R

TS144 Discharge Air Temp Sensor (Min 40o to 80oF, Max 80o to 140oF)

20 s a l e s @ c o c h ra n e s u p p l y. c o m
 GAS TRAIN
NORGAS QUICK SELECTION GUIDE
1) Choose regulator type by inlet PSI and SCFH capacity
Flow CFH of Natural Gas 7” w.c. Outlet

NGR02
• 1/2” to 1-1/4” NPT
• Inlet 10 to 125 psi
• Outlet 6.5” WC to 5 psi
NGR04
NGR02

NGR04
• 1-1/4” NPT to 3” FL
• Inlet 10 to 125 psi
• Outlet 3” WC to 3 psi
NGR08
NGR06

NGR06
• 1-1/4” to 3” FL
• Inlet 25 to 125 psi
• Outlet 2” WC to 7 psi
2) Choose spring - Spring Selection Guide
NGR02

NGR04

NGR08
• 1-1/4” NPT to 3” FL
NGR08

• Inlet 25 to 125 psi

NGR06

• Outlet 2” WC to 7 psi

w w w.c o c h ra n e s u p p l y. c o m 21
 VIE
CLA W UP
SSE CO
S O MIN
COMBUSTION ANALYSIS

NP G
SEITRON AMERICAS EMISSIONS ANALYZERS G. 3
!

S1500-P Portable Combustion Analyzer with Built-In Printer

S1500-P Analyzer with O2, CO, C02, Efficiency, Excess Air, Draft, Pressure,
Temp, Rechargeable Battery and AC Plug, 12” (300mm) Probe with 5’ (1.5m) S1500-P
Dual Hose, ABS Case, Calibration Certificate, Operating Manual, Cheat Sheet,
Water Trap, Paper Roll, 2000 Internal Data Storage, PC Software, Bluetooth
TM Connectivity, Differential Pressure Manometer Kit (1 Hose), Automatic
Outdoor Air Temperature Saving for ALL 90%+ Systems and Condensing
Systems for TRUE Efficiency Calculations + iOS and Android App Included.

S4500-3 Portable Commercial/Industrial Emissions Analyzer

S4500-3 Analyzer with 02, CO, Standard NO/NOx Gas Sensors, Upgradable
to 4th Gas Sensor. Efficiency, Excess Air, Draft, Pressure, Temp, Rechargeable
Battery and AC Plug, 12” (300mm) Probe with 5’ (1.5m) Dual hose, ABS Case, S4500-3
Calibration Certificate, Operating Manual, Cheat Sheet, Water Trap, Paper
Roll, 2000 Internal Data Storage, PC Software, Bluetooth TM Connectivity,
Differential Pressure Manometer Kit (1 Hose), Automatic Outdoor Air
Temperature Saving for ALL 90%+ Systems and Condensing Systems for
TRUE Efficiency Calculations + iOS and Android App Included.

All-New Novo Portable Combustion Analyzer

The new Novo Combustion Analyzer is designed to make combustion analysis
quick and intuitive. Robust, reliable, precise. The new Novo inherits the tradition
of the Seitron analyzers and joins it with renewed software and hardware in
order to offer a device easier to use. Main Features: With or Without Build-
In Printer, 7” Touch Display for Easy Menu Navigation, Up to 4 Gas Sensors
Including Low NOx, Long-Life O2 Sensor and High-Range CO With Dilution Novo
Pump, Dedicated Probe With One Simple Connection, Integrated Water Trap Series
with LED Backlight for Easy Maintenance, Simultaneous Measurement of Gas
and Combustion Results, New Dual Range Sensor Technology, and More.

TESTO COMBUSTION ANALYZERS

300 Combustion Analyzer

The user-friendly and highly efficient testo 300 with smart-touch technology
has numerous advantages, including but not limited to:

FEATURES:
• Operation via smart-touch - The smart-touch display responds
immediately without any delay, allowing intuitive operation.
• Emailing of reports - The testo 300 enables the convenient creation of
documentation directly on site, and the dictation function even saves you
typing in the process. Send reports immediately via Wi-Fi.
• Keep an eye on all measuring values - You can see the system’s
parameters right away on the large 5” HD display.
• Get the results faster - Clearly structured menus for all relevant 300
measurements are already stored in the measuring instrument and guide
you efficiently through the application.
• Completely worry-free - It has quality sensor technology, measures
high CO values up to 30,000ppm and comes standard with the longest
warranty in the industry.

22 s a l e s @ c o c h ra n e s u p p l y. c o m
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 Striving to make our customers successful since 1967.
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