EPS-FR Technical Data Sheet

Bondor Tech Data Sheets InsulRoof. Current as of: 03/11/14

PUR

Product Description
InsulRoof® is a long-spanning insulated roof panel that features a corrugated roof
profile and a pre-finished steel ceiling lining encased in Bondor’s new proprietary
dual layered insulating core technology comprising of EPS-FR and PUR.
This all-in-one roofing solution is manufactured using Australian-made BlueScope®
Colorbond® steel for durability and is ideal for a variety of applications including
housing, multi-residential, commercial and industrial roofing applications where a
corrugated roof profile is desired.
SupaCore® is a proprietary and world-first insulating core technology developed by
Bondor to deliver dual layers of high performance insulation and bonding strength.

Panel Properties
Core EPS-FR (Expanded Polystyrene with
Panel Thickness (mm) 50 75 100 125 150 200
fire retardant additive)
Mass (kg/m2) 11.58 11.94 12.30 12.64 12.98 13.65
PUR (Polyurethane Foam)
Thermal Performance at 8°C
Width (cover) 1000mm
‘R’ Value (m2K/W) 1.60 2.30 2.90 3.60 4.20 5.50
Thickness 50, 75, 100, 125, 150, 200mm
Thermal Performance at 20°C
Length Up to 16m (check for availability).
‘R’ Value (m2K/W) 1.60 2.20 2.80 3.50 4.10 5.30
Exterior Facing Skin 0.42mm Colorbond® pre-painted
steel. Flat 25% gloss.
Span Table
Interior Facing Skin 0.6mm Colorbond® pre-painted steel.
NON-CYCLONIC REGION A&B (ROOF APPLICATIONS ONLY) Flat 25% gloss.
SL Grade EPS-FR Core / 0.42 Hi-tensile External / 0.6mm Internal Steel Skins.
Maximum uniformly distributed ultimate wind load (kPa) for the given span: Standard Exterior Colours
Surfmist® Paperbark® Classic Cream™
Single Span, wind pressure acting outwards
Panel Thickness (mm)
Span (mm) Pale Eucalypt® Headland® Dune®
50 75 100 125 150 200
1500 4.76 6.32 8.52 9.28 11.17 15.48
2700 2.69 3.11 4.27 5.46 6.66 9.09 Shale Grey™ Basalt®^ Jasper®^
3900 1.42 1.83 2.57 3.14 3.72 4.86
Interior Facing Colours
5100 - - 1.55 1.88 2.22 2.89
6300 - - 1.05 1.27 1.49 1.93 Surfmist® Classic Cream™

7500 - - - 0.93 1.08 1.40

Finishes Plain, Elegance
8700 - - - - 0.83 1.07
Acoustic Properties Rw 24+ depending on thickness.
Multi-span, wind pressure acting outwards Recommended Pitch 5 degree minimum 1:15 for roofing.
Panel Thickness (mm)
Span (mm) Fire Hazard Properties - AS1530.3 indices
50 75 100 125 150 200
1500 3.83 5.10 6.75 6.76 6.76 6.77 Ignitability Index 0
2700 2.17 2.87 3.80 3.80 3.80 3.81 Spread of Flame Index 0
3900 1.53 2.02 2.66 2.66 2.66 2.67 Heat Evolved Index 0
5100 - - 2.01 2.06 2.06 2.07
Smoke Index 1
6300 - - 1.35 1.64 1.69 1.70
7500 - - - 1.19 1.39 1.44
8700 - - - - - 1.26 NOTES:
1. E xtended span tables including Region B, single span and multi-span wind pressure acting
Recommended Use inwards are also available. Refer Bondor®.
2. Fixing with 14g tek screws (or equivalent) at 4 ribs per panel per support are required.
House roofing, patios, pergolas, carports, portable buildings, home extensions, spray 3. Pressures specified are for wind gusts only per AS 1170.
4. D eflection limit of span/150 applies, and in accordance with Serviceability Limit State
booths, wineries and most insulated roofing applications. criteria per AS1170.0 - TABLE C1.
5. S elf weight of the panel has been allowed for, plus an allowance of up to 10kg/m2 for light
duty fittings (lights, etc.). No other dead loads permitted.
6. N
 on-trafficable maintenance access (concentrated load) of 140kg (exceeding min.
requirements of AS/NZS 1170.1:2002) on any one panel has been allowed for.
7. Distributed live load of 0.25kPa (as per AS/NZS 1170.1:2001) has been allowed for.

^ Darker colours warranted for use in limited regions. Check with your local InsulRoof® dealer
for more information.
 EPS-FR Technical Data Sheet
Bondor Tech Data Sheets InsulRoof. Current as of: 03/11/14
PUR

Joint

Services duct

Profiles

Plain

Elegance

Dimensions
77mm Nominal 20mm
19mm Nominal
20mm*
Thickness

1000mm cover width

* Services ducts 30x30mm are available for panel thicknesses 150-200mm.

Bondor® National Network

BRISBANE / EXPORT MELBOURNE SYDNEY
103 Ingram Road 329A St Albans Road 49 – 53 Newton Road
Acacia Ridge QLD 4110 Sunshine VIC 3020 Wetherill Park NSW 2164
T: 07 3323 8500 T: 03 8326 8000 T: 02 9609 0888
F: 07 3323 8501 F: 03 8326 8099 F: 02 9729 1114
PERTH ADELAIDE LAUNCESTON
17 Gauge Circuit 70 – 72 Rundle Road 7 Connector Park Drive
Canning Vale WA 6155 Salisbury South SA 5106 Kings Meadows TAS 7249
T: 08 9256 0600 T: 08 8282 5000 T: 03 6335 8500
F: 08 9256 0620 F: 08 8282 5099 F: 03 6335 8544
To connect to your nearest Bondor® branch simply call 1300 300 099 or visit www.bondor.com.au

Metecno Pty Limited. ABN 44 096 402 934. The manufacturer reserves the right to change the specification without notice. Bondor®,
Equitilt®, BondorPanel®, FlameGuard®, MetecnoPanel®, InsulWall®, SolarSpan®, MetecnoSpan®, Purline®, Equideck®, InsulLiving®, Metecno,
MetecnoSpanTH & MetecnoPanelTH are trademarks of Metecno Pty Limited. BlueScope, COLORBOND®, Permagard® and colour names are
trademarks of BlueScope Steel Limited. Microban® is a registered trade mark of the Microban Products Company. The colours shown in this
publication have been reproduced to represent actual product colours as accurately as possible. However, given printing limitations,
we recommend checking your chosen colour against an actual sample before placing orders. This advice is of a general nature only.
Designers must provide for adequate structural performance and other Building Code requirements. This information is subject to change.
Refer to Bondor® website for latest version. Consult Bondor® for your application. Leaders in Thermal & Architectural Building Solutions