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NUMERICAL OC + EF/REF PROTECTION

RELAY - AR56 [AN+ SERIES]

USER MANUAL

ALUMINIUM INDUSTRIES LIMITED


RELAYS DIVISION, THIRUVANANTHAPURAM
AR56
Numerical OC + EF/REF Protection Relay

CONTENTS

SAFETY REQUIREMENTS AR56-I

INTRODUCTION AR56-II

HANDLING INSTALLATIONS & CASE DIMENSIONS AR56-III

USER GUIDE AR56 -IV

TECHNICAL DATA & CHARACTERISTIC CURVES AR56-V

TROUBLE SHOOTING AR56-VI

COMMUNICATION AR56-VII

RELAYS DIVISION
Page 1 of 7 AR56-I

SAFETY
REQUIREMENTS

RELAYS DIVISION
SAFETY REQUIREMENTS Page 2 of 7 AR56-I

CONTENTS

INTRODUCTION

HEALTH AND SAFETY

SYMBOLS AND EXTERNAL LABELS ON THE RELAY

INSTALLING, COMMISSIONING AND SERVICING


_______

DECOMMISSIONING AND DISPOSAL

TECHNICAL SPECIFICATION FOR SAFETY

RELAYS DIVISION
SAFETY REQUIREMENTS Page 3 of 7 AR56-I

INTRODUCTION

Before using this product, be sure to read this chapter carefully.

This chapter describes safety precautions when using the relay. Before installing and using the equipment,
read and understand this chapter thoroughly.

It’s not a secret – electricity can be dangerous and when things go wrong lives can be at stake!

Electrical engineers are Industrial safety doctors, so it’s our duty to keep employees health and maintain a
quality of life that we all deserve by providing safe work practices to avoid electrical accidents.

How much electricity is dangerous?????

CURRENT EFFECT
0.5 – 3mA Tingling sensations
3 – 10mA Muscle contractions (painful)
10 – 40mA “can’t let go” phenomena
40 – 75mA Respiratory paralysis (possibly fatal)
75 – 200mA Ventricular fibrillation (likely fatal)
200 – 500mA Heart clamps tight
>1.5A Tissue and organs began to burn
Fact: A 15 amp circuit breaker was designed to protect equipment – not people!

The relay is developed with zero percentage of risk factor by its own design. The current carrying paths
and circuits are isolated from the metal case and structure. Suitable clearance depending on the type of
insulation required for different classes are provided.
The relay confirms to Product safety requirement standard IEC 60255-27:2013

RELAYS DIVISION
SAFETY REQUIREMENTS Page 4 of 7 AR56-I

HEALTH AND SAFETY

It deals with the handling of relay in proper way. An individual to be considered as ‘qualified’ with regard
to certain equipment in the workplace, but ‘unqualified’ as to other equipment. “An employee, who is
undergoing on the job training and who, in the course of such training, has demonstrated the ability to
perform duties safely at his or her level of training and who is under the direct supervision of a qualified
person also considered to be a qualified person for the performance of those duties.”

The following requirements must be met, in the order given, before circuits or equipments are re-
energized, even temporarily.

 People handling the equipment should be aware about the relay safety handlet.
 Ensure that the product is in the off condition before working on the conducting or terminal side.
 A qualified person must conduct tests and visual inspections, as necessary, to verify that tools electrical
jumpers, shorts, grounds and other such devices have been removed, so that the circuits and
equipments can be safely re-energized.
 Employees exposed to the hazards associated with re-energizing the circuit or equipment must be
warned to stay clear of the circuits and equipment.
 Each lock and tag must be removed by the employee who applied it or someone else under that
employee’s direct supervision.
 A visual determination that all employees are clear of the circuits and equipments must be made.

For any queries related to relays, feel free to contact ALIND.

RELAYS DIVISION
SAFETY REQUIREMENTS Page 5 of 7 AR56-I

SYMBOLS AND LABELS USED IN THE RELAY

1. FRONT SIDE

Caution: refer to equipment Caution: risk of electric shock Caution: Over voltage
documentation Cat.III

2. REAR SIDE

Protective Conductor (*Earth) terminal


Functional/Protective Conductor (*Earth) terminal.

CMOS Battery provided for the RTC (Real Time Clock) purpose. Confirm
polarity of the battery while replacing.

IEC 61850 sticker

RELAYS DIVISION
SAFETY REQUIREMENTS Page 6 of 7 AR56-I

WARNING

Current transformer circuit


Never allow the current transformer (CT) secondary circuit connected to this equipment
to be opened while the primary system is live. Opening the CT circuit will produce a
dangerous high voltage.

Exposed terminals
Do not touch the terminals of this equipment while the power is on, as the high voltage
generated is dangerous.

Residual voltage
Hazardous voltage can be present in the DC circuit just after switching off the DC power
supply. It takes about 30 seconds for the voltage to discharge.

CAUTION

Earth
Earth the earthing terminal of the equipment securely.

Operation conditions
Use the equipment within the range of ambient temperature, humidity and dust as
detailed in the specification and in an environment free of abnormal vibration.

Ratings
Before applying AC voltage and current or DC power supply to the equipment, check that
they conform to the equipment ratings.

Printed circuit board


Do not attach and remove the printed circuit board while the DC power to the equipment
is on, as this may cause the equipment to malfunction.

External circuit
When connecting the output contacts of the equipment to an external circuit, carefully
check the supply voltage used and prevent the connected circuit from overheating.

Connection cable
Carefully handle the connection cable without applying excessive force.

RELAYS DIVISION
SAFETY REQUIREMENTS Page 7 of 7 AR56-I

Modification
Do not modify this equipment, as this may cause the equipment to malfunction, and any
such cases, warranty may be affected.

DECOMMISIONING AND DISPOSAL

De-commissioning
The supply input (auxiliary) for the equipment may include capacitors across the supply
or to earth. To avoid electric shock or energy hazards, after completely isolating the
supplies to the equipment, the capacitors should be safely discharged via the external
terminals prior to de-commissioning.

ANGER
Disposal
When disposing of this equipment, do so in a safe manner according to local regulations.
It is recommended that incineration and disposal to water courses is avoided. Ensure the
relay is in de energized condition and take precautions to avoid short circuits.

TECHNICAL SPECIFICATIONS FOR SAFETY

1. Protective class

IEC 60255-27:2013 Class I (This equipment requires a protective conductor (earth)


connection to ensure user safety.

2. Environment

IEC 60255-27:2013 Pollution degree 2 (Normally only non-conductive pollution occurs except
occasionally a temporary conductivity caused by condensation is to be
expected.)

3. Overvoltage Category

IEC 60255-27:2013 Category III (The auxiliary energizing circuits of the equipment are
connected to a common battery, common mode transient voltages of a
relatively high value may appear on the supply leads, and differential
mode voltages may arise from switching in other circuits connected to the
same battery source.

4. Contact data Test voltage across open contact: 1 kV DC for 1 min

RELAYS DIVISION
Page 1 of 6 AR56-II
______

INTRODUCTION

RELAYS DIVISION
INTRODUCTION Page 2 of 6 AR56-II
______________________________________________________________________________

CONTENTS

AN SERIES DESCRIPTION

PREVIOUS HISTORY OF FEEDER PROTECTION RELAYS

BRIEF DESCRIPTION OF AR56

MAIN FUNCTIONS

GENERAL FUNCTIONS

RELAYS DIVISION
INTRODUCTION Page 3 of 6 AR56-II
______________________________________________________________________________

AN+ SERIES (ALIND NUMERICAL SERIES)

 Advanced Digital Fourier Transform based Numerical algorithm design using 32-bit Digital Signal
Controller.
 Compact Construction covering several protection modules viz Over Current Protection, Earth Fault/
Restricted Earth Fault protection along with Trip Circuit supervision in single module thus saving panel
space.
 Display of protection acted, fault current, fault clearing time, fault date & time of latest 200 faults at
Relay LCD.
 Man-Machine Communication through 20x4 character LCD display.
 Self-supervision of both hardware and software units.
 Interface ability with SCADA through IEC 60870-5-103 & IEC 61850 communication protocol
 Facility for storing fault waveforms (Disturbance recorder) and events with date and time stamping. At
a time, a total of 5000 events and 200 latest fault waveform (Disturbance recorder) will be stored in the
relay.
 Graphical User Interface for Harmonic analysis, DC analysis and di/dt analysis can be done on the
uploaded fault waveforms with facility for report generation.
 Facility to access/modify the relay settings both online as well as through menu in local PC
 Relay Indication (LED) reset from RCC
 IP 54 grade enclosure protection.
 SNTP (Simple Network Time Protocol) & optional GPS based IRIG -B time code standard
Synchronization Facility.
 Online HV current & LV current display on relay LCD.
 Settable CT ratios.
 Relay operation Counter

RELAYS DIVISION
INTRODUCTION Page 4 of 6 AR56-II
______________________________________________________________________________

PREVIOUS HISTORY OF OC AND EF PROTECTION RELAYS


TMAS 101a.
Static Type.
First product in Traction Transformer Protection.

ATP 214 (AN Series)


Numerical Integrated Transformer protection relay
Miniaturized Transformer protection module.
Built in counter facility.
Plug in type modular construction.
Disturbance & event recorder.
SCADA Interface (IEC 60870-5-103 Compatible).
Compact Design.

ANTP 202/302/402 (AN Series)


Numerical Integrated Transformer protection relay
Miniaturized Transformer protection module.
Disturbance & event recorder and detailed fault analyzer.
Cable less hardware design
SCADA Interface (Full-fledged IEC 60870-5-103 protocol).
Compact Design.

RELAYS DIVISION
INTRODUCTION Page 5 of 6 AR56-II
______________________________________________________________________________

Designed as per RDSO specification no. TI/SPC/PSI/PROTCT/7101 and 6072.

ALIND
RELAYS

AR56X1X2 V&I Rating code

Communication Code
EF/REF Protection
Over Current Protection

Protection naming codes Communication naming codes- X1 V & I Rating codes-X2


A IEC 60870-5-103 1 1A CT
0. None
B IEC 60870-5-103 + IEC61850
2 110V AC& 1A
(RJ45)
1. Panto Flash Over Protection 3 110V AC& 5A
C IEC 60870-5-103 + IEC61850 (LC)
2. Distance Protection 4 230V AC& 110V DC
D IEC 60870-5-103 + IEC61850 5 5A CT
3. Under/Over Voltage (Redundant RJ45)
Protection 6 100AC& 1A
E IEC 60870-5-103 + IEC61850
4. Current Unbalance Protection (Redundant LC) 7 100AC& 5A
F IEC 60870-5-103 + IEC61850 8 100AC
5. Over Current Protection
(Redundant RJ45) + IRIG B 9 110V AC
6. EF/REF Protection G IEC 60870-5-103 + IEC61850
(Redundant LC) + IRIG B
7. Delta I Protection H IEC 60870-5-103 + IRIG B
I IEC 60870-5-103 + IEC61850
8. Current Differential Protection
(RJ45) + IRIG B
9. Voltage Unbalance Protection J IEC 60870-5-103 + IEC61850 (LC)
+ IRIG B

PROTECTION FEATURES

AR56 conforms to RDSO specification no. TI/SPC/PSI/PROTCT/7101 and TI/SPC/PSI/PROTCT/6072. AR56


(AN+ Series) relay is a Three OC and one EF/REF protection relay using in 25KV and 2X25KV AC Traction
substations.

RELAYS DIVISION
INTRODUCTION Page 6 of 6 AR56-II
______________________________________________________________________________

MAIN FUNCTIONS

HV LV
Sl No. PARTICULARS
SIDE SIDE

1. MAIN PROTECTIONS
 
1.1 IDMT OCR
1.2 Instantaneous OCR  -
1.3 Definite Time OCR  

1.4 Earth Fault  


 
1.5 Post Over Load
1.6 LBB  

1.7 RELAY ERROR  


2. STATUS INPUTS
2.1 Trip Circuit Supervision  
2.2 AP/GP Low Alarm  
2.3 AP/GP Low Trip & Lock  
2.4 Buchholz Alarm  -
2.5 Winding Temperature Alarm - 
2.6 Oil Temperature Alarm  -
2.7 Low Oil Level Alarm - 
2.8 RCC Reset  
2.9 Circuit Breaker Status (NO/NC)  

GENERAL FUNCTIONS
Sl
PARTICULARS AR56
No.
1. Password protection 
2. Event Memory 5000
3. Disturbance recorder waveforms 200
4. 50 cycles (45 pre and 5 post fault) of fault waveform for I 
5. Communication
5.1 GUI Interface RJ45
5.2 Isolated RS485 & RJ45/ LC Fiber Interface 
5.3 Communication Protocol Interface- IEC 60870-5-103 & IEC 61850 
5.4 GPS Time Synchronization Facility through IRIG-B 
5.5 Date/time synchronization through PC 
6. Monitoring
6.1 Current 
6.2 Selectable CT ratio:5-5000/5A 
6.3 Counters for each element 
7. Other features
7.1 Test facility in Relay setting Mode(offline) 
7.2 Compact Module 
7.3 Plug In Type 

RELAYS DIVISION
Page 1 of 5 AR56-III
_________________________________________________________

HANDLING
INSTALLATIONS & CASE
DIMENSIONS

RELAYS DIVISION
HANDLING, INSTALLATIONS Page 2 of 5 AR56-III
& CASE DIMENSIONS

CONTENTS

HANDLING OF RELAY

STORAGE

RELAY AND RACK MOUNTING

CASE DIMENSIONS

RELAYS DIVISION
HANDLING, INSTALLATIONS Page 3 of 5 AR56-III
& CASE DIMENSIONS

HANDLING OF RELAY
Protective relays generally of robust construction require careful treatment prior to installation on
site. Care must be taken when unpacking and installing the relays so that none of the parts are damaged.
Relays must be handled by skilled personnel. The following should be taken into account while handling the
relay:
The relay use components that are sensitive to electrostatic discharges. The relay comprises of various
semi-conductor devices which can damage if touched by means of direct contact. Handle the cards in
static free environment since electrostatic discharge can affect performance of the relay or cause damage
to the cards.
The electronic circuits are well protected by the metal case and the internal module should not be
withdrawn unnecessarily.
The relay is normally shipped in separately packed condition. After unpacking, see if there is any
mechanical damage to the cabinet, the nameplate, terminal blocks etc. Damage of any such sort identified
shall be intimated to works.
Avoid plugging in/ pulling out the cards when the power is ON.
Do not apply CT inputs when auxiliary supply is switched OFF.
If the cards are withdrawn for testing, ensure proper positioning while replacing.
Keep the relays in well-packed condition in a dust-free dry environment without direct exposure to
sunlight.

The relay is shipped from factory after detailed testing by our Quality Control Department. However, according
to the customer requirement the relay settings/ functions can be verified before commissioning at respective
sites with proper testing kits.

STORAGE

If relays are not to be installed immediately upon receipt, they should be stored in a place free from dust and
moisture in their original boxes. At most care should be taken while storage.

Storage temperature: -25ºC to +55ºC.

RELAYS DIVISION
HANDLING, INSTALLATIONS Page 4 of 5 AR56-III
& CASE DIMENSIONS

RELAY AND RACK MOUNTING

RELAYS DIVISION
HANDLING, INSTALLATIONS Page 5 of 5 AR56-III
& CASE DIMENSIONS

CASE DIMENSIONS

RELAYS DIVISION
Page 1 of 23 AR56-IV
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USER GUIDE

RELAYS DIVISION
USER GUIDE Page 2 of 23 AR56-IV
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CONTENTS

FRONT PANEL INDICATIONS

INTERNAL ARCHITECTURE AND BLOCK DIAGRAM

ENERGIZING THE RELAY

PCB DESCRIPTION

RELAY ONLINE DISPLAY PARAMETERS

RELAYS DIVISION
USER GUIDE Page 3 of 23 AR56-IV
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FRONT PANEL INDICATIONS

1
2 10

3 11

4
12

5
14 13
6 8
17
7

16 15

18
19 21
20

RELAYS DIVISION
USER GUIDE Page 4 of 23 AR56-IV
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No Legend
1. LCD DISPLAY
2. PROTECTION HEALTHY (Green/Amber)
3. TRIP (Red)
4. IDMT OCR TRIP (Red)
5. DEFINIT TIME OCR TRIP (Red)

6. INST.OCR TRIP (Red)


7. EF/REF TRIP (Red)

8. LBB OPERATED (Red)


9. AP/GP LOW ALARM (Red)

10. AP/GP LOW TRIP & LOCK (Red)

11. BUCHHOLZ ALARM/WINDING TEMP. ALARM (Red)

12. OIL TEMP.ALARM/LOW OIL LEVEL ALARM (Red)


13. TRIP CIRCUIT FAIL (Red)
14. RELAY ERROR (Red)
15. >
16. 
17. <
18. Records
19. RJ45 PORT
20. H.RST
21. Name plate

RELAYS DIVISION
USER GUIDE Page 5 of 23 AR56-IV
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LCD DISPLAY
A 20 x 4 LCD display is provided for easy viewing of parameters, relay settings, fault event records, date&
time, error counter etc. The display backlit can be made ON by pressing any push button key and the
display backlit ON time is settable.

Navigation Keys
The relay is provided with four switches.

Increment key
Menu
Records
Decrement key

Menu key

 Main key for entering relay setting mode.


 If you want to select anything in the setting mode, we can use this key.
 To reset the relay from tripping mode.

Increment key
 If you want to raise any particular setting, we can use this option.

 For saving any particular changes in the relay, you can hire this key.

 For viewing new options in the relay, we can use this key.

Decrement key

 If you want to lower any particular setting, we can use this option.

 No need to save any unwanted mistakes in the relay you can use this key.

 If you want to verify any previous settings in the relay, you can opt this key.

Records key

 If you want to check the logs and data stored in the relay memory, you can use this key.

RELAYS DIVISION
USER GUIDE Page 6 of 23 AR56-IV
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INTERNAL SYSTEM LEVEL ARCHITECTURE
The internal system level architecture of relay including card to card architecture in brief is shown below.

1.DSP Controller
The 32bit MCU (Digital Signal Controller) machine that combines the control advantages of a high-
performance 32-bit microcontroller with the high computation speed of a fully implemented Digital Signal
Processor (DSP).

The MCU controller continuously monitors the currents. Based on this the controller performs different
calculations and whenever an abnormal condition occurs it distinguishes the type of fault and issues trip
command to the circuit breaker.

2. Data Acquisition
The Current signals are scaled and isolated using Current Transformer (CT). These isolated analog signals
are filtered to minimize the effects of electromagnetic interference and noise in the high frequency range.

The analog signals are then fed to the Analog to Digital Converter which has a 16 bit resolution. The DSP
controller will take the 32 samples per cycles of Current for the computational purpose. If any fault occurs
the parameters will be stored in to the non-volatile memory with date and time stampings and this can be
downloaded for further analysis in the disturbance recorder.

3. Power Supply Module


This module gives the necessary regulated voltages like +5V, -5V, and +24V to various cards in the
module. The normal operating voltage range is 45 VDC to 170 VDC. The +24V is used for driving the output
relays in the I/O card and O/P relay card. The +5V and -5V is supplied to the processor, I/O card and
Display PCB for normal relay operations. The isolated +5V is dedicated to the communication ports of the
relay.

RELAYS DIVISION
USER GUIDE Page 7 of 23 AR56-IV
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4. Communication Module
The relay is having three communications port, Front port: RJ45, Rear port: ETHERNET & RS485.The relay
is using IEC 60870-5-103 & IEC 61850-communication protocol for communication through RS485 &
ETHERNET.

Front Port:

1) Communication Port
RJ 45 port shall be provided for uploading/downloading relay settings and events.
Rear Port:
a) RS 485 Communication Port
RS 485 port shall be provided for SCADA connectivity. Using RS485 port fault online data of critical
parameters, disturbance record, and event record (Trip data) etc shall be downloaded. The communication
protocol shall comply to IEC 60870-5-103 protocol.
b) Ethernet Communication Port
Ethernet port shall be provided for IEC 61850 connectivity. Using Ethernet port fault online data of critical
parameters, disturbance record, event record (Trip data) etc. shall be downloaded. SNTP time
synchronization is possible through the same. Ethernet port can either be copper/fiber depending upon the
tender requirement.

5. Man Machine Interface


Man Machine Interface is through a 20x4 LCD display and keys in the front panel of the relay. Necessary
LEDs are provided in front panel for indicating the operation of different element.

6. Disturbance Recorder
The relay has the facility to record 50 cycles (45 pre-fault and 5 post faults) of fault waveforms. Latest 200
waveforms of Current can be stored in the relay. This data is retrievable through front and rear
communication ports using UI software and SCADA respectively.

7. Event Recorder & Disturbance Recorder


The relay is capable of storing 5000 number of events with date and time stamping of 1ms accuracy. The
event data comprise of:

Tripping of different protection elements (I, Fault clearing time, Fault date & time)

Trip circuit supervision

Relay pick up

Relay reset

CB Trip

CB Close

Change of status input

Relay setting changed (GUI & Keypad)

Relay Error.

RELAYS DIVISION
USER GUIDE Page 8 of 23 AR56-IV
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ENERGIZING THE RELAY

1. Before turning ON the relay, proper earthing should be provided.


2. Visual Inspection for any physical damage in housing, display etc. shall be checked.
3. Operating voltage range: 45 to 170 VDC. Rated Operating voltage: 110 V DC.
4. Prefer regulated power supply of 110VDC.
5. Auxiliary power supply shall be provided to the corresponding terminals with the help of an MCB.
6. Switch on the power supply. Measure the voltage between the corresponding terminals and ensure that
the voltage is within the normal operating range.
7. After the relay is powered ON, the following shall be noticed.
Protection healthy LED glow green in color which indicates that the relay is functioning OK, otherwise
it goes amber.

PCB DESCRIPTION
The relay comprises of the following hardware.

Main PCBs. –Display PCB, Controller PCB, Stack PCB, status & CT, PT PCB, SMPS & trip relay PCB, Tele
Annu PCB, Back panel PCB

Display cum Communication PCB (640 261): The Display PCB is mounted at the front plate of the unit.
It consists of the 20x4 LCD, LED indications, Keyboard circuits, LED controller and front RJ 45
communication port.

Controller PCB (640 262): The Controller PCB is mount on the backside of the Display PCB. This PCB
consists of major components such as DSP controllers, ADC and its filter circuits, Memory ICs, RTC etc. The
Analog signal get filtered and digitized in this board. The DSP takes decision based on this digital samples
and initiates necessary commands.

RELAYS DIVISION
USER GUIDE Page 9 of 23 AR56-IV
________

Stack PCB (640 263): Internal communications between the PCB’s are ensured with the help of stack
PCB.

Status & CT,PT PCB (640 264): All the CTs, PTs and Input status lines are assembled in this board. IEC
60870-5-103 communication port also provided in this PCB.

SMPS & Trip Relay PCB (640 265): The SMPS PCB provides the necessary Power supply voltages to the
different PCBs mounted inside the relay. The SMPS provides +24V, +5V, -5V and isolated +5 V. The +24 V
supply is used for the driving the output relays. The +5V and -5V is supplied to the controller PCB, Display
PCB, and I/O PCB for normal operations. The isolated +5V is dedicated to the communications ports of the
relay.
This board (trip relay PCB) will give necessary trip commands to the master trip relay or breaker, which is
installed in the yard. Necessary relay initiating signals are wired to these output relays from the Controller
Board.

Tele Annu PCB (640 266): All the Telesignalling output circuits are assembled in this PCB. IRIG B circuit
also provided in this PCB.

Back Panel PCB (640 267): This PCB consists of terminal blocks for external interface with the site and
power connectors, which connects SMPS, I/O and CT PT PCB’s. The RS 485 port is also mounted in this PCB.
The terminal block (TB-A) is having CT shorting facility. Since the rack with Terminal Blocks is having the CT
shorting facility, the relay can be withdrawn.

RELAYS DIVISION
USER GUIDE Page 10 of 23 AR56-IV
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RELAY ONLINE DISPLAY PARAMETERS


After Power ON, the relay boot screen shows

Then comes the online parameter display

Window:

Setting Mode
Press and hold  for 5 seconds
Relay will enter to setting mode.
Enter the password and press  key. The default password setting is ‘1000’

To change settings:

a) Press  to change the settings.


b) Press Right key to increment
c) Press Left key to decrement
d) Press  to accept change.
e) To coming back to main MENU while operating, press Left and Right key simultaneously.
f) Repeat the process for all settings
g) After completing the settings, the relay shows the message ‘SETTINGS UPDATED’ and returns to the
operating mode.

RELAYS DIVISION
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Relay Settings Algorithm

Use SET key Use SET Key & Use Left/Right key

Use SET key & Use Left/Right key

Type password Use set key


1000

Use Left/Right key

Use Left/Right key

Use Left/Right key

RELAYS DIVISION
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Use SET key Use Left/Right key

Use Left/Right key

Use Left/Right key

Use Left/Right key for selection use SET key

Use SET key for change the settings & Use Left/Right key, then use SET key.

Use Left/Right key Use Left/Right key for selection use SET key

RELAYS DIVISION
USER GUIDE Page 13 of 23 AR56-IV
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Use Left/Right key Use SET key

Use Left/Right key Type password Use set key

Use Set key Type password Use set key

Use Left/Right key Type password Use set key

Use Left/Right key, for next window use


use Right key both Left & Right keys simultaneously
C

RELAYS DIVISION
USER GUIDE Page 14 of 23 AR56-IV
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Use Left/Right key

Use SET key

Use Left/Right key

Use Left/Right key

Use Left/Right key, for next window use


both Left & Right keys simultaneously

Use Left/Right key

Use SET key

Use Left/Right key

Use Left/Right key

Use Left/Right key

Use Left/Right key, for next window use


both Left & Right keys simultaneously
Use Left/Right key

RELAYS DIVISION
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Use Left/Right key


Use SET key

Use Left/Right key


Use Left/Right key

Use Left/Right key


Use Left/Right key

Use Left/Right key


Use Left/Right key

Use Left/Right key


Use Left/Right key

Use Left/Right key, for next window use


Use Left/Right key both Left & Right keys simultaneously

Use Left/Right key

RELAYS DIVISION
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Use Left/Right key


Use SET key

Use Left/Right key


Use Left/Right key

Use Left/Right key Use Left/Right key

Use Left/Right key Use Left/Right key

Use Left/Right key, for next window use


Use Left/Right key
both Left & Right keys simultaneously

Use SET key Use Left/Right key, for next window use
both Left & Right keys simultaneously

RELAYS DIVISION
USER GUIDE Page 17 of 23 AR56-IV
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F

Use SET key

Use Left/Right key

Use Left/Right key, for next window use


both Left & Right keys simultaneously

Use SET key

Select spare contacts by using Left/Right Keys

Use Left/Right key, for next window use


both Left & Right keys simultaneously

RELAYS DIVISION
USER GUIDE Page 18 of 23 AR56-IV
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To access & clear logs


Use this key

Use Set Key Use Set Key

Use Set Key Use Set Key

Use Right Key Use Left/Right Key

Use Set Key Use Set Key

Use Set Key Use Set Key

Use Set Key

RELAYS DIVISION
USER GUIDE Page 19 of 23 AR56-IV
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To view device Info.

Use Right Key

For Relay healthiness check & I/O Verification

Use this key

Use Set Key Use Set Key & enter password

Use Right Key Use Right Key for next,


SET key for contact making
H

Use Set Key

RELAYS DIVISION
USER GUIDE Page 20 of 23 AR56-IV
________
H

Use Set Key Use Set Key

Use Right Key Use Set Key

Use Set Key

Use Right Key for next move of cursor


& corresponding name shows in display

Use Set Key

Use Set Key

RELAYS DIVISION
USER GUIDE Page 21 of 23 AR56-IV
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Binary Output & Input Details

Binary Output 1 Binary Output 2 Binary Input


BO BO TB
NAME TB NUMBER NAME TB NUMBER BI NAME
1 2 NUMBER
TB B2 - 1 & 3 , 2 &
1 NIL 1 AP/GP Alarm 1 AP/GP Alarm TB B1 - 24
4
TB A - 8 & AP/GP Trip & TB B2 - 1 & 5 , 2 & AP/GP Trip &
2 Gen Trip 2 2 TB B1 - 21
21 LOCK 6 LOCK
Trip TB B2 - 1 & 7 , 2 &
3 TB A- 9 & 20 3 Buch. Alarm 3 NIL
spare 8
TB A- 10 & Oil Temp TB B2 - 1 & 9 , 2 &
4 Trip EF 4 4 CB Open TB B1 - 19
19 Alarm 10
Wind. Temp TB B2 - 1 & 11 , 2
5 NIL 5 5 CB Close TB B1 - 20
Alarm & 12
TB A- 12 & Low Oil Level TB B2 - 1 & 13 , 2
6 LBB 6 6 RCC Reset TB B1 - 17
17 Alarm & 14
TB A- 13 & TB B2 - 1 & 15 , 2
7 SPARE 1 7 Inst. OCR 7 NIL
16 & 16
TB A- 14 & TB B2 - 1 & 17 , 2 Oil Temp
8 SPARE 2 8 TCS 8 TB B1 - 15
15 & 18 Alarm
IDMT TB B1 - 3 & TB B2- 1 & 19 , 2 &
9 9 LBB 9 Buch. Alarm TB B1 - 16
OCR 4 20
Inst. TB B1 - 5 & TB B2- 1 & 21 , 2 & 1 Wind. Temp
10 10 EF TB B1 - 13
OCR 6 22 0 Alarm
TB B1 - 7 & TB B2- 1 & 23 , 2 & 1 Low Oil Level
11 EF 11 IDMT OCR TB B1 - 14
8 24 1 Alarm
Relay TB B1 - 1 & Def Time TB B2- 1 & 25 , 2 & 1 TB B1 - 11
12 12 TCS 1
Error 2 OCR 26 2 & 12
1 TB B1 - 9 &
TCS 2
3 10

RELAYS DIVISION
USER GUIDE Page 22 of 23 AR56-IV
________

Binary Output 1
Terminal Block Name

Terminal block numbers

Name of Function

Binary Output Contacts. Use Left</>Right key for selecting previous or


next contact & moving cursor also change the corresponding name in
display. For make & reset contact use SET ( ) key.

Binary Output 2

Terminal Block Name

Terminal block numbers


Name of Function

Binary Output Contacts. Use left</>Right key for selecting previous


or next contact & moving cursor also change the corresponding
name in display. For make & reset contact use SET ( ) key.

NOTE: TB B2 – 1 TELE COMMON (+110Vdc)


TB B2 – 2 ANNU COMMON (+ve common from annunciator)

RELAYS DIVISION
USER GUIDE Page 23 of 23 AR56-IV
________

Binary Input

Terminal Block Name


Terminal block numbers
Name of Function

Use left</>Right key for selecting previous or next contact & moving cursor
also change the corresponding name in display. When 110 DC (-ve)
permanently supplied to the TB-B1-23 as status common and 110 DC (+ve)
is given to the status pulse corresponding TB numbers in TB-B1.

RELAYS DIVISION
Page 1 of 8 AR56-V
_______________ ____________

TECHNICAL DATA &


CHARACTERISTIC CURVES

RELAYS DIVISION
TECHNICAL DATA & Page 2 of 8 AR56-V
CHARACTERISTIC CURVES

CONTENTS

DESCRIPTION OF PROTECTION FUNCTIONS

TECHNICAL SPECIFICATIONS

GENERAL SETTINGS

TB DETAILS

SETTING GUIDELINES

RELAY CONFORMING STANDARDS

RELAYS DIVISION
TECHNICAL DATA & Page 3 of 8 AR56-V
CHARACTERISTIC CURVES

DESCRIPTION OF PROTECTION FUNCTIONS


1. Instantaneous Over Current Protection

In instantaneous over current protection, relay operates without intentional time delay. Its operating time is with in
20ms for 5 times of fault current.

2. IDMT Over Current Protection

Inverse time over-current Relay is one in which the time of actuation of Relay decreases as the fault current
increases. The more the fault current the lesser will be the time of operation of the Relay.

For Standard inverse characteristics, as per IEC trip time is as follows

t = (TMS*K) / ((PSM)α -1)

Where, t = Operating time in second


TMS = Time multiplier setting
PSM=Fault Current/Relay Setting Current

The values of coefficients K and α for the different curves are as seen in table below

Relay Operating Characteristics K α


Inverse/3 Sec delay 0.14 0.02
Very Inverse 13.5 1
Extremely Inverse 80 2
Long Time Inverse 120 1

Other than IEC curves the following characteristics also available in the module

1. Restricted Inverse curve

t = TMS/ (0.339- (0.238/PSM))


Where,
TMS= Time Multiplier Setting (TMS)
t = Operating time in second
TMS = Time multiplier setting
PSM=Fault Current/Relay Current Setting

2. 1.3 Second Delay Curve

t = 1.3*TMS/log[PSM]
Where,
TMS= Time Multiplier Setting (TMS)
t = Operating time in second
TMS = Time multiplier setting
PSM=Fault Current/Plug Setting

3. Definite Time Over Current Protection


This element gives protection during over load condition. This helps to utilize the maximum capacity of
transformer.

RELAYS DIVISION
TECHNICAL DATA & Page 4 of 8 AR56-V
CHARACTERISTIC CURVES

4. Earth Fault Protection/ REF


Relay consists of separate input for monitoring earth fault current. During normal load and through fault condition,
current read by relay is zero, but when there is an unbalance in phases the relay will trip instantly. Its operating time
is with in 30ms for 5 times of fault current.

5. Trip Circuit Supervision


Relay consists of two numbers of trip circuit supervisions (Post close and pre close). The relay continuously
monitors the tripping coil DC (110V –ve) supply through the NC or NO contacts of the Circuit breaker in both
open & closed condition. If any discontinuity is observed, the relay generates alarm signal.

TECHNICAL SPECIFICATIONS

Sl. No Specification REF Particulars


1. Auxiliary Supply VDC 45 to 260VDC

2. Current Input (rated) I 5A AC


3. Frequency Fn 50 Hz
4. VA Burden on CT Less than 0.5 VA
5. VA burden on Aux Less than 15 Watts(energized)
Less than 10 watts( de-energized)
6. Operating Temp Range -25ºC to + 55 ºC
7. Max. & Minimum relative humidity 5% to 95%
8. Continuous Current Carry Capacity of CT 4In; 20A
9. Thermal Withstand for CT 100In for 1 sec
10. Contact details
11. a) Current carrying capacity 5A
b) Making and carry for 200 msec at 110V DC 30A
c) Making capacity at 250V,50-60Hz AC 5A
d)Breaking Capacity
AC 220V, 50-60Hz, Cos Ǿ=0.4 5A
i) DC 220V, L/R= 45ms 0.5A
12. Type of communication ports RJ45 (front) and
RS485 (IEC60870-5-103)& RJ45/LC FIBER
(Rear for IEC 61850)
13. Overall dimensions
Width 263 mm
Height 173 mm
Depth 300 mm
14. Weight 4.8 kg approx.

RELAYS DIVISION
TECHNICAL DATA & Page 5 of 8 AR56-V
CHARACTERISTIC CURVES

RELAY SETTINGS

Settings Particulars
Password protection (YES/NO) 0000-9999
1. General configuration
Line CT Primary 5-5000 in steps of 1
Earth CT Primary 5 -5000 in steps of 1
Trip Ckt Supervision 1 Enable/Disable
Trip Ckt Supervision 2 Enable/Disable
Post fault cycles 0-5 in steps of 1
1 – 10S
2– 20S
Back light
3 – 30S
4 - 40S
1 – IEC 60870-5-103
Communication Type
2 – IEC 61850
Relay ID 1-255 in steps of 1
Baud Rate 4800-57600 in steps of 200
Set Date & Time DD MM YYYY
Modify Password
2. OC IDMT Protection
IDMT Curve 1- Normal Inverse/ 3 Sec Delay
2- Extremely Inverse
3- Very Inverse
4- Restricted Inverse
5- 1.3 Sec Delay
6- Long Time Delay
Trip Val (%) 40-320 in steps of 1
TMS 0.01-1.00 in steps of 0.01
3. OC INST Protection
OC INST Protection EN/DIS
Trip Val (%) 160-1600 in steps of 1
4. OC Deft. Time
Deft. Time 1 EN/DIS
Trip Val (%) 40-320 in steps of 1
Trip Time(Sec) 1-900 in steps of 1
OL Loop Time(Sec) 0-300 in steps of 1

RELAYS DIVISION
TECHNICAL DATA & Page 6 of 8 AR56-V
CHARACTERISTIC CURVES

Deft. Time 2 EN/DIS


Trip Val (%) 40-320 in steps of 1
Trip Time(Sec) 1-900Sec in steps of 1
OL Loop Time(Sec) 0-300Sec in steps of 1
Deft. Time 3
Trip Val (%) 40-320% in steps of 1
Trip Time(Sec) 1-900 in steps of 1 Sec
OL Loop Time(Sec) 0-300 in steps of 1 Sec
5. Post Over load Protection
Post Overload EN/DIS
Trip Val (%) 50-280 in steps of 1%
Trip Time(Sec) 1-900 in steps of 1 Sec
Reset Time(Min) 5-180 in steps of 1 Min
6. EF Prot.
1 – Inst.
2 – Inverse/3 Sec Delay
EF Characteristics
3 – Extremely Inverse
4 – Very Inverse
Trip Val (%) 2-100% in steps of 1
TMS 0.01-1 in steps of 0.01
7. LBB
LBB EN/DIS
Trip Time 0-5000 in steps of 1
Operating Time
i) IDMT OCR Protection Depends on curve & TMS setting
ii) Instantaneous OCR Protection within 20ms for 5 times current
iii)) Earth Fault/REF Protection within 30ms for 5 times current
iv) LBB Depends on Time setting

RELAYS DIVISION
TECHNICAL DATA & Page 7 of 8 AR56-V
CHARACTERISTIC CURVES

TB DETAILS

RELAYS DIVISION
TECHNICAL DATA & Page 8 of 8 AR56-V
CHARACTERISTIC CURVES

RELAY CONFORMING STANDARDS

The relay conforms to the following standards:

Sl No. Standards Description

I. IEC 60255-16 IMPEDANCE MEASURING RELAY.

II. IEC 60255-151 FUNCTIONAL REQUIREMENTS FOR OVER/UNDER CURRENT PROTECTION.


INSULATION COORDINATION OF MEASURING RELAYS AND PROTECTION
III. IEC 60255-5
EQUIPMENT- REQUIREMENTS AND TESTS.
MEASURING RELAYS AND PROTECTION EQUIPMENT - COMMON
IV. IEC 60255-1
REQUIREMENTS.

V. IEC 60255-21-1 VIBRATION TESTS (SINUSODIAL)

VI. IEC 60255-21-2 SHOCK AND BUMP TESTS

VII. IEC 60255-21-3 SEISMIC TESTS

VIII. IEC 60255-27 PRODUCT SAFETY REQUIREMENT.

IX. IEC 60255-26 ELECTROMAGNETIC COMPATIBILITY REQUIREMENT.

X. IEC 60529 DEGREES OF PROTECTION PROVIDED BY ENCLOSURES (IP CODE)

XI. IEC 61810-2 RELIABILITY.

XII. IS 2705 (PART II, III&IV) PROTECTIVE CURRENT TRANSFORMERS.

XIII. IS 3156 (PART II/III) MEASURING/PROTECTIVE VOLTAGE TRANSFORMERS.

XIV. IS 3231 (PART 1 TO 3) ELECTRICAL RELAYS FOR POWER SYSTEM PROTECTION.

XV. IS 8686 STATIC PROTECTIVE RELAYS.

XVI. IEC 60068-2 ENVIRONMENTAL TESTS.

XVII. IEC 60529 IP 54 TEST

XVIII. IEC 60870-5-103 COMMUNICATION PROTOCOL

XIX IEC 61850 COMMUNICATION PROTOCOL

RELAYS DIVISION
Page 1 of 2 AR56-VI
_______ ________

TROUBLE SHOOTING

RELAYS DIVISION
TROUBLESHOOTING Page 2 of 2 AR56-VI
___ __

Under normal working conditions, the ‘PROTECTION HEALTHY LED’ provided in the front panel of the relay glows
green. The same LED turns amber to recognize any fault inside the relay itself.
Following are certain guidelines for the relay to identify the nature of fault and necessary checking procedures
to be adopted at site so that relay can be rectified suitably.

Sl. No. Faults Checks Causes


1. Check the auxiliary DC supply to the 1. Due to power supply
relay rear terminals failure, the LED turns off.
No power ON 2. The varistor may short
1 Indication or 2. Check the continuity of the output circuited to protect internal
terminal, after disconnecting the wires. circuitry on transients
No display.

1. Refer TB sticker for CT inputs. 1. The CT connector is


2. Check for the earthing of CT. having shorting facility. If
3. Check if the terminals of TB-A is the connector is not tight, CT
connected properly or for any lose secondary may get some low
contact. resistance path through the
Current Not 4. Check CT ratio and multiplying factor connector itself.
if any. 2. If CT is not properly
2 reading/ Out of
5. Check the continuity of the output earthed, there is a chance of
tolerance limit. terminal, after disconnecting the wires. leakage current that may
After checking of the above, measure cause error in CT reading.
the current using calibrated Clamp-On
meter.
If not OK, intimate to works.

1. Intimate to works. 1. Supply variation to


4 Relay Error Indication 2. Press H.RST key in the relay front internal PCB’s.
panel. 2. DC supply fail.

RELAYS DIVISION
SCADA COMMUNICATION INTERFACE AS PER IEC
60870-5-103 PROTOCOL

MODEL – AR 56

RELAY DESIGNED AS PER RDSO SPECIFICATION NO.


TI/SPC/PSI/PROTCT/7101

ALUMINIUM INDUSTRIES LIMITED


RELAYS DIVISION

Version 1.1
Date 21/02/2024
[IEC 60870-5-103 COMMUNICATION INTERFACE – AR 56] February 21, 2024

OVERVIEW
IEC 60870-5-103 is a standard for power system control and associated communications. It defines a
companion standard that enables interoperability between protection equipment and devices of a
control system in a substation. The device complying with this standard can send the information
using two methods for data transfer - either using the explicitly specified application service data
units (ASDU) or using generic services for transmission of all the possible information.
The IEC 60870-5 protocol is based on the three-layer reference model ‘Enhanced Performance
Architecture’ (EPA), as specified in clause 4 of IEC 60870-5-3. The physical layer copper-wire
based system that provides binary symmetric and memoryless transmission.
The link layer consists of a number of link transmission procedures, using explicit Link Protocol
Control Information (LPCI), that are capable of carrying Application Service Data Units (ASDUs)
as link user data. The link layer uses a selection of frame formats to provide the required integrity,
efficiency, and convenience of transmission.
The application layer contains a number of application functions that involve the transmission of
Application Service Data Units (ASDUs) between source and destination.
The application layer of this companion standard does not use explicit Application Protocol
Control Information (APCI). This is implicit in the contents of the ASDU Data Unit Identifier and in
the type of link service used.

PHYSICAL LAYER
Connection is possible with IEC 60870-5-103 via rear RS485 port of relay as seen in figure 1 below.

1. TX/RX_HI correspond to Data +ve.


2. TX/RX_LOW correspond to Data -ve.
3. ISO_GND correspond to GND.

Figure 1

ALUMINIUM INDUSTRIES LTD. | RELAYS DIVISION 2


[IEC 60870-5-103 COMMUNICATION INTERFACE – AR 56] February 21, 2024

GENERAL INFORMATION
Relay ID: Settable from 1 to 255 via relay HMI.
Baud Rate: Settable from 4800 – 57600 via relay HMI.
No. of data bits: 8
No of stop bits: 1
Parity: None
Measurand Scaling Factor: 2.4

PROTOCOL MAPPING
INFORMATION NUMBER: INF
ASDU TYPE: TYP
CAUSE OF TRANSMISSION: COT
FUNCTION NUMBER: FUN
GENERAL INTERROGATION: GI, marked with ‘X’ wherever applicable.
COM: Indicates whether relay generated event on rising edge only (0 - 1) indicated by  or
both rising and falling edge (0-1 and 1-0) indicated by .

SYSTEM FUNCTIONS IN MONITOR DIRECTIONS


ASDU
DESCRIPTION GI FUN INF COT COM
TYPE
End of general interrogation - 8 255 0 10 GLB
Time synchronization - 6 255 0 8 GLB
According to main
Reset FCB - 5 160 2 3
FUN
According to main
Reset CU - 5 160 3 4
FUN
According to main
Reset CU/Start/Restart - 5 160 4 5
FUN

STATUS INDICATION IN MONITOR DIRECTION

ASDU
DESCRIPTION GI FUN INF COT COM
TYPE
Protection Healthy/Active - 1 160 18 1 
RCC Reset - 1 160 19 1 
Local Parameter Settings
- 1 160 22 1 
(Change)
Buchholz Alarm X 1 160 27 1,9 
Winding temp alarm X 1 160 28 1,9 
Oil Temp Alarm X 1 160 200 1,9 
Low oil level alarm X 1 160 201 1,9 
AP/GP low alarm X 1 160 29 1,9 
AP/GP trip & lock X 1 160 30 1,9 
CB NC (FDR CB open) X 1 160 124 1,9 
CB NO (FDR CB close) X 1 160 125 1,9 
Spare X 1 160 31 1,9 

ALUMINIUM INDUSTRIES LTD. | RELAYS DIVISION 3


[IEC 60870-5-103 COMMUNICATION INTERFACE – AR 56] February 21, 2024

Relay Error - 1 160 40 1 

SUPERVISION INDICATIONS IN MONITOR DIRECTION

ASDU
DESCRIPTION GI FUN INF COT COM
TYPE
Trip circuit supervision X 1 160 36 1,9 

FAULT INDICATION IN (MONITOR DIRECTIONS)

ASDU
DESCRIPTION GI FUN INF COT COM
TYPE
Breaker Failure (LBB) X 2 160 85 1,9 
Start/Pickup IDMT – I1 X 2 160 170 1,9 
Start/Pickup I> (Inst OCR) – I1 X 2 160 171 1,9 
Start/pickup I>> (Def OCR stage
X 2 160 172 1,9 
1) – I1
Start/pickup I>> > (Def OCR
X 2 160 173 1,9 
stage 2) – I1
Start/pickup I>> >> (Def OCR
X 2 160 174 1,9 
stage 3) – I1
Start/Pickup Post Overload – I1 X 2 160 175 1,9 
X
Start/Pickup IDMT – I2 2 160 176 1,9 
X
Start/Pickup I> (Inst OCR) – I2 2 160 177 1,9 
Start/pickup I>> (Def OCR stage
X 2 160 178 1,9 
1) – I2
Start/pickup I>> > (Def OCR
X 2 160 179 1,9 
stage 2) – I2
Start/pickup I>> >> (Def OCR
X 2 160 180 1,9 
stage 3) – I2
Start/Pickup Post Overload – I2 X 2 160 181 1,9 
Start/Pickup IDMT – I3 X 2 160 182 1,9 
Start/Pickup I> (Inst OCR) – I3 X 2 160 183 1,9 
Start/pickup I>> (Def OCR stage
X 2 160 184 1,9 
1) – I3
Start/pickup I>> > (Def OCR
X 2 160 185 1,9 
stage 2) – I3
Start/pickup I>> >> (Def OCR
X 2 160 186 1,9 
stage 3) – I3
Start/Pickup Post Overload – I3 X 2 160 187 1,9 
Start/Pickup IN> (REF/EF) X 2 160 188 1,9 
Trip IDMT – I1 - 2 160 69 1 
Trip I> (Inst OCR) - I1 - 2 160 90 1 
Trip I>> (Def OCR stage – 1) – I1 - 2 160 91 1 
Trip I>>> (Def OCR stage – 2) – - 2 160 94 1 

ALUMINIUM INDUSTRIES LTD. | RELAYS DIVISION 4


[IEC 60870-5-103 COMMUNICATION INTERFACE – AR 56] February 21, 2024

I1
Trip I>>>> (Def OCR stage – 3) –
- 2 160 95 1 
I1
Trip Post Overload – I1 - 2 160 96 1 
Trip IDMT – I2 - 2 160 70 1 
Trip I> (Inst OCR) – I2 - 2 160 97 1 
Trip I>> (Def OCR stage – 1) – I2 - 2 160 98 1 
Trip I>>> (Def OCR stage – 2) –
- 2 160 99 1 
I2
Trip I>>>> (Def OCR stage – 3) –
- 2 160 100 1 
I2
Trip Post Overload – I2 - 2 160 101 1 
Trip IDMT – I3 - 2 160 71 1 
Trip I> (Inst OCR) – I3 - 2 160 102 1 
Trip I>> (Def OCR stage – 1) – I3 - 2 160 103 1 
Trip I>>> (Def OCR stage – 2) –
- 2 160 104 1 
I3
Trip I>>>> (Def OCR stage – 3) –
- 2 160 105 1 
I3 1
Trip Post Overload – I3 - 2 160 106 1 
Trip IN> (REF/EF) - 2 160 92 1 

MEASURANDS IN MONITOR DIRECTION


Measurands are scaled with a scaling factor of 2.4. To obtain the actual value from raw value,
following formulae can be used.

Raw Value x 2.4


Actual Value = ( ) x Primary CT/PT value
4096

ASDU
DESCRIPTION GI FUN INF COT COM
TYPE
Measurand supervision I1 - 9 160 148 2 
Measurand supervision I2 - 9 160 149 2 
Measurand supervision I3 - 9 160 150 2 
Measurand supervision IN - 9 160 151 2 

TIME TAGGED MEASURANDS IN MONITOR DIRECTIONS

ASDU
DESCRIPTION GI FUN INF COT COM
TYPE
Fault Current – I1 - 4 160 152 1 
Fault Current – I2 - 4 160 153 1 
Fault Current – I3 - 4 160 154 1 
Fault Current – IN - 4 160 155 1 

ALUMINIUM INDUSTRIES LTD. | RELAYS DIVISION 5


[IEC 60870-5-103 COMMUNICATION INTERFACE – AR 56] February 21, 2024

STANDARD INFORMATION NUMBERS IN CONTROL DIRECTION


SYSTEM FUNCTIONS IN CONTROL DIRECTION

ASDU
DESCRIPTION GI FUN INF COT COM
TYPE
Initiation of general
- 7 255 0 9 GLB
interrogation
Time Synchronization - 6 255 0 8 GLB

GENERAL COMMANDS IN CONTROL DIRECTION

ASDU
DESCRIPTION GI FUN INF COT COM
TYPE
LED (RCC) RESET - 20 160 19 20  (PULSE)
CB Open - 20 160 120 20  (PULSE)
CB Close - 20 160 121 20  (PULSE)

DISTURBANCE RECORD EXTRACTION


The disturbance record extraction procedure in ALIND relays is in conformance with IEC 60870-5-
103 standard definition.

ANALOG CHANNEL INFORMATION IN AR 56


AR 56
FUN ACC PARAMETER
160 1 I1
160 2 I2
160 3 I3
160 4 IN
160 5 X
160 6 X
160 7 X
160 8 X

ALUMINIUM INDUSTRIES LTD. | RELAYS DIVISION 6


[IEC 60870-5-103 COMMUNICATION INTERFACE – AR 56] February 21, 2024

DIGITAL CHANNEL (TAGS) INFORMATION IN AR 56


AR 56
TAG FUN/INF INPUT/
SEMANTICS ACCORDING TO TAG POSITION
POSITION NUMBER OUTPUT
0 160/84 GENERAL PICKUP OUTPUT
1 160/68 GENERAL TRIP OUTPUT
2 160/69 IDMT TRIP I1 OUTPUT
3 160/90 INST OCR I> TRIP I1 OUTPUT
4 160/91 DEF OCR STAGE 1 I>> TRIP I1 OUTPUT
5 160/94 DEF OCR STAGE 2 I>>> TRIP I1 OUTPUT
6 160/95 DEF OCR STAGE 3 I>>>> TRIP I1 OUTPUT
7 160/96 POST OVERLOAD I1 OUTPUT
8 160/70 IDMT TRIP I2 OUTPUT
9 160/97 INST OCR I> TRIP I2 OUTPUT
10 160/98 DEF OCR STAGE 1 I>> TRIP I2 OUTPUT
11 160/99 DEF OCR STAGE 2 I>>> TRIP I2 OUTPUT
12 160/100 DEF OCR STAGE 3 I>>>> TRIP I2 OUTPUT
13 160/101 POST OVERLOAD I2 OUTPUT
14 160/71 IDMT TRIP I3 OUTPUT
15 160/102 INST OCR I> TRIP I3 OUTPUT
16 160/103 DEF OCR STAGE 1 I>> TRIP I3 OUTPUT
17 160/104 DEF OCR STAGE 2 I>>> TRIP I3 OUTPUT
18 160/105 DEF OCR STAGE 3 I>>>> TRIP I3 OUTPUT
19 160/106 POST OVERLOAD I3 OUTPUT
20 160/92 REF/EF TRIP IN OUTPUT
21 160/85 LBB TRIP OUTPUT
22 160/27 BUCHHOLZ ALARM INPUT
23 160/28 WINDING TEMP. HIGH ALARM INPUT
24 160/200 OIL TEMP. HIGH ALARM INPUT
25 160/201 LOW OIL LEVEL ALARM INPUT
26 160/124 CB NC (BREAKER OPEN) INPUT
27 160/125 CB NO (BREAKER CLOSE) INPUT
28 160/30 AP/GP LOW TRIP & LOCK INPUT
29 160/29 AP/GP LOW ALARM INPUT
30 160/36 TRIP CIRCUIT FAIL INPUT

ALUMINIUM INDUSTRIES LTD. | RELAYS DIVISION 7


Model Implementation Conformance Statement
for the IEC 61850 interface in ALIND AR 56 relay version 1.0

Based on
UCA International Users Group
Testing Sub Committee

Template version 1.0


Date: April 24, 2008

TITLE:
MICS Ver. 2.0
MICS DOCUMENT FOR AR 56 RELAY
DATE: 21 FEBRUARY 2024

ALUMINIUM INDUSTRIES LTD | RELAYS DIVISION, THIRUVANANTHAPURAM


[MICS DOCUMENT FOR AR 56 RELAY] February 21, 2024

1. Introduction
This model implementation conformance statement is applicable for ALIND AR
56 relay. The definitions of all used Logical Devices, Logical Nodes and their
associated Common Data Classes, components and associated enumerated
values are also included for completeness.
This MICS document specifies the modelling compared to IEC 61850 Edition 2.

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[MICS DOCUMENT FOR AR 56 RELAY] February 21, 2024

2. Logical Device
Logical Device Description
CONTROL Controls Domain
MEASUREMENT Measurements Domain
PROTECTION Protection Domain
RECORDS Fault Records Domain
SYSTEM System Domain

Logical Device data model


Logical Device Logical Node Instance Logical Node type Description
LLN0 for Logical
LLN0 LLN01
CONTROL Device CONTROL
CNTRL_GGIO1 GGIO_TRX_3C IED control 3 no.
LLN0 for Logical
LLN0 LLN02
Device MEASURAND
Measurand Value I1,
MEASUREMENT MTR_MMXN1 MMXN_TRX_MTR
I2, I3, IN
Fault Value I1, I2, I3,
FLT_MMXN2 MMXN_TRX_FLT
IN
LLN0 for Logical
LLN0 LLN03
Device PROTECTION
IOC1_ PIOC1 PIOC_TRX Instantaneous OCR I1
IOC2_ PIOC2 PIOC_TRX Instantaneous OCR I2
IOC3_ PIOC3 PIOC_TRX Instantaneous OCR I3
EF_PTOC1 PTOC_TRX Earth Fault IN
POLD1_PTOC2 PTOC_TRX Post Overload 1
POLD2_PTOC3 PTOC_TRX Post Overload 2
POLD3_PTOC4 PTOC_TRX Post Overload 3
IDMT1_PTOC5 PTOC_TRX IDMT OCR I1
IDMT1_PTOC6 PTOC_TRX IDMT OCR I2
IDMT1_PTOC7 PTOC_TRX IDMT OCR I3
PROTECTION
Definite time OCR
DEF1_I1_PTOC8 PTOC_TRX
stage 1- I1
Definite time OCR
DEF2_I1_PTOC9 PTOC_TRX
stage 2- I1
Definite time OCR
DEF3_I1_PTOC10 PTOC_TRX
stage 3- I1
Definite time OCR
DEF1_I2_PTOC11 PTOC_TRX
stage 1- I2
Definite time OCR
DEF2_I2_PTOC12 PTOC_TRX
stage 2- I2
Definite time OCR
DEF3_I2_PTOC13 PTOC_TRX
stage 3- I2

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[MICS DOCUMENT FOR AR 56 RELAY] February 21, 2024

Definite time OCR


DEF1_I3_PTOC14 PTOC_TRX
stage 1- I3
Definite time OCR
DEF2_I3_PTOC15 PTOC_TRX
stage 2- I3
Definite time OCR
DEF3_I3_PTOC16 PTOC_TRX
stage 3- I3
LBB_RBRF1 RBRF_TRX Breaker Failure
LLN0 for Logical
LLN04 LLN04
RECORDS Device RECORDS
RDRE1 RDRE_TRX Disturbance recorder
LLN0 for Logical
LLN05 LLN05
Device SYSTEM
Physical Device
SYSTEM LPHD LPHD_TRX
Information
ALM_GGIO1 GGIO_TRX_ALM3 Alarms
IND_GGIO2 GGIO_TRX_BI11 Binary Inputs

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[MICS DOCUMENT FOR AR 56 RELAY] February 21, 2024

3. Logical Node List


Following list contains list of logical node classes implemented in device

G: Logical Nodes for generic references


GGIO (Generic Process I/O)
L: System Logical Nodes
LLN0 (Logical device LN)
LPHD (Physical device LN)
M: Logical Nodes for metering and measurement
MNXN (Non-Phase Related Measurements)
P: Logical Nodes for protection functions
PIOC (Instantaneous Overcurrent)
PTOC (Time Overcurrent)
R: Logical nodes for protection related functions
RBRF (Breaker Failure)
RDRE (Disturbance Recorder Function)

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[MICS DOCUMENT FOR AR 56 RELAY] February 21, 2024

4. Logical Nodes
The following table use
• M: Data object is mandatory in the IEC 61850-7-4 ED.2.
• O: Data object is optional in the IEC 61850-7-4 ED.2 and is used in the device
• E: Data object is extension to the IEC 61850-7-4 ED.2 and is used in the device

4.1 Logical Node: CNTRL_GGIO1


Description: Generic Process I/O
LN Class: GGIO
Data Object CDC type Description M/O
Common Logical Node Information
Beh ENS Behavior M
Controls
Generic single point controllable status output
SPCSO1 SPC O
(RCC Reset)
Generic single point controllable status output
SPCSO2 SPC O
(CB Open Command)
Generic single point controllable status output
SPCSO3 SPC O
(CB Close Command)

4.2 Logical Node: ALM_GGIO1


Description: Generic Process I/O
LN Class: GGIO
Data Object CDC type Description M/O
Common Logical Node Information
Beh ENS Behavior M
Status Information
Alm1 SPS General Single Alarm (Protection Healthy/Active) O
Alm2 SPS General Single Alarm (Relay Error) O
Alm3 SPS General Single Alarm (Local Parameter Setting Change) O

4.3 Logical Node: IND_GGIO2


Description: Generic Process I/O
LN Class: GGIO
Data Object CDC type Description M/O
Common Logical Node Information
Beh ENS Behavior M
Status Information
Ind1 SPS General Indication (RCC Reset) O
Ind2 SPS General Single Alarm (Trip Circuit Supervision) O
Ind3 SPS General Indication (Buchholz Alarm) O
Ind4 SPS General Indication (Winding Temp High Alarm) O
Ind5 SPS General Indication (Oil Temp High Alarm) O
Ind6 SPS General Indication (Low Oil Level Alarm) O

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[MICS DOCUMENT FOR AR 56 RELAY] February 21, 2024

Ind7 SPS General Indication (AP/GP low alarm) O


Ind8 SPS General Indication (AP/GP trip & lock) O
Ind9 SPS General Indication (CB NC Status) O
Ind10 SPS General Indication (CB NO Status) O
Ind11 SPS General Indication (Spare Status) O

4.4 Logical Node: LLN0


Description: Logical Node Zero
LN Class: LLN0
Data Object CDC type Description M/O
Common Logical Node Information
Beh ENS Behavior M
Mod ENC Mode M
Health ENS Health M
NamPlt LPL Name Plate M

4.5 Logical Node: LPHD1


Description: Physical Device Information
LN Class: LPHD
Data Object CDC type Description M/O
Descriptions
PhyNam DPL Device Name Plate M
Status Information
PhyHealth ENC Device Health M
Proxy ENS Indicates if this Logical Node is Proxy M

4.6 Logical Node: MTR_MMXN1


Description: Non Phase Related Measurements (Measurand values)
LN Class: MMXN
Data Object CDC type Description M/O/E
Common Logical Node Information
Beh ENS Behavior M
Measured and Metered Values
Amp1 MV Measurand Current I1 E
Amp2 MV Measurand Current I2 E
Amp3 MV Measurand Current I3 E
Amp4 MV Measurand Current IN E

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[MICS DOCUMENT FOR AR 56 RELAY] February 21, 2024

4.7 Logical Node: FLT_MMXN2


Description: Non-Phase Related Measurements (Fault Values)
LN Class: MMXN
Data Object CDC type Description M/O/E
Common Logical Node Information
Beh ENS Behavior M
Measured and Metered Values
Amp1 MV Fault Current I1 E
Amp2 MV Fault Current I2 E
Amp3 MV Fault Current I3 E
Amp4 MV Fault Current IN E

4.8 Logical Node: IOC1_PIOC1


Description: Instantaneous Overcurrent Protection
LN Class: PIOC
Data Object CDC type Description M/O
Common Logical Node Information
Beh ENS Behavior M
Status Information
Str ACD Start O
Op ACT Operate M

4.9 Logical Node: IOC2_PIOC2


Description: Instantaneous Overcurrent Protection
LN Class: PIOC
Data Object CDC type Description M/O
Common Logical Node Information
Beh ENS Behavior M
Status Information
Str ACD Start O
Op ACT Operate M

4.10 Logical Node: IOC3_PIOC3


Description: Instantaneous Overcurrent Protection
LN Class: PIOC
Data Object CDC type Description M/O
Common Logical Node Information
Beh ENS Behavior M
Status Information
Str ACD Start O
Op ACT Operate M

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4.11 Logical Node: EF_PTOC1


Description: Time Overcurrent
LN Class: PTOC
Data Object CDC type Description M/O
Common Logical Node Information
Beh ENS Behavior M
Status Information
Str ACD Start M
Op ACT Operate M

4.12 Logical Node: POLD1_PTOC2


Description: Time Overcurrent
LN Class: PTOC
Data Object CDC type Description M/O
Common Logical Node Information
Beh ENS Behavior M
Status Information
Str ACD Start M
Op ACT Operate M

4.13 Logical Node: POLD2_PTOC3


Description: Time Overcurrent
LN Class: PTOC
Data Object CDC type Description M/O
Common Logical Node Information
Beh ENS Behavior M
Status Information
Str ACD Start M
Op ACT Operate M

4.14 Logical Node: POLD3_PTOC4


Description: Time Overcurrent
LN Class: PTOC
Data Object CDC type Description M/O
Common Logical Node Information
Beh ENS Behavior M
Status Information
Str ACD Start M
Op ACT Operate M

4.15 Logical Node: IDMT1_PTOC5


Description: Time Overcurrent
LN Class: PTOC

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Data Object CDC type Description M/O


Common Logical Node Information
Beh ENS Behavior M
Status Information
Str ACD Start M
Op ACT Operate M

4.16 Logical Node: IDMT2_PTOC6


Description: Time Overcurrent
LN Class: PTOC
Data Object CDC type Description M/O
Common Logical Node Information
Beh ENS Behavior M
Status Information
Str ACD Start M
Op ACT Operate M

4.17 Logical Node: IDMT3_PTOC7


Description: Time Overcurrent
LN Class: PTOC
Data Object CDC type Description M/O
Common Logical Node Information
Beh ENS Behavior M
Status Information
Str ACD Start M
Op ACT Operate M

4.18 Logical Node: DEF1_I1_PTOC8


Description: Time Overcurrent
LN Class: PTOC
Data Object CDC type Description M/O
Common Logical Node Information
Beh ENS Behavior M
Status Information
Str ACD Start M
Op ACT Operate M

4.19 Logical Node: DEF2_I1_PTOC9


Description: Time Overcurrent
LN Class: PTOC
Data Object CDC type Description M/O
Common Logical Node Information
Beh ENS Behavior M
Status Information

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Str ACD Start M


Op ACT Operate M

4.20 Logical Node: DEF3_I1_PTOC10


Description: Time Overcurrent
LN Class: PTOC
Data Object CDC type Description M/O
Common Logical Node Information
Beh ENS Behavior M
Status Information
Str ACD Start M
Op ACT Operate M

4.21 Logical Node: DEF1_I2_PTOC11


Description: Time Overcurrent
LN Class: PTOC
Data Object CDC type Description M/O
Common Logical Node Information
Beh ENS Behavior M
Status Information
Str ACD Start M
Op ACT Operate M

4.22 Logical Node: DEF2_I2_PTOC12


Description: Time Overcurrent
LN Class: PTOC
Data Object CDC type Description M/O
Common Logical Node Information
Beh ENS Behavior M
Status Information
Str ACD Start M
Op ACT Operate M

4.23 Logical Node: DEF3_I2_PTOC13


Description: Time Overcurrent
LN Class: PTOC
Data Object CDC type Description M/O
Common Logical Node Information
Beh ENS Behavior M
Status Information
Str ACD Start M
Op ACT Operate M

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[MICS DOCUMENT FOR AR 56 RELAY] February 21, 2024

4.24 Logical Node: DEF1_I3_PTOC14


Description: Time Overcurrent
LN Class: PTOC
Data Object CDC type Description M/O
Common Logical Node Information
Beh ENS Behavior M
Status Information
Str ACD Start M
Op ACT Operate M

4.25 Logical Node: DEF2_I3_PTOC15


Description: Time Overcurrent
LN Class: PTOC
Data Object CDC type Description M/O
Common Logical Node Information
Beh ENS Behavior M
Status Information
Str ACD Start M
Op ACT Operate M

4.26 Logical Node: DEF3_I3_PTOC16


Description: Time Overcurrent
LN Class: PTOC
Data Object CDC type Description M/O
Common Logical Node Information
Beh ENS Behavior M
Status Information
Str ACD Start M
Op ACT Operate M

4.27 Logical Node: RBRF1


Description: Breaker Failure
LN Class: RBRF
Data Object CDC type Description M/O
Common Logical Node Information
Beh ENS Behavior M
Status Information
OpEx ACT Breaker Failure External Trip M

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[MICS DOCUMENT FOR AR 56 RELAY] February 21, 2024

4.28 Logical Node: RDRE1


Description: Disturbance Recorder Function
LN Class: RDRE
Data Object CDC type Description M/O
Common Logical Node Information
Beh ENS Behavior M
Status Information
RcdMade SPS TRUE = disturbance recording complete M
FltNum INS Fault Number M

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[MICS DOCUMENT FOR AR 56 RELAY] February 21, 2024

5. Enum types
Enum types are listed in this clause.

5.1 Mod
Value Description
1 on
2 blocked
3 test
4 test/blocked
5 off

5.2 ctlModel
Value Description
0 status-only
1 direct-with-normal-security
2 sbo-with-normal-security
3 direct-with-enhanced-security
4 sbo-with-enhanced-security

5.3 Health
Value Description
1 Ok
2 Warning
3 Alarm

ALUMINIUM INDUSTRIES LTD. | RELAYS DIVISION 14


ALUMINIUM INDUSTRIES LTD
Relays division, Kavinpuram, Vilappilsala (P.O)
Thiruvananthapuram, Kerala, India-695 573
☎: 0471-2379704, 2379503
🌐: www.alindrelays.com
✉: contact@alindrelays.com (enquiry)
✉: service@alindrelays.com (service)
_______________________________________________________________________________________
Subject to change without notice publishing: 08/2022

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