Skyjack - SJ3219 Operators Manual
Skyjack - SJ3219 Operators Manual
Skyjack - SJ3219 Operators Manual
MANUAL
SJ3215, SJ3219,
SJ3220, SJ3226,
SJ4726, SJ4732, SJ4740
DC ELECTRIC SCISSORS
211287AGAA
March 2024
AS
This manual is for MEWPs with serial numbers:
Skyjack Inc.
55 Campbell Rd,
Guelph, ON N1H 1B9, Canada
THIS SAFETY ALERT SYMBOL MEANS ATTENTION!
DANGER Orange
WARNING.
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.
Yellow
WARNING CAUTION.
Green
Emergency-
CAUTION lowering
CAUTION indicates a potentially hazardous procedure.
situation which, if not avoided, may result in minor
or moderate injury. It may also be used to alert
against unsafe practices. Blue
Safety
information.
IMPORTANT
IMPORTANT indicates a procedure essential for
safe operation and which, if not followed, may
result in a malfunction or damage to the MEWP.
Section 3 – Familiarization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1 Overview of the MEWP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2 Manual storage box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3 Control functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3-1 Main power disconnect switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3-2 Base control console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3-3 Platform control console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.4 Features and Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.4-1 Lowered travel position and elevated travel position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.4-2 Drive speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.4-3 Tilt switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.4-4 Brake release system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.4-5 Freewheeling valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Section 5 – Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5.1 Energize the base control console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5.2 Raise or lower the platform with the base control console. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5.3 Energize the platform control console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.4 Raise or lower the platform with the platform control console. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.5 Drive forward or rearward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5.6 Steer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5.7 Select the level-drive or inclined-drive mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5.8 Extend/retract the extension platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5.9 Raise and lower with the SGLE platform control console (optional equipment) . . . . . . . . . . . . . . . 54
5.10 MEWP shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Section 6 – Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.1 Use the emergency-lowering function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.2 Open the freewheeling valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.3 Release the brakes manually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
6.4 Winch and tow the MEWP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
6.5 Use the platform control console from the ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6.5-1 Disconnect and remove the platform control console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6.5-2 Operate the MEWP from the ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6.6 Move the MEWP for transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
6.6-1 Hoist the MEWP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
6.6-2 Drive and tie-down the MEWP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
6.7 Charge the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
6.8 Use the Maintenance Support(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
6.8-1 Deploy the maintenance support(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
6.8-2 Store the maintenance support(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
6.9 Guardrail lock-pin locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
6.10 Fold the guardrails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
6.10-1 Fold the guardrail system down (SJ3215, SJ3219, SJ3220, SJ3226, SJ4726, SJ4732) . . . . . . . . 70
6.10-2 Fold the guardrail system down (SJ4740) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
6.10-3 Unfold the guardrails (SJ3215, SJ3219, SJ3220, SJ3226, SJ4726, SJ4732) . . . . . . . . . . . . . . . . . 76
6.10-4 Unfold the guardrails (SJ4740) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Section 7 – Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
7.1 Standard and optional equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
7.2 Owner’s Annual Inspection Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
7.3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
7.4 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
7.5 Maximum platform capacities (evenly distributed) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
7.6 Floor loading pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Section 8 – Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
8.1 Base control console labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
8.2 Platform control console labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
8.3 Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
8.3-1 Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
8.3-2 Left side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
8.3-3 Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
8.3-4 Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
8.3-5 Scissor assembly - rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
8.3-6 Right side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
8.3-7 Battery tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
8.3-8 Hydraulic tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
8.3-9 Skycoded™ display panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
8.3-10 Top view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
3
3
2
2
1 1
Entrance Side
SJ4740
IMPORTANT
Only use original or manufacturer-approved parts
and components for the MEWP.
NOTE
Refer to the Skyjack web site (www.skyjack.com) for
machine registration and latest service bulletins before
you do frequent/periodic or annual inspections.
1.4-3 Owner
The owner is responsible for the maintenance
inspections and repairs. Refer to the service manual
for the recommended maintenance and inspection
areas and intervals. Keep a record of the annual
inspection on the label on the scissor assembly. Refer
to Section 7.2 in this manual.
WARNING
Only trained and qualified/competent personnel,
who understand the mechanical procedures, may
do maintenance on the MEWP. The use of a MEWP
that is not correctly maintained or in the correct
working condition could result in death or serious
injury.
It is mandatory that you use this MEWP correctly. Without Spotter With Spotter
Read this manual and make sure you fully understand Up to and including 6.4 3
133KV
it before you operate the MEWP.
Greater than 133KV 10 8
Use personal protective equipment (PPE) when you
do work on or near machinery to protect your eyes,
ears, hands, feet, and body.
WARNING
Any modifications to the MEWP must have written
permission from Skyjack. Electrocution hazard. Keep all parts of the MEWP,
occupants, or tools a safe distance away from
power lines, electrical power sources, or energized
WARNING sources. If you do not obey, there is a risk of death
Do not operate the MEWP if: or serious injury.
▪ It does not operate correctly
▪ It is damaged, or shows worn or missing Keep a minimum safe distance
parts from sources of high-voltage
▪ The safety devices are tampered with or power.
disabled
▪ It is locked and tagged for servicing or repair
▪ It was modified without permission from
Skyjack and the MEWP owner.
DO NOT operate the MEWP
If you do not obey, there is a risk of death or
during lightning or storms.
serious injury.
WARNING
Do not operate this MEWP without correct training
and authorization. If you do not obey, there is a
risk of death or serious injury.
WARNING
MEWP Familiarization must be given to a qualified
operator. If you do not obey, there is a risk of death
or serious injury.
WARNING
It is the responsibility of the operator to fully
understand, and follow all instructions and
warnings contained in this operation manual and
on the MEWP. If you do not obey, there is a risk of
death or serious injury.
Folding-guardrail
Fall-protection system
anchorage
Platform
AC power socket
Extension platform
Freewheeling
Valve
(SJ3215, and SJ3219)
Base
Battery tray
Pothole protection device
Battery charger
(SJ3220, SJ3226, SJ4726,
SJ4732, and SJ4740)
Hydraulic tray
Emergency-
lowering switch
FAMILIARIZATION
3.2 Manual storage box 3.3-2 Base control console
Refer to Section 3.1 for the location of the base control
The manual storage box is weather-resistant. It
console.
contains the operation manual and other important
documents. You must keep the operation manual for
the make and model of this MEWP in this box. Refer
to Section 3.1 for the location of the manual storage
box. 1 2
8
2
6 4
5
7
FAMILIARIZATION
3.4 Features and Devices
3.4-1 Lowered travel position and
elevated travel position
The available MEWP functions depend on these
factors:
▪ MEWP configuration (lowered travel position/
elevated travel position)
▪ Chassis angle
▪ Platform load.
The MEWP is in the lowered travel position when the
platform is below height “A” (refer to Figure 01).
The MEWP is in the elevated travel position when the
platform is at or above height “A” (refer to Figure 01).
A
Maximum Drive
Model A - Height
Height
SJ3220 < 2.08 m Full height Figure 01 Lowered and elevated travel position
This system disengages the brakes manually before Refer to Section 6.2 for the procedure on how to open
you push, winch, or tow the MEWP. Refer to the freewheeling valve 3 .
Section 6.3 for the procedure. Refer to Section 3.1 for
the location of the brake-release system.
1 2 3
FAMILIARIZATION
3.4-6 Emergency-lowering system 3.4-7 Fall-protection anchorage
With the emergency-lowering system, you can lower
the platform if there is a failure of the primary power.
Refer to Section 6.1 for the emergency-lowering
procedure. Refer to Section 3.1 for the location of the 1
emergency-lowering switch.
WARNING
Only use the fall-protection anchorage in the limits
1 Emergency-lowering switch of the platform. Do not use the fall-protection
anchorage for other than its intended function
(refer to Section 2.3). If you use it incorrectly,
death, serious injury, and/or MEWP damage can
occur.
WARNING
Fall hazard. Do not try to free a snagged platform
with the base controls until you remove all
personnel from the platform. If you do not obey,
there is a risk of death or serious injury.
FAMILIARIZATION
Use the maintenance support(s) 1 when you do an
inspection of the lift mechanism or do maintenance. 3.5-1 AC power socket on the platform
Refer to Section 6.8 for the procedure on how to use
the maintenance support(s). The AC power socket is a source of AC power on the
platform when the plug at the base is connected to a
NOTE generator or an external power supply.
SJ4740 model has two maintenance supports. All
other models only have one maintenance support.
1 1
When you fold this system, it decreases the height The alarm makes a sound when a control function
of the fully lowered MEWP to transport the MEWP operates. On some MEWPs, an amber flashing light
and/or to drive the MEWP through doorways. Refer goes with this alarm.
to Section 6.10 for the procedure on how to fold the
guardrails. 3.5-6 Skycoded™ display panel
This display panel, located in the hydraulic tray, shows
operation and parameter information. Examples are
the hours of operation, tilt angle, and error codes.
FAMILIARIZATION
(SGLE) push-button
CAUTION
Skyjack approved modifications and attachments
can change the MEWP specifications. Refer to the
applicable instructions and labels.
IMPORTANT
Refer to the labels of the optional equipment for
the actual weight. Include this weight to calculate
the total load on the platform. Include personnel
and other materials in the total load.
The weight of the attached parts, panels, TM
NOTE
The SGLE does not have an effect on these functions:
lower, drive, steer, or emergency lowering.
IMPORTANT
If the set time of the access control unit expires,
enter the PIN code or tap the Smart ID card again.
Figure 05 Keypad of the access control unit If there is a failure of the access control activation,
speak to the MEWP owner.
1 Orange indicator: This light shows that the
access control unit is ON. The keypad always
has power regardless of the emergency-stop,
off/platform/base key switch, or main power
disconnect position.
FAMILIARIZATION
IMPORTANT
The access control unit will not operate if these ECOTray system designed to prevent any potential
power connections are not ON in the set time, or if leaks from hydraulic systems dripping onto floors and
the operator disconnects them: other internal components.
IMPORTANT
To start the access control unit, enter the PIN
code or tap the Smart ID card. These power
connections must be in the ON position in the set
time:
▪ The main power disconnect switch Example model SJ3219
WARNING
Do an inspection on the MEWP for damage or
loose or missing parts. If damage is found, lock
and tag the MEWP and remove it from service. If
you do not obey, there is a risk of death or serious
injury.
WARNING
If the MEWP is damaged or has been modified
from the initial factory-delivered condition, without
permission from Skyjack, lock and tag the MEWP.
Remove the MEWP for servicing. If you do not
obey, there is a risk of death or serious injury.
correctly. Lock and tag the MEWP, and remove it are correctly attached, there is no visible damage,
for servicing. Only a qualified service technician and the movement is not blocked.
must repair the MEWP. If you do not obey, there is
a risk of death or serious injury. 4.2-3 Electrical
Do a check on these areas for chafed, corroded, and
loose wires:
WARNING
▪ Base to platform cables and wiring harness
Turn the main power disconnect switch to the
▪ Battery tray wiring harnesses
off position before you do the visual and daily
maintenance inspections. If you do not obey, there ▪ Hydraulic and electrical wiring harnesses.
is a risk of death or serious injury.
4.2-4 Hydraulic
Do a check on these areas and make sure there are
CAUTION no signs of leakage:
Make sure that the MEWP is on a firm, level ▪ Hydraulic tank, filter, fittings, hoses
surface before you do the visual and daily ▪ All hydraulic cylinders
maintenance inspections. If you do not obey, there
▪ All hydraulic manifolds
is a risk of machine damage.
▪ The ground area below the MEWP.
WARNING
Do not use tires other than the tires that Skyjack
specifies for this MEWP. Do not mix different types
of tires or use tires that are not in good condition.
Only replace the tires with the same types that are
approved by Skyjack. The use of other tires can
make the MEWP less stable. If you do not obey,
there is a risk of death or serious injury.
2 Wheel nuts
▪ Make sure the castle nut is in position and is
tight.
▪ Make sure the cotter pin is correctly installed.
1 2 4 7 1
2 5
4 3 6 3 6
4 3 2 1
WARNING
Corrosion hazard. Do not touch battery acid. Wear
the correct PPE. If the battery acid touches you,
immediately flush the area with cold water and get
medical aid.
4 2 4 1 4 2 4 1 1 1
3 5 3 1 6
▪ Make sure that the steer cylinder assembly is 6 Tie Rod (SJ3220, SJ3226, SJ4726, and SJ4732
correctly installed.
only)
▪ Make sure there are no loose or missing
fasteners. ▪ Make sure there are no loose or missing parts,
and there is no visible damage.
▪ Make sure there is no visible damage.
2 Steer linkages ▪ Make sure the tie rod end studs are locked.
▪ Make sure there are no loose or missing
fasteners and lock-pins.
▪ Make sure that the steer linkages and
bushings are correctly attached.
▪ Make sure there is no visible damage.
3 Wheel/motor assembly
▪ Make sure there are no loose or missing
fasteners.
▪ Make sure there is no visible damage.
4 Greasing points
▪ Make sure there is no visible damage.
▪ Make sure there is no dirt or blockages.
5 Freewheeling valve (SJ3215, and SJ3219 only)
▪ Make sure there are no loose or missing parts,
and there is no visible damage.
6
6 4
4
2
2
5
5 1 3
1 3
▪ Make sure there are no loose or missing parts. ▪ Make sure there is no indication of hydraulic
leakage.
▪ Make sure there is no visible damage.
▪ Make sure there is no dirt and blockages. ▪ Make sure there are no loose wires or missing
fasteners.
2 Hydraulic and electric tray 6 Skycoded™ display panel
▪ Make sure that the hydraulic and electric tray ▪ Make sure the panel is correctly attached, and
latches correctly and is in good condition. there is no visible damage.
3 Hydraulic tank
▪ Make sure the hydraulic filler cap closes
tightly.
▪ Make sure there is no visible damage or
hydraulic leaks.
▪ Hydraulic oil level:
1. Fully lower the platform.
2. Do a check on the gauge on the left side
of the hydraulic oil tank. The hydraulic oil
level must be at or a small distance above
the top mark of the gauge.
4 Hydraulic pump and motor
▪ Make sure there are no loose or missing
fasteners.
▪ Make sure there is no visible damage.
4 4
1
1
5
2 2
3
3
▪ Make sure there are no loose or missing parts, ▪ Always put the manuals and other documents
and there is no visible damage. back in the storage box after use.
Make sure that the lock-pins and fasteners are 3. Use the MEWP ladder to exit the platform.
▪
correctly locked.
▪ Make sure that the platform railings 1 are in
the correct position and locked with lock-pins.
Refer to Section 6.9.
▪ Make sure that the gate is in good condition
and operates correctly.
2 Fall-protection anchorages
▪ Make sure that the fall-protection anchorages
are correctly installed.
▪ Make sure there is no visible damage.
3 AC power socket
▪ Make sure that the socket is free of dirt or
blockages.
1
1
2
6
2
4
3
3
5 4
5
7
7
▪ Make sure that the maintenance support(s) ▪ Make sure there are no loose or missing
fasteners.
are correctly attached and show no visible
damage. ▪ Make sure there is no indication of leaks or
damage.
NOTE
SJ4740 model has two maintenance supports. All
7 Angle transducer
other models only have one maintenance support. ▪ Make sure that the angle transducer is
3 Scissor assembly correctly attached.
2. Retract the maintenance support(s) into their
▪ Make sure that the scissor assembly shows storage brackets. Refer to Section 6.8-2.
no signs of visible damage, deformation, or
cracks in the weldments. 3. Fully lower the platform.
▪ Make sure all the pins and fasteners are
correctly installed, including the connections
to the base and platform.
▪ Make sure that the cables and wires have the
correct routing, and show no signs of wear
and/or physical damage.
3 4
3 4
2 5
4.3-4 Do a test of the off/platform/base 3. Turn and hold the lower/neutral/raise switch to
key switch the lower position.
1. Pull the emergency-stop button. ▪ Result: The platform lowers.
4.3-6 Do a test of the emergency-
WARNING
lowering function
Look for overhead obstructions or other possible
hazards around the MEWP when you raise the
WARNING
platform. Do not lower the platform unless the area
below is clear of personnel and obstructions. If Look for overhead obstructions or other possible
you do not obey, there is a risk of death or serious hazards around the MEWP when you raise the
injury. platform. Do not lower the platform unless the area
below is clear of personnel and obstructions. If
2. Turn the off/platform/base key switch 4 to the you do not obey, there is a risk of death or serious
platform position. injury.
3. Turn and hold the lower/neutral/raise switch to
the raise position. 1. Raise the platform.
▪ Result: The platform does not rise. 2. Hold the emergency-lowering switch 5 to the
left side or right side to lower the platform.
4. Turn and hold the off/platform/base key switch
to the base position. ▪ Result: The platform lowers.
5. Turn and hold the lower/neutral/raise switch to
the raise position.
▪ Result: The platform rises.
4.3-5 Do a test of the lower/neutral/raise
switch
1. Turn and hold the off/platform/base switch to
the base position.
2. Turn and hold the lower/neutral/raise switch to
the raise position.
▪ Result: The platform rises.
3 2 TM
2
3
1
CUT OUT
6 TM
CUT OUT
4.3-9 Do a test of the function-enable 5. Slowly pull the controller handle until the
switch MEWP starts to move. Then, release the handle,
so that it goes back to the center position.
1. Make sure the path you plan to travel is clear.
2. Pull the emergency-stop button.
▪ Result: The MEWP moves in the opposite
direction and then stops.
3. Move the lift/off/drive switch to the drive
position. 4.3-12 Do a test of the anti-tiedown
4. Do not use the function-enable switch, and function
try to drive the MEWP by moving the controller
1. Make sure the path of intended motion is clear.
handle forward.
2. Move the lift/off/drive switch to the drive
▪ Result: The drive function does not operate. position.
4.3-10 Do a test of the steer function 3. Squeeze and hold the function-enable switch
for more than 7 seconds.
1. Move the lift/off/drive switch to the drive
position. 4. Slowly push the controller handle to move the
MEWP in the forward direction.
2. Squeeze and hold the function-enable switch.
3. Press the steering rocker switch 6 on top of
▪ Result: The MEWP does not move in the
forward direction.
the controller handle to steer left and right.
▪ Result: The steer wheels turn left and right.
4.3-11 Do a test of the drive function
1. Make sure the path of intended motion is clear.
2. Move the lift/off/drive switch to the drive
position.
3. Squeeze and hold the function-enable switch.
4. Slowly push the controller handle until the
MEWP starts to move. Then, release the handle,
so that it goes back to the center position.
▪ Result: The MEWP moves in the forward
direction and then stops.
TM
7 CUT OUT
4.3-13 Do a test of the brakes 4.3-14 Do a test of the platform raise and
IMPORTANT lower functions
The brakes engage instantly when you release the
function-enable switch. This causes the MEWP to WARNING
stop immediately. Look for overhead obstructions or other possible
1. Make sure the path of intended motion is clear. hazards around the MEWP when you raise the
2. Move the lift/off/drive switch to the drive platform. Do not lower the platform unless the area
position. below is clear of personnel and obstructions. If
you do not obey, there is a risk of death or serious
3. Squeeze and hold the function-enable switch.
injury.
4. Drive the MEWP forward and then rearward.
Release the controller handle. 1. Move the lift/off/drive switch to the lift position.
▪ Result: The MEWP stops. Do not operate the 2. Squeeze and hold the function-enable switch.
MEWP if the MEWP pulls to one side while it 3. Push the controller handle to raise the platform
stops. A service technician must do a check by approximately 0.5 m.
on the brake adjustments. ▪ Result: The platform rises.
5. Drive the MEWP forward and then rearward. 4. Squeeze and hold the function-enable switch.
Release the function-enable switch only.
5. Pull the controller handle to fully lower the
▪ Result: The MEWP comes to an instant and platform.
sudden stop. Do not operate the MEWP if it
does not stop immediately, or it pulls to one ▪ Result: The platform fully lowers.
side while it stops. A service technician must
do a check on the brake adjustments. 4.3-15 Do a test of the horn
1. Push the horn button 7 .
▪ Result: The horn makes a sound.
4.3-16 Do a test of the pothole protection 4.3-17 Do a test of the elevated travel
device speed
WARNING WARNING
Crush hazard. Make sure all personnel on ground Look for overhead obstructions or other possible
stay away from the pothole protection device. If hazards around the MEWP when you raise the
you do not obey, there is a risk of death or serious platform. Do not lower the platform unless the area
injury. below is clear of personnel and obstructions. If
you do not obey, there is a risk of death or serious
injury.
WARNING
1. Pull the emergency-stop button.
Fall hazard. Use the three points of contact
principle when you use the MEWP ladder to enter 2. Make sure the path of intended motion is clear.
or exit the platform. If you do not obey, there is a 3. Raise the platform until it is at a height of
risk of death or serious injury. approximately 4.3 m.
4. Drive the MEWP forward and then rearward.
1. Push the emergency-stop button.
▪ Result: The MEWP drives slower than when it
2. Use the MEWP ladder to exit the platform. was in the lowered travel position.
3. Put a block (approximately 3.75 cm) below the
hydraulic and electric tray of the MEWP.
4. Use the MEWP ladder to enter the platform.
5. Close the gate.
6. Pull the emergency-stop button.
7. Raise the platform until it is at a height of
approximately 4.3 m.
8. Drive the MEWP forward or rearward.
▪ Result: The drive function does not operate.
9. Fully lower the platform.
10. Do steps 1 to 9 again, with the block put below
the battery tray of the MEWP.
▪ Result: The drive function does not operate.
11. Push the emergency stop button.
12. Use the MEWP ladder to exit the platform.
13. Remove the block.
TM
4.3-18 Do a test of the SGLE switch 4.3-19 Do a test of the flashing light
(optional equipment) (optional equipment)
1. Make sure the path of intended motion is clear.
WARNING 2. Operate the drive or lift function.
Look for overhead obstructions or other possible ▪ Result: The light flashes.
hazards around the MEWP when you raise the
3. Stop all MEWP motion.
platform. Do not lower the platform unless the area
below is clear of personnel and obstructions. If ▪ Result: The light does flash.
you do not obey, there is a risk of death or serious
injury.
NOTE: Make a copy of this page or go to www.skyjack.com for a copy that you can print.
NOTE: Make a copy of this page or go to www.skyjack.com for a copy that you can print.
WARNING WARNING
Do not operate this MEWP without authorization If you do not hear a beep, and the light does not
and training. If you do not obey, there is a risk of come on, lock and tag the MEWP. Remove the
death or serious injury. MEWP for servicing. If you do not obey, there is a
risk of death or serious injury.
Do these tasks in sequence before MEWP operation:
3. Turn the off/platform/base key switch to the
1. Visual and daily maintenance inspections. Refer base position.
to Section 4.2.
2. Function tests. Refer to Section 4.3. 5.2 Raise or lower the
3. Worksite inspection. Refer to Section 2.4.
4. If a risk assessment finds that a rescue plan
platform with the base
is necessary, make sure you have a system of control console
communication. The communication must be
1. Energize the base control console (refer to
between the personnel on the platform and
Section 5.1).
the selected support personnel. The selected
support personnel must know how to use the 2. Turn and hold the off/platform/base key switch
base controls to lower the platform. to the base position.
WARNING WARNING
Look for overhead obstructions or other possible
Do not operate the MEWP if:
hazards around the MEWP when you raise the
▪ It does not operate correctly platform. Do not lower the platform unless the
▪ It is damaged, or shows worn or missing area below is clear of personnel and obstructions.
parts If you do not obey, there is a risk of death or
▪ The safety devices are tampered with or serious injury.
disabled
3. Turn and hold the lower/neutral/raise switch to
▪ It is locked and tagged for servicing or repair the raise or lower position and hold it to raise or
▪ It was modified without permission from lower the platform. Release the switch to stop.
Skyjack and the MEWP owner.
If you do not obey, there is a risk of death or
serious injury.
WARNING WARNING
If you do not hear a beep, and the light does not Push the emergency-stop button when you are at
come on, lock and tag the MEWP. Remove the the necessary location or elevation. This prevents
MEWP for servicing. If you do not obey, there is a unintended MEWP movement. If you do not obey,
risk of death or serious injury. there is a risk of death or serious injury.
2. Pull the emergency-stop button on the base
control console.
WARNING
3. Turn the off/platform/base key switch to the
platform position. If the tilt alarm makes a sound, and the platform
does not rise or does not fully rise:
WARNING 1. Fully lower the platform immediately.
2. Make sure the MEWP is on a firm, level
Fall hazard. Use the three points of contact
surface.
principle when you use the MEWP ladder to enter
or exit the platform. If you do not obey, there is a If you do not obey, there is a risk of death or
risk of death or serious injury. serious injury.
WARNING
Look for overhead obstructions or other possible
hazards around the MEWP when you raise the
platform. Do not lower the platform unless the
area below is clear of personnel and obstructions.
If you do not obey, there is a risk of death or
serious injury.
WARNING
5.7 Select the level-drive or
Do not drive the MEWP elevated in areas where
inclined-drive mode
electrical cables or debris are in the path of travel. ▪ Select the level-drive mode when you drive on a
If you do not obey, there is a risk of death or level surface.
serious injury. 1. To use the level drive mode, move the
1. Energize the platform control console (refer to inclined-drive/level-drive switch to the level-
Section 5.3). drive (high speed/low torque) position.
2. Move the lift/off/drive switch to the drive
position.
WARNING
3. Squeeze and hold the function-enable switch. Do not drive the MEWP in the elevated position on
a slope. Fully retract the MEWP before you operate
4. Move the controller handle forward or rearward
it on a slope. If you do not obey, there is a risk of
to drive at and in the necessary speed and
death or serious injury.
direction.
5. Move the controller handle to the neutral ▪ Select the inclined-drive mode in these
central position to stop. Release the function- situations:
enable switch.
▪ When you drive up or down slopes
WARNING ▪ When you drive on rough ground
Push the emergency-stop button when you are at
▪ When you drive the MEWP on to or remove it
from a transport vehicle.
the necessary location or elevation. This prevents
unintended MEWP movement. If you do not obey, 1. To use the inclined-drive, move the inclined-
there is a risk of death or serious injury. drive/level-drive switch to the inclined-drive
(low speed/high torque) position.
CAUTION WARNING
The pothole protection relies on stable ground Push the emergency-stop button when you are at
clearance. If the total MEWP weight is ever on the the necessary location or elevation. This prevents
pothole protection, immediately lower the platform, unintended MEWP movement. If you do not obey,
and lock and tag the MEWP. A qualified service there is a risk of death or serious injury.
technician must do a complete inspection. If you
do not obey, there is a risk of MEWP damage.
WARNING
WARNING
Push the emergency-stop button when you are at
Look for overhead obstructions or other possible
the necessary location or elevation. This prevents
hazards around the MEWP when you raise the
unintended MEWP movement. If you do not obey,
platform. Do not lower the platform unless the
there is a risk of death or serious injury.
area below is clear of personnel and obstructions.
1. Remove the lock-pins 1 for the extension If you do not obey, there is a risk of death or
platform. serious injury.
2. Push or pull the extension handrails to extend or 3. Push and hold the SGLE push-button and
retract the extension platform squeeze the function-enable switch.
4. Push the controller handle until you are at the
CAUTION necessary height.
Install each lock-pin correctly with the detent 5. Squeeze the function-enable switch.
ball of each lock-pin fully through the extension 6. Pull the controller handle to lower the platform.
handrails. If you do not obey, there is a risk of
machine damage. NOTE
The SGLE does not have an effect on these functions:
3. Install the lock-pins to lock the extension lower, drive, steer, or emergency lowering.
platform at the necessary position. 7. Release the controller handle until it goes
back to the center position to stop. Release the
1
function-enable switch.
1
5.10 MEWP shutdown
WARNING
Look for overhead obstructions or other possible
hazards around the MEWP when you raise the
platform. Do not lower the platform unless the
area below is clear of personnel and obstructions.
If you do not obey, there is a risk of death or
serious injury.
1. Select a reasonably well-protected location to
park the MEWP. This location must have a firm,
level surface, clear of obstructions and traffic.
2. Fully lower the platform.
3. Push the emergency-stop button.
WARNING
Fall hazard. Use the three points of contact
principle when you use the MEWP ladder to enter
or exit the platform. If you do not obey, there is a
risk of death or serious injury.
1
Figure 06 Freewheeling valve at the front of the base
(SJ3215, and SJ3219)
WARNING
Look for overhead obstructions or other possible
hazards around the MEWP when you raise the
platform. Do not lower the platform unless the area
below is clear of personnel and obstructions. If
you do not obey, there is a risk of death or serious
injury.
2 3
1
Figure 08 Drive manifold (disc brakes)
IMPORTANT
Make sure you tightly close the freewheeling valve,
before you operate the MEWP.
WARNING
WARNING
Do not manually disengage the brakes if the
Tip-over hazard. In emergency situations, where
MEWP is on a slope. If you do not obey, there is a
the MEWP functions are unavailable, and an
risk of death or serious injury.
obstruction prevents the platform lower function,
carefully move the MEWP. Move the MEWP
sufficiently far away to clear the obstruction. Do
WARNING
not move at a speed faster than 50 mm/sec. If you
do not obey, there is a risk of death, serious injury, Tip-over hazard. Disengage the brakes manually
and/or MEWP damage. before you push, winch, or tow the MEWP. If you
do not obey, there is a risk of death or serious
injury.
WARNING
1. Release the brakes manually. Refer to
When you push, winch or tow, do not move the Section 6.3.
MEWP at a speed faster than 3.2 km/h. If you do 2. Remove the wheel chocks or blocks.
not obey, there is a risk of death or serious injury.
3. Push, winch, or tow the MEWP to the necessary
location.
4. Put the MEWP on a firm, level surface.
5. Use wheel chocks or blocks at the front and rear
of the wheels to prevent MEWP movement.
6. Pull out the plunger of the brake auto-reset
valve to re-engage the brakes.
WARNING
Engage the brakes immediately after the MEWP is
at the necessary location. If you do not obey, there
is a risk of death or serious injury.
CAUTION
Make sure the platform control console does not
become entangled with the MEWP or objects that
WARNING surround the MEWP. If you do not obey, there is a
risk of MEWP damage.
Fall hazard. Use the three points of contact
principle when you use the MEWP ladder to enter 1. Before you operate the MEWP, do a full worksite
or exit the platform. If you do not obey, there is a inspection to identify possible hazards in your
risk of death or serious injury. work area. Refer to Section 2.4.
2. Cordon-off the pathway you plan to travel.
2. Use the MEWP ladder to enter the platform.
3. Remove the control console mounting bracket
lock-pin 1 from the mounting bracket. Remove
the platform control console from the mounting
bracket.
4. Remove the control cable lock-pin from the
railing clamp 2 . Remove the control cable
from the clamp.
WARNING CAUTION
Crush hazard. Make sure that there are no Make sure each lock-pin is correctly installed with
personnel in the path you will travel. Tell personnel the detent ball of each lock-pin fully through the
around the path before you move the MEWP. Use hole.
a second person to monitor the movement of
the MEWP. Make sure that person stays at a safe 10. Install the platform control console onto the
distance. If you do not obey, there is a risk of death mounting bracket. Install the lock-pin in the
or serious injury. mounting bracket.
11. Install the control cable into the railing clamp
3. Stay behind or to the side of the MEWP. and install the lock-pin.
4. Connect the cable of the platform control
console to the electrical connector at the rear WARNING
side of the MEWP.
Fall hazard. Use the three points of contact
principle when you use the MEWP ladder to enter
or exit the platform. If you do not obey, there is a
risk of death or serious injury.
12. Use the MEWP ladder to exit the platform.
13. Connect the cable of the platform control
console to the electrical connector on the
platform.
WARNING
Fall hazard. Use the three points of contact
principle when you use the MEWP ladder to enter
or exit the platform. If you do not obey, there is a
risk of death or serious injury.
transport
When you drive a MEWP onto or remove it from a
transport vehicle, on a public road, give protection to
the person(s) involved. Protection can include:
▪ Warning cones
▪ Road signs and signaling devices
▪ Applicable personal protective equipment, such
1
as reflective clothing
▪ Flag personnel to warn other vehicles of the Figure 09 Lift and tie-down points
MEWP and other related vehicles
▪ Other applicable control measures.
Obey all the national, state/provincial/territorial, and
local safety rules when you move the MEWP for
transport. Only qualified personnel with authorization
must drive the MEWP on to or remove it from a
transport vehicle.
Be sure the vehicle capacity and load equipment,
hoists, chains, straps, and other related items are
sufficient to withstand the maximum MEWP weight.
Park the transport vehicle on a level surface. Use
wheel chocks or blocks to prevent unintended vehicle
movement during this operation.
WARNING
Only qualified riggers must operate the machinery
during a lift.
NOTE
For the weight of the MEWP, refer to Section 7.3.
Horizontally, the center of gravity 3 is approximately
in the middle of the MEWP, front to back and side to
side. Refer to Figure 12. Vertically, the center of gravity
is approximately a small distance above the chassis.
3 3
WARNING
When you transport the MEWP, it must be attached
to a truck or trailer deck. Use the available
tie-down points to attach the MEWP. If you do not
obey, there is a risk of death or serious injury.
2a
CAUTION
Burn hazard. Do not touch the surface of the
charger when it is in operation, especially in higher
1 temperature environments. Let the charger cool
4
before you touch it. If you do not obey, there is a
5 risk of death or serious injury.
6
1. Supply sufficient airflow for the batteries and the
charger.
NOTE
Indicator
No. Condition Description Do not let materials or fabric be on the charger. It is
type
necessary for the charger to have access to cool air
Battery charger is for it to operate correctly. Clean the charger cooling
AC
1 Blue connected to the AC fins if they are clogged with debris to make sure the
power
power. charger functions at its best.
Green Low charge— continue
Battery flash to charge. 2. Do a visual and manual inspection of the DC
2a charge output wires and terminals. Make sure they are in
<80% Solid High charge— good condition before each use.
green continue to charge.
High charge—
WARNING
Green
Battery continue to charge or Explosion hazard. Be careful when you use fuels,
flash
2b charge stop the charge. solvents, or other flammable materials near the
>80% charger or batteries. A spark from the charger or
Solid Charge complete— batteries can cause a fire or explosion. If you do
green stop the charge. not obey, there is a risk of death or serious injury.
Charger fault—refer to
Solid red 3. Connect the power supply cable to a correctly
Fault/ the service manual.
3 grounded socket between 100 to 240 VAC,
error Amber Error found—refer to 50/60 Hz. The charger automatically senses and
flash the service manual. adjusts to the voltage range of the AC input.
Charge Solid NOTE
4 Charger output is on.
output yellow The charger starts automatically in 4-6 seconds,
Charge regardless of the remaining battery charge (down to
Algorithm
profile/ 1 VDC terminal voltage). The LEDs show that the
5 or fault/ N/A.
error charge continues.
error code
display
Select
Charge
6 charge N/A.
algorithm
profile
WARNING
Explosion hazard. Do not disconnect the DC
output wires near the batteries when the charger is
ON. This can cause an arc, which can then cause
the batteries to explode. You must disconnect the
AC power supply cable from its socket, and then
the charger DC connections. If you do not obey,
there is a risk of death or serious injury.
WARNING
Electrocution hazard. Do not touch parts of the
charger output wires that are not insulated, the
battery connector, or the battery terminals. If you
do not obey, there is a risk of death or serious
injury.
1 1
WARNING
Use the maintenance support(s) when you do an
inspection and/or maintenance or repairs in the
confines of the lift mechanism. If you do not use
the supports, there is a risk of death or serious
injury.
WARNING
Crush hazard. Do not put parts of your body
through the scissor assembly unless the
maintenance support(s) are correctly deployed. If
you do not obey, there is a risk of death or serious
injury.
6.8-1 Deploy the maintenance support(s) 6.8-2 Store the maintenance support(s)
1. Remove all personnel and material from the 1. Turn the main power disconnect switch to the
platform. on position.
WARNING WARNING
Look for overhead obstructions or other possible Look for overhead obstructions or other possible
hazards around the MEWP when you raise the hazards around the MEWP when you raise the
platform. Do not lower the platform unless the area platform. Do not lower the platform unless the area
below is clear of personnel and obstructions. If below is clear of personnel and obstructions. If
you do not obey, there is a risk of death or serious you do not obey, there is a risk of death or serious
injury. injury.
2. Raise the platform until there is adequate 2. Raise the platform until there is adequate
clearance to deploy the maintenance clearance to retract the maintenance
support(s) 1 support(s).
3. For SJ3215, SJ3219, SJ3220, SJ3226, SJ4726, 3. For SJ3215, SJ3219, SJ3220, SJ3226, SJ4726,
SJ4732: SJ4732
Deploy the maintenance support. Retract the lower maintenance support into the
4. For SJ4740 only: storage bracket.
a. Deploy the lower maintenance support. 4. For SJ4740 only:
b. Deploy the top maintenance support. a. Retract the top maintenance support into the
storage bracket.
5. Lower the platform until the maintenance
support(s) touch the cross members with b. Retract the lower maintenance support into
labels, and the platform stops. the storage bracket.
6. Turn the main power disconnect switch to the 5. Fully lower the platform.
off position.
Required
Not required
Example model
SJ4732 with full gate
x2
x3
x2
6.10 Fold the guardrails 6.10-1 Fold the guardrail system down
(SJ3215, SJ3219, SJ3220, SJ3226,
When folded down, the guardrail system decreases
the total height of the retracted MEWP for transport. SJ4726, SJ4732)
1. Make sure the MEWP is on firm, level ground.
WARNING 2. Make sure you fully lower the platform.
Fall hazard. To prevent a fall, keep away from the 3. Push the emergency-stop button on the base
sides of the platform when you fold or unfold the control console.
guardrails. If you do not obey, there is a risk of 4. Turn the main power disconnect switch to the
death or serious injury. off position.
1 2
WARNING
Fall hazard. Fully lower the platform before you
fold or unfold the guardrails. If you do not obey, 10. Put the platform control console down on the
there is a risk of death or serious injury. platform floor.
11. Remove the lock-pins from the extension
handrails.
WARNING
Before you operate this MEWP, make sure that
the guardrail system does not have loose or
missing lock-pins. The guardrail system must be
in the vertical position. Lock all pins correctly. An
incorrectly locked guardrail can cause a fall, which
can result in death or serious injury.
WARNING
CAUTION Fall hazard. Use a stable elevated surface that
Install each lock-pin correctly with the detent gives you a solid footing to fold or unfold the
ball of each lock-pin fully through the bracket or guardrails. You must be at eye-level height (at
railing clamp. If you do not obey, there is a risk of a minimum) to the mid-rail. You must have your
machine damage. hands free to fold or unfold the guardrails from
the external side of the MEWP. If you do not obey,
12. Pull the extension handrails, and install only the there is a risk of death or serious injury.
lower lock-pin to lock the extension handrails.
15. For MEWPs with full gate only: Remove the
remaining lock-pins from the rear mid-rail:
16. Hold the rear mid-rail with one hand, and then
fold the rear gate with the other hand. Refer to
Figure 16 for the hand positions.
17. For MEWPs with full gate only: Put a tie-wrap on
the rear-right railing bar to prevent movement.
18. Install the lock-pins to lock the rear mid-rail.
13. Remove the lock-pins on the top rear gate.
NOTE
MEWPs with the full gate (optional equipment) have 2
pins on the rear gate.
19. Remove the lock-pin on the front-left mid-rail. 23. Remove the lock-pin on the front-right mid-rail.
20. Remove the lock-pin on the center-left mid-rail. 24. Remove the lock-pin on the center-right
21. Hold the vertical bar of the extension guardrail mid-rail.
with one hand, and then fold the left guardrail 25. Hold the vertical bar of the extension guardrail
with the other hand (refer to Figure 17 for hand with one hand, and then fold the right guardrail
positions). with the other hand. Refer to Figure 17 for hand
22. Install the lock-pins to lock the left mid-rail. positions.
26. Install the lock-pins to lock the right mid-rail.
27. Remove the lock-pins from the extension
mid-rail.
28. Hold the mid-rail of the extension guardrail with
one hand, and then fold the extension guardrail
with the other hand. Refer to Figure 16 for the
hand positions.
29. Install the lock-pin to lock the extension 6.10-2 Fold the guardrail system down
guardrail. (SJ4740)
1. Make sure the MEWP is on firm, level ground.
2. Make sure you fully lower the platform.
3. Push the emergency-stop button on the base
control console.
4. Turn the main power disconnect switch to the
off position.
WARNING
Fall hazard. Use the three points of contact
principle when you use the MEWP ladder to enter
or exit the platform. If you do not obey, there is a
risk of death or serious injury.
1 2
WARNING
Fall hazard. Use a stable elevated surface that
gives you a solid footing to fold or unfold the
guardrails. You must be at eye-level height (at
CAUTION
a minimum) to the mid-rail. You must have your
Install each lock-pin correctly with the detent hands free to fold or unfold the guardrails from
ball of each lock-pin fully through the bracket or the external side of the MEWP. If you do not obey,
railing clamp. If you do not obey, there is a risk of there is a risk of death or serious injury.
machine damage.
15. Remove the lock-pin on the front-left mid-rail.
12. Pull the extension handrails, and install only the
16. Remove the lock-pin on the center-left mid-rail.
lower lock-pin to lock the extension handrails.
17. Remove the lock-pin on the rear-left mid-rail.
18. Hold the vertical bar of the extension guardrail
with one hand, and then fold the left guardrail
with the other hand (refer to Figure 18 for hand
positions).
19. Install the lock-pins to lock the left mid-rail.
20. Remove the lock-pin on the front-right mid-rail. 28. Install the lock-pins (x2 or x4) on the rear gate.
21. Remove the lock-pin on the center-right
NOTE
mid-rail.
MEWPs with a half gate have 2 pins on the rear gate.
22. Remove the lock-pin on the rear-right mid-rail. MEWPs with the full gate (optional equipment) have 4
23. Hold the vertical bar of the extension guardrail pins on the rear gate. Refer to Section 6.9.
with one hand, and then fold the right guardrail
with the other hand. Refer to Figure 18 for hand
positions.
24. Install the lock-pins to lock the right mid-rail.
WARNING
Fall hazard. Install each lock-pin correctly with
1 2
the detent ball of each lock-pin fully through the
guardrail. The guardrail system must be in the
vertical position. An incorrectly locked guardrail
can cause a fall, which can cause death or serious
injury.
6.10-4 Unfold the guardrails (SJ4740) 13. Remove the lower lock-pins from the extension
1. Make sure the MEWP is on firm, level ground. handrails.
2. Make sure you fully lower the platform. 14. Push the extension handrails, and install all the
lock-pins. Refer to Section 6.9 Figure 15.
3. Push the emergency-stop button on the base
control console. 15. Install the platform control console onto the
mounting bracket. Install the lock-pin 1 in the
4. Turn the main power disconnect switch to the mounting bracket.
off position.
16. Put the cable of the platform control console
into the railing clamp. Install the lock-pin 2 on
WARNING the railing clamp.
Fall hazard. Use a stable elevated surface that
gives you a solid footing to fold or unfold the
guardrails. You must be at eye-level height (at
a minimum) to the mid-rail. You must have your
hands free to fold or unfold the guardrails from
the external side of the MEWP. If you do not obey,
there is a risk of death or serious injury.
5. Remove the lock-pin from the extension 1 2
guardrail, the extension mid-rail, the rear
guardrail, and the rear mid-rail.
WARNING
Fall hazard. Install each lock-pin correctly with
the detent ball of each lock-pin fully through the
guardrail. The guardrail system must be in the
vertical position. An incorrectly locked guardrail
can cause a fall, which can cause death or serious
WARNING
injury.
Before you operate this MEWP, make sure that
6. Unfold the extension guardrail, and install the the guardrail system does not have loose or
lock-pins on the extension mid-rail. missing lock-pins. The guardrail system must be
7. Unfold the rear guardrail, and install the lock- in the vertical position. Lock all pins correctly. An
pins on the rear mid-rail. incorrectly locked guardrail can cause a fall, which
8. Unfold the right guardrail, and install the lock- can result in death or serious injury.
pins (at the front, center, and rear) on the right
mid-rail.
9. Unfold the left guardrail, and install the lock-pins
(at the front, center, and rear) on the left mid-rail.
WARNING
Fall hazard. Use the three points of contact
principle when you use the MEWP ladder to enter
or exit the platform. If you do not obey, there is a
risk of death or serious injury.
6.11 Move the MEWP through a 9. Turn the main power disconnect switch to the
on position.
doorway 10. Pull the emergency-stop button on the base
control console.
WARNING 11. Turn the off/platform/base key switch to the
Only do this procedure on level ground. If you do platform position.
not obey, there is a risk of death or serious injury. 12. Pull the emergency-stop button on the platform
control console.
1. Make sure the height/width of the doorway is 13. Move the inclined drive/level drive switch
sufficient to let the MEWP drive through. to the inclined drive (low speed/high torque)
2. Before you operate the MEWP, do a full position for reduced speed.
inspection of the site (refer to Section 2.4). 14. Move the lift/off/drive switch to the drive
Identify hazards in your work area. position.
3. Make sure the platform is fully lowered. 15. Use as low a speed as practical to drive the
4. Follow Section 6.5-1 to disconnect and remove MEWP forward through the doorway.
the platform control console. 16. Push the emergency-stop button when the
5. Fold the guardrails if it is necessary. Refer to MEWP is safely through the doorway.
Section 6.10 for the procedure on how to fold 17. Turn the main power disconnect switch to the
the guardrails. off position.
18. Disconnect the platform control console from
WARNING the rear side of the base, and put it on the
Crush hazard. Make sure that there are no platform.
personnel in the path you will travel. Tell personnel 19. Unfold the guardrails if they were folded. Refer
around the path before you move the MEWP. Use to Section 6.10-3 or Section 6.10-4 for the
a second person to monitor the movement of procedure on how to unfold the guardrails.
the MEWP. Make sure that person stays at a safe
distance. If you do not obey, there is a risk of death WARNING
or serious injury.
Before you operate this MEWP, make sure that
6. Connect the platform control console cable to the guardrail system does not have loose or
the electrical plug at the rear side of the MEWP. missing lock-pins. The guardrail system must be
in the vertical position. Lock all pins correctly. An
incorrectly locked guardrail can cause a fall, which
can result in death or serious injury.
WARNING
Fall hazard. Make sure each lock-pin is correctly
installed with the detent ball of each lock-pin fully
through the hole. Failure to avoid this hazard could
result in death or serious injury.
20. Put the platform control console back onto
the mounting bracket. Install the lock-pin in the
mounting bracket.
21. Put the control cable into the railing clamp and
install the lock-pin.
WARNING
Fall hazard. Use the three points of contact
principle when you use the MEWP ladder to enter
or exit the platform. If you do not obey, there is a
risk of death or serious injury.
22. Use the MEWP ladder to exit the platform.
23. Connect the platform control console cable to
the electrical connector below the platform.
Inspection
Date
Inspector
Signature
WARNING
Do not use the MEWP if there is no inspection
recorded in the last 12 months. If you do not obey,
there is a risk of death or serious injury.
IMPORTANT
The Owner’s Annual Inspection Record on the
scissor assembly must be filled out after an annual
inspection is completed.
7.3 Specifications
Models SJ3215 SJ3219 SJ3220 SJ3226 SJ4726 SJ4732 SJ4740
* Weight with standard 0.9 m or 1.2 m extension platform. Refer to serial number nameplate for specific applications. 1227AC
7.4 Environment
Model SJ3215 SJ3219 SJ3220 SJ3226 SJ4720 SJ4726 SJ4732 SJ4740
Electromagnetic
Meets requirements of ISO 13766-1:2018
Compatibility (EMC)
Hazardous Location MEWP not rated for hazardous locations with potentially flammable gases, explosive gases or
Rating particles.
Operating Temperatures
-20°C - +40°C
1832AB
NOTE
Occupants and materials are not to exceed the rated
load. Refer to the capacity label at the entrance of the
platform and the front kick plate for more information
and models equipped with options.
** LCP: Local Concentrated Pressure is a measure of how hard the MEWP presses on the area in direct contact with the floor/tire.
OFL: Overall Floor Load (Pressure) is a measure of the average load the MEWP imparts on the whole surface directly
underneath the chassis. This has been calculated by dividing the MEWP weight by the overall floor area occupied by the
MEWP (on wheels).
Note: The floor covering (e.g., tile, carpet, etc.) or the structure (e.g., beams) of the operating surface must
be able to withstand more than the values indicated above.
Note: The LCP or OFL that an individual surface can withstand varies from structure to structure and is
generally determined by the engineer or architect for that particular structure.
Red
DANGER.
Orange
WARNING.
Yellow
CAUTION.
Green
Emergency-
lowering
procedure.
Blue
Safety
information.
A Base controls
1 Base controls
▪ Select the off position to turn off power to the MEWP, the
platform position to energize the platform controls, or the
base position to energize the base controls. TM
TM
2 Platform controls
▪ Squeeze and hold the function-enable switch to energize
the lift, drive, and steer functions.
▪ Operate the steering rocker switch to steer.
▪ Move the controller handle to control the lift and drive
movements.
▪ Select the inclined drive (low speed/high torque) or level
drive (high speed/low torque) mode.
▪ Select the lift, off, or drive mode.
▪ Push the horn button to make a sound like a car horn.
▪ Push the emergency-stop button to disconnect power
to the control circuit. Pull the emergency-stop button to
connect the power again.
8.3 Labels
8.3-1 Rear
1
2 Platform capacity*
Shows the rated work load in each configuration. TM
kg kg kg
Horizontal load rating** 0 m/s (0 mph)
( lb) ( lb) ( lb)
Do not apply more than the specified side load. Operate the
MEWP when the wind speed, which includes wind gusts, is less (0 mph
> 0 m/s
3 Serial plate*
MEWP identification and specifications.
*The serial plate information changes with different MEWPs.
Rear, continued
6
4
4 Freewheeling procedure TM
5 AC power plug
Connect the AC supply here.
TM
TM
7 No jewelry
Caution. Do not wear jewelry or loose clothing that could
3
12
Rear, continued
9 Winch/tow/push procedure
Refer to the operation manual.
1. Use wheel chocks or blocks at the front and rear of the
wheels to prevent MEWP movement.
2. Turn the main power disconnect switch to the off position.
3. Find the freewheeling valve and the drive manifold at the
rear of the base. TM
Rear, continued
13
11
12
10
11 No insulation TM
TM
7
1
3 1
4 3
5 1
2 Skyjack logo
3 Wheel load* TM
4 Skycoded™ logo
6 Model number*
Product identifier.
*The model number can be different from the one you see.
TM
7 Stay away
Stay away from the MEWP when it is in operation.
10
11
10 Annual inspection
Make sure the MEWP receives an annual inspection before
operation.
11 Emergency-lowering procedure
Refer to the operation manual.
Make sure that the main power disconnect switch is in the on
position.
1. On the hydraulic tray, hold the emergency-lowering switch
to the left or right to fully lower the platform.
13
12
12 Emergency-lowering identification
13 QR code
This code gives you fast access to the MEWP documentation,
and the live MEWP data supplied by ELEVATE telematics
(optional equipment). S/N
8.3-3 Platform
SJ2315, SJ3219 with full gate
2 3
1 1
1
1
Platform continued
SJ4740 with full gate 1
2 2
3
2
1 3
X1
1 Fall-protection anchorages TM
TM
Platform continued
4 Hazard identification TM
6 Platform capacity*
Shows the rated work load in each configuration. TM
0 m/s (0 mph) kg kg kg
Horizontal load rating** ( lb) ( lb) ( lb)
Do not apply more than the specified side load. Operate the
MEWP when the wind speed, which includes wind gusts, is less (0 mph
> 0 m/s
Platform continued
7 9
TM
8 AC power plug
Connect the AC supply here.
Insert the platform control console cable in the bracket and lock
it with the lock-pin.
5
1 1
3 3
TM
TM
5 Maintenance support(s)
Engage the maintenance support(s) here.
2 7
position.
(B) Do the necessary inspection or maintenance.
5. Turn the main power disconnect switch to the on position.
6. Raise the platform until there is adequate clearance to retract
the maintenance supports.
7. Store the maintenance supports into the storage brackets.
8. Fully lower the platform.
1
3
2 Model number*
Product identifier
*The model number can be different from the one you see.
3 Skyjack logo
6
4
4
4 Wheel load* TM
TM
5 Stay away
Stay away from the MEWP when it is in operation.
6 Skycoded™ logo
1 2
TM
X2
1 Battery spacers
Put the spacers only as shown in the diagram.
300A
2 Fuse location TM
2 1
1 2
TM
2 Forklift pocket
Put the fork fully into the pocket to lift the MEWP.
TM