Jharkhand University of Technology

Ranchi, 834010

TENTETIVE SYLLABUS
For B.Tech. Program in
Mechanical Engineering

(Effective from 2024-25)

DEPARTMENT OF MECHANICAL ENGINEERING

(3rd – SEMESTER)
 TRANSFORMATION TECHNIQUES AND STATISTICS
Course Outcomes:
At the end of the course, the student shall be able to:
CO1 Obtain the Fourier series for a given function.
CO2 Find the Fourier transform of a function
CO3 Determine the solution of a PDE by variable separable method

CO4 Understand the concepts of probability and statistics

CO5 Perform testing of hypothesis

Syllabus:
Fourier Series: Expansion of a function in Fourier series for a given range - Half range sine and
cosine expansions
Fourier Transforms: Complex form of Fourier Series - Fourier transformation and inverse
transforms - sine, cosine transformations and inverse transforms - simple illustrations
Partial Differential Equations: Fourier Series Solutions of Wave equation, Heat equation and
Laplace’s equation by the method of separation of variables
Statistics and Probability: Review of fundamental concepts of probability, Moments and
Moment generating function of Discrete and continuous distributions, Binomial, Poisson,
Normal distributions and central limit theorem, fitting these distributions to the given data,
Hypothesis testing: comparison of single mean to specified value and comparison of equality of
two means, Comparison of one variance to a specified value, comparison of two variance, Chi -
square test for goodness of fit. - Correlation, ANOVA for testing equality of multiple means.
Learning Resources:
Text Books:
1. Advanced Engineering Mathematics, R. K. Jain and S. R. K. Iyengar, Narosa Publishing
House, 2016, Fifth Edition
2. Advanced Engineering Mathematics, Erwin Kreyszig, John Wiley and Sons, 2015, Eighth
Edition
Reference Books:
1. Advanced Engineering Mathematics, Dennis G. Zill, Jones & Bartlett Learning, 2018, Sixth
Edition 2. Miller & Freund’s Probability and Statistics for Engineers, Richard A. Johnson,
Pearson, 2018, Ninth Edition
 ENGINEERING THERMODYNAMICS

Course Outcomes:
At the end of the course, the student shall be able to:
CO1 Apply relevant thermodynamic relations based on the type of working fluid.
CO2 Evaluate thermodynamic properties and moving boundary work based on the type of
process.
CO3 Apply the first law of thermodynamics to closed and open systems to arrive
solutions.
CO4 Check the feasibility of a thermodynamic system and evaluate its performance by
applying the second law of thermodynamics.
CO5 Apply entropy and exergy balance to closed and open systems for the performance
evaluation.
CO6 Express the derived properties in terms of measurable properties.

Course Objectives
The course will enable the students to
 Educate the properties of ideal gases, real gases, and pure substances.
 Elucidate basic concepts and thermodynamic properties.
 Familiarize with various laws of thermodynamics.
 Instruct the method of applying energy, entropy, and exergy balance to systems.  Distinguish the
measurable and non-measurable properties.
Syllabus
Unit 1
Properties of working fluids: ideal gas behavior, real gas behavior, equation of state,
compressibility factor, compressibility chart, properties of pure substance. [10 hours]
Basic concepts and Thermodynamic properties: system, surroundings, boundary, properties,
state and equilibrium, process, cycle, temperature, pressure and specific volume, heat and work,
internal energy and enthalpy. [10 hours]
Unit 2
Laws of Thermodynamics:
Zeroth law: thermal equilibrium, temperature measurement in various scale [3 hours]
First law: static and dynamic form of energy, law of conservation of energy, energy balance to
closed and open systems – steady and unsteady flow devices and limitations of the first law of
thermodynamics [8 hours] S3
Second law: Kelvin-Planck and Clausius statements, Carnot theorem, Clausius inequality, the
concept of entropy, principle of increase of entropy [8 hours]
Third law: absolute entropy [1 hour]
Unit 3
Entropy and Exergy Balance:irreversibility’s change in entropy, entropy transfer by heat and
mass, entropy generation, entropy balance applied to closed and open systems. [7 hours]
Available and unavailable energy, exergy destruction, second law or exergetic efficiency, exergy
transfer by heat, work and mass, exergy balance applied to closed and open systems. [7 hours]
Thermodynamic property relations: Maxwell relations, Clausius-Clapeyron equation, change
in internal energy, change in enthalpy, change in entropy relations, Joule Thomson coefficient
and inversion line. [6 hours]
Textbooks:
1. Cengel Y. A. and Boles M. A., “Thermodynamics – an Engineering Approach”, 8/e, Tata
McGraw hill, 2016
Reference Books:
1. Sonntag R. E., Borgnakke C. and Van Wylen, G., “Fundamentals of Thermodynamics”,
, John Wiley and Sons, 2008
2. Pramod Kumar and Atul Dhar., “Basics of Thermodynamics”, 1/e, AICTE, 2023
3. Michael J. Moran and Howard N. Shapiro., “Fundamentals of Engineering
Thermodynamics”, 9/e, John Wiley and Sons, Inc., 2018
 Fluid Mechanics
Course Outcomes:
At the end of the course, the student shall be able to:
CO1 Apply conservation laws to fluid flow problems in engineering applications
CO2 Design experimental procedure for physical model studies. .
CO3 Design the working proportions of hydraulic machines
CO4 Compute drag and lift coefficients using the theory of boundary layer flows.
CO5 Analyze and design pipe flows

Syllabus:
Introduction: Purpose of study of fluid mechanics for design and operation of engineering systems in the
fields of Mechanical Engineering, Aeronautical Engineering, Metallurgical Engineering, Civil
Engineering, Biomedical Engineering, Chemical Engineering. Fundamental difference between a solid
and fluid, constituent relationships for solids and fluids, conservation principles applied in fluid
mechanics, Surface Tension and Capillary Effect Fluid.

statics: Pressure at a Point, Standard Atmosphere, Measurement of Pressure: Manometry, Mechanical and
Electronic Pressure-Measuring Devices, Hydrostatic Force on a Plane and Curved Surface, Buoyancy,
Flotation, and Stability.

Description of fluid flow: with reference to translation, rotation and deformation concept of continuum,
control mass & control volume approach, Reynolds transport theorem. Steady flow and uniform flow.
Velocity field, one & two-dimensional flow analysis, circulation and vorticity, stream function and
velocity potential function, potential flow, standard flow patterns, combination of flow patterns, flow net.
Continuity equation, Euler’s equation of motion, Bernoulli’s equation and its applications in flow
measurement, Impulse momentum equation and applications.

Dimensional Analysis as a tool in design of experiments, identification of non-dimensional numbers and

their significance, dimensional analysis methods.

Equations of motion for laminar flow of a Newtonian fluid - Viscous flow - Navier-Stoke’s equations,
simple exact solutions for Hydrodynamic lubrication.

Boundary Layer Theory-Formation, growth and separation of boundary layer-Integral momentum

principles to compute drag and lift forces-Mathematical models for boundary layer flows. smooth rough
and transitional turbulent flow in pipes, pipe resistance equation for pipes design of pipe networks.

Application of fluid Principles in Hydraulic Machinery: Turbines - Impulse and Reaction Turbines -
Pelton Turbine - Francis Turbine - Kaplan Turbine, working principles, design principles; Centrifugal
pumps –
Axial flow pumps, working principles, design principles.

Learning Resources:
Text Books:
1. Philip M. Gerhart, John I. Hochstein, Andrew L. Gerhart, “Fundamentals of Fluid Mechanics”, 9th
Edition, Wiley, 2021
2. Fluid Mechanics Franck .M White Tata Mc GrawHill Publication 2011.
Reference Books:
1. Shames, “Mechanics of Fluids”, McGraw Hill Book Co., New Delhi, 1988
2. Streeter V.L., Benjamin Wylie, “Fluid Mechanics”, Mc Graw Hill Book Co., New Delhi, 1999
 MECHANICS OF SOLIDS
Course Outcomes:
At the end of the course, the student shall be able to:
CO1 Apply the fundamental principles to estimate the deformation and stress of linear
elastic solids under axial loading.
CO2 Calculate principal stresses and identify principal planes.
CO3 Construct shear force and bending moment diagrams
CO4 Evaluate bending stress in beams.
CO5 Calculate slope and deflection in beams.
CO6 Compute stress in shafts subjected to torsion.
CO7 Determine stress developed in pressurized thin and thick cylinders.
CO8 Compare Euler’s and Rankine’s buckling load of columns under different end
conditions.
Course Objectives
The course will enable the students to
 Understand the theory of linear elastic response of materials subjected to different types
of loads
 Evaluate the deformation and stress of elastic materials under axial, torsional, and
transverse loading conditions
 Construct shear force, and bending moment diagrams
 Familiarize the stress of pressurized cylinders
 Evaluate the buckling load of columns
Syllabus
Unit 1
Simple Stress and Strain: Introduction, Properties of materials, Stress, Strain, Hook’s
Law, Poisson’s ratio, Stress-Strain Diagram for structural steel, Principles of
superposition, Total elongation of tapering bars of circular and rectangular cross sections.
Elongation due to self-weight, Composite sections, Volumetric strain, Elastic constants,
Relationship among elastic constants, Thermal stresses in compound bars. Strain Energy
& Impact loading. [16 Hours]
Compound Stresses: Introduction, Stress components on inclined planes, General two-
dimensional stress system, Principal planes and stresses and Mohr’s circle of stresses.
[6 Hours]
Unit 2
Bending Moment and Shear Force in Beams: Introduction, Types of beams, loadings and
supports, Shear force in beam, bending moment in beam, Sign convention, Relationship
between loading, shear S3 force and bending moment, Shear force and bending moment
equations, SFD and BMD with salient values for Cantilever beams, simply supported
beams and Overhanging beams considering Point loads, UDL, UVL and Couple. Bending
and shear stresses in beams. [12 Hours]
Deflection of beams: Introduction, Definition of Slope, Deflection, Elastic curve,
Deflection using Macaulay’s method, Moment Area method for prismatic beams
subjected to transverse Point loads, UDL and Couple. [8 Hours]
Unit 3
Thick and Thin Cylinders and Shells: Analysis of thin cylindrical shells, Analysis of thick
cylindrical shells using Lame’s equation [6 Hours]
Torsion of Circular Shafts: Introduction pure torsion, Torsion equation of circular shafts,
Torsional rigidity and polar modulus, Power transmitted by shaft of solid and hollow
circular sections. [6 Hours]
Elastic Stability of Columns: Introduction, Short and long columns, Buckling load,
Euler’s theory on columns, Derivation, Effective length, Slenderness ratio, Radius of
gyration, Limitations of Euler’s theory, Rankine’s formula, Problems [6 Hours]
Textbook:
1. Ferdinand Beer & Russell Johnston – “Mechanics of Materials” - Tata Mc Graw
Hill 2020, 8th Edition
Reference Books:
1. James M. Gere, Barry J. Goodno - ‘Mechanics of Materials’ - Cengage Learning
Custom Publishing 2021, 9th Edition
2. R. C. Hibbeler, - ‘Mechanics of Materials’ - Prentice Hall - 2022 - 10th Edition
3. Egor. P. Popov – ‘Engineering Mechanics of Solids’ - Pearson Edu. India - 2015 - 2nd
Edition
4. Mubeen – ‘Mechanics of Solids’ - Pearson India - 2012 - 2nd Edition
5. W.A.Nash, Schaum’s Outline Series – ‘Strength of Materials’ – 2019 – 7th Edition
 MANUFACTURING PROCESS- I
Course Outcomes:
At the end of the course, the student shall be able to:
CO1 Apply the principles of metal casting processes for ferrous and nonferrous materials
involving the design of patterns, molds, and gating and riser system.
CO2 Prepare sand mold, perform casting trials with a non-ferrous material, and conduct a
macroscopic inspection of the cast component.
CO3 Understand the principles of plastic manufacturing processes and select suitable
processes for the given application.
CO4 Understand the principle of various metal-forming processes and analyze the concept
of yield criteria and estimate the formability limits of different materials
CO5 Select suitable metals joining process for the given material and application.
CO6 Design of weld joints, selection of welding parameters, joining ferrous and non-
ferrous materials using TIG and MIG welding processes, and macroscopic inspection
of weldments.
CO7 Understand the principle of the powder metallurgy process and identify suitable
applications.
CO8 Follow safety rules and standard codes of practice during machining.
Course Objectives
The course will enable the students to
 Impart knowledge of fundamental concepts and applications of metal casting, mold preparation with
proper gating-riser system, and plastic manufacturing processes.
 Basic principles, effect of process parameters, forming load calculation, formability estimation, and
applications of conventional and advanced forming processes.
 Principles, process parameters, and applications of fusion and solid-state welding processes and design
of weld joints
 Principles and applications of powder metallurgy processes for producing net-shape parts from metal
powders

Syllabus
Unit 1
Casting and Molding: Metal casting processes and equipment, shrinkage, principles of gating
and riser design, Casting processes - sand, die, gravity, centrifugal, shell mold and Investment
casting, Single crystal/ direct solidification processes, Squeeze casting. Plastic manufacturing
processesextrusion, injection, and blow molding. [9 Hours]
Unit 2:
Metal forming: Plastic deformation and yield criteria; fundamentals of hot and cold working
processes, bulk forming processes - forging, rolling, extrusion, drawing and sheet forming
processes - shearing, deep drawing, bending, flow forming, advanced metal forming processes –
severe plastic deformation- explosive, electro-hydraulic, magnetic pulse and hydroforming. [9
Hours]
Unit 3:
Metal Joining Processes: Solid state welding process- diffusion, friction, and friction stir
welding, Fusion Welding - arc welding, gas welding, resistance welding, submerged arc welding,
high energy welding- Laser, Electron Beam, and Plasma, weld defects and inspection, Soldering,
brazing, and adhesive bonding. [9 Hours]
Unit 4:
Powder Metallurgy: Powder metallurgy- process- powder production, compaction and
sintering, applications. [3 Hours]
Lab Practice:
 Preparation of sand mold and casting of non-ferrous materials

 Design of weld joints, selection of weld parameters, and materials joining using Laser, TIG &
MIG welding processes
 Macroscopic inspection of casting and welded components

 Demonstration of the squeeze casting process

 Forming load calculation and formability test

 Design of sheet metal layout and simple sheet metal operations like blanking, bending, and
drawing [15 Hours]
Group Project:
Group projects will be given on any one of the topics (Metal Casting / Welding / Metal forming).
The student group has to design and develop a product/process based on the problem statement.
Textbooks:
1. SeropeKalpakjian and Steven R. Schmid – ‘Manufacturing Engineering and Technology’
- Prentice Hall - 2023 - 8th Edition in SI Units
Reference Books:
1. Amitabha Ghosh and A.K. Mallick, Manufacturing Science. Affiliated East-West Press Pvt.
Ltd. 2010.
2. Mikell P Groover, Fundamentals of Modern Manufacturing: Materials, Processes and Systems,
7th Edition, Wiley, 2021.
 Machine Drawing and AutoCAD & Geometrical Modeling Lab
Course Outcomes:
At the end of the course, the student shall be able to:
CO1 Understand the standards for creating machine drawings. Understand
CO2 Apply limits and tolerances to assemblies and choose the appropriate fit. Apply
CO3 Develop solid models of machine components and assembly, and Develop
Construct sectional and orthographic views of components.
CO4 Apply CAD packages for solid/surface modeling of machine parts and Apply
create a bill of materials.
CO5 Interpret and apply the geometric dimensioning & Tolerancing symbols Apply
in the drawing and assembly of solid/surface models of machine
components using a CAD package.

Syllabus
Unit 1 Fundamentals of Machine Drawing: Standardization, Inter-changeability, Selective Assembly,
Basic principles of GD&T (geometric dimensioning & tolerance), Limits, Fits, Tolerance, Tolerance of
form and position, Grades of tolerance, Standard tolerances Machining symbols, Welding symbols,
Surface finish indication, Functional and manufacturing datum, Riveted and butt Joints, Fasteners and
keys.

Unit 2 Drawing of Machine Elements (Manual & Using Application Packages):

Application package Introduction: Drawing, Editing, Dimensioning, and Assembly.
Shaft joints: Cotter joint and knuckle joint.
Shaft coupling: Muff, Flanged, Flexible, Universal and Oldham’s coupling.
Shaft bearing: Solid and bush bearing, Plummer block, Footstep bearing.
Pipe joint: Flanged joint, Socket and Spigot joint, Hydraulic joint, Union joint, Gland & Stuffing Box and
Expansion joint.

Sheet metal surface modellings.

Unit 3 Assembly Drawings using prototypes (Manual & Using Application Packages):
Valves: Stop valve, relief valve, safety valve and non- return valve
Machine tool components: Drill Jig, Tail Stock, Tool post, machine vice and screw jack.
Engine: Piston and connecting rod.
Preparation of bill of materials and tolerance data
Project: Students will be assigned to assemble and create three dimensional and part drawings by
following standard drawing practices.

Textbooks:
1. Gopalakrishna K. R., “Machine Drawing”, 16th Edition, Subhas publishing House, 2002
Reference Books:
1. Narayana K.L., “Machine Drawing”, 4th Edition, New Age International publishers, 2010
2. Gill P.S. “A Textbook of Machine Drawing”, 18th Edition, S. K. Kataria& Sons, 2013
3. Bhat N.D., and Panchal, V.M., “Machine Drawing” 48th Edition, Charotar Publication House, 2013
4. Ajeet Singh, Machine drawing, 2nd edition, Tata McGraw Hill, India, 2012.
 MATERIAL TESTING LABORATORY
Course Outcomes:
At the end of the course, the student shall be able to:
CO1 Determine the tensile properties and torsional shear strength of metals. Evaluate
CO2 Evaluate the stiffness and rigidity of springs and modulus of elasticity of Evaluate
wooden beams.
CO3 Estimate the hardness, shear and impact strength of various materials. Evaluate
CO4 Prepare the samples and characterize the microstructures of different Analyze
ferrous and non-ferrous metals / alloys.
CO5 Evaluate the effect of various heat treatments on the properties and Evaluate
hardenability of steel
CO6 Analyze the microstructure of the samples using SEM and XRD Analyze
CO7 Identify the surface defects using NDT Apply

Syllabus
a) Material testing:
Tension test on metals, Torsion test on mild steel rods, Tension and compression tests on springs (closed
coil and open coil), Static bending test on wooden beams, Double shear test on mild steel specimens,
Impact tests (Charpy and Izod), Hardness tests (Brinell and Rockwell tests).
b) Metallurgy:
1. Study of metallurgical microscope and sample preparation.
2. Study the microstructure of low, medium, high carbon steel and high-speed steel.
3. Study the microstructure of cast irons.
4. Study the microstructure of Aluminium alloys, copper alloys and Al Metal Matrix Composites.
5. Study the microstructure and hardness measurements of heat-treated steels.
6. Determination of the hardenability of Steels .
7. Scanning Electron Microscope (SEM): working principle and study of tensile fractured and wear tested
samples
8. X-Ray Diffraction (XRD): working principle, structure factor and indexing BCC and FCC crystal
structures 9. Introduction to Non-destructive testing.
Reference Books:
1. H. E. Davis, G. E. Troxell, G. F. W. Hauck, “The Testing of Engineering Materials”, 4ed, McGraw-Hill
1982.
2. G. E. Dieter, “Mechanical Metallurgy”, 3ed, McGraw-Hill Book, Co., New York, 1988.
3. P. G. Ormandy “An introduction to metallurgical laboratory techniques”, 1st edition, Pergamon series ,
Canada, 1968, https://doi.org/10.1016/C2013-0-01529-0

List of Equipment required for meeting the COs

a) Material Testing
Universal Testing Machine
 Spring test machine
 Torsion test machine
 Brinell and Rockwell test machines
 Impact test machine
b) Metallurgy
Metallurgical optical microscope
 Brinell hardness test
 Rockwell hardness tester
 Muffle furnace
 Jominy End Quench Test Apparatus
 SEM and XRD
 liquid penetrant test kit
List of Exercises
1. Determination of the tensile properties of metals.
2 .Determination of the stiffness and modulus of rigidity of helical springs.
3. Estimation of the modulus of elasticity of the given wooden beam .
4. Determination of the modulus of rigidity and torsional shear strength of the given material through a
torsion test.
5. Find the shear strength of the given specimen.
6. Determination of the hardness of given materials .
7. Determination of the impact strength of the given specimen by the Izod and Charpy impact test.
8. Study of metallurgical microscope and sample preparation.
9. Microstructural examination of low, medium, high carbon steel and high-speed steel.
10. Microstructural examination of various cast irons in etched and unetched condition.
11. Microstructural examination of Aluminium alloys, copper alloys and Al Metal Matrix Composites.
12. Microstructural examination and hardness measurements of heat-treated steels.
13. Determination of the hardenability of Steels.
14. Scanning Electron Microscope (SEM): analyze tensile and wear tested samples .
15. X-Ray Diffraction (XRD): structure factor and indexing BCC and FCC patterns.
16. Identification of surface defects of the cast and welded samples using the liquid penetrant test.
 ME 1211 Fluid Mechanics Laboratory 0-1-2 (2)
Pre-Requisites: None
Course Outcomes:

CO-1 Develop procedure for standardization of experiments.

CO-2 Calibrate flow discharge measuring device used in pipes and tanks.

CO-3 Determine fluid and flow properties

CO-4 Characterize laminar and turbulent flows

CO-5 Compute drag coefficients

CO-6 Test the performance of pumps and turbines

Course Articulation Matrix:

PO-1 PO-2 PO-3 PO-4 PO-5 PO-6 PO-7 PO-8 PO-9 PO-10 PO-11 PO-12 PSO-1 PSO-2
CO-1 2 2 - 3 - - - - 1 - - 1 2 1
CO-2 2 2 2 3 - - - - 1 - - 1 2 1
CO-3 - - 1 3 - - - - - - - - 2 1
CO-4 2 2 2 3 1 - - - 1 - - 1 2 1
CO-5 2 2 2 3 2 - - - 1 - - 1 2 1
CO-6 2 2 2 3 2 - - - 1 - 1 1 2 1

1 - Slightly; 2 - Moderately; 3 - Substantially

Syllabus:
List of Experiments:
1. Calibration of Venturimeter, Orifice meter (discharge measuring device in pipes)
2. Calibration of Orifice and mouthpiece (discharge measuring device in Tanks).
3. Measurement of Viscosity of water, SAE - 10 Oil by Hazen Poiseuille method and that of glycerin
by Stoke’s method.
4. Determination of Darcy Friction Factor, relative roughness for laminar and turbulent flows.
5. Application of momentum equation for determination of coefficient of impact of jets on flat and
curved blades and Pelton bucket.
6. Computation of pressure drag coefficient for flow past a cylinder in a subsonic wind tunnel.
7. Performance Characteristics of single stage centrifugal pump, multi stage centrifugal pump.
8. Submersible pumps, and varying speed centrifugal pump.
9. Performance Characteristics of Pelton turbine, Francis turbine, and Kaplan turbine.

Learning Resources:

Text Books:

1. K.L.Kumar. “Engineering Fluid Mechanics” Experiments, Eurasia Publishing House, 1997

2. Jagdish Lal, Hydraulic Machines, Metropolitan Book Co, Delhi, 1995
(4th – SEMESTER)
 NUMERICAL METHODS & COMPUTATION
Course Outcomes:
At the end of the course, the student shall be able to:
CO1 solve the numerical solutions of algebraic, transcendental and
simultaneous equations
CO2 apply finite differences concepts and various interpolation methods
CO3 utilize various numerical methods in numerical differentiation and
integration-related problems in engineering
CO4 identify and solve the numerical solutions of ordinary differential
equations
CO5 analyze the numerical solutions of partial differential equations

Syllabus :

Unit-1 - Numerical Solution of Algebraic Equations (12hours)

Solution of nonlinear equations - False position method - Fixed point iteration method - Newton Raphson
method - Solution of linear system of equations: Gaussian elimination method - Gauss Jacobi method -
Gauss Seidel method - Eigenvalues of a matrix by power method.
Unit-2 - Curve Fitting and Interpolation (12hours)
Curve fitting – Method of least squares – Interpolation: Newton’s forward and backward difference -
Divided differences – Newton’s divided difference - Lagrange’s interpolation – Inverse interpolation.
Unit-3 - Numerical Differentiation and Integration (12hours)
Numerical differentiation by using Newton’s forward, backward and divided differences - Numerical
integration by trapezoidal and Simpson’s 1/3rd and 3/8th rules.
Unit-4 - Numerical Solution of Ordinary Differential Equation (12hours)
Single step methods: Taylor’s series method, Euler and Improved Euler methods, fourth order Runge –
Kutta method – Multistep methods: Milne’s predictor - corrector method.
Unit-5 - Numerical Solution of Partial Differential Equations (12hours)
Finite difference techniques: Solution of two dimensional Laplace’s equations by Liebmann’s iterative
process and Poisson’s equations – Solution of one dimensional heat equation using Bender Schmidt and
Crank Nicholson difference schemes -Solution of one dimensional wave equation by explicit scheme.
Learning Resources
1. S.S. Sastry, Introductory Methods of Numerical Analysis, Prentice - Hall of India Pvt Ltd, New Delhi,
2003.
2. M.K.Jain, SRK Iyengar and R.L.Jain, Numerical Methods for Scientific and Engineering Computation,
Wiley Eastern Ltd., 4th edition, 2003.
3. F. B. Hildebrand, Introduction to Numerical Analysis (2nd edition), Dover Publications, 2013.
4. Steven C.Chapra and Raymond P. Canale, “Numerical Methods for Engineers with Programming and
Software Applications”, McGraw-Hill, 2004.
5. B.S. Grewal, Numerical Methods in Engineering and Science, Khanna Publishers, 42nd edition, 2012.
6. D. R. Kincaid, E.W. Cheney, Numerical Analysis Mathematics of Scientific Computing, The
University of Texas at Austin. Brooks/Cole Publishing Company, 1991.
 ME1305 Heat Transfer 3-0-0(3)

Pre-Requisites: None
Course Outcomes:

CO-1 Understand the basic modes of heat transfer

CO-2 Compute temperature distribution in steady-state and unsteady-state heat conduction
CO-3 Estimate heat transfer through forced and free convection
CO-4 Calculate the radiation heat transfer in multi body enclosure
CO-5 Design heat exchangers using LMTD and NTU methods.

CourseArticulationMatrix:
PO-1 PO-2 PO-3 PO-4 PO-5 PO-6 PO-7 PO-8 PO-9 PO-10 PO-11 PO-12 PSO-1 PSO-2
CO-1 2 2 - 3 - - - - 1 - - 1 2 1
CO-2 2 2 2 3 - - - - 1 - - 1 2 1
CO-3 - - 1 3 - - - - - - - - 2 1
CO-4 2 2 2 3 1 - - - 1 - - 1 2 1
CO-5 2 2 2 3 2 - - - 1 - - 1 2 1

1-Slightly; 2-Moderately; 3-Substantially

Syllabus:
Introduction: Heat Transfer-Different Modes, Governing Laws, Applications to Heat Transfer, Numerical
Problems.

General Heat Conduction Equation: Derivation of the equation in (i) Cartesian,(ii) Polarand (iii) Spherical
Coordinate Systems.

Steady-state one-dimensional heat conduction: Steady-state one-dimensional heat conduction

problems (i) with and without heat generation and (ii) with and without varying thermal conductivity - in
Cartesian system, Polar System, and Spherical System with various possible boundary conditions,
Thermal Resistances in Series and in Parallel, Numerical Problems.
Critical Thickness of Insulation: Concept, Derivation and Numerical Problems.
Extended Surfaces or Fins: Classification, Straight Rectangular and Circular Fins, Temperature
Distribution and Heat Transfer Calculations, Fin Efficiency and Effectiveness, Applications, Numerical
Problems.
Transient [Unsteady-state] heat conduction: Definition, Different cases - Negligible internal thermal
resistance, negligible surface resistance, comparable internal thermal and surface resistance, Lumped
body, Infinite Body and Semi-infinite Body, Numerical Problems, Heisler and Grober charts: Solutions to
various one-dimensional problems using the charts, Numerical problems.
Forced Convection: Boundary Layer Theory, Velocity and Thermal Boundary Layers, Prandtl number,
Governing Equations - Continuity, Navier-Stokes and Energy equations, Boundary layer assumptions,
Integral and Analytical solutions to above equations, Turbulent flow, Various empirical solutions, Numerical
Problems, Forced convection flow over cylinders and spheres, Internal flows -laminar and turbulent flow solutions,
Numerical Problems.

Free convection: Laminar and Turbulent flows, Vertical Plates, Vertical Tubes and Horizontal Tubes, Empirical
solutions, Numerical Problems.

Thermal Radiation: Fundamental principles - Gray, White, Opaque, Transparent and Black bodies, Spectral
emissive power, Wien’s, Rayleigh-Jeans’ and Planck’s laws, Hemispherical Emissive Power, Stefan-Boltzmann
law for the total emissive power of a black body, Emissivity and Kirchhoff’s Laws, View factor, View factor
algebra, Net radiation exchange in a two-body enclosure, Typical examples for multi-body enclosures, Radiation
Shield, Numerical problems.
Heat Exchangers: Definition, Classification, LMTD method, Effectiveness - NTU method, Analytical Methods,
Numerical Problems, Chart Solution for Heat Exchanger Problems: Correction Factor Charts and Effectiveness-
NTU Charts, Numerical Problems.
Boiling and Condensation: Basics of Pool Boiling, Flow Boiling, Film condensation and dropwise condensation

Learning Resources:

Text Books:

1. Incropera, F. P. and De Witt, D.P. Fundamentals of Heat and Mass Transfer, John Wiley and Sons, New
York, 8th edition, 2019.
2. Holman, J.P. ,Bhattacharyya Souvik,HeatTransfer,TataMcGrawHill,NewDelhi,10thedition 2017.

Reference Books:

1. M.NecatiOzisik,HeatTransfer-ABasicApproach,McGrawHill,NewYork,1985
2. Alan J. Chapman, Heat Transfer, Macmillan, Pearson Education India; Fourth edition,2016..
 KINEMATICS AND DYNAMICS OF MACHINES

Course Objectives
The course will enable the students to
• Familiarize with the terminology and classification of mechanisms.
• Perform kinematic analysis and synthesis of planar mechanisms with lower and
higher pairs.
• Perform static and dynamic force analysis of planar mechanisms.
• Model and analyze vibration systems.
• Identify sources and effect of unbalance in rotating systems.

Course Outcomes:
After successful completion of the course, Students will be able to:
Knowledge level
S.No. Course Outcomes
[Bloom’s Taxonomy]
CO01 Classify and solve for mobility of planar mechanisms Apply
CO02 Perform kinematic analysis of planar mechanisms and synthesizedimensions Analyze
of linkages.
CO03 Construct and analyze cam profiles for the various motions of thefollower. Create
CO04 Perform static and dynamic force analysis of planar mechanisms. Analyze
CO05 Create and analyze turning moment diagrams for flywheel design Analyze
CO06 Analyze and solve static and dynamic balancing of rotating Analyze
components.
CO07 Formulate and solve equations of motion for single degree offreedom Analyze
vibration systems under free and forced conditions

Syllabus

Introduction - Basic definitions in kinematics – Mobility - Classification of linkages, kinematic pairs, and
mechanisms – Open-loop and closed-loop mechanisms – Gasthof’s law – Inversions of four-bar, slider-
crank and double-slider mechanisms. [5 hours]

Analysis of planar mechanisms

Graphical approach for displacement, velocity, and acceleration analyses of planar mechanisms withup to
six linkages. Coriolis’s component of acceleration – Quick return mechanism.
Analytical approach – Loop closure method for planar mechanisms – Formulation of equations andtheir
numerical solution – displacement, velocity, and acceleration analyses. [14 Hours]

Dimensional synthesis of mechanisms – Graphical methods of synthesizing a four-bar mechanism. [4

Hours]

Cam design – displacement diagram – standard cam motions – graphical layout of cam profiles – analysis
of cam motion – correlation with the motion of inlet and exhaust valves of an IC engine. [7 Hours]

Dynamics of Machines
Static force analysis – conditions for equilibrium – static force analysis of four bar and slider crank
mechanism – effect of friction. [5 Hours]

Dynamic force analysis – Centroid and centre of mass – mass moments and products of inertia –
D’Alembert’s principle – Principle of superposition. [5 Hours]

Flywheels and Turning moment diagrams – coefficient of fluctuation of speed. [3 Hours]

Balancing – Static unbalance – Dynamic unbalance – Analysis of unbalance - balancing machines. [4

Hours]

Vibration of single degree of freedom systems – undamped and damped free vibrations - natural
frequency – logarithmic decrement. Forced vibrations harmonic response – resonance – frequency
response plot – magnification factor and phase angle. Support harmonic excitation – vibration
isolation. [12 Hours]

Textbooks:
1. Uicker, John Joseph, Gordon R. Pennock, and Joseph Edward Shigley. Theory of Machines
and Mechanisms. Vol. 1. New York, NY: Oxford University Press, 2011.
2. Norton, Robert L. Kinematics and Dynamics of Machinery. McGraw-Hill Higher Education,
2011
3. W.T.Thomson, M D Dahleh and C. Padmanabhan. Theory of vibrations with applications. 5th
edition. Pearson Education Inc. 2015

Reference Books:
1. Ghosh, Amitabha, and Asok K. Mallik. Theory of Mechanisms and Machines. Affiliated East-
West Press Private Limited, 2002.
2. Rattan, S. S. Theory of Machines. Tata McGraw-Hill Education, 2014.
 ENGINEERING METALLURGY
Course Outcomes:
At the end of the course, the student shall be able to:
CO1 interpret binary phase diagram, describe the micro-constituents in iron-
carbon system, Effect of heat treatment and surface hardening on the
properties of materials
CO2 explain different strengthening mechanisms, concepts related to plastic
deformation
CO3 discuss the failure of engineering materials, material testing and
characterization techniques
CO4 classify metals and non-metals for various engineering applications
CO5 apply advanced materials for specific applications based on their
properties and describe computational methods related to materials

Syllabus
Unit-1 - Phase Diagram and Heat Treatment (9 Hour)
Crystal structure, Imperfection in solids, Solid solutions – Types, factors governing solubility rules.
Phase diagram – cooling curve, phase rule, types and interpretation. Iron- carbide (Fe-Fe3C) phase
diagram, Microstructural aspects and invariant reactions in Fe-Fe3C diagram. Effect of alloying elements
on Fe-Fe3C diagram. TTT and CCT diagrams. Various heat treatment and surface hardening process

Unit-2 - Elastic and Plastic Behaviour of Materials (9 Hour)

Stress Strain relation in elastic and plastic region, Mechanism of plastic deformation – slip and twinning,
Slip systems, critically resolved shear stress, Shear strength of perfect and real crystals. Dislocation –
climb, interaction, multiplication and pile ups. Strengthening mechanisms – Solid solution, Grain
boundary, Dispersion, Precipitation, Fiber, Martensite strengthening, Strain aging and Strain hardening.
Unit-3 - Characterization of Materials (9 Hour)
Types of fracture in metals, Griffith’s theory of brittle fracture, Stress intensity factor, Fracture toughness,
Theory of Ductile to brittle transition. Creep – Creep curve, mechanism of creep deformation. Fatigue - S-
N curve, low and high cycle fatigue, stages of fatigue. Sources of failure, Procedure of failure analysis.
Hardness: Rockwell, Brinell, Vickers hardness, Nano-Indentation Technique. Introduction to
characterization of materials - XRD, SEM and TEM.
Unit-4 - Properties of Advanced Materials (9 Hour)
Properties of plain carbon steel, Tool steel, Stainless steel, Cast iron. Need of microalloying, HSLA steel
- Dual phase steel, TRIP steel. Aluminium alloys – classifications, properties, applications, Titanium
alloys. Polymers – Types, Properties and applications of PE, PP, PVC. Ceramics – Types, Properties and
applications of Al2O3, ZrO2, SiC. Composites – classification, Reinforcement and matrix material, Rule
of Mixture. Properties and applications of MMC, CMC and PMC. Functionally graded materials.
Unit-5 - Futuristic Materials and Computational Materials Design (9 Hour)
 Smart materials – Types, Shape memory alloys. Nanomaterials: Carbon nanotubes, Graphene –
properties and applications. Metallic foams, Metallic glasses, Super alloys, High entropy alloys,
biomaterials, Multi- scale materials modelling. Integrated Computational Materials Engineering with
application to Industry 4.0. Materials Informatics, Machine learning for design of materials, Property
Optimization.
Learning Resources
1. Flake.C Campbell, Elements of Metallurgy and Engineering Alloys, ASM International, 2008
2. Dieter.G.E, Mechanical Metallurgy, McGraw Hill, Singapore, 2017
3. Budinski.K.G, Budinski.M.K, Engineering Materials Properties and selection, Edition 9, Pearson
Publication, 2010
4. ASM Hand book, Failure analysis and prevention, Vol: 11, 2021
5. Reza Abbaschian, Lara Abbaschian& Robert E. Reed-Hill, Principles of Physical Metallurgy, Cengage
Learning, 2013
6. Chaudhery Mustansar Hussain,,“Smart Materials and New Technologies”, Springer, 2022.
7. James F. Shackelford et.al. CRC Materials Science and Engineering Handbook, Taylor & Francis,
2015. 8. William D. Callister, David G. Rethwisch, Materials Science and Engineering: An
Introduction,10th ed., Wiley publication, 2018
9. Donald R. Askeland, Wendelin J. Wright, Essentials of Materials Science & Engineering, 4th ed.,
Cengage, 2018
10. Raghavan V. Physical Metallurgy: Principles and Practice, PHI Learning, 2015.
11. Shubhabrata Datta and J. Paulo Davim, Machine Learning in Industry, Springer, 2021
12. Shubhabrata Datta and J. Paulo Davim, Materials Design Using Computational Intelligence
Techniques, CRC Press, Boca Raton, FL, USA, 2016
 Manufacturing Process- II
Course Outcomes:
At the end of the course, the student shall be able to:
CO1 Understand the chip formation mechanisms, force, and heat transfer models in different
machining processes.

CO2 Develop experimental procedures to validate the empirical and analytical models in
machining

CO3 Select suitable cutting tool material and process parameters to maximize the material
removal rate, tool life, and surface finish.

CO4 Develop process plans for machining components in conventional, CNC, and advanced
machining processes and conduct machinability studies.

CO5 Develop a CNC part program for the given component drawing and perform machining
operations in CNC machining / turning centers

CO6 Follow safety rules and standard codes of practice during machining.

Course Objectives
The course will enable the students to

 Mechanism of material removal and forces during machining, the influence of tool geometry in
machining, tool materials, and tool wear mechanisms

 Conventional machining processes, machine tools, and their process capabilities, the influence of
process parameters on machining (cutting force, tool wear, and surface finish)

 Preparation of process plan and product cost estimation for the given component

 Principles and applications of advanced machining processes

 CNC programming for turning and machining centers

Syllabus
Unit 1
Theory of metal cutting: Types of metal cutting processes, Orthogonal and Oblique cutting, cutting tool
nomenclature, Mechanism of chip formation – shear deformation and shear plane, the effect of machining
parameters on chip reduction coefficient, Forces and temperature in metal cutting, Merchant’s Force
Circle, Tool wear -types, mechanisms, Tool life - Machinability and surface finish, cutting tool materials
and cutting fluids, Economics of Machining. [15 Hours]
Unit 2
Conventional Machining Processes- Turning, milling, shaping, slotting – machines- types of operations,
tool geometry, material removal mechanisms, the influence of process parameters on S4 MRR and Tool
Life, process plan and process capability, finishing processes: Grinding – abrasives, operations, and super
finishing processes, product cost estimation. [15 Hours]
Unit 3
Advanced Machining Processes: Introduction to Computer Numerical Control Machines (CNC) –
features and construction, Micro Machining, Electrical Discharge Machining, Wire EDM,
ElectroChemical Machining, Laser Beam, Plasma Arc Machining, and High-Speed Machining, Metrology
for micromachined components. [15 Hours]
Text Books:
1. Amitabha Ghosh and A.K. Mallick, Manufacturing Science. Affiliated East-West Press Pvt. Ltd.
2010.
Reference Books:
1. SeropeKalpakjian and Steven R. Schmid – ‘Manufacturing Engineering and Technology’ - Prentice
Hall - 2023 - 8th Edition in SI Units
2. P. M. Agrawal, V. J. Patel, ‘CNC Fundamentals and Programming’, Charotar Publishing House Pvt.
Ltd, 2nd Edition-2017.
3. V. K. Jain, Micro manufacturing, CRC press, 2012.
4. Joseph McGeough, Micromachining of Engineering materials, Marcel Dekker Publishers, New
York,2002.
 Manufacturing Process- II LAB
Course Outcomes:
At the end of the course, the student shall be able to:
CO1
CO2
CO3

CO4

CO5

Lab Exercises:

 Preparation of process plan for machining of a given component.

 Machining practice: Study and practice various metal cutting operations in Lathe, Milling, Drilling, and
Grinding machines.

 Validating analytical and empirical metal cutting models using an experimental procedure

 CNC Programming and Practice – Turning Centre and Milling

 Laser Cutting: Sample Preparation Exercises

 Cutting force measurement: Using tool dynamometers to measure cutting forces in turning, milling, and
drilling processes.

 Group Project: Process planning, Tool life studies, selection of optimum machining conditions for MRR
and Surface finish criteria, and manufacture & assembly of the products as per the given drawing using
the machines available in the workshop. [15 Hours]
 Heat Transfer Lab

Course Outcomes:

Estimate heat transfer coefficient of air in Free and forced convection modes and comparewith
CO-1 theoretical and empirical values.
Estimate the efficiency and effectiveness of a pin-fin, heat exchanger and equivalent thermal resistance
CO-2 of a composite slab.
Demonstration and performance evaluation of heat pipe, thermal radiation principles andtwo-
CO-3 phase heat transfer phenomenon.
CO-4 Analyse the performance of solar collectors.
CO-5 Demonstration and performance evaluation of fuel cells.

Syllabus:

List of Experiments:
1. Forced Convection Apparatus: Determination of theoretical, experimental and empirical valuesof
forced convection heat transfer coefficient for flow through a circular pipe.
2. Natural Convection Apparatus: Determination of experimental and empirical values of free
convection heat transfer coefficient from a Heated Vertical Cylinder.
3. Pin-Fin Apparatus: Determination of temperature distribution, efficiency and effectiveness of apin
fin working in a forced convection environment.
4. Composite Slab Apparatus: Determination of theoretical and experimental values of equivalent
thermal resistance of a composite slab.
5. Heat Pipe Demonstrator: Demonstration of isothermal characteristics exhibited by a heat pipe in
comparison to other pipes.
6. Parallel and Counter flow Heat Exchanger: Determination of LMTD of parallel and counter flowheat
exchanger.
7. Emissivity Apparatus: Determination of the surface emissivity of a given test plate at a given
absolute temperature.
8. Stefan-Boltzmann Apparatus: Determination of the Stefan-Boltzmann constant and comparisonwith
the theoretical value
9. Film Boiling and Condensation Apparatus: Determination of the heat transfer coefficient infilm
boiling and condensation.
10. Solar flat plate collector: Performance evaluation of solar flat plate collector in natural and
forced circulation modes.
11. Parabolic concentric solar collector: Performance evaluation of parabolic concentric solar
collector.
12. Solar PV Module: Identifying and measuring the parameters of a solar PV Module in the field.
13. Solar Simulator: Dark and Illuminated Current‐Voltage characteristics of solar cell.
14. Fuel Cells: Performance evaluation of DMFC and PEM fuel cells.

Learning Resources:

Text Books:
 1. M. Necati Ozisik, Heat Transfer - A Basic Approach, McGraw Hill, New York., 1985
2. Incropera, F. P. and De Witt, D. P., Fundamentals of Heat and Mass Transfer, John Wiley andSons,
New York, 8th Edition, 2019.
3. Frano Barbir, PEM Fuel Cells-Theory and Practice, Elsevier Academic Press, 2005, 2nd Edition.

Reference Books:

1. Holman, J. P., Bhattacharyya Souvik, Heat Transfer, Tata McGraw Hill, New Delhi, 10th edition2017
2. Sukhatme, S. P. and Nayak, J. K., Solar Energy, McGraw Hill Education, 2017, 4th Edition.
3. Holman, J., Experimental Methods for Engineers, McGraw Hill Education, 2017, 7th Edition.

Online Resources:

1. Solar Energy Laboratory, IIT Roorkee,

https://www.iitr.ac.in/departments/HRE/pages/Facilities+Solar_Energy_Laboratory.html
 KINEMATICS AND DYNAMICS LAB
Course Outcomes:
At the end of the course, the student shall be able to:
CO1 Model and analyze planar mechanisms using software package Analyze

CO2 Create an assembly and demonstrate the various mechanism using the Tool kit Apply

CO3 Determine the natural frequency, damping, critical speeds in translational and Analyze
rotating dynamical systems
CO4 Analyze free and forced vibration of single and two degree of freedom Analyze
dynamical system with and without damping

CO5 Determine moment of inertia and center of gravity of complex objects Evaluate
CO6 Construct the characteristic plots for different types of governors Evaluate
CO7 Evaluate the working of a gyroscope and measure the gyroscopic couple Evaluate
CO8 Analyze and implement the balancing of rotating and reciprocating masses Analyze

List of Equipment required for meeting the COs

a) Kinematics
 Kinematic analysis using software package
 Kinematic Tool kit
b) Dynamics
Undamped and damped free vibration
 Damped forced vibration
 Torsional free vibration
 Free and forced vibration of equivalent spring mass system
 Radius of gyration of a compound pendulum
 Moment of inertia of a connecting rod
 Gyroscope
 Whirling of a shaft
 Different types of governors
 Balancing of rotating mass
 Balancing of reciprocating mass
 Dunkerley’s setup

List of Exercises.
1. Modelling and analysis of slider crank and four bar mechanism and its inversions
2. Modelling and analysis of six bar chains
3. Modelling and analysis of crank and slotted lever and Whitworth quick return mechanism
4. Modelling and analysis of cam mechanism
5 .Modelling and analysis of practical mechanisms and demonstration of mechanism using the kinematic
Tool kit
6 .Undamped and damped free vibration of a translational system
7. Undamped and damped free vibration of a rotational system
8. Undamped free vibration of two degree of freedom spring mass system
9. Undamped and damped forced vibration of equivalent spring mass system
10. Determination of radius of gyration of a compound pendulum and determination of moment of inertia
of a connecting rod
11. Demonstration of whirling of a shaft and study of governors
12. Verification of a Dunkerley’s rule and study of Gyroscope
13. Balancing of rotating mass CO08 14 Balancing of reciprocating mass.