KV 5000 KT

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NEW

Introducing a New High- Speed Processor


PROGRAMMABLE CONTROLLER

KV-5000/3000

Product Catalog of
KV Series PLC
Introducing a new generation of ultra high-speed
Ethernet/FL-net PLC products.
KEYENCE now introduces the KV-5000/3000* Series,
which have a higher speed than the previous models and are network ready.
With this addition, the control coverage of the KV Series is even greater.
* Only the KV-5000 is network ready.

The FA field needs a quick processor.

An Ethernet port is part of the standard configuration for the KV-5000

Basic Instruction Application Floating number


Scan Time Processing Instruction Processing operation
Addition &
LD subtraction operation

High Specifications 60k 10ns 0.11μs


KV-5000/KV-3000 steps
OUT
20ns ~ Multiplication operation

1ms 10ns 0.13μs

2
Hardware
Product List
Not a moment is lost.

Software
Real-time PLC
Provides real-time control

KV VELOCE (II) ladder execution engine NEW

The total 32-bit ladder execution engine “KV

CPU
VELOCE” is further optimized. It has 2.5 times
faster processing speed than the previous
models and executes 60k steps ladder program
in 1ms, thus allowing real-time control.
* Compared to the KV-1000

I/O
High Performance
The built-in CPU is network-enabled.

Analog
The built-in CPU is Ethernet / FL-net enabled.* NEW

An Ethernet port is provided as part of the standard configuration


of the CPU unit, allowing Ethernet/FL-net to be selected for the
application environment, hence facilitating communication with the
high-level PC or networking with other PLC. * Only the KV-5000

Positioning
Real-time programming
Real-time programming is realized.

Ladder Support Software KV STUDIO ver.5


Communication
NEW

We enhanced the structural programming and KV script


programming, which reduced the time spent programming.
Network/Remote

Max number
Program Size of I/O points
Specification

260k 3096 points


steps

*For KV-5000

3
The ultra high-speed KV-5000/3000 PLC delivers real-time control

CPU Unit

KV-5000 NEW

Network capability is a standard function,


thus making it superior to the conventional models.
KV VELOCE II 260k-step large capacity Inbuilt Ethernet port

USB port Inbuilt I/O Structural programming

KV script

Network Ultra-High Speed High capacity memory KV Script


KV-5000 KV-5000 KV-3000 KV-5000 KV-3000 KV-5000 KV-3000

PLC networking performance is The new KV VELOCE (II) ladder Large capacity SDRAM is used to handle KV Script can program formulas
highly enhanced by the built-in execution engine is used and a large programs, so you don't have to spend or character strings directly. It
Ethernet/FL-net function. 60k-step ladder can be executed extra money to increase the memory. reduces programming efforts
in 1ms. considerably.

CPU Unit

KV-3000 NEW

The ultra high-speed PLC


has a wide range of applications

KV VELOCE (II) 160k-step large capacity USB port

Inbuilt I/O Structural programming KV script

4
Hardware
CPU Unit

KV-1000
Ultra high-speed and multi-range PLC

Product List
KV VELOCE 160k-step large capacity

USB port Inbuilt I/O

Structural programming KV script

Software
CPU
CPU Unit

KV-700

I/O
Standard speed, multi-range PLC

USB port Inbuilt I/O

Analog
Positioning
Communication
High-performance KV Series Lineup:
The model represents: KV-5000 KV-3000 KV-1000 KV-700
Basic instruction execution speed 10ns 10ns 25ns 100ns
Floating number operation Addition & subtraction operation 0.11μs 0.11μs 0.28μs 8.7μs
Floating number operation Multiplication operation 0.13μs 0.13μs 0.33μs 8.3μs
Program Size 260k 160k 160k 16k*
Network/Remote

Max number of I/O points 3,096 points 3,096 points 3,096 points 3,086 points
CPU inbuilt I/O points 16 points/8 points 16 points/8 points 16 points/8 points 10 points/4 points
Serial - O O O
Communication port USB O O O O
Ethernet O - - -
Memory card slot SD SD SD MMC
Structural programming O O O -
Specification

Fixed-cycle Module O O - -
Local device O O O -
Local tag O O - -
KV script O O O -
Macro function O O O -
* Can be scaled up to 32k steps.

5
CPU TECHNOLOGY

Real-time PLC Extreme CPU, bus communication, I/O response time, and PLC speed.

The highly-acclaimed 32 bit ladder execution


NEW High-speed processor
engine “KV VELOCE” is further optimized. And a

The new KV VELOCE (II) ladder 60k-step ladder can now be executed only in
1ms, therefore ensuring high speed control and

execution engine is used reliability for any application.

Instruction execution speed is increased by 2.5 times NEW 260k-step large capacity* NEW
"KV VELOCE(II)" is much faster than previous products. Integrated 64bit SDRAM. Best in its class, high
capacity memory delivers ultra high-speed
KV-5000
10ns The speed is access to KV VELOCE II. Ultra high-speed
Basic instruction /3000
2.5 times higher and high capacity indeed!
execution time
(LD instruction) Past * For KV-5000. KV-3000/KV-1000 is 160k step
(KV-1000) 25ns

Scan time fluctuation suppression NEW

32bit processing The ultra fine task control of the CPU Master allows a less than 10μs
32-bit processing is enabled for CPU/data transfer/internal operations. scan time fluctuation.
As a result, extensive 32-bit operation instructions (2-word and floating
number operation) can be used without affecting the speed. Fixed-cycle Module NEW
Unmatched 0.2ms execution cycle is provided by the Fixed-cycle Module.

FPU (Floating Point Unit) Whenever a fixed scan time is required, this allows the fixed time to be
Integrated FPU allows a best in its class, real time operating capacity. free from influences caused by master program load changes.

32bit 32bit 32bit


Master
Master CPU Ladder execution engine In-built CPU
Program
32bit RISC CPU KV-VELOCE (II) Ethernet enabled CPU*
32bit
Is used for the Fixed-cycle
Program reading In-built CPU
communication Module
32bit Ethernet enabled
with PC or monitor
Instruction interpretation Interrupts are executed
Peripherals 32bit In-built CPU in the shortest time 200μs
processing Instruction execution (FPU) FL-net enabled
(operation circuit) END (general purpose processing)

32bit 64bit * Only for KV-5000

Memory (SRAM) Memory (SDRAM)


Device Ladder
1 scan cycle

6
Hardware
The refresh speed is doubled
Direct refreshing

Product List
Software
CPU
I/O
While the interchangeability is the same as past NEW Twice as fast.
models, communication speed has been greatly
increased between the CPU and various extension
units. The combination of real-time PLC and extended
DDR-based bus communication
unit delivers the highest performance in the industry. "V-BUS RT"

Analog
DDR (Double Data Rate) NEW Real-time program transfer NEW

Positioning
"V-Bus RT" has backwards compatibility with previous units, High-speed program transfer is possible.
however for the communication with an extension unit, the "V-BUS
RT” uses DDR technology. ■ Online program transfer is achieved in less than 3 seconds
(when USB is used)

Past Approach ■ The delay of scan time is less than 2ms in program transfer.
■ Only the program block is transferred during RUN write.

Communication
Communication
clock

Data Changed
(Past) In the case where two points are changed,
DDR Approach the in-between circuit block is rewritten and
differential instructions are initialized.
DIFU
Communication
Network/Remote

clock (Real-time PLC) Only the changed part is


Data transferred. Other parts are not changed.

* For more information, please refer to the user manual.

Enhanced Error Monitoring NEW


Specification

Real-time expanded unit NEW Among others, the PLC’s error monitoring
17 new expanded unit models that support DDR are added. The performance is further enhanced. Logs for
refreshing speed is reduced by half. errors, alerts, precautions, and power
ON/OFF are kept and displayed. Depending
on the project, actions of the CPU Unit can
Direct refreshing NEW
also be specified. In addition, a window
Direct I/O status refreshing can be enabled during program displays error confirmations and clearings.
execution by the expansion unit. Ultra high-speed processing is
done in less than one scan cycle.

7
CPU Technology

Real-time PLC Hardware processing performance of the CPU unit is maximized by the KV Script.

Programming time is significantly reduced by Complicated programs may make the CPU
Ver.UP
the direct programming algorithm.
processing speed ineffective. To maximize the

"KV Script" can co-exist CPU processing performance, easy-to-use


programming patterns are used by the

with the ladder. KV series.

Directly programmable algorithms Character strings can be directly programmed


Easy-to-program algorithms allow a significant reduction of rungs. Character strings that are difficult to handle in a ladder can be
directly declared. As a result, processing control for product name
or batch number-based character strings becomes easier.
■ Ladder-based description
Control statements can be programmed
Various advanced processing statements and functions are
Too many rungs, making it difficult
to understand. provided. Even programs that are hard for a ladder to handle now
become easier.

■ KV Script-based programming

Comments can also be documented.

Execution conditions are Regular algorithms can be


programmed with ladder programmed.
Simple character string composition/verification
Like algorithms, character strings can also be easily composed or
Easy-to-use KV Script “Observation Window” NEW decomposed. This makes it easy to understand without
KV Script debugging environment can be utilized by placing the considering the number of devices being used or ASCII codes.
cursor on the device being used.
■ Character string composition The current value of DM100 is transformed and composed into ASCII code.

■ Character string verification DM000 value check.

The device being used can


be displayed, making
the monitoring easy.

8
KV Script can be used for programming Ver.UP Can be used for local and array variables
local and array variables. Full-fledged script

PLC-based normal script

Hardware
programming is possible while maintaining
reliable PLC control and debugging.

programming is possible

Product List
Software
CPU
I/O
Analog
Local variables (label) are supported NEW Array variables

Positioning
Local variables (label) which do not affect other modules can be Array variables allow a simplified processing of large volume of
used. Meaningful terms can be defined without considering specific project data such as XY coordinates. Up to 8 dimensional arrays
PLC device codes, thereby allowing more familiar programming. can be defined.

■ Sample local variable program ■ Sample array variable program

Communication
Network/Remote

Rung-specific debugging
Rung-specific interrupt settings is possible for KV scripts. It is just
like using a programming language.
Specification

9
CPU TECHNOLOGY

High Performance High-performance CPU that is unmatched in the industry.

As part of its standard configuration, the KV-5000


NEW Network-enabled CPU
CPU unit is equipped with an Ethernet port which
can be used in an extremely wide range of
Ethernet/FL-net network applications, such as communicating with a PC,
PLC linking, and debugging over a network. The
with a built-in CPU applications possible are extremely wide and varied.

Ethernet FL-net enabled

Communicaton with a PC NEW PLC linking


Communicating with production field PLC's and PC's is Up to 8192 points of data memory + 8192 points of relay are
possible for production or operation management. Despite supported by the CPU Unit. The open FL-net network makes it
being a part of the CPU unit, it provides the functions of an possible to communicate with other FL-net supported
extended unit, making it network enabled. equipment.

Run mode or Production mode


Ethernet

PC KV-5000 Other PLC vendor Other PLC vendor

KV-5000 KV-5000 Process information or production indication

Emailing NEW FL-net based program transfer NEW


This is used to monitor CPU alarms or device value changes To improve programming efficiency in system building or field
and sends email to PC's. No programming is required. An maintainability, programs can be transferred and monitored
instruction can be sent by email and a response can be using the CPU unit over the FL-net network.
returned by email.

Device value request, trace data request, among others.

Email sending FL-net

Email receiving KV-5000 KV-5000


USB
Instructions are created by the designated KV STUDIO
instruction vendor, hence no special skills are required.

10
Standard CPU Unit is equipped with 16
High-performance I/O is provided
as part of the standard configuration
inputs/8 outputs used for variable applications,
interrupt, positioning, or high-speed counter
Built-in I/O

Hardware
possible for small-scale control or backup for
emergency handling.

Product List
Connector
Pin assignment

1 21 Special functions
Pin
2 22 assignment Type Relay Common
High-speed
Interrupt Positioning
3 23 counter

Software
4 24 R000 Stop/Zero
1~5
Input ○ ○ - return/Limit

~
5 25 21 ~ 25 R009 input
6 26
7 27 R010 Phase A/B/Z 13 ~ 15
7 ~ 15 33 ~ 35
Input ○ - line driver input

~
8 28 27 ~ 35 R015 Phase Z of
support
motor
9 29
high-speed
10 30 16, 17 R500

CPU
counter Pulse output
I/O connector Output ○ ○

~
11 31 36, 37 R503 comparator (CW / CCW)
match
12 32 high-speed
18, 19 R504 Deviation
13 33 counter
Output ○ - counter

~
38, 39 comparator
14 34 R507 Clear
match
15 35
6 ~ 26 Input common point
16 36
40 Output common point

I/O
17 37
18 38
19 39 20 +5V service supply output
20 40

Analog
10-point interrupt input Motor control

Positioning
Allows ultra high-speed interrupt processing with a response Less than 30μs ultra-speed startup. Built-in 2 axes. The Point
speed less than 15μs. The built-in CPU interrupt input is linked Parameter window or special instruction allows easy positioning.
directly with “KV VELOCE II”, allowing ultra-high speed processing
without being affected by the bus transfer rate.

Interrupt input unit Output unit

Normal Process Bus communication Communication

Interrupt input Direct output


Network/Remote

Built-in CPU Direct output CPU enables a


Interrupt Process 50μs I/O response Special parameter window
Interrupt input shortest

Motor control Positioning instruction Inching feed instruction Reset instruction


Special instructions Value/DM JOGX
PLSX CW HOMEX
CCW
HIGH
High-speed counter
Specification

Zero return instruction Teaching instruction Speed instruction


Max 100kHz (phase difference 50kHz). Double channel allows Value/DM
ORGX TCHX CHGSPX
differential line drive input.

Cam switch Tachometer New Version

Only ABS/INC is required. Up to 32 outputs can be provided, Automatic operation and frequency (Hz)/rotation speed (rpm)
with the unit being 0.1 degree. Zero degree tuning is supported, storage when loading pulse input. Setup is only required for first
which can easily be done with special instruction. time use. Forward/reverse rotation can be identified. Double-
channel can also be used.

11
CPU TECHNOLOGY

High Performance Enhanced PLC performance

Not
Base Unit required

Power Unit Not


required

Less system components are used,


Space and cost saving
reducing costs and space. More units can

Simple base-free be added when required, thus enhancing


design flexibility.
construction

Base-free construction No Power Unit is required


The connector on one side of the CPU Unit can be used to connect DC24V is provided by the Power Unit in the CPU. You can also
expansion units. DIN rail mounting is possible, making it easy to be use the DC24V power supply in the control cabinet to save costs.
mounted in a control cabinet. Adding additional units is easy.

DC 24V
Input

CPU Unit is
equipped with
power terminals.

Error Output Unit KV-DR1 NEW Slender AC Power Unit KV-U7


The "Error Output Unit" outputs OFF in the event To use AC100 ~ 240V power supply, you can use
of an error occurs to the CPU Unit. For safety the AC Power Unit to monitor current consumption.
sensitive applications, PLC error messages can be The slender design has a very small footprint.
output without using the program.

USB port is equipped for all the standard models. Memory card slots are provided with all the standard models
A standard USB cable All the standard models are
can be used to enable equipped with an SD slots
high-speed data transfer (MMC card for KV-700). These
to the PLC during startup and for can be used for saving, reading,
maintenance. or a data log.

12
CPU or device information can be Ver.UP Information can be transferred quickly.
monitored and changed from the Super
Access Window without using a PC. In
Super Access Window and

Hardware
addition, Expansion Unit status or errors
can be identified by pressing the Direct
Access Switch. Direct Access Switch

Product List
Software
Device monitoring

CPU
I/O Unit

Analog Unit

I/O
Error display

Analog
CPU monitoring Unit monitoring

Positioning
Buttons on the CPU Unit can be used to monitor and change Unit settings or status can be checked by pressing the Direct
devices as well as to display device comments or alert Access Switch of Expansion Unit. Unit status can be checked
messages. without using the PLC program.

Communication

Unit information can be displayed by pressing


the Direct Access Switch on the Unit.
Network/Remote

I/O calibration NEW Error message display NEW

Input Confirmation and Force Output can be enabled through In addition to error code, error details are displayed,allowing
Direct Access Switch and CPU button. I/O calibration can be done any error to be known immediately without referring to the
even without using a program transfer. manual.
Specification

0
1 through and
2
3 select the
4 device to be ON
5
6 Error unit and errors
7
8
are displayed
9 to output in the access window.
10 * Only I/O unit

13
Product Catalog of KV Series
Complete product line for all control applications.

CPU Unit

NEW NEW
P.34 CPU Unit CPU Unit CPU Unit CPU Unit
(24-point I/O) (24-point I/O) (24-point I/O) (14-point I/O)
KV-5000 KV-3000 KV-1000 KV-700

Power supply
/peripheral

NEW
P.34
Power Unit Error Output Unit Extended Unit
KV-U7 KV-DR1 KV-EB1

16-point
screw
terminal
I/O
block
unit
NEW
NEW NEW NEW PNP Transistor
P.38
Input unit Relay Output Unit NPN Transistor Output Unit Output unit
KV-B16XC KV-B16RC KV-B16TC KV-B16TCP

32 point
Connector

NEW NEW NEW


Input Unit NPN Transistor Output Unit PNP Transistor Output Unit
KV-C32XC KV-C32TC KV-C32TCP

64 point
Connector

NEW NEW NEW


Input Unit NPN Transistor Output Unit PNP Transistor Output Unit .9 $
KV-C64XC KV-C64TC KV-C64TCP KV-C64XB can also be used.

Analog/
Thermostat
Unit
NEW
P.40
4ch A/D Unit 4ch A/D Unit 4ch A/D Unit
KV-AD40V KV-AD40G KV-AD40

NEW
4ch D/A Unit 4ch D/A Unit 4ch Thermostat Unit
KV-DA40V KV-DA40 KV-TF40

14
Hardware
Positioning/
High-speed
Counter Unit
P.44 2-Axis Pulse Train 4-Axis Pulse Train 2-Axis Pulse Train
Positioning Unit Positioning Unit Sync/Cam Movement Unit
KV-H20S KV-H40S KV-H20G

Product List
Software
NEW
2ch High-speed Counter Unit
KV-SC20V

CPU
Communication
/Network Unit
NEW NEW
P.48 NEW NEW Serial Communication High-speed
Ethernet Unit FL-net Unit Unit Multi-link Unit

I/O
KV-LE20V KV-FL20V KV-L20V KV-LM20V

Network/

Analog
Remote
Control
NEW
P.52
CC-Link Master Station/ DeviceNet Unit KL Master Unit
Slave Station Unit KV-DN20 KL-N20V
KV-CL20

Positioning
Communication
NEW NEW
Screw terminal block I/O Unit Screw terminal block Analog
Analog Variable Unit
Network/Remote

Screw terminal block (Type B) Screw terminal block (Type BL) Connector (Type C)
I/O Unit I/O Unit I/O Unit
Specification

Thermostat Unit Screw terminal block High-performance


Analog Variable Unit Input Unit

: KHQ. 9 .9 LV EHLQJXVHG . 9 & . 99 FDQEH UHIUHVKHG GLUHFW


O
\ 15
KV seamless network
Network environment is optimized for the network-enabled CPU

Open network support of the KV Series


allows a more flexible network design. The
real-time PLC can be used in both existing
or new systems.

PC
Server
Computer Level Server
Ethernet

KV-5000

KV-5000
Controller Level KV-FL20V
KV-3000
KV-FL20V

Other vendor PLC

FL-net

KV-5000

Other vendor PLC

Device Level

KV-5000
KL-N20V Network of
KV-5000 other vendors
KV-CL20
KL-4AD
/KV-DN20 KV-5000
KL-16BX
KV-CL20
/KV-DN20

CC-Link
KV-5000 /Device Net
KL-N20V from other vendor

Other vendor PLC


KV-RC32BT
(CC-Link)

16
Hardware
Computer Level Information Network Ethernet 100Mbps

It is a standard LAN network. Both 100BASE-TX and


10BASE-T are supported. Can be used in the existing
network.

Product List
Ethernet communication specifications
LAN specifications
Item
100BASE-TX 10BASE-T
NEW NEW Data rate 100Mbit/s 10Mbit/s
Network-enabled Ethernet Max cable length 100m
CPU Unit Unit UTP above UTP above
Media
KV-5000 KV-LE20V five categories three categories

Software
Controller Level Network FL-net 100Mbps

CPU
Up to 8192 points of data memory + 8192 points of relay
can be looped between FL-net supported devices.

FL-net communication specifications


Item Specifications
Data rate 100Mbit/s or 10Mbit/s
Max cable length 100m

I/O
NEW NEW
Max number of nodes 254 units
Looped data volume Max (8192 bits + 8192 words)/node
Network-enabled FL-net
CPU Unit Unit Information data volume Max 1024 bytes
KV-5000 KV-FL20V Token period 30ms/32 nodes (2k bits + 2k words/entire node)

Analog
Based on your network, choose the applicable device. CC-Link, Devicenet,
Device Level Field Network
and KL-LINK.

Positioning
NEW
Master Station/Slave Station Unit Master Station/Slave Station Unit KL-LINK Unit

Communication
KV-CL20 KV-DN20 KL-N20V

CC-Link communication specifications DeviceNet communication specifications KL-LINK communication specifications


Item Specifications Item Specifications Item Specifications
Data rate 10Mbit/s 5Mbit/s 2.5Mbit/s 625kbit/s 156kbit/s Data rate 0.5Mbit/s 0.25Mbit/s 125kbit/s Data rate 5Mbit/s 2.5Mbit/s 625kbit/s 156kbit/s
Max cable length 100m 160m 400m 900m 1200m Max cable length 100m 250m 500m Max cable length 50m 120m 500m 1200m
Network/Remote

Media Special cable (3-core shielded cable) Media Special cable (4-core shielded cable) Media Special cable (2-core shielded cable)
Max number of Max number of nodes 64 Sub-station max number
64 units 97 units 129 units 129 units 129 units
units connected Communication of units connected
Max 800 words
Communication data volume* Communication data volume Max 2,048 points (128 words)
Remote I/O: 8192 points + Remote Register: 4096 points
data volume* * I/O data volume Communication period* 2.88ms/2048 points

* The max number of points linked for each system * Data rate 5Mbit/s
Specification

* CC-Link is the trade mark of Mitsubishi. * DeviceNet is the trade mark of ODVA(Open DeviceNet Vendor Association) 17
PROGRAMMING FUNCTIONS

Real-time programming Enhanced system configuration/management. Proprietary programming is supported.

New Version Unit settings and status can be seen at a glance. System configuration, settings, and monitoring. Ladder-based
initial setup is simplified, making system configuration easy to

New Unit Editor


understand even without using the manual.

Automatic calculation
Among others, current consumption,
overall width, and weight can be
automatically calculated.

Unit monitoring
Unit RUN mode can be
monitored by right-clicking
the unit.

Data log
Any error log or messages can
be displayed while monitoring,
allowing the user to know the
system status at a glance.

Unit settings Unit configuration NEW


Executable expansion unit settings. Since all items are listed and You can do this simply by connecting a PC to the PLC.
they are easy to understand, the user manual is not needed.

Data sheet making


■ Example: Analog Unit setting Any unit configurations, relay assignments, and settings can be
Unit device assignment printed in the form of a figure and checklist, which can be used as
the data sheet. This also applies to ladder data change to reduce
workload.

Unit monitoring NEW


The Monitoring function is provided with the Unit Editor. System
status and error messages are in a concise fashion. In addition,
monitoring details for any unit can be displayed.

Error
occurred
in

Help topics are provided for each item being set up. So the user manual
isn't needed.

18
Modular design is supported by dividing the program. Any Improving programming efficiency.

Hardware
module can be directly copied and used for programming,

Structured programming

Product List
Software
Every scan execution
Executed every scan.

Initialize module

CPU
This is executed only once
during program execution.

Standby module
This is executed only when
required.

I/O
NEW
Fixed period Module
Executed in a fixed cycle
irrespective of the scan time.

Analog
“Local Device” that improves module reuse. “Macro Function” that allows any ladder

Positioning
Different from common devices, Local Device is a virtual device circuit block to be treated as a macro
that can only be used in the module. A local device can be reused Any ladder circuit block can be programmed as a macro. which
can be handled just like an instruction. No device conflict when
simply by placing “@” in front of the device number.
using a local device which is only affected in the macro.

Communication
Module A Module A

*** Manual *** *** Auto *** MCALL Ratio


Instruction-driven calculation
DM0 DM10

@ T0 Such macros can be protected with


@ T0
a password.
Network/Remote

“System Macros” are provided


The @T0 local device is used to execute different actions (set value is in the standard models
different from current value). There is no need to worry about reuse,
Regularly used programs for Positioning Unit are provided as
scan time, or memory.
“System Macros”. They make it easy to operate an expansion unit
by using easy programming.
Specification

Past
What is Local Device?
Marked with “@”, Local device is actually a virtual device that is assigned
Only these system
to the CPU in executing program transfer by the “KV STUDIO”. As a macros could be
used in the past.
result, assignment is automatically done by the reuse destination
program, hence eliminating possible device conflicts. In addition, physical
System Macro
device assignment allows processing speed not be reduced as before.
This is a special feature of the standard large-capacity KV series.

19
PROGRAMMING FUNCTIONS

Real-time programming Powerful PLC monitoring support tool

NEW More than PLC detection. Ultra High-Speed Timing Diagram is provided for real-time
PLC monitoring. Any small changes can be identified. An

Timing Diagram monitoring oscilloscope is not required.

word data
up to 8 data can register

bit data
up to 16 data can register

date and time for data


acquisition at the cursor position time between cursors

Any instantaneous change can be captured Context-sensitive helps


Data capturing is performed by the CPU Unit, ensuring there is These help by instantly providing information the user may need,
reliable capturing and no data loss. Changes that can only be so the user doesn't have to look it up in the user manual. Intuitive
observed with oscilloscope can also be reliably captured. operation makes data acquisition/query easier.

Zoom-in/out
Any change can
be reliably captured.
Ctrl +

Time axis zoom-in/out

Alt +

Instantaneous data logging is possible. Display position change


The user can specify the data ratio
Select and drag
between before and after data acquisition
trigger. Data before and after an alert can
also be logged by Alert Detection Relay if
selected as a trigger. This can help with
problem investigation.

Display measure range change


Simply drag

20
Ultra high-speed, high capacity KV-5000/3000 provides optimal NEW Ultra high-speed, high capacity data acquisition is possible

Hardware
data acquisition. Can be used in a wide range of applications.
PC data can be acquired when networked.
Logging/Tracing

Product List
Software
CPU
I/O
Analog
Ultra high speed, high capacity Easy import/export

Positioning
The SDRAM of CPU Unit is used for ultra high-speed data saving. Specialized windows are provided for file name, log device, and
Up to 128 points (bit/word device) ×10 can be specified. trigger condition settings that make it easy to configure.

Accurate data acquisition is possible


Specialized trigger instructions can be provided for data

Communication
acquisition. A specialized trigger instruction makes it possible to
acquire data even while scanning. Accurate fixed interval date is
possible if the Fixed-cycle Module is used.

KV-5000/KV-3000
No ladder diagram is required.
Trigger execution What you need is to select the
Network/Remote

Cycle/device specifying/specialized items to be set up.


trigger instruction
PC

SDRAM storage

File Save Trigger


Ethernet
Save in the SD card
File Save Trigger
Specification

Files are retrieved with


the FTP Server of KV-5000 Ratio of data acquired before
Data 1 Data 2 or KV-LE20V.
and after trigger can be set up.
This can be used for, data saving
before and after the trigger.

Emailing NEW
Data acquired can be emailed without using any program. Onsite
data analysis is possible by opening the attached data with the KV-1000 is forward compatible in logging.
Timing Diagram Monitor. Any log settings for KV-1000 can be used directly.

21
PROGRAMMING FUNCTIONS

Real-time programming KV Script formula and character string processes can co-exist with the ladder.

New Version Can be used together with the ladder. Increased application requirements mean the PLC is used not
only for ON-OFF control but also for operation of measured
results from machine vision equipment or character strings in
Formula/character string "KV Scripts" serial communications. The use of KV Script facilitates such
can be directly programmed operations or processings while maintaining the advantages
of the ladders.

Programming formulas in the ladder make calculations easy to understand.


Directly programmable algorithms
Rungs are significantly reduced as formulas are used for programming.

■ Ladder-based description ■ KV Script-based programming

Too many rungs, making


it difficult to understand.

Execution conditions are Regular formulas can


programmed with the ladder. be programmed.

Character strings can be Character strings that are difficult to handle in a ladder can be directly described,
directly programmed thereby allowing product name or batch number-based character string processing to be easily done.

■ Control statement-based programming ■ Character string composition


The current value of DM100 is
transformed and composed into ASCII code.

Comments can also be documented.

Box script
Scripts whose execution
conditions are programmed
by executing the ladder.

Area Script
Routine scripts
executable
without using any
execution condition.

22
Local Variables (label)/Array Variables are supported for optimized programming NEW

Hardware
■ Example: use of local variable (label)
Local variables (label) which can only be used in a ■ Example: array handling
module are supported, allowing optimized variable
handling without considering PLC-specific device
numbers.

Product List
Software
The Observation Window makes KV Script debugging easy NEW

To monitor a device being used, just select the it


in the Observation Window, thus improving the
debugging environment of KV Script. Click!

CPU
I/O
The device type can be
displayed, making it easier for monitoring.

Analog
Intuitive Input Help The user doesn't have to refer to the manual

Positioning
This allows the user to input a function even without memorizing it
and without the need for the user manual.

Function Input Wizard

Communication
All the functions are listed and described. Select the
applicable function.

Ctrl + SPACE
Display the Function List
(Enter English letters and search)
Network/Remote

Display the Input Wizard.


Enter
Specification

Manual Retrieval

For more information, place the cursor on the function F1


and press F1 to open the function-related topics in the
Display help topics
manual. of the selected function.

23
PROGRAMMING FUNCTIONS

Real-time programming KV Script formula and character string processes can co-exist with the ladder.

Formulas/character strings can be directly programmed I/O control is programmed with ladder language and
operation or character string process is programmed with the

Applications of KV Script KV Script, thus reducing programming and debugging efforts.

Operations Data processing for displacement sensor With the KV Script, data can be easily calculated.

Data loaded from the displacement sensor is calculated. (Example) DM2000 = ((20000 - DM1000)*3 + 40)*5

■ Conventional ladder-based description

Problems found
A conventional ladder requires each formula
to be decomposed before programming,
thus needing more interim devices, making it
difficult to understand.

Device storing temporary value

KV Script-based programming

When the KV Script is used


The formula can be directly programmed,
requiring only one rung.

Operations Calculation of Defect Rate (ppm) The KV Script can also be used for operation of floating point numbers.

The Defect Rate is calculated from the number of produced products (DM1000) and the number of defective products, then it is stored in DM1004.

■ Conventional ladder-based programming

Problems found

It is very difficult to understand the


formula without rung comments.

The number of defective, produced


products, and interim operation results
have to be stored in other devices.

When the KV Script is used


■ KV Script-based programming
Devices are categorized (using a suffix).
Different categories of device can be
handled with a transfer function (TOF, etc).

This is also possible with the labeling


component. (Example) 1.0E + 6

24
Character
Barcode match judgment character strings can be directly programmed, compared/referenced.

Hardware
string control

Character strings (D100~) are read with a barcode reader and compared with those placed on a workpiece for matching.
Matched/Unmatched is displayed on the screen and these two groups of character strings are counted respectively.

■ Ladder-based programming in the past

Problems found

Product List
Since the Comparison Operation Instruction has to be used for
programming their respective conditions, the program then
becomes too long.
Since full-width characters cannot be directly programmed,
character codes then have to be entered.

Software
When the KV Script is used
■ KV Script-based programming

CPU
Much less program rungs are used. In addition, character strings
can also be freely programmed, making the program easily
understandable.

I/O
Also character string composition is easy.
Regular symbols such as “+" or “&” can also be used.The STR
function can be used to transform word devices such as data
memory into ASCII character strings.

Analog
(String number making) Combining DM value with Serial No.

Operators/control statements that can be used by KV Script


Operator Control statement Datatype

Positioning
Control Control
Distinction Operator Content Distinction statement Content Distinction statement Content Suffix Content
+ Sum of 2 values (addition operation) IF <condition 1> THEN FOR <loop condition> Treated as 16-bit unsigned
- Difference of 2 values (subtraction operation) (if condition 1 is true, FOR (when the loop condition (device).U data*1
* Product of 2 values (multiplication operation) executed) statement is met, loop is executed) (0~65535)
Arithmetic / Quotient of 2 values (division operation) ELSE IF <condition 2> THEN NEXT Treated as 16-bit signed
(if condition 2 is true, (device).S
<

Power operation WHILE <condition> data


executed)
IF statement

Loop

WHILE

Communication
MOD A division operation is performed on 2 values, (when the condition is met, (-32768~32767)
ELSE IF <condition 3> THEN statement
and the remainder is returned. loop is executed) Treated as 32-bit unsigned
(if condition 3 is true,
< Less than END WHILE (device).D data
executed)
<= Less than or equal to (below) (0~4294967295)
DO
> More than ELSE DO (until the condition is met, Treated as 32-bit signed
Comparison
>= More than or equal to (above) (if all the conditions are statement loop is executed) (device).L data
= Equal (equivalent) not true, executed) UNTIL <condition> (-2147483648~2147483647)
<> Unequal (nonequivalent) END IF
Conditional branch

Network/Remote

= Substitute the right into the left SELECT CASE <device comparison> Treated as floating point real
+= Right plus Left CASE <condition 1> number
Substitute -= Right less Left (when equal to condition 1, (device).F -3.4E38 <= n <= -1.4E - 45
SELECT statement

*= Right multiplied by Left executed) n=0


CASE <condition 2>, <condition 3>
/= Left is divided by Right 1.4E - 45 <= n <= 3.4E38
(when equal to condition 2 or
String +, & Unite 2 text strings (significant digits: around 7 digits)
condition 3, executed) (device).B
AND Logical multiplication of 2 values (AND) Bit-type data
CASE <condition 4> T0 <condition 5>
OR Logical addition of 2 values (OR) (ON: true, OFF: false)
Specification

Logical (when condition 4 and condition (device)C.T


XOR logic XOR operation of 2 values 5 are met, executed) Character string-type data
NOT logic ENRA operation for value CASE IS <comparison> <condition 6>
3 URJUDP P LQJLV QRWUHTXLUHG IRU 8
(when the comparison with 6
Word devices without a suffix are
is true, executed)
treated as 16-bit unsigned data.
CASE ELSE
(when equal to none of the conditions,
executed)
END SELECT
MC statement

MC <condition> THEN
(if the condition is true,
executed)
MCR

25
PROGRAMMING FUNCTIONS

Real-time programming The unique editing function allows a much less programming time

Easy to use Basic functions of ladder diagram programming such as


frequently used command input, loop making, etc. are

Simpler! Shortcut key easy to use. Less keystrokes ensure more efficient
programming.
and direct input of command

Example: LD instruction input

In addition to mnemonics, only “A” (connection point A) can be used.


“R” (relay) can also be omitted by only entering “0” and device number.

(Past) 8 characters have to be entered

R000 Examples:

LD instruction → A or X SET instruction → S


LDB instruction → B RES instruction → R
OUT instruction → O or Y MR (internal auxiliary relay) → M
(KV STUDIO) Only 2 characters are entered! LDP instruction → P DM (data memory) → D
The space between instruction and device number can also be omitted.

Notes!
“Fuzzy” entry User manual isn't necessary
More entry is possible, providing more entry flexibility. Looking things up in the manual takes effort and is time
Features of consuming. Maximum number of small-sized help and
For strict entry conditions, depending on the manual may
KV STUDIO prompt windows is provided in KV STUDIO to give more
be time consuming. “Maybe it is like this = done
flexibility without referring to the manual.
immediately”

Instruction entry support Retrievable entry dialog box


The Direct Instruction Entry dialog box helps to reduce programming
efforts in four aspects by significantly reducing the program entry time.

Alternate instruction display Alternate device comment display


All the alternate instructions which have the same leading letter as All the last used devices with their comments are listed. Enter the
the entered letter are listed. Select the instruction you want even
device type to retrieve.
without memorizing it.

Operand entry guide Retrieval of devices that are not in use


The following operand that needs to be entered is displayed. After entering “?” behind the device number, all the alternate
devices that are not in use are listed, so you don’t have to check
whether it is in use.

26
Paste Bias can be set up for different devices in order to save entry time.

Hardware
When there are repeated circuit blocks, the Paste
function will make the job easier. First select the scope to
be copied, then paste, and re-paste. A specialized
window will be and the bias can be set up for different

Product List
devices.

Software
After being unchecked, the bias can be changed

CPU
even for the same type of devices.

I/O
Comments of specialized devices/units can be automatically registered The comments entry time is reduced.

Comments entry is a time consuming job in programming.


With KV STUDIO, comments entry time can be reduced
significantly. Especially for the specialized units,
comments can be automatically registered.

Analog
Depending on unit construction,
automatic registration of
comments is possible.

Positioning
Communication
Replace “X1” with Retrieval/replacement is
“Transportation” possible in the Comments
line. It is easy to retrieve device
Network/Remote
Specification

A wide range of retrieval functions Single-key Cross Reference Functions

Press the Space Bar and the device is displayed.


Retrieval results are short cut to program, so it is possible
to the display program in no time.

27
PROGRAMMING FUNCTIONS

Real-time programming Network monitoring/debugging performance is greatly improved.

NEW Team programming work is facilitated PLC reference/sync is significantly enhanced to facilitate team
programming work. Referencing, writing/reading any module

"Review/Sync" module- or setting are possible, thus significantly improving program


debugging or team programming work efficiency.
specific can be transferred.

Diagram of team monitoring/debugging

Module-specific referencing, writing/reading are supported.


KV-5000 (In running) Module C
Module-specific programming is possible, thus allowing
monitoring or debugging to be conducted at the same time.

Add a new module in PLC running


C Now it is possible to add a new module in PLC running. In addition to
team programming, it is also possible to add a program while running.

Role C
Intelligent referencing
Make and transfer
Ethernet In case changes are made on the PC side, a red NG is displayed on
Module C
the left side. In case program changes are made on the PLC side, a
red NG is displayed on the right side.
Module A Module B

A B
Check when
Role A Role B and who change a
Module A Module B module
Debugging Debugging
Details are displayed in the output window.

KV-5000/KV-3000 "worry-free" online editing

(Worry-free 1)
Online program transfer
is less than 3 seconds
(when USB is used)

(Worry-free 2)
The delay of scan time
is less than 2ms for
program transfer.
(Worry-free 3)
Only re-written circuit
blocks are transferred in writing.

T0

PC side project PLC side project

28
FL-net enabled

Hardware
NEW

Programs can be transferred using FL-net when connected with the


KV-5000/3000. You don't need to set up a complicated ladder program,
just a customized dialog box.

Product List
FL-net

Software
USB KV-3000 KV-5000

Routing details

CPU
Scan Time Monitor NEW

This shows the PLC run status. Scan Time Monitor is provided to check
scan time fluctuation or interrupt status. For example, it is possible to
check whether a scan time setting is correct.

I/O
Analog
Positioning
Scan Time Monitor

Error Monitor NEW

The PLC’s error monitoring performance is further enhanced.

Communication
Error/precaution/warning/power ON/OFF can be logged and displayed.
Depending on the project, actions of the CPU Unit can also be specified. It
is also possible to check and clear error logs in a specialized window.
Network/Remote
Specification

Action taken in case of error Error Monitor

29
PROGRAMMING FUNCTIONS

Real-time programming Select the monitoring function most suitable for your needs.

Unit Monitor Ver.UP

The user can monitor any extension unit in a specialized window.


Unit Monitor can be started from the Unit Editor or workspace.

Serial Communication Unit (KV-L20V)

Analog Unit (KV-AD40V)

Positioning Unit (KV-H20S)

Registration Monitor

Any device can be registered to be monitored. Drag the device from


the ladder to the Registration Monitor window. Any registered device
can be saved as customized monitoring.

Registration Monitor

Device interrupt/rung interrupt

Set the interrupt point in actual debugging. Once the interrupt


condition is matched, the CPU unit executes interrupt. Also the
device value is monitored. And the program can be executed by
steps in the interrupt status. For a program with complex logic,
physical equipment can be used for easy debugging.

Rung interrupt

Interrupt Setting Window

30
Setup tools equipped with the network unit as standard reduced setup time

Hardware
Communication settings made with a conventional ladder KL Link
program are made with complex software. In addition, setting tool

communication or sub-station status can also be monitored.

Product List
DeviceNet
setting tool

■ Unit setting tools provided by KV STUDIO

Software
Network Model Setting tool

FL-net KV-FL20V FL-net Setting tool

CC-Link KV-CL20 CC-Link Setting tool

DeviceNet KV-DN20 DeviceNet Setting tool

KL LINK KL-N20V KL Link setting tool

CPU
I/O
CC-Link
Setting tool

Email Communication Instruction Writer For simple setup and PLC Email communications NEW

Analog
With the Email Communication Instruction Writer, the user can
write email communication instructions for the KV-5000
(Ethernet port) and KV-LE20V (Ethernet Unit). User-friendly
design allows even a beginner to use it in a short time.

Positioning
Communication

Email instruction setting


Example: device read
Network/Remote

Paste an instruction made with the email Communication


Instruction Writer into a regular email support software to
facilitate email communications.
Specification

Email text output


Point! If the email address is available, it is also possible to check the status of a remote equipment over the Internet.

31
Relevant software

Positioning Unit Parameter Configuration Software Standard

MOTION BUILDER
KV STUDIO Ver.5
for KV-H20S/H40S/H20G configuration

Easy Configuration Sync Parameter


■ Easy editing positioning parameters.
■ Set the mode of cam curve and electronic clutch.

Parameter Editor Window Trapezoidal speed calculation tool Sync parameter setting window Sync (cam) curve display dialog box

Communication macro support software Standard

PROTOCOL STUDIO Ver.2


KV STUDIO Ver.5
configuration

Support communication with serial communication equipment

Communication with serial communication equipment is reduced to 1/4 using the ladder diagram program

Communication format Send instruction Send Data receiving Data transformation Processing for
Past definition definition processing processing processing ROBO CYLINDERerror
communication
header delimiter etc. ASCII→BIN processing Retry setting etc

PROTOCOL Send Data receiving


STUDIO Ver.2 processing processing These programming man-hours are reduced

Difficult character string processing or variable transformation formally handled by a ladder program are now automatically executed in the
Serial Communication Unit. Only receive/send timing is managed by the ladder, hence cutting off program substantially. It is possible to
conduct serial communications with virtually any equipment that has a RS-232C/RS-422A/RS-485 port.

More pre-defined macros are added NEW

In addition to all the 33 KEYENCE models, pre-defined macros for ■ These pre-defined macros cover the following products:
serial communication equipment of other vendors are provided. No Item Vendor model
initial communication macro setting is required. Image processing CV-5000/CV-3000/CV-2000/CV-700/CV-500/XV-1000
AT-V500/LK-G3000/LJ-G5000/
Instrumentation
LT-9500/LS-7600
BL-1300/BL-700/BL-600/BL-210/TL-800/
Barcode reader
BL-N90/SR-500
Transducer KEYENCE DV-90/N-410/N-400/BL-V35/RF-500/DL-RS1(A)
MD-S9900/MD-V9900/ML-Z9500/ML-G9300/
Labeling
equipment MD-V9600/MD-Y9700/MD-H9800/
MK-9000/MK-7500
Static removal SJ-H/SJ-G/SJ-W100
Others UV-400
Mitsubishi FR-E500/FR-S500/
FLEQROL series
Converter Electric FR-A700/FR-F700
Yaskawa VS mini series VS-mini V7/VS-mini J7
Omron Cermak NEO series E5AN/E5EN/E5CN/E5GN
Thermostat REX-F400/REX-F700/
RKC REX-F series
REX-F900
ROBO CYLINDER series PCON/ACON/SCON
Excitation IAI
X-SEL series X-SEL
Above company names and product designations used in these manuals are
trademarks or registered trademarks of their respective owners.

32
Hardware
Setup may be finished in just three steps

Setup of complicated communication formats may be finished successfully with easy to understand steps.

Step 1

Product List
■ definition of basic communication format

Setup according to the communication


format of equipment to be connected.

Software
* After the defined communication
format is saved, it does not need
to be configured the next time.

CPU
Communication framing configuration setup box

I/O
Step 2
■ Instruction/Response setup

Analog
Ver.UP
Up to 64 communication macros may be made.

With respect to one command, up to 16 responses

Positioning
may be set in order to reduce the ladder diagram
program that compares and processes the
responses.

Command response edit window Communication

Step 3
Network/Remote

■ Debug

Monitor the connection status


of control line (only PORT 1)
Specification

Protocol analyzer is not required


for finding out communication content.

* Follow-up function may perform monitoring during


the ladder diagram monitoring, so as to further
increase commissioning efficiency.

Follow-up window

33
CPU unit

KV-5000 NEW
Network capable • high-capacity CPU

Max number of I/O Program capacity LD/OUT instruction


Basic performance
3096 points 260k step 10ns
Ethernet /
Communication port
FL-net USB

Inbuilt I/O 24-point

Structural Direct
system KV script
programming refreshing

KV-3000 NEW
Real-time, standard CPU

Max number of I/O Program capacity LD/OUT instruction


Basic performance
3096 points 160k step 10ns

Communication port USB Serial

Inbuilt I/O 24-point

Structural Direct
system KV script
programming refreshing

KV-1000 Basic performance


Max number of I/O Program capacity LD/OUT instruction
3096 points 160k step 25ns

Communication port USB Serial

Inbuilt I/O 24-point

Structural
system KV script
programming

KV-700 Basic performance


Max number of I/O Program capacity LD/OUT instruction
3086 points 16k step 100ns

Communication port USB Serial

Inbuilt I/O 14-point

* 32k step for expanding memory

System Configuration

■ stand by battery (attached to the body)


DM value/relay state for storing CPU

[Only KV-5000/KV-3000/KV-1000]
OP-51604
[Only KV-700]
OP-42139
KV-U7 KV-DR1 KV-5000 A network segment may connect up to 1 6 units KV-EB1S

■ PC connected equipment

■ Memory card Serial communication port


[Only KV-3000 / KV-1000/KV-700]
SD card OP-26486 (D-sub 9-pin connector)
[Only KV-5000 /KV-3000/KV-1000] OP-26487 (Modular cable 2.5m)
KV-M1G (1GB)
Expansion unit All models are provided with USB ports
MMC card
For expansion (KV-EB1), OP-35331(3m)
[Only KV-700] KV-M128C (128MB)
up to 48 units may be connected
KV-EB1R

34
CPU

[New functions of real time KV-5000/3000 PLC]

307 Categories, 581 commands, notable expansion of commands

Hardware
Convenient commands that support various programmings are expanded greatly.
Programming time can be reduced and customers may select easy-to-use commands. for command list, please refer to Page 60

■ Basic command further expansion ■ Optional commands


For programming conveniency, basic commands are further enriched. Besides the previous commands, custom commands may also be used.

Product List
R000 R000 Simple Operation Instructions
Negation type of transitional contact
Arithmetic operation

Connecting wire command + DM0 DM100 DM200 DM0 DM100 DM200

R000 R001 R002 R500


Logical operation

Software
R000 R001 R002 R500
& DM0 DM100 DM200 DM0 DM100 DM200

Shift Instruction
R000 R001 R002 R500
DM0 DM100 DM0 DM100

CPU
■ Add direct I/O refresh command ■ Commands for reducing programming time are added
Commands that may execute refresh processing more simply are prepared. Commands for reducing programming time are provided.

Direct I/O Data control instructions

Regional control Polygonal line approximation command


DR000 DR500 ZONE.S APR

I/O
DM0 DM100 DM200 DM300 DM0 DM100 DM200 DM300

Refresh command Unit specific instruction

Ethernet Unit For analog unit


I/O refresh
U_SOPEN LE20V U_RDAD AD40V
RFSX RFSY
Unit No. Socket No. Socket setup Unit No. Channel No. Storage device

Analog
R30000 #16 R31000 #16 #1 DM0 DM100 #1 #1 DM0

CPU built-in current value CPU built-in current value of high Digit designated transfer command
of positioning function speed counter function
RFSPSX RFSCTH R000 DM0 $0010 DM100
#0 PLDA ADD PSTA
#8 #4

Positioning
File register function [30k ×4 large capacity] Program adopts upward compatible
File register (that supports data change generated due to program KV-5000/3000 Series may use the programs of the KV-1000
change or variety change etc) is provided. It is possible to switch a series and KV-700 series directly. Past assets will not be wasted
large amount of data at once.
when new functions are used for programming.

Communication
R000 FRSET
KV-1000
#1 Call memory bank 1
KV STUDIO Past project file
MR000 MOV
FM0 DM0 For execution, FM0=100
KV-5000
R001 FRSET
#3 Call memory bank 3
Network/Remote

MR001 MOV
FM0 DM0 For execution, FM0=300

Also compatible with hardware


KV-5000/3000 Series may use the units used by KV-1000/KV-700

Memory bank 0 Memory bank 1 Memory bank 2 Memory bank 3 series directly. Past maintenance parts will not be wasted.
FM0 0 FM0 100 FM0 200 FM0 300
Specification

FM1 0 FM1 110 FM1 210 FM1 310


FM2 0 FM2 120 FM2 220 FM2 320
• • • • ◎Only the CPU unit is to be replaced, scanning
• • • •
• • • • time becomes quicker, control responsiveness
or stability is enhanced. In addition, real time
expansion unit is used, overall processing
Unit may be used directly capacity of the system is also enhanced.
◎Previous expansion unit and real time
Index register is 32-bit expansion unit may coexist and be used.
For index modification, all areas of data memory/file register may
For details, please refer to Page 37
be designated. Easy to process high capacity data.

35
CPU

■ Performance specification - CPU unit


Model KV-5000 KV-3000 KV-1000 KV-700
Operation control mode Storage program mode
I/O control mode Refresh mode
Program language Expanded ladder diagram, KV script, mnemonic symbol Expanded ladder diagram, mnemonic
Basic Instructions 79 classes, 162 instructions 68 classes, 151 instructions 67 classes, 122 instructions
Applied Instructions 39 classes, 56 instructions 35 classes, 36 instructions 19 classes, 19 instructions
Number of
Arithmetic Operation Instructions 104 classes, 243 instructions 83 classes, 185 instructions 64 classes, 294 instructions
commands
Extended Instructions 85 classes, 120 instructions 74 classes, 106 instructions 31 classes, 48 instructions
Total 307 classes, 581 instructions 260 classes, 478 instructions 181 classes, 483 instructions
Command Basic Instructions Min. 10ns Min. 25ns Min. 100ns
execution speed Applied Instructions Min. 20ns Min. 25ns Min. 100ns
Approx. 16k steps
Program capacity Approx. 260k steps Approx. 160k steps
(Approx. 32k step for expansion of memory)
Maximum installation number of the unit 16 units (48 units when expansion unit is connected)
Maximum 3096 points during expansion Maximum 3086 points during expansion
Max number of I/O points (KV-EB1S/KV-EB1R:when 2 units are expanded, (KV-EB1S/KV-EB1R:when 2 units are expanded,
64-point I/O unit is used) 64-point I/O unit is used)
Input relay
Output relay R Totally 16000 points 1 bit Totally 9536 points 1 bit Totally 9530 points 1 bit
Bit device

Internal auxiliary relay


Link relay B 16384 points 1 bit –
Internal auxiliary relay MR 16000 points 1 bit –
Latch relay LR 16000 points 1 bit –
Control relays CR 640 points 1 bit
Timer T 4000 points 32 bit Totally 4000 points 32 bit Totally 512 points 32 bit
Counter C 4000 points 32 bit
20000 points 16 bit
Data Memory DM 65535 points 16 bit
(during expansion of memory, 40000 points 16 bit)
EM 65535 points 16 bit –
Expansion data memory
Word Devices

FM – 32767 points 16 bit –


(memory bank
File switching mode) FM 32768 points ×4 memory banks 16 bit

Register (dial mode) ZF 131072 points 16 bit
Link register W 16384 points 16 bit –
Temporary data memory TM 512 points 16 bit
High-speed counter CTH 2 points 32 bit
High-speed count comparator CTC 4 points 32-bit (each high speed counter adopts 2 points)
Index register Z 12 points 32 bit 12 points 16 bit –
Control memory CM 6000 points 16 bit 11999 points 16 bit 4000 points 16 bit
Positioning pulse output 2 points (maximum output frequency 100kHz)
CPU unit I/O Input : 16 points, output: 8 points Input : 10 points, output: 4 points
Program memory Flash memory be written for 100,000 times
Power failure hold function
Device* Based on battery 5 years (operating ambient temperature 25°C, in power failure hold mode)
Self-diagnosis function CPU abnormal, RAM abnormal, other
* Target device R/LR/CR/T/C/DM/EM/FM/CTH/CTC/CM

■ General specification
Item Size
Supply voltage DC24V(±10%)
Internal current consumption (except CPU unit KV-5000: 320mA or less KV-3000: 320mA or less KV-1000: 320mA or less KV-700: 160mA or less
the drive current for input loop) Expansion unit KV-EB1S: 15mA or less KV-EB1R: 25mA or less
Operating temperature 0 to +50°C (no icing)*1 *2
Storage temperature –20~+70°C*1
Operating humidity 10 to 95% RH (no condensing)*1
Storage humidity 10 to 95% RH (no condensing)*1
Withstand voltage AC 1500V For 1 min Between power terminals and I/O terminals or external terminals and housing
Noise immunity 1500 or more Vp-p pulse width 1μs, 50ns(based on noise simulator) IEC standard compliancy (IEC61000, 4-2/3/4/6)
Intermittent vibration Scan times
Frequency Acceleration Half amplitude
5~9Hz – 3.5mm
Follow JIS B 3502 9~150Hz 9.8m/s2 – 10 times for
Shock resistance
IEC61131-2 Continuous vibration X/Y/Z direction
Frequency Acceleration Half amplitude (For 100 min)
5~9Hz – 1.75mm
9~150Hz 4.9m/s2 –
Insulation resistor 20MΩ above (measured between power terminals and I/O terminals or external terminals and housing with 500V DC megohmmeter)
Working environment Without dust and corrosive gas
Operating altitude 2000m or less
Overvoltage category Ⅱ (when using KV-U7)
Pollution degree 2
CPU unit KV-5000:Approx. 320g KV-3000:Approx. 300g KV-1000:Approx. 290g KV-700:Approx. 240g Expansion memory for KV-700 (OP-42138): Approx.10g
End unit Approx. 30g
Weight
Start unit Start unit for KV-5000/3000: Approx. 20g Start unit for KV-1000/700: Approx. 30g
Expansion unit KV-EB1S:Approx. 90g KV-EB1R:Approx. 115g
*1 The range in which the system is used. *2 According to temperature on lower side of the unit in control panel.

■ Performance specification - AC power unit ■ Performance specification - Error output unit


Model KV-U7 Model KV-DR1
Input power voltage AC100~240V±10%(50/60Hz) Output form Relay
Output voltage DC24V±10% Rated load DC24V 0.5A
Output capacity 1.8A (total value of power supply and repair power supply for various units) Connect resistance 50mΩ or less
Power consumption 135VA or less OFF→ON 10ms or less
Response time
Dwell time 10ms or less ON→OFF 5ms or less
Starting time 2 s or less Electrical life : above 100,000 times (20 times/min)
Relay life
Weight Approx. 190g Mechanical life: over 20 million cycles
Relay exchange Impossible
Internal current consumption Below DC5V 30ma (powered by CPU unit)
Weight Approx. 90g

36
CPU

■ Input specification - CPU unit KV-5000/3000/1000/700


Model KV-5000/3000/1000 KV-700
R00000~R00009 R00010 - R00013 (high speed A-phase/ R00014 - R00015 (high speed Z-phase
Relay No. R00000~R00009(10 point)
(Common input 10 point) B-phase input 2ch counted as 4 points) input 2ch counted as 2 points)
DC24V DC5V DC5V input DC24V input DC5V input DC24V input DC24V DC5V

Hardware
Item Line driver input Line driver input
Input mode*1 Input mode*1 (open) (open) (open) (open) Input mode* Input mode*1
Max. input voltage DC26.4V DC5.5V DC26.4V DC5.5V DC26.4V DC26.4V
Rated input voltage DC24V(5.3mA*2) DC5V(1mA*2) - DC5V(20mA*2) DC24V(6.5mA*2) - DC5V(8.3mA*2) DC24V(3.5mA*2) DC24V(5.3mA*2) DC5V(1mA*2)
Min. ON voltage DC19V DC4.5V DC2.0V DC19V DC2.0V DC19V DC19V DC4.5V
Max. OFF current 1.5mA - - 1.5mA - 1.5mA 1.5mA -
Max. OFF voltage - DC1.5V DC1.0V - DC1.0V - - DC1.5V
Way for common point 10 point/2 common point Independent common point Independent common point 10 point/1 common point

Product List
Typ. 10ms Typ. 10ms Typ. 10ms Typ. 10ms
10μs, for HSP instruction 10μs, for HSP instruction 10μs, for HSP instruction 10μs, for HSP instruction
Input time constant When control relay CR2305 is ON When control relay CR2305 is ON When control relay CR2305 is ON When control relay CR2305 is ON
10μs to 10ms, 8-grade 10μs to 10ms, 8-grade 10μs to 10ms, 8-grade 10μs to 10ms, 8-grade
(Set via CM1620) (Set via CM1620) (Set via CM1620) (Set via CM1620)
100kHz
60kHz 60kHz
Input signal : line driver
Response frequency - 5V±10% 24V±10% - -
AM26LS31 equivalent
Duty50% Duty50%

Software
Duty ratio 50%
*1 switched by input voltage change-over switch. *2 refers to reference value of input current.

■ Output specification - CPU unit KV-5000/3000/1000/700


Model KV-5000/3000/1000 KV-700
Relay No. R00500~R00503 (High speed output 4 points) R00504~R00507 (universal output 4 points) R00500~R00503 (4 point)
Output form Transistor NPN output Transistor NPN output Transistor NPN output
Rated load DC30V 0.1A DC30V 0.1A DC30V 0.1A

CPU
Peak value load current 0.2A 0.2A 0.2A
Max. voltage at OFF DC30V DC30V DC30V
Leak current at OFF 100μA or less 100μA or less 100μA or less
Residual voltage in case of on DC0.6V or less DC0.6V or less DC0.3V or less
Way for common point 8 point/1 common point 8 point/1 common point 4 point/1 common point
ON/OFF OFF→ON : 1μs or less OFF→ON : 5μs or less OFF→ON : 10μs or less
response time*1 ON→OFF : 5μs or less ON→OFF : 30μs or less ON→OFF : 10μs or less
Output frequency 100kHz (At 5~100mA) 10kHz (At 5~100mA) 100kHz (At 5~50mA)

I/O
*1 Delay time is response time + internal processing time (scanning time).

I/O circuit diagram I/O circuit diagram


– CPU unit KV-5000/3000/1000 -- CPU unit KV-700
Input circuit (R00000~R00009) Input circuit (R00010~R00013) Input circuit (R00014~R00015) Input circuit

Analog
R00000 A(+24V)/ 3.3kΩ 6.2kΩ 000
~
~

B(+24V) Z(+24V)
R00009 009 4.3kΩ
Internal circuit

4.3kΩ 110Ω 1.2kΩ

Internal circuit
Internal circuit

Internal circuit

A(+5V)/ Z(+5V)
IN B(+5V) IN
5V. 24V 5V. 24V
1.3kΩ 1kΩ witching circuit
witching circuit
A-COM/ Z(−COM)
COM0 B-COM 100Ω COM0
opto-isolation opto-isolation opto-isolation
opto-isolation
I/O
Power
Output circuit(R00500~R00503) Output circuit(R00504~R00507)

Positioning
Supply +5V output power Supply +5V output power
Output circuit
voltage voltage
Insulation 1.6kΩ1 2W R500~R503
Internal circuit

R00500~R00503
Internal circuit

+5V +5V L
power
Load
R00504~R00507 L
Internal
Load 500~503
circuit
COM1
opto-isolation opto-isolation
COM1

COM1

Compatibility of KV-5000/3000 series and KV-1000/700 series Communication


■Compatibility of extension unit ■Program compatibility
I/O unit may be used in all CPU units. Program is forward compatible.
Except a part, special unit may also be used for all CPU units. However, compatibility exists between KV-5000/3000 programs.
Sorting Model KV-5000 KV-3000 KV-1000 KV-700
KV-5000 program KV-1000 program
Power KV-U7 Ú Ú Ú Ú
Network/Remote

Error output KV-DR1 Ú Ú × ×


C type Ú Ú Ú*1 Ú*1 ×
I/O
×

A/B type Â*1 Â*1 Ú Ú


KV-3000 program KV-700 program
KV-AD40V/DA40V Ú Ú Ú*1 Ú*1
Analog
KV-AD40/AD40G/DA40 Â*1 Â*1 Ú Ú
Temperature Adjustment KV-TF40 Ú Ú Ú Ú ■Support KV STUDIO
Positioning KV-H20S/H40S/H20G Ú Ú Ú Ú KV STUDIO Ver.5 and above support all CPU units (KV-5000/3000/1000/700).
MV high-speed/wiring-saving MV-L40 Ú Ú Ú Ú
Specification

KV-SC20V Ú Ú Ú*1 Ú*1 ■Compatibility of PU unit


High-speed counter
KV-SC20 Â*1 Â*1 Ú Ú Except some functions in the table below, compatibility exists.
KV-L20V Ú Ú Ú Ú KV-5000 KV-3000 KV-1000 KV-700
Serial communication
KV-L20R × × Ú Ú Ú × × ×
CPU inbuilt Ethernet port
Ethernet/FL-net KV-LE20V/FL20V Ú*2 Ú*2 Ú Ú Ú Ú Ú Ú
CPU inbuilt USB port
FL-net KV-LE20A/FL20 × × Ú Ú × Ú Ú Ú
CPU inbuilt series port
DeviceNet KV-DN20 Ú Ú Ú Ú
Inbuilt I/O points (I/O) 16 point/8 point 10 point/4 point
CC-Link KV-CL20 Ú Ú Ú Ú
Connector terminal 40pin*1 20pin
KL master KL-N20V Ú Ú Ú Ú
Memory Card SD MMC
KV-LM20V Ú Ú Ú Ú
High-speed multi-link *1 compatibility exists in KV-5000/3000/1000 built-in I/O connectors.
KV-LM20 × × Ú Ú
Decentralized system configuration KV-EB1 Ú Ú Ú Ú
*1 do not use direct refresh.
*2 KV-1000/KV-700 program may be used through compatibility.

37
I/O unit

SRLQWVFU
HZ W
\SH Direct*
terminal block I/O

Support Input
24V/5V

NPN PNP Input time


transistor &RQVWDQWVZLW FKLQJ
Relay transistor
Input unit Output unit Output unit Output unit Removable
KV-B16XC KV-B16RC KV-B16TC KV-B16TCP terminal block
NEW NEW NEW NEW

32 points Direct*
Connector I/O

Support Input
24V/5V

NPN PNP Input time


Transistor Transistor &RQVWDQWVZLW FKLQJ

Input unit unit unit MIL


KV-C32XC KV-C32TC KV-C32TCP Connector
NEW NEW NEW

62 points Direct*
Connector I/O

Support Input time


&RQVWDQWVZLW FKLQJ

NPN PNP MIL


Transistor Transistor Connector

Input unit unit unit


KV-C64XC KV-C64TC KV-C64TCP
NEW NEW NEW

) RU&3 8 XQLW. 9 . 9 GLUHFW, 2 P D\ EH XVHG


.9 $ .9& ;% FDQDO
VR EH XVHG

Associated equipment - remote I/O unit

KV-RC series NEW


B type BL type C type
) RUGHW
DLO
V SO
HDVH UHIHUW
R 3 DJH ) RUGHW
DLO
V SO
HDVHUHIHUW
R 3 DJH

Periphery equipment

■ MIL connector (34-pin) kit ■ Connector unit is universal


OP-42224 Contact
• With standard contact OP-22186
• Slender type/inclined type • Used for AWG22-24
• Include 200 pieces
OP-23139
• Accessary standard contact/longitudinal type Fine line contact
2 QH IRU. 9 & W
ZR IRU. 9 & OP-30594
KV-5000 SRLQWVFUHZ W \SH 32-point 64-point
• Used for AWG26-28
terminal block connector connector
• Include 200 pieces

■ 16 point terminal block unit Special crimping tool


Minitype Y terminal OP-42221
for MIL connector
• Include 100 pieces
OP-21734

38
I/O

High Specifications CPU command

+DUGZDUH
execution speed Input response time (OFF→ON)

High specification
KV VELOCE II
25μs(typical)
Unit ZKHQ LQSXWW
LP H FRQVW
DQWLV μs
real time I/O PLC
response
responsiveness speed
Real time PLC KV-5000/3000
Output response time
LV KLJK VSHHG Bus
< 10μs

3 URGXFW/ LVW
communication
speed
* transistor type (50 μs for 64 points)
V-BUS RT

6 RIW
Support direct I/O NEW I/O test mode NEW

ZDUH
7KH , 2 XQLWJHQHUDO O\ UHIUHVKHV W KH , 2 VWDW
H DIW
HU VFDQQLQJ LI 7KURXJK FRP ELQDWLRQ RI GLUHFWVZLWFK DQG RSHUDW LQJ VZLW
FK RI
GLUHFW, 2 LQGLFDW
LRQ P D\ EH VHQWRXW LWUHIUHVKHV RQ W KH VSRWLI &3 8 XQLW , 2 FKHFN P D\ EH SHUIRUP HG 6 LQFH RSHUDWLRQ P D\
SRVVLEOH 7KLV LV YHU\ HIIHFW LYH IRU FRQWURO
VW KDWUHTXLUH D KLJK EH GRQH ZKLO H REVHUYLQJ WKH P HQX GLVSO
D\ VR DQ\ERG\ FDQ
VSHHG UHVSRQVH HDVLO
\ H[HFXW HWKH , 2 FKHFN

CPU
General processing Direct I/O I/O Monitoring
A - XVWSUHVVGLUHFWDFFHVVVZLWFK RI W
KH, 2 XQLWW
REHP RQLWRUHGW
RP RQLW RUVHW
XS 2 1 2 ) ) VWDWH RU LQSXWWLP H FRQVWDQWHW F XQLWVHWXS LQIRUP DWLRQ ,Q
DGGLWLRQ 2 1 2 ) ) VWDWH P D\ DO ZD\VEH GLVSO D\HG RQ VSHFLDO, 2 / ( '
LQGLFDWRU

R30000 R31000 DR30000 DR31000


1 scans

1 scans

I/O
ON/OFF state may be
confirmed graphically
END END

B Setup may be confirmed or

Analog
FKDQJHG ZLW
KRXWGLVP RXQW LQJ
This input state This output Input state is Output on the WKH XQLW
is loaded by processing is loaded before spot before
execution of scanning is , 2 / ( ' LQGLFDWRUDOZD\V
input processing output by B
the command ILQLVKHG GLVSO D\V 2 1 2 ) ) VW
DWH
of A
ZKHQ GLUHFW, 2 LV XVHG ³ '´ LV DGGHG
EHIRUH GHYLFH 1 R IRUP DUNLQJ

Positioning
Specfication
Input Output
Model
KV-B16XC KV-C32XC KV-C64XC KV-B16RC KV-B16TC KV-B16TCP KV-C32TC KV-C32TCP KV-C64TC KV-C64TCP
External connection mode Removable terminal block Connector (MIL specfication) *1
Removable terminal block Connector (MIL specfication)*1
Input mode DC 24V mode DC 5V mode DC 24V mode DC 5V mode DC 24V mode *4 –
0 D[ LQSXWYRO WDJH '& 9 –

Communication
Rated input voltage '& 9 P $ DC 5V1mA '& 9 P $ DC 5V1mA '& 9 P $ –
0 LQ 2 1 YROWDJH 19V 9 19V 9 19V –
0 D[ 2 ) ) FXUUHQW P$ – P$ – P$ –
0 D[ 2 ) ) YROWDJH – 9 – 9 – –
16 point/1 common point 32 point/1 common point 32 point/1 8 point/2 16 point/1 common point 32 point/1 common point 64 point/1 common point
Way for common point common point
(2 terminal) *2 (2 terminal) *2 (4 terminal) *3 common point (2 terminal) *2 (2 terminal) *2 (4 terminal) *3
Input time OFF→ON ON→OFF
TYP MAX TYP MAX
1 HW

Input time constant 25μs 25μs 65μs 75μs 120μs



ZRUN 5 HP RW

VW
DJH VZLW FKLQJ 300μs *5 275μs 365μs 275μs 420μs
1ms 1ms PV 1ms PV
10ms 10ms 12ms 10ms 12ms

Input impedance NΩ –
Relay transistor transistor transistor transistor transistor transistor
H

Output form –
(NPN) (PNP) (NPN) (PNP) (NPN) (PNP)
AC 250V /DC 30V 2A
Specification

Rated load – '& 9 $


(8A/1 common point)
Leak current at OFF – 100μA or less

Residual voltage in case of on – 9 RUOHVV
Connect resistance – 50mΩ or less –
OFF→ON – 10μs or less 50μs or less
Action time 10ms or less
ON→OFF – 200μs or less
Internal current consumption 15mA or less 25mA or less 120mA or less 35mA or less 55mA or less 100mA or less
Weight $ SSUR[ J $ SSUR[ J $SSUR[ J $ SSUR[ J $ SSUR[ J $ SSUR[ J $ SSUR[ J
&RQQHFW RUIRUFRQQHFW RUW
\SH , 2 XQLWLV QRWDW W
DFKHG 0 ,/ SLQ VOHQGHUFRQQHFW RUNLW2 3 VLQJO
H FRQW
DFWZLULQJ ILW
WLQJ 2 3 DUH SURYLGHG
&RP P RQ SRUWV RI . 9 % ;& . 9 & ;& . 9 % 7& 3 . 9 & 7& 3 VKRUWFLUFXLWLQW HUQDOO
\
&RP P RQ SRUWV RI . 9 & ;& . 9 & 7& 3 VKRUWFLUFXLWLQW HUQDO O
\ EH + VLGH SRLQW V / VLGH SRLQW V UHVSHFW
LYHO
\
$OOWHUP LQDO
V VXSSRUWW ZR ZLUH V\VWHP KRZHYHU GR QRWVXSSRUWW ZR ZLUH V\VW HP ( 9 VHULHV SUR[LP LW
\ VHQVRU
6 HW
XS LV SRVVLEO
H ZKHQ RQO \. 9 LV FRQQHFW
HG : KHQ . 9 LV FRQQHFWHG VHO HFWLRQ LV QRWSRVVLEOH

39
Analog/Temperature control unit

Analog unit Basic


Super-high-speed High resolution Conversion *1
performance conversion 25μs 1/20000 Precision ±0.1%

Support Hardware *2
4ch Voltage/Current Differential input

Function *2
input 4ch Output 4ch Direct refresh Scaling Moving average Zero drift

KV-AD40V KV-DA40V Unit specific


Software Unit monitor
NEW NEW instruction

*1 @25°C±5°C, current output of analog quantity ±0.2% *2 KV-AD40V

Analog unit Basic


High speed conversion High resolution Conversion *1
80μs 1/30000 Precision ±0.05%
performance
Voltage/ Differential Insulation is
Hardware 4ch provided
Current input between CH_A/Bs

Function Moving average


input 4ch Data buffer Scaling Zero drift
primary delay filter
KV-AD40G
Software System macro Unit monitor

*1 @25°C ±5°C

Analog unit Basic


Super-high-speed Resolution Conversion*1
performance conversion 80μsec 1/4000 Precision ±0.2%
*2
Hardware 4ch Voltage/Current Differential input

*2 *2
Function Scaling Averaging times Time averaging
input 4ch Output 4ch
KV-AD40 KV-DA40
Software Unit monitor

*1 @25°C ±5°C *2 KV-AD40

multi-input High-speed Indication


Basic
PID temperature performance Conversion 125msec accuracy ±0.3%
adjustment unit Hardware Platinum temperature isolated between
4ch Thermocouples
measurement resistance channels

Function 3 mode voltage Heating·cooling Heater break


Auto tune
4ch stabilizer control detection
KV-TF40
Software Unit monitor

■ Relevant equipments - remote analog quantity/temperature adjustment unit

KV-RC4AD/KV-RC4DA NEW KL-4AD/KL-2DA/KL-DC1V/KL-DC1A/KL-2TF


→ For details, please refer to Page 54 → For details, please refer to Page 56

40
Analog/Temperature control

High Specifications Conversion accuracy is the resolution


Even if the resolution is high,
if the conversion accuracy is
of analog quantity. Higher resolution low, the loaded data is not

Hardware
enables measurement of the data. reliable.
Conversion
Resolution precision
Three factors required Voltage
Output waveform Input waveform

for analog control 5V

KEYENCE A/D conversion unit Data reliability may be


increased by capturing
analog control.

Product List
instant changes, or adding
sampling times in the
same period.

Conversion
0V speed
Time

Software
■ Universal features

Three substantial monitoring functions On-site simple monitoring Access window


Substantial monitoring function for monitoring analog data is After direct switch is pressed, the access window of CPU unit may
provided. Optimum monitoring may be achieved based on the be used to monitor analog unit information.

CPU
situation or conditions.

Special unit monitor is provided


Special unit monitor through which the user can see unit status at
a glance is provided. Channel data or output state may be
confirmed through the list mode, convenience of commissioning is Analog quantity display Display of digital conversion data

I/O
entirely different from previous conditions. To execute the set read
or change, it may also be used effectively during maintenance.

Scaling data display Display of relay output

Analog
Monitor time chart
High speed monitoring of analog data may be realized using
waveform. Input data may be confirmed without an oscilloscope.

Positioning
Communication

■ KV-AD40V/DA40V features NEW


Network/Remote

Super-high-speed conversion 25μs Fastest


Resolution

With high speed of CPU unit, conversion speed is also increased


by 3.2 times of the previous speed. Since overall responsiveness Analog quantity

of the system is increased, by production efficiency is also


enhanced. KV-AD40V
Specification

High resolution 1/20,000


Compared with previous conditions, 5 times * the precision is
realized with an increase in conversion speed and analog
processing. * compared with KV-AD40
Previous
products

Ultra high precision ±0.1%


Conversion precision is ±0.1% of F.S. ultra high accuracy.
Including conversion speed and resolution, three major factors
required for analog control are increased evenly, so as to realize
high reliability control. Conversion speed

41
Analog/Temperature control

■ KV-AD40V/DA40V Features NEW

Support direct refresh Moving average function


Through combination with KV-5000/3000, direct refresh of data Data loaded at ultra high-speed are averaged inside the unit.
exchanged with the unit may be controlled in the program process. Since sampling is carried out according to internal A/D conversion
Attention is not required for buffer memory address during direct period 25μs respectively, so it will not be influenced by scanning
refresh, refresh may be performed simply via special command of time as occurred during averaging in ladder diagram program. In
addition to simple averaging of times designation, time
the unit.
designation, moving average is also added, selection may be
■ Special commands of analog unit made according to different purposes and environments.
U_RDAD AD40V
Unit No. Channel No. Storage device Zero Drift function and Zero Point Amplitude Limit function
KV-AD40V refresh
#1 #1 DM0 Zero Drift function is used to offset current analog quantity to zero,
command
Zero Point Amplitude Limit function is used to set the lower limit to
* Unit No. # 1 KV-AD40V
CH1 analog input data are transmitted to DM0. zero when conversion data is a negative value. Changes may also
be made via the program later (fine adjustment).

■ KV-AD40G Features

With high resolution 16-bit AD converter Ultra high precision ±0.05% of F.S. The highest in this industry

KV-A40G, with 16-bit ■ AD convertion performance specification Not only resolution of AD convertion unit is increased, but also
A/D converter. Top level Analog input range Resolution accuracy is increased thoroughly. If resolution is very high, but
resolution in this industry -10~+10V 1/60000(0.33mV) accuracy is low, the loaded data lacks reliability. Ultra high
is realized. Not only 0~10V 1/30000(0.33mV) precision of this product may increase manufacture quality,
super-high-speed, but 0~5V 1/30000(0.17mV) increase reliability of inspection result.
1~5V 1/24000(0.17mV)
also fine control may be
0~20mA 1/30000(0.67μA)
realized.
4~20mA 1/24000(0.67μA) Insulation between channels increases reliability
KV-AD40G insulates every 2ch in analog input 4ch respectively.
Prevents interference of analog signal between devices.
Data buffer function
Buffer storage of up to 10000 points/ch data may be realized in the
AD conversion unit. Analog data may be acquired without being
Moving Average, Primary Delay Filtering function
influenced by the scanning time.
Used for averaging AD convertion data in the unit. Sampling is
■ Data buffer conditions
carried out according to internal AD convertion period 80μs
Buffer period 50μs~3s* respectively, so it will not be influenced by scanning time as the
Select from external trigger
averaging in ladder diagram program. In addition, due to high
Trigger condition terminal input, analog input
level, CPU unit relay
speed of KV-AD40G, more data can be obtained, so as to
1~10000 increase reliability. Besides simple average of KV-AD40G times
Number of buffers (data before trigger may also designation, time designation, moving average, primary delay
be buffered) filtering functions are also added, more wide wave processing may
*For 2ch mode.100μs - 3s for 4ch mode. be supported.

■ KV-AD40/KV-DA40 Features

High speed conversion 80μs/ch* With Scaling function


Used for capturing delicate analog quantity change. Test of peak The Scaling function may convert the value loaded from
value/valley value is based on unit hardware processing, so test displacement sensor/external equipment to arbitrary value. Data
may be loaded into the designated device without the previously
will not be influenced by scanning time.
required ladder diagram program for value conversion. In
* For 1ch.320μs for 4ch additional, the conversion value may be changed easily during
adjustment.

■ KV-TF40 Features

Insulated multi-input system


Such input may also support one unit, so it is unnecessary to differentiate the
units used according to different input categories as done previously. Input
Temperature measurement channel will not be surplus, advantages also exist in aspects of cost and
0ch Thermocouples 2ch platinum resistance
space. Since input category may be set according to the channels freely and
Temperature measurement respectively, so after setup, additional construction is also very simple. In
1ch Thermocouples 3ch platinum resistance addition, insulation is provided between the channels and between the power
lines completely, so grounded thermocouple may also be used to realize more
correct measurement and withstand higher external interference.

42
Analog/Temperature control

■ Specfication - High precision A/D conversion unit

Hardware
Model KV-AD40G
Analog I/O points 4 point (differential input)
Voltage: -10~10V(0.33mV 1/60000)
0~10V(0.33mV 1/30000) Current: 0~20mA(0.67μA 1/30000)
Analog input range (resolution)
0~5V (0.17mV 1/30000) 4~20mA(0.67μA 1/24000)
1~5V (0.17mV 1/24000)
Input resistance Voltage: 5MΩ, Current: 250Ω

Product List
Insulation mode Between the unit and CPU : optical coupler insulation CH_A (0 and 1) and between CH_Bs (0 and 1) : optical coupler insulation *
Conversion speed 80μs/2ch, 160μs/4ch (the quickest 50μs/2ch, 100μs/4ch when data buffer function is used)
Voltage:±0.05% of F.S. (@25°C) Current:±0.05% of F.S. (@25°C)
Conversion precision
±0.1% of F.S. (@0~50°C) ±0.1% of F.S. (@0~50°C)
Max. input Voltage:±15V, Current:30mA
Outside trigger input Number of input points: 1 point input signal: NPN open circuit, no voltage contact signal minimum on voltage: 1V maximum OFF current : 0.1mA
Data buffer period: 50μs - 3s buffer data quanitity: maximum 10000 characters/ch
Data buffer function
Synchronism: CH_A0 - CH_B0 and CH_A1 - CH_B1 have data synchronism

Software
Scaling, average processing (times designation, time designation, moving average, primary delay filtering), data offset, zero drift,
Special functions
zero point amplitude limit, peak/valley value locking, comparator, breaking detection, data buffer, external trigger
Current consumption 220mA or less
Weight Approx. 190g
* Uninsulated between CH_A0 and CH_A1, between CH_B0 and CH_B1.

CPU
■ Specification - super-high-speed A/D, D/A conversion unit
A/D conversion unit D/A conversion unit
Model
KV-AD40V KV-AD40 KV-DA40V KV-DA40
Analog I/O points Input 4 point (differential input) Output 4 point
Input voltage: -10~+10V(0.5mV 1/40000)
Input voltage: -10~+10V(2.5mV 1/8000) Input voltage: -10~+10V(0.5mV 1/40000) Input voltage: -10~+10V(2.5mV 1/8000)
-5~+5V(0.25mV 1/40000)
0~10V(2.5mV 1/4000) 0~10V(0.5mV 1/20000) 0~10V(2.5mV 1/4000)
0~10V(0.5mV 1/20000)
Analog I/O range 0~5V(1.25mV 1/4000) 0~5V(0.25mV 1/20000) 0~5V(1.25mV 1/4000)

I/O
0~5V(0.25mV 1/20000)
(resolution) 1~5V(1.25mV 1/3200) 1~5V(0.25mV 1/16000) 1~5V(1.25mV 1/3200)
1~5V(0.25mV 1/16000)
Input current: 0~20mA(5μA 1/4000) Input current: 0~20mA(1μA 1/20000) Input current: 0~20mA(5μA 1/4000)
Input current: 0~20mA(1μA 1/20000)
4~20mA(5μA 1/3200) 4~20mA(1μA 1/16000) 4~20mA(5μA 1/3200)
4~20mA(1μA 1/16000)
Input impedance Voltage: 5MΩ, Current: 250Ω Voltage: 1MΩ, Current: 250Ω –
Conversion speed 25μs/ch*1 80μs/ch 25μs/ch 80μs/ch
Voltage: ±0.1% of F.S.*2 Voltage: ±0.2% of F.S. Voltage: ±0.1% of F.S. Voltage: ±0.2% of F.S.
25°C±5°C
Current: ±0.1% of F.S. Current: ±0.2% of F.S. Current: ±0.2% of F.S. Current: ±0.2% of F.S.

Analog
Conversion
Voltage: ±0.2% of F.S.*3 Voltage: ±0.2% of F.S. Voltage: ±0.3% of F.S. Voltage: ±0.4% of F.S.
precision 0~50°C
Current: ±0.2% of F.S. Current: ±0.2% of F.S. Current: ±0.3% of F.S. Current: ±0.4% of F.S.
Insulation mode Between unit and CPU: optical couplers are insulated, channels are not insulated Between unit and CPU: optical couplers are insulated, channels are not insulated
Maximum load resistance current:500Ω Maximum load resistance current:400Ω
Others Absolute maximum input voltage: ±15V, current: 30mA
Minimum load resistance voltage:1kΩ Minimum load resistance voltage:1kΩ
Current consumption 140mA or less 110mA or less 170mA or less 230mA or less
Weight Approx. 150g Approx. 150g

Positioning
*1 When temperature drift correction is used, irrelevant with the number of channels used, temperature drift correction time 25ìs will be added.
*2 The specification when temperature drift correction is used.Conversion accuracy when temperature drift correction is not used : voltage : ±0.5% of F.S., current : ±0.6% of F.S..
*3 The specification when temperature drift correction is used.Conversion accuracy when temperature drift correction is not used: voltage : ±0.7% of F.S., current : ±0.7% of F.S..

■ Specfication - Multi-input PID temperature control unit


Model KV-TF40
Temperature number of input points 4ch

Communication
Input*1 Thermocouples Temperature measurement platinum resistance
Temperature sensor category K, J, T, E, R, B, N, S, W5Re/W26Re JPt100, Pt100
Indication accuracy ±0.3% of F.S. ±1digit (+25°C) ±0.7% of F.S. ±1digit (0~+50°C)
Cold contact temperature compensation accuracy ±1°C
Sampling cycle 125ms/ch(500ms/4ch)
Control period 1 to 100s
PID control (with automatic tuning and 3 mode voltage stabilizer function),
Network/Remote

Operation mode heating cooling PID control (with automatic tuning and 3 mode voltage stabilizer function),
ON/OFF control
Tune mode PID automatic tuning mode
Control output Transistor (NPN open) output
Alarm Output *2 Transistor (NPN open) output
Absolute value upper limit, absolute value lower limit, deviation upper limit, deviation lower limit, deviation upper limit unexcited, deviation lower limit unexcited,
Alarm mode*3
deviation upper and lower limit, within upper and lower limit deviation, absolute value upper limit unexcited, absolute value lower limit unexcited
Output rated load Max. DC30V 100mA
Specification

Leak current at OFF output 100μA or less


Residual voltage when output is on 1.5V or less
Current sensor (CT) Input*4 4ch
Current measurement accuracy ±5% or ±2A of input value, whichever is larger
Insulation mode Between I/Os: optical coupler and transformer are insulated, between input channels : optical coupler and transformer are insulated
Memory element EEPROM 1 million times rewritable
Other functions Output control for heater break alarm, control loop break alarm, measured value offset, output limit, slope setup, manual reset, error
Current consumption 210mA or less
Weight Approx. 270g
*1 Set up according to channels respectively.
*2 As the alarm output is used as cooling control output when heat/cool control is used, the alarm output cannot be used as the alarm output function.
*3 Standby operation ON/OFF can be selected for each alarm mode.
*4 Use the current sensor (OP-6694, sold separately) made by Keyence Corporation.

43
Positioning/High-speed counter unit

Simple Differential JOG Teaching


Hardware Pulse train mode 1Mpps
positioning line driver

unit
Operation Positioning Speed
mode

straight line ZERO sensor Debug


Function
2 axis 4 axis compensation start interruption stop
KV-H20S KV-H40S
MOTION
Software System Macro Unit monitor
BUILDER

Synchro / Hardware
Differential
Pulse train mode 1Mpps JOG Teaching
Cam motion line driver

unit high-speed
Operation Positioning Speed Synchro
counter
mode
ZERO
straight line compensation sensor Debug
Function
2 axis Arc compensation start interruption stop
KV-H20G
MOTION
Software System Macro Unit monitor
BUILDER

High-speed Hardware 1MHz


counter
unit Presettable Up/ Frequency
Operation enable Tachometer
mode Down count

Direct Input
2ch Function Input filter Preset
refresh capture
KV-SC20V
Unit specific
Software Unit monitor
instruction
Support
NEW

External device

■ MIL connector (40-pin) kit ■ JOG knob teaching unit


OP-51404 OP-22184 KV-HPD1
• Standard contact/slender type, inclined type is attached • Standard contact /longitudinal type is attached • JOG knob
One for KV-H20S, two for KV-H40S/KV-H20G • May display
Japanese characters
KV-5000 KV-H20S

■ Connector adaptor unit with terminal block Connecting cable


KV-HC2
Connecting cable KV-HC1 KV-HC3
KV-HC4 Connecting cable
2-axis origin sensor, OP-42380 1.5m
CW/CCW limit sensor, OP-42381 3m
stop sensor, emergency
stop input etc
OP-42382 5m
Connector adaptor unit Servo motor amplifier *
OP-42383 10m
with terminal block KV-HTC Stepping motor driven
. 9 +7&
* Please inquire for details of corresponding motor drive.
* KV-SC20 (V) adopts MIL34-pin connector

44
Positioning/high-speed counter

High Spec Past Standard


KV STUDIO Ver.5

Hardware
configuration

Programming time is System macro Special positioning


instruction unit software
greatly reduced
The user may make Substantial software is
Programming time of “system programs only by input provided from
of easy instruction parameters setup to
macro command” and without relay monitoring function,

Product List
processing of action
“positioning unit special software” confirmation. The user can start up
in a short time.
is reduced greatly. System macro

Software
■ Universal features

On-site simple monitoring access window On-site simple adjustment of KV-HPD1


Pressing direct switch, information monitoring may be carried out JOG knob demonstration unit that may execute demonstration
for positioning unit through the access window of CPU unit. or commissioning simply is provided.

CPU
During start or
JOG knob maintenance, adjustment
Teach-in unit may be made by looking
Pulse outputting state X1-axis current coordinate KV-HPD1 at the large menu.

JOG knob may be

I/O
operated simply

X1-axis execution midpoint No. X1 axis current speed


operating

Analog
■ KV-H20S/KV-H40S/KV-H20G features

Startup speed only 1μs or Operating speed may be changed to


less ZERO start function multisection trapezoid control
If start signal input terminal “ZERO_ST” of the unit is used, start 1 The user may execute speed control at any time even during positioning
μs. Since the unit uses direct signal input, scanning time is not operation. It may be used for positioning control of a cutting machine in

Positioning
completely influenced. It is compatible with the previous ultra which high speed transmission is required before the tip reaches the
high-speed communication.
workpiece, low speed transmission is required during machining.
Previous positioning unit
Speed

CPU unit scanning time Start time 1.2ms High-speed transfer

KV-H20S/H40S/H20G Deceleration

Communication
Shortens these processing time Processing

Start time is below 1μs


Input response time 25μs Time

Realize 2-axis synchronous control Electronic cam (synchronous control) setup


Network/Remote

economically KV-H20G realizes mutiple mechanical movements KV-H20G


Functions required for high-speed counter/pulse output/cam Only through simple parameters setup, transverse followup
switch function etc synchronous controls are packaged in one unit, control, or rotating followup operation controls required for
other extension units are not required. synchronous operation may be executed.
KV-H20G ■ Transverse followup control ■ Rotating followup control Rotating cutter
(synchronous
Reel
motor slave axis)
Specification

High-speed (synchronous
drive spindle)
counter

Encoder Conveyor belt


(synchronous spindle)
Synchronous Guide screw
control (synchronous slave axis)
operation

Pulse output
loop

45
Positioning/high-speed counter

■ Software features

Simple setup through special software Monitoring function reduces commissioning time
Initial setting of positioning unit or setup of target coordinates, running Coordinate monitoring or JOG action may also be executed simply.
speed may be performed in listing mode simply. Parameters may
be transmitted or saved simply.

Simple programming positioning operation may be


realized through KV script
When coordinate transform

Past

System macro for positioning unit


System macro command of ladder diagram program required for
positioning operation is performed in one row. Positioning program
may be prepared simply by just setting Unit No. or Point No..

Since several operation commands are used in combination,


operation content cannot be understood at a glance.

[KV script]

Unit No. Axis No. Point No. Since formulas are used for programming, everybody can
understand the operation content at a glance.

Automatic log-on function of device notes Drag and drop function of device notes
Simple device notes input work may be done simply through the KV STUDIO is provided with a convenient function for contact
automatic logon function of KV STUDIO device notes. command input by just dragging and dropping from the device notes
edit window.

46
Positioning/high-speed counter

■ Specification – positioning unit /simplify setting ■ Specfication - Multi-function high-speed counter unit

Hardware
Model KV-H20S KV-H40S Model KV-SC20V
Positioning (PTP: point to point) control (independent, Input frequency 1MHz
Control mode straight line compensation) speed control (independent), Count range 32 bit
speed control → positioning control (independent) Number of CH 2ch
2-axis/unit independent 2-axis 4-axis/unit independent 4-axis Count mode Liner, Ring
No. of axis controlled
Compensation 2-axis (straight line) Compensation 4-axis (straight line) • 2-phase 1 times/2 times/4 times, 2 pulse (addition and subtraction operation) • internal clock source
Input mode
Number of positioned points 400 points/axis 200 points/axis • 1 pulse direction with/without • other ch consistent output

Product List
±99,999,999 (pulse, mm, degree) increment, Mode • Up down count mode • Count mode within setting time
Position Instruction absolute value coordinate management scope • Preset count mode • Frequency count mode
Operation
(- 2,147,483,648 - 2,147,483,647) • Enable accumulative count mode • Tachometer A mode
mode • Enable count mode • Tachometer B mode
Speed Instruction 1~1,000,000p/s
Acceleration/Deceleration 1 - 65,000 (however, 65,000 is set as instant A phase/B phase/Z phase (preset) 6, three for each channel
Count input
(p/s/ms, mm/s/ms, deg/s/ms) acceleration/deceleration) control period 2ms 5V/12V/24V DC allow input, line driver allow input, optical coupler insulation
Acceleration/deceleration mode Straight line, S shape sine curve Enable (for input & capture) input channels. 1 point counted as 2 points
Input
Starting time Independent operation: 1.5ms straight line compensation operating: 1.8ms 12 - 24V DC allow input, optical coupler insulation

Software
Control
Pulse output state Differential line driver output (1 pulse, 2 pulse switching) Input capture input channels. 1 point counted as 2 points
input
Memory backup Flash memory 12 - 24V DC allow input, optical coupler insulation
Demonstration unit KZ-HP1, KV-HPD1 is provided with Comparator Channels. 2 points counted as 4 points optical coupler insulation
Output
terminal block connector conversion unit KV-HTC (suitable matching output Rated load : below DC30V 0.1A
External device
for servo drive of different manufacturers) Input capture function Based on external input (maximum 4 points)
parameters setup monitoring software KV-H1HW Input screening function Input time constant switching (count 4 categories/control 7 categories)
Test run function, sensor interruption stop function, Preset function Preset (Z-phase) input/internal relay
Others

CPU
continuous action, approach rotation control Current consumption 95mA or less
KV-H20S: 120mA or less Weight Approx. 120g
For KZ-HP1/KV-HPD1 connection: 200mA or less I/O side: 90mA or less
Current consumption
KV-H40S: 130mA or less
For KZ-HP1/KV-HPD1 connection: 220mA or less I/O side: 180mA or less
Weight Approx. 150g Approx. 200g

I/O
■ Specfication – synchro/cam motion unit
Model KV-H20G
Positioning (PTP: point to point) control (independent,
Control mode straight line compensation) speed control (independent), speed control →
positioning control (independent), synchronous control
No. of axis controlled 2-axis/unit, independent 2-axis, compensation 2-axis (straight line, arc)

Analog
Number of positioned points 400 points/axis
±99,999,999 (pulse, mm, degree)
Position Instruction Increment, absolute value
Coordinate management scope (- 2,147,483,648 - 2,147,483,647)
Speed Instruction 1~1,000,000p/s
Acceleration/Deceleration
1 - 65,000 (however 65,000 is set as instant
(p/s/ms, mm/s/ms,
acceleration/deceleration) control period 2ms
deg/s/ms)

Positioning
Acceleration/deceleration mode Straight line, S shape sine curve
Independent operation : 1.5ms
Starting time Straight line compensation operating : 1.8ms
Arc compensation operating : 2.1ms
With symbol 24-bit 2-phase 2ch (INC)/maximum 12-bit (ABS)
High-speed Counter dep Gray code, residual Gray code, binary conversion
Compare 2 points/cam switch output 8 points maximum 500kp/s
Pulse output state Differential line driver output (1 pulse, 2 pulse switching)

Communication
Memory backup Flash memory
Demonstration units KZ-HP1, KV-HPD1 are provided with terminal
block connector conversion unit KV-HTC, KV-HTE1
External device
(suitable for servo drive of different manufacturers)
parameters setup monitoring software KV-H1HW
Test run function, sensor interruption stop function,
Others
continuous action, approach rotation control
Network/Remote

KV-H20G: below 130mA, when connected with


Current consumption
KZ-HP1/KV-HPD1: below 200mA I/O side: below 150mA
Weight Approx. 200g
Specification

47
Communication/network unit

Ethernet Hardware
100BASE-TX Follow
unit 10BASE-T IEEE802.3

KV socket Mail receiving/


Support Function FTP service Higher-level link MC Protocol
communication sending

DATA Unit specific Mail communication


Software Unit monitor
BUILDER instruction instruction maker
KV-LE20V
NEW

FL-net Hardware
100BASE-TX Follow Follow FL-net
unit 10BASE-T IEEE802.3 Ver.2.00

Support Cyclic Message


Function
transmission transmission

KV-FL
Software Unit monitor
setup tool
KV-FL20V
NEW

Serial Independent
Hardware 230kbps RS-232C RS-422A RS-485
communication 2 port

unit Send/receive PROTOCOL Free Modem


Function Higher-level link
text data STUDIO transmission communications
Support
PROTOCOL DATA
Software Unit monitor
STUDIO BUILDER
KV-L20V
NEW

High speed Hardware


Wiring
2Mbit/s length 1km
multiple
link unit Multi-drop Dual-port
Function
15 units Function
Support

KV-LM20V
NEW

48
Communication/network

High Specifications

Hardware
Substantial communication tools Special software reduces preparation time.

KV-FL setup tool PROTOCOL STUDIO Ver.2


[KV STUDIO standard configuration] Just register on the command/response required
The setup required for FL-net connection is for communication, this reduces ladder diagram
done using the guide mode. At the same time, program greatly. Preset macros for various
the address diagram may also be generated communication equipments are also provided.

Product List
automatically, so programming is very easy.
Standard
KV STUDIO Ver.5
Mail communication instruction maker configuration
[KV STUDIO standard configuration]
Content of the Mail to Send command to the
PLC may be set simply in guide mode, it may
be used without special knowledge.

Software
■ Features of the KV-LE20V NEW

CPU
Highest processing capacity in this industry Alarm mail delivery function NEW
Ultra high-speed data communication of up to 216k characters/s When an alarm occurs on the CPU unit, mail will be sent to
(@2ms scanning time) (8 times of previous speed). Most suitable pre-registered email addresses. The mail may contain not only
alarm content, but also the value of the designated device.
for joint control with a PC.
With special command for Ethernet communication NEW

I/O
If special command is used for socket communication or other Command mail receiving function NEW
programs that tend to be trivial, ladder diagram may be made When commands are received via mail, the KV-LE20V will return the response
quickly. Operand notes will also be displayed, control content may via mail. It is easy to make the PC email with the mail communication
be grasped easily even if viewed later. instruction maker through which is KV STUDIO standard configration.
Examples of socket open command usage

U_SOPEN LE20V
Support MC protocol

Analog
NEW
Unit No. Socket No. Socket setting
Support MC protocol. Application software prepared for the PLC
#1 #1 DM100
made by MITSUBISHI Electric (Co., Ltd.) may run directly.
* Socket 1 of unit No. #1 KV-LE20V is open.
* MC protocol is MELSEC communication protocol for short. * MELSEC is the trade mark of Mitsubishi.
* Support communication based on with 3E frame/4E frame ASCII which are compatible for QnA code,
communication of binary code.

■ Features of the KV-FL20V NEW

Positioning
Transfer time 9ms [1024 characters/node, when number of nodes is 2] Fastest Notify other nodes of the CPU unit's status
Flexible usage of FL-net high speed/high capacity link can do ultra Status of the CPU unit (normal/error/warning) may be notified to
high-speed data transmission. Data link between two PLCs allows other nodes via the alarm relay on FL-net. Such as monitoring
from the PLC, mutual monitoring, state monitoring may be
transmission of 1024 characters within 9ms.
executed according to different purposes.

Communication
An alarm
FL-net
9ms occurs
1024 1024
characters characters
CPU [B]
An alarm occurs
FL-net
Network/Remote

[A] [B]

With the FL-net link setup tool, the refresh area may be set freely FL-net enabled NEW
At using KV-5000/3000, For FL-net connected CPU unit, program transmission/monitoring
FL-net setup tool may be may be carried out through network. So as to increase
Specification

programming efficiency of several persons during system


used to set refresh area construction or increase on-site maintainability.
and refresh occasion. In
addition, distribution to
FL-net
link relay (B), link register
(W) is also possible.

USB KV-3000 KV-5000

Setup of communication area is


virtual, easy for confirmation.

49
Communication/network

■ Features of the KV-L20V NEW

Support communication speed 230kbps Follow-up function is provided as standard configuration NEW
NEW The fastest in this industry KV STUDIO is provided with the follow-up function favorably
Communication speed of both ports supports the quickest commented in PROTOCOL STUDIO as standard configuration.
230kbps speed in this industry. Communication response is Since communication content may be “seen”, so time is greatly
noticeably increased. reduced.
Connection status of communication line

With completely independent double serial port


Communication port is provided with a switchable D-sub 9
-pin/RS232 port and a RS-232C/RS-422A/RS-485 port. Since they
are independent communication ports, they may communicate
with two external equipments of different protocols simultaneously.

Mutiple protocol mode


Supports communication protocols of different companies.
Connection with other company’s corresponding serial
communication equipment is possible.
■ Upper link supports communication protocol
Operation mode Supported equipments
KV mode VT3/CV series from KEYENCE
Link mode Serial communication device from OMRON
Protocol mode Serial communication device from MITSUBISHI ELECTRIC
PLC send data PLC receive data

Communication program is reduced greatly


Communication Macro Support Software
“PROTOCOL STUDIO Ver.2” NEW

Standard ■ These pre-defined macros cover the following products:


KV STUDIO Ver.5 Type Vendor name Model
configuration Image processing CV-5000/CV-3000/CV-2000/CV-700/CV-500/XV-1000
Instrumentation AT-V500/LK-G3000/LJ-G5000/LT-9500/LS-7600
Powerful communication macro production function covers Barcode reader BL-1300/BL-700/BL-600/BL-210/TL-800/BL-N90/SR-500
serial communication comprehensively Transducer DV-90/N-410/N-400/BL-V35/RF-500/DL-RS1(A)
KEYENCE
No ladder diagram program for character string processing is not required MD-S9900/MD-V9900/ML-Z9500/ML-G9300/MD-V9600/
Labeling equipment
MD-Y9700/MD-H9800/MK-9000/MK-7500
Trivial character string processing in ladder diagram program or variable Discharger SJ-H/SJ-G/SJ-W100
conversion processing in communication data is executed in mutiple Others UV-400
communication units automatically. Only receive/send timing is managed Mitsubishi Electric FLEQROL Series FR-E500/FR-S500/FR-A700/FR-F700
by the ladder, hence cutting off program substantially. Serial Converter
Yaskawa VS mini Series VS-mini V7/ VS-mini J7
communication with almost all equipments are possible. Omron Cermak NEO Series E5AN/E5EN/E5CN/E5GN
Thermostat
RKC REX-F Series REX-F400/REX-F700/REX-F900
Protocol files of various communication equipments are ROBO CYLINDER Series PCON/ACON/SCON
ROBO CYLINDER IAI
provided as standard configuration X-SEL Series X-SEL
In addition to KEYENCE products, serial communication equipment Common protocol — Modbus (RTU)
protocols of other companies are also included as standard. Above company names and product designations used in these manuals are
trademarks or registered trademarks of their respective owners.

■ Features of the KV-LM20V


High speed multiway connections between one unit
and 15 equipments may be realized 2Mbit/s super-high-speed communication
High speed multiway connection with VT3 series touch panel, data Communication with VT3 Series touch panel can communicate at
acquisition system DT-100A may be realized. With the newly 2Mbit/s ultra high-speed communication. Wiring length may be
developed “block differential transport protocol”, only changed extended up to 1km.
information is transmitted, so the reduction of communication
speed may be controlled within the minimum limitation in case of Universal cable is used to connect the touch panel
multiple connections. Connection of the KV-LM20V and the VT3 Series touch panel
adopts universal cable [KPEV-SB (1P)]. Since connection is made
using terminal block, it is unnecessary to fabricate a connector or
purchase a cable with connector, lowering the costs for
constructing a new system.

KV-5000/3000
1000/700

KV-LM20V

50
Communication/network

■ Specfication - Ethernet unit

Hardware
Model KV-LE20V
Number of sockets
Function description Port No.
TCP UDP
PC applcations (KVS/KVB, DB)*1 8 0 8500 (set within the range of 1 to 65535)
Host link communication*2*3 1 8501 (set within the range of 1 to 65535)
Total 15
MC protocol communication*2*3 1 5000 (set within the range of 1 to 65535)*4
VT3 link 0 1 8502 (set within the range of 1 to 65535)

Product List
KV socket communication*5 Total 8 any (set within the range of 1 to 65535)
FTP service 4 – 20, 21
Clock data auto-adjustment – 1 123
Receive/send mail (SMTP, POP3) 2 – 25, 110
DNS – 1 53
Internal current consumption 80 mA or less
Weight Approx. 120 g
*1 KVS = KV STUDIO, KVB = KV BUILDER, DB = DATA BUILDER

Software
*2 Host link communication, MC Protocol mode TCP and UDP sockets can be used simultaneously in host link communication.
*3 Upper link communication and MC protocol communication may use up to 15 TCP sockets together.
*4 For the MC protocol communication, a port number can be set for the TCP and UDPsockets respectively.
*5 TCP socket and UDP socket under KV socket communication may use up to 8 pieces simultaneously together.

■ Specfication - FL-net Unit

CPU
Model KV-FL20V
Transmission speed 10Mbit/s, 100Mbit/s automatic switching
Interface Follow IEEE802.3 (follow CSMA/CD)
Max. cable length* 100m
Transmission protocol UDP/IP FA link protocol
Max. number of nodes 254 units
Volume of cyclic data Max. (8k bits+8k words)/node
Volume of message data Max. 1024 bytes

I/O
Current consumption 80mA or less
Weight Approx. 120 g
* Maximum cable length refers to the distance between KV-FL20V and Ethernet exchange (hub).

■ Specfication - Serial communication unit

Analog
Model KV-L20V KV-L20R
Port 1: RS-232C
Interface
Port 2: RS-232C, RS-422A, RS-485 (4-wire type), RS-485 (2-wire type)
RS-232C, RS-422A, RS-485 (4-wire type): Full-duplex
Transmission mode
RS-485 (2-wire type): Half-duplex
1200, 2400, 4800, 9600, 19200, 1200, 2400, 4800, 9600, 19200,
Baud rate
38400, 57600, 115200, 230400bit/s 38400, 57600, 115200 bit/s
RS-232C: within 15m RS-232C: within 15m

Positioning
Transmission distance
RS-422A, RS-485 (4-wire type),RS-485 (2-wire type):Total length of cable within 1,200m* RS-422A, RS-485 (4-wire type), RS-485 (2-wire type):Total length of cable within 500m*
Current consumption 120 mA or less
Weight Approx.160 g
* When transmission rate is 230400bit/s, total length is within 500m.
* Transmission rate and transmission distance will change according to the connected equipment. Please refer to actual equipment for confirmation.

Communication
■ Specfication - High-speed Multi-link Unit
Model KV-LM20V
Interface Connect Terminal block
Communication speed (Baudrate) 19200, 115200, 0.5M, 1.0M, 2.0M bit/s
19200bit/s: within 1,000m
115200bit/s: within 1,000m
Transmission 0.5Mbit/s: within 500m
Transmission distance
Network/Remote

1.0Mbit/s: within 200m


parameter 2.0Mbit/s: within 100m
Number of transmission units 15 units
Terminal load Set by switch on the front panel
Connection type multi-drop (branch impermissible)
Current consumption 120mA or less
Weight Approx.110 g
Specification

51
Network/Remote unit

CC-Link Hardware
Baud rate Trunk length Input 896 points * Input 128 words
master· 10Mbit/s 1200m Output 896 point Output 128 words

slave unit
Application Remote I/O PLC Link

Mode Master Local station


KV-CL20 NEW

KV-CL20 Auto
Software Unit monitor
Setup Tool configcation

*Max. number of link points per local station

DeviceNet Hardware
Baud rate Trunk length Input 128 words*
unit 500kbit/s 500m Output 128 words

Operation Remote I/O PLC Link


mode

Master Slave Master&slave


Function
mode mode mode
KV-DN20
KV-DN20 Auto
Software Unit monitor
Setup Tool configcation

*Max. number of link points per slave

KL-LINK Hardware
Baud rate Trunk length Input/Output
unit 5Mbit/s 1200m 128 words

Operation Remote I/O PLC Link


mode

Function Remote I/O PLC link


mode mode
KL-N20V
Software KL link Unit
setup tool monitor

External device [KL series connection sample]

KV-5000 KL-N20V KV-1000 KL-N20V

Trunk length
up to 1,200m
Adaptor KL-B1
for connecting
cable

KL-8BLX T-branch
booster
KL-T1 KL-32CX KL-32CX
KL-16BX

■ Communication cable KPEV-SB (1P) 0.75mm2


Trunk length OP-30591 (20m)
up to 1,200m OP-30592 (100m)

■ Substation connecting cable


When used in the same place, power supply/communication line may
realize single contact type connection.
OP-30590 (B/C/KL-4AD/KL-2DA)
KL-4AD KL-DC1V OP-30591 (BL)

52
Network/Remote unit

High Specifications

Hardware
KV STUDIO is provided with connecting setup tools as standard configuration
Simple Compared with the setup based on ladder diagram program, the start time of the system
may be reduced greatly.

KV-CL20/KV-DN20
Setup tool

Product List
Main Functions

■ Auto configcation
■ Production of scanning list
■ Production of CSP/EDS file
■ Master unit monitor
■ Link device monitor

Software
■ Error monitor

Passed consistency test


At ease Both the KV-CL20 and the KV-DN20 have passed consistency test conducted by CC-Link Association and ODVA

CPU
(Open devicenet Vendor Association).

Mutiple action mode

I/O
KV-CL20 Master station, master station (duplex), backup master station, local station

[Master station] KV-CL20 becomes master station, controls slave station [Local station] KV-CL20 acts as local station of other CC-Link master
equipment. stations. It is used for data link with PLCs of the companies.

Analog
KV-5000/ KV-5000/
KV-3000 KV-CL20 Commercially available PLC KV-3000 KV-CL20

I/O Manifold solenoid valve Robot CC-Link master

Positioning
KV-DN20 Master mode, slave mode, master/slave mode

[Master station mode] KV-DN20 becomes master station, controls slave [Slave station mode] KV-DN20 acts as slave station of other DeviceNet

Communication
station equipment. master stations. It is used for data link with PLCs of the companies.

KV-5000/ KV-5000/
KV-3000 KV-DN20 Commercially available PLC KV-3000 KV-DN20
Network/Remote

I/O Manifold solenoid valve Robot DeviceNet master

KL-N20V Remote I/O mode, PLC link mode


Specification

[Remote I/O mode] controls various remote I/O, may act through simple [PLC link mode] communication with other KL-LINK master. Super-high-speed
I/O distribution. 2.88ms may be used for communication * when communication speed is 5Mbit/s

KV-5000/ KV-5000/
KV-3000 KL-N20V KV-3000 KL-N20V KV-10DR KL-N10V

53
Network/Remote unit

Screw terminal block I/O unit NEW

Input 16 points Input 32 points 8-point transistor I/O


KV-RC16BX KV-RC32BX KV-RC8BXT
Transistor output 16 points Transistor output 32 points 8-point relay I/O
KV-RC16BT KV-RC32BT KV-RC8BXR
Relay output 16 points 16-point transistor I/O
KV-RC16BR KV-RC16BXT

Self-up screw Relay terminal Input time Input voltage Setting Same day
Model Number of inputs Number of outputs
terminal block block function constant switching switching rotary switch shipping
KV-RC16BX 16-point - ○ ○ ○ ○ ○ ◎
Input
KV-RC32BX 32-point - ○ - ○ ○ ○ ◎
KV-RC16BR - 16-point relay ○ ○ - - ○ ◎
Output KV-RC16BT - 16-point transistor ○ ○ - - ○ ◎
KV-RC32BT - 32-point transistor ○ - - - ○ ◎
KV-RC8BXT 8-point 8-point transistor ○ ○ ○ ○ ○ ◎
Input/output 8-point 8-point relay ○ ○ ○ ○ ○ ◎
KV-RC8BXR
co-existence
KV-RC16BXT 16-point 16-point transistor ○ - ○ ○ ○ ◎

Adopts Self-Up screw type terminal block With relay terminal block function that do not need cross wiring
Self-Up screw terminal block is used, so terminal screw may not Universal terminals of power supply/common point etc are added,
be dismounted when round crimp terminal is used. Wiring time cross-over wiring is not needed. Additional terminal block for
may be reduced. power supply is not needed.

With change-over switch for input time constant/input voltage Simple setup operation based on rotating switch could prevent setup error
Unit body has built-in input time constant change-over switch Station number setup adopts STATION No.
(0.2ms/1.5ms/10ms). Input time constant may be set according to rotating switch. Everybody can ×10 ×1
input equipment on site. Built-in input voltage change-over switch easily perform setup operations.
(24V/5V or 24V/12V) is also provided for switching according to the Station number setup error that
equipment used. typically occurs due to saving
wiring system may be prevented.

Screw terminal block analog unit NEW

Analog input 4ch KV-RC4AD


[Input range] 0~5V, 1~5V, ±5V, 0~10V, ±10V, 0~20mA, 4~20mA

Analog output 4ch KV-RC4DA


[output range] 0~5V, 1~5V, 0~10V, ±10V, 0~20mA, 4~20mA

5-bit digital display function Offline test mode KV-RC4DA


Built-in 5-bit LED display Offline test mode that
that allows data reading outputs any analog
Digital converted value
directly on site is provided quantity through switch
in minitype body to display operation is provided.
scaling value. It may be For adjustment on site,
used in a place away from Scaling limit action of external
PLC, current value may be equipment may be
read directly. confirmed even without
Analog quantity
programming, so as to
After switching to offline test mode, the output analog value
shorten the startup time. can be changed only by pressing / keys.

Compared with previous model, up to three times higher


May be set only through body
resolution is achieved
Setup or change may be performed only through key operation on
Analog quantity I/O resolution reaches 3 times of previous model,
the body even without program of PLC or special tools.
namely 1/12000. Fine control is realized.

54
Network/Remote unit

Hardware
Product List
Screw terminal block (B type) Screw terminal block (BL type) Connector type (Type C)

Software
Input 16 points Input 8 points Input 8 points Input 16 points Input 32 points
KL-16BX Transistor output 8 points KL-8BLX KL-16CX KL-32CX
Transistor output 16 points KL-8BXT Transistor output 8 points Transistor output 16 points Transistor output 32 points
KL-16BT KL-8BLT KL-16CT KL-32CT
Input 8 points
Relay output 16 points Relay output 8 points Relay output 8 points
KL-16BR KL-8BLR
KL-8BXR

CPU
■ Removable terminal block is adopted, ■ Since power supply/common point etc universal ■ Slender type hardware parts make it possible to
maintenance is simple for slender installation. terminals are added, cross-over wiring is not required. protrude from the top or front of the connector.
■ Power supply supports DC12 - 24V. ■ SW etc are completely configured on the top. ■ MIL connector is adopted.
■ May realize 24V/5V input voltage switching. Setup may be changed easily after setting. Flat cable may also be connected.

■ May realize input time constant switching. ■ Power supply adopts DC12 - 24V. ■ Power supply supports DC12 - 24V.
(10μs/2.5ms/5ms/10ms) ■ May realize 24V/5V input voltage switching. ■ May realize 24V/5V input voltage switching

I/O
■ May realize input time constant switching. ■ May realize input time constant switching.
(10μs/2.5ms/5ms/10ms) (10μs/2.5ms/5ms/10ms)

Single contact flat connecting cable Freely set 3WAY installation mode is realized
Body power supply and
communication line

Analog
may be connected via
special flat cable. Setup
may be performed only
through the connection
Flush mounting Slim mounting 1 Slim mounting 2
of single contact type
connectors. May realize three direction installation of minitype features.

Positioning
With relay terminal block function BL type Relay may be replaced KL-8BLR
Since power supply and common port and soon universal terminals Special drawing apparatus may be used
are added, cross-over wiring is not required. It is unnecessary to to replace optional (OP-33010) relay
prepare additional terminal blocks for power supply. conveniently.

Communication

Screw terminal block type analog unit


Network/Remote

Analog input 4ch KL-4AD


[Input range] 0~5V, 1~5V, 0~10V, ±10V, 0~20mA, 4~20mA

Analog output 2ch KL-2DA


[Output range] 0~5V, 1~5V, 0~10V, ±10V, 0~20mA, 4~20mA

■ 200μs/ch super-high-speed conversion.


■ Realizes high precision 0.2% F.S..
Specification

■ Adopts removable terminal block that allows easy wiring and maintenance.

4-digit digital display function Offline test mode KL-2DA


Built-in 4-digit LED display that Offline test mode that outputs any analog quantity through switch
allows direct data reading on operation, action of external equipment may be confirmed even
site is provided in the mini-type without programming during adjustment on site.
body. Current value may be Analog display Digital display
confirmed on the spot.

55
Network/Remote unit

High-performance Remote Data Input Unit


DC current input unit KL-DC1A
“Input range” 0~20mA, ±10mA, ±100mA, ±1A, ±10A

DC voltage input unit KL-DC1V


“Input range” 0~10V, ±10V, ±100V

Realizes up to 1/200,000 resolution Initiative in this industry Filtering function that fits site environment
24-bit AD converter is adopted to realize up to 1/200,000 After the body is set, for noise generated due to different site
resolution in high precision mode, tiny signal level difference that environment or fluctuation generated in the measurement itself,
cannot be judged previously may also be captured on the spot. average (simple, moving), low-pass filtering (LPF), high-pass
filtering (HPF) may be selected for use at ease.

Regular mode Max. 1/20,000 resolution “ 2.5 times higher than previous model *”
Wide range, converter is not required
High-resolution mode Max. 1/200,000 resolution “25 times higher than previous model *” Wide range is applicable to any equipment, previous signal
*KL-4AD resolution up to 1/8000 converter is not required.

KL-DC1A “DC current input unit” ±100mA, ±1A, ±10A input range
DIN guide rail, panel installation may be selected KL-DC1V “DC voltage input unit” ±100V input range
Past KL-DC1A / DC1V
Voltage/Current Voltage/Current Voltage/Current
100V/ 100V/
10A 10V/ 10A OK
20mA
0V/
0V/ 0mA 0V/
DIN rail mounting Panel installation (72 *) 0mA Transducer 0mA
Back is also configured
The mounting accessory OP-51667 is required with terminal block Initiative in
“in patent application” this industry
Accuracy reduce, response speed reduce, cost increase
for panel mounting

Weighing sensor gauging unit Electricity gauging unit “input voltage/measurement frequency”
KL-LC1 KL-WH1 AC100~250V(sine wave)/50/60Hz

Two correction methods are provided, namely actual correction/theoretical Original unit-based electricity measurement * 2-point control input
correction: actual correction based on actual weight, or theoretical correction Aggregated electricity and original units are loaded into PLC, thereby
that uses specification of weighing sensor for correction may be used. allowing one unit to be used for original unit-based electricity measurement.
* Electricity required for each production category
Filter setup provides time average, high-pass filtering, low-pass
filtering setup. Problems occurred after setup may also be solved. Support pulse output for accumulated power amount
May output accumulated pulse of electricity value after gauging, may be
1ms sampling and lock function are used to measure instant load, added to power meter existing equipment of successfully for use.
Apply
1ms high speed sampling is used to capture instant load change. Request value may be realized without ladder
For peak value/valley value may also be captured correctly using diagram program*
lock function. Request value gauged via the KL link may be transmitted
to the PLC without ladder diagram program. Most
Zero adjustment, zero adjustment command under reference load suitable for request management considering on-site
may be selected from panel, control input terminal, PLC (KL relay) PLC environment, cost, construction of gauging system. Electricity gauging of filling equipment
according to different service conditions. *30 minutes (request time limit) average electricity used

■ Monitoring/operation may be performed on control panel/site.


Remote Temperature Control Unit
■ Realize heating/cooling control 2ch.
Dual channel multi-input
■ Suitable for two inputs simultaneously, namely temperature
PID remote unit KL-2TF
measurement platinum resistance/thermocouple.

56
Network/Remote unit

■ Specifications - CC-Link master station/local station unit

Hardware
Model KV-CL20
CC-Link Version When acts as master station : Ver.2.00 when acts as local station : Ver.2.00/Ver.1.10
Max. number of connected units As master station, 64 units
Number of occupied stations As local station, 1 station - 4 stations
Max. number of link points per system Remote I/O (RLY): 9440 points remote register (DM): read 2048 words/write 2048 words
Communication Specification Follow CC-Link Ver.1.10
Connection type Multi-connection

Product List
Communication speed 156kbps, 625kbps, 2.5Mbps, 5Mbps, 10Mbps
Connecting cable CC-Link special cable suitable for Ver.1.10 (shielded 3-core twisted pair wire: OP-79426, OP-79427)
Maximum total length of the cable Depends on communication rate
(maximum communication distance) 156kbps…1200m, 625kbps…900m, 2.5Mbps…400m, 5Mbps…160m, 10Mbps…100m
Operation station Master station, master station (dual), backup master station, local station
Operation mode online mode, offline mode, LineTest 1 mode, LineTest 2 mode
Transmission mode Cyclic transmission, transient transmission
Current consumption 170mA or less (supplied from CPU Unit)

Software
Weight Approx. 170g

■ Specfication - CC-Link remote I/O unit ■ Specifications - CC-Link remote I/O unit output (transistor output)
CC-Link Version Ver.2.00/Ver.1.10 remote I/O station Output form Transistor output (lead type)
Number of occupied stations 1 station Rated load voltage DC12/24V
Supply voltage DC11.4~26.4V Applied load voltage range DC10.2~26.4V
KV-RC16BX: During 11.4V: below 140mA during 26.4V: 70mA below Power supply for output part DC10.2~26.4V

CPU
KV-RC32BX: During 11.4V: below 160mA during 26.4V: 80mA below Output load current 0.5A/point 5A/unit entirety *
KV-RC16BT: During 11.4V: below 120mA during 26.4V: 60mA below Lead current in case of OFF 0.1mA or less
KV-RC32BT: During 11.4V: below 150mA during 26.4V: 70mA below Maximum voltage drop in case of on 0.3V(TYP) or less 0.6V(MAX) or less
Current consumption
KV-RC8BXT: During 11.4V: below 120mA during 26.4V: 60mA below Output response time (OFF→ON) 0.1ms or less
KV-RC16BXT: During 11.4V: below 150mA during 26.4V: 80mA below Output response time (ON→OFF) 1.0ms or less
KV-RC16BR: During 11.4V: below 390mA during 26.4V: 150mA below Insulation Opto-isolation
KV-RC8BXR: During 11.4V: below 230mA during 26.4V: 110mA below * Only KV-RC8BXT, 4A/unit entirety.
KV-RC16BX:Approx. 250g, KV-RC32BX:Approx. 250g, KV-RC16BT:Approx. 250g,

I/O
Weight KV-RC32BT:Approx. 250g, KV-RC8BXT:Approx. 250g, KV-RC16BXT:Approx. 250g,
KV-RC16BR:Approx. 290g, KV-RC8BXR:Approx. 260g

■ Specfication - CC-Link remote I/O unit input ■ Specifications - CC-Link remote I/O unit output (relay output)
Item 24V mode 12V mode*2 5V mode*2 Rated voltage AC240V/DC24V
Maximal rated input DC26.4V DC26.4V Rated output current AC240V/DC24V 2A/ point 4A/1 common point
Input voltage DC24V about 5.3mA DC12V about 2.5mA DC5V about 0.9mA ON resistance 50mΩ or less

Analog
Max. ON voltage 19V 3.0V 2.5V ON delay time 10ms or less
Max. ON current – – OFF delay time 10ms or less
Max. OFF voltage – 1.0V 0.8V Insulation Relay insulation
Max. OFF current 2.0mA –
Input impedance 4.3KΩ 4.3KΩ
Insulation mode Opto-isolation Opto-isolation
Input time constant*3(switch mode) 0.2ms, 1.5ms, 10ms
*1 In 12V mode, only KV-RC8BXT and KV-RC16BXT may be selected.

Positioning
*2 In 25V mode, only KV-RC16BX, KV-RC32BX and KV-RC8BXR may be selected.
*3 To enter contact signal, please set to 10ms.

■ Specifications - CC-Link remote analog unit


Model KV-RC4AD KV-RC4DA
CC-Link Version Ver.2.00/Ver.1.10 remote equipment station
Number of occupied stations 1-station, duplicate for Ver.2.00, 2-station for Ver.1.10
Analog I/O points Input 4 points Output 4 points

Communication
Input voltage: -10~+10V(0.83mV 1/24000)
Output voltage: -10~+10V(0.83mV 1/24000)
0~10V(0.83mV 1/12000)
0~10V(0.83mV 1/12000)
-5~+5V (0.42mV 1/24000)
0~5V(0.42mV 1/12000)
Analog I/O range (resolution) 0~5V(0.42mV 1/12000)
1~5V(0.42mV 1/9600)
1~5V(0.42mV 1/9600)
Output current: 0~20mA(1.67μA 1/12000)
Input current: 0~20mA(1.67μA 1/12000)
4~20mA(1.67μA 1/9600)
4~20mA(1.67μA 1/9600)
Input resistance Voltage : 1MΩ*, Current :250Ω –
Network/Remote

Conversion speed 200μs/ch


Voltage :±0.2% of F.S. Voltage :±0.2% of F.S.
25°C±5°C
Current :±0.2% of F.S. Current :±0.2% of F.S.
Conversion
Voltage :±0.2% of F.S. Voltage :±0.3% of F.S.
precision 0°C~60°C
Current :±0.2% of F.S. Current :±0.3% of F.S.
Insulation mode Uninsulated between optical coupler channels
Maximum absolute input voltage : ±15V, current : 30mA
Specification

Common (trigger) input


Input signal: NPN open, no-voltage contact signal
Maximum on voltage: 0.8V, maximum OFF current: 0.1mA
Insulation mode: Opto-isolation
Common output
Others Output form: Transistor (NPN) Maximum load resistance current:400Ω,
Rated load: DC24V 0.5A Minimum load resistance voltage
Leak current at OFF: 100μA or less
Residual voltage in case of ON: 0.8V or less
Response time: OFF→ON 20μs or less, ON→OFF 200μs or less
Insulation mode: opto-isolation
Current consumption 210mA or less 240mA or less
Weight Approx. 200g
* 500KΩ when common point is used

57
Network/Remote unit

■ Specification - DeviceNet unit


Model KV-DN20
Communication protocol Follow DeviceNet
Connection type Multipoint linking
Baud rate 500kbit/s, 250kbit/s, 125kbit/s
Transmission media 5 wired special cables (2 signal systems, 2 power systems, 1 shielded cable)
Thick cable 500m (when baud rate is 125kbit/s), 250m (when baud rate is 250kbit/s), 100m (when baud rate is 500kbit/s)
Max. trunk cable length
Thin cable 100m (at every baud rate)
Max. number of connected nodes 64 units (including master station, slave station, fitting)
Current consumption Internal loop: DC24V or less 45mA (powered by CPU unit) communication loop: DC24V or less 25mA (powered by communication connector)
Weight Approx. 150g

■ Specification - DeviceNet unit function


Number of connected slaves in 1 network Max.64 units
Communication type I/O communication (polling/bit gating Bit-Strobe/COS/Cyclic) Explicit message communication
Relay or data memory (designated as per each block respectively) maximum specification (each block)
Type and size of the assigned device
{for relay : input 64ch, output 64ch, for data memory : input 200 words, output 200 words}×2 blocks
Master
Device assigning method Automatic configuration (fixed or assigned from the front) and manual assignment
mode
Number of slaves connected to each unit Max.63 units
Max. I/Os of each slave Input : 2048 points (128 words) Output :2048 points (128 words)
Information communication data length Send: 106 bytes Receive: 110 bytes
Number of connected slaves in 1 network Max.64 units
Slave
Communication type I/O communication (polling) Explicit message communication
mode
Type and size of the assigned device Relay or data memory maximum specification relay: input 64ch, output 64ch data memory: input 128 words, output 128 words

■ Specification - KL-LINK unit


Model KL-N20V
Communication speed 5Mbit/s 2.5Mbit/s 625kbit/s 156kbit/s
Max. cable length 50m 120m 500m 1200m
Communication medium Special cable (2 core shielded pair)
Max. number of connected units of a slave 97 units 129 units 129 units 129 units
Volume of communication data Max. 2048 points (128 words)
Communication period* 2.88ms/2048 points

* Data rate 5Mbit/s.

■ Specfication - KL-LINK remote I/O unit ■ Specifications - KL-LINK remote I/O unit output (transistor output)
Supply voltage DC10.8~26.4V Output form Transistor output (NPN open)
KL-8BLX: 80mA or less, KL-16BX:75mA or less, KL-16CX: 75mA or less Rated load voltage DC5V - 26.4V (power supply for VC-C)
KL-32CX: 120mA or less, KL-8BLT:80mA or less, KL-8BLR: 170mA or less Rated output current 0.5A/point (when 24V or above is applied between VC-C)
Current consumption
KL-16BT: 90mA or less, KL-16BR:310mA or less, KL-16CT: 90mA or less Residual voltage in case of on 0.8V or less
KL-32CT: 140mA or less, KL-8BXT:130mA or less, KL-8BXR: 250mA or less Leak current at OFF 100μA or less
KL-8BLX: approx. 130g, KL-16BX: approx. 140g, KL-16CX: approx. 70g ON delay time 25μs or less
KL-32CX: approx. 110g, KL-8BLT: approx. 130g, KL-8BLR: approx. 160g OFF delay time 200μs or less
Weight
KL-16BT: approx. 140g, KL-16BR: approx. 210g, KL-16CT: approx. 70g Insulation mode opto-isolation
KL-32CT: approx. 100g, KL-8BXT: approx. 170g, KL-8BXR: approx. 190g

■ Specfication - KL-LINK remote I/O unit input ■ Specfication - KL-LINK remote I/O unit input (relay output)
Item 24V mode 5V mode Rated voltage AC250V/DC30V
Input max. rated value DC26.4V 2A/point (induction load), 4A/point (resistance load)
Rated output current
Input voltage DC24V 5.3mA DC5V 0.9mA 4A/full common point
Min. ON voltage 19V 2.5V ON resistance 50mΩ or less
Max. OFF current 2mA - ON delay time 10ms or less
Max. OFF voltage - 0.8V OFF delay time 10ms or less
Input impedance 4.3kΩ Insulation mode Relay insulation
Insulation mode opto-isolation
Input time constant*(switch mode) 10μs, 2.5ms, 5ms, 10ms

* To enter contact signal, please set to 10ms.

■ Specfication - KL-LINK remote analog unit


Model KL-4AD KL-2DA
Analog I/O points Input 4 points Output 2 points
Input voltage: -10~-10V(2.5mV 1/8000) Output voltage: -10~-10V(2.5mV 1/8000)
0~10V(2.5mV 1/4000) 0~10V(2.5mV 1/4000)
0~5V(1.25mV 1/4000) 0~5V(1.25mV 1/4000)
Analog I/O range (resolution)
1~5V(1mV 1/4000) 1~5V(1mV 1/40000
Input current: 0~20mA(5μA 1/4000) Output current: 0~20mA(5μA 1/4000)
4~20mA(4μA 1/4000) 4~20mA(4μA 1/4000)
Input resistance Voltage: 1MΩ, Current: 250Ω -
Conversion speed High speed mode: 200μs/ch, Average mode: 1.6ms/ch 250s/ch
Average mode: ±0.2% of F.S.
25°C ±0.2% of F.S.
High speed mode: ±0.5% of F.S.
Conversion precision
Average mode: ±0.4% of F.S.
0~60°C ±0.4% of F.S.
High speed mode: ±0.7% of F.S.
Insulation mode Uninsulated between optical coupler channels
Others Maximum absolute input voltage: ±15V, current: 30mA Maximum load resistance current: 400Ω, minimum load resistance voltage:1kΩ
Supply voltage DC24V±10%
Current consumption 150mA or less 190mA or less
Weight 180g

58
Network/Remote unit

■ Specfication - KL-LINK high performance remote data input unit DC Current Input Unit

Hardware
Model KL-DC1A
Number of CH 1ch
Sampling cycle In normal mode, 1ms (1000 times/s)/ in high precision mode, 100ms (10 times/s)
Input range 0~20mA(W1) ±10mA(W2) ±100mA(W3) ±1A(W4) ±10A(W5)
Normal 0.01mA(1/2000) 0.001mA(1/20000) 0.01mA(1/20000) 0.1mA(1/20000) 1mA(1/20000)
Resolution
High precision 0.0001mA(1/200000) 0.0001mA(1/200000) 0.001mA(1/200000) 0.01mA(1/200000) 0.1mA(1/200000)
Input impedance 10Ω 10Ω 1Ω 0.1Ω 10mΩ

Product List
Measure accuracy (25±5°C) ±0.2% of F.S.±1digit ±0.2% of F.S.±1digit ±0.2% of F.S.±1digit ±0.3% of F.S.±1digit ±0.5% of F.S.±1digit*
Measure accuracy (0-50°C) ±0.6% of F.S.±1digit ±0.6% of F.S.±1digit ±0.6% of F.S.±1digit ±0.7% of F.S.±1digit ±0.9% of F.S.±1digit*
Other functions Hold function (Peak, Valley), Zeroing, comparator output, filtering (LPF, HPF), time averaging (simple, moving), scaling, displayed unit conversion, locking function
Supply voltage DC24V±10%
Current consumption 170mA or less
Weight Approx. 350g
* When - 5A - 5A input

Software
■ Specfication - KL-LINK high performance remote data input unit DC Voltage Input Unit
Model KL-DC1V
Number of CH 1ch
Sampling cycle In normal mode, 1ms (1000 times/s)/ in high precision mode, 100ms (10 times/s)
Input range 0~10V(W1) ±10V(W2) ±100V(W3)
Normal 0.001V(1/10000) 0.001V(1/20000) 0.01V(1/20000)
Resolution
High precision 0.0001V(1/100000) 0.0001V(1/200000) 0.001V(1/200000)
Input impedance 1MΩ 1MΩ 4MΩ

CPU
Measure accuracy (25±5°C) ±0.1% of F.S.±1digit ±0.1% of F.S.±1digit ±0.2% of F.S.±1digit
Measure accuracy (0-50°C) ±0.5% of F.S.±1digit ±0.5% of F.S.±1digit ±0.6% of F.S.±1digit
Other functions Hold function (Peak, Valley), Zeroing, comparator output, filtering (LPF, HPF), time averaging (simple, moving), scaling, displayed unit conversion, locking function
Supply voltage DC24V±10%
Current consumption 170mA or less
Weight Approx. 350g

I/O
■ Specfication - KL-LINK high performance remote data input unit Electricity gauging unit specfication
Model KL-WH1
Phase line 3-phase 3-wire, single-phase 2-wire, single-phase 3-wire
Input voltage/measurement frequency AC100 - 250V (sine wave)/50/60Hz
Power failure memory Nonvolatile memory (active power and reactive power)
Clearing accumulated value Elimination command of front key switch, control based input terminal or KL
Current measurement External current sensor (CT: three types for 50A, 100A, 250A) as options, current is set up via setup switch

Analog
Measuring items Request value, instant active power, instant reactive power, active power quantity, reactive power quantity, phase-to-phase voltage, phase current, power factor, frequency
Supply voltage AC100~220V±10% 50/60Hz
Power consumption 10VA or less
Weight Approx. 400g

■ Specfication - KL-LINK high performance remote data input unit Weighing sensor input unit
Model KL-LC1

Positioning
Number of CH 1ch
Measurement range switching Setup: setup switch, connection: different connecting terminals for different measurement ranges
Sensor power supply 5V±5% (within 30ma)/10V±5% (within 30mA): selection setup is performed via setup switch
Applicable sensor 350Ω
Sampling cycle 1ms(1000 times/s)
Input range Input range Range 1 Range 2 Range 3 Range 4
sensor 5V -2.5~-2.5mV -5.0~-5.0mV -10.0~-10.0mV -15.0~-15.0mV
power supply 10V -5.0~-5.0mV -10.0~-10.0mV -20.0~-20.0mV -30.0~-30.0mV

Communication
5V 0.5μV(1/10000) 1.0μV(1/10000) 2.0μV(1/10000) 3.0μV(1/10000)
Resolution
10V 0.5μV(1/20000) 1.0μV(1/20000) 2.0μV(1/20000) 3.0μV(1/20000)
Straight line drift (0-50°C) ±0.2% of F.S.±1digit
Zero drift (0~50°C) ±0.4% of F.S.±1digit
Supply voltage DC24V±10%
Current consumption 170mA or less
Weight Approx. 350g
Network/Remote

■ Specfication - KL-LINK remote temperature control unit


Model KL-2TF
Temperature number of input points 2ch
Input* Thermocouples Temperature measurement platinum resistance
Temperature Sensor type K, J, T, E, R, B, N, S, W5Re/W26Re JPt100, Pt100
Indication accuracy ±0.3% of F.S.±1digit (at 25°C±5°C) ±0.7% of F.S.±1digit (at 0~60°C)
Specification

Sampling cycle 125ms/ch(250ms/2ch)


Control period 1 to 100s
Operation mode PID control (with automatic tuning and 3 mode voltage stabilizer function)/heating cooling PID control (with automatic tuning and 3 mode voltage stabilizer function)/ON/OFF control
Supply voltage DC24V±10%
Current consumption 160mA or less
Weight Approx. 210g
Enclosure rating IP66f (for panel installation, only front operating part)
* Channels may be set up respectively

59
Contents

Basic Instructions
Type Mnemonics Description Type Mnemonics Description Type Mnemonics Description
LD Connects the device as a NO contact Connects the device in parallel as a NO CALL Sub-routine call
OR >
LDB Connects the device as a NC contact contact that turns ON in the condition A>B ECALL To execute subroutine of specified module

AND Connects a device in series as a NO contact Connects the device in parallel as a NO SBN Sub-routine start
OR <=
ANB Compare contact that turns ON in the condition A<=B RET Sub-routine end
Connects a device in series as a NC contact
Contact Connects the device in parallel as a NO FOR Repeat start
OR Connects a device in parallel as a NO contact OR >=
contact that turns ON in the condition A>=B NEXT Repeat block end
ORB Connects a device in parallel as a NC contact
BREAK Repeat forced end
Connects the device in parallel as a NO
Connects the device to the power rail as a NO contact that OR <>
LDP contact that turns ON in the condition A<>B Execution Condition ON,
turns ON for one scan only when the lookup relay is ON Flow CJ
jump to LABEL instruction
OUT Outputs the previous state
Connects the device to the power rail as a NC contact that
LDPB OUB Inverts and outputs the previous state Execution Condition OFF,
turns OFF for one scan only when the lookup relay is ON NCJ
SET Turns the target relay ON, and holds it in this state jump to LABEL instruction
Connects the device to the power rail as a NO contact that Performs a jump to the LABEL instruction
LDF RES Turns the target relay OFF SCJ
turns ON for one scan only when the lookup relay is OFF (1 scan ON delay)
Sets (holds ON state) or a resets (turns OFF)
KEEP GOTO Unconditional jump to LABEL instruction
Connects the device to the power rail as a NC contact that the target relay according to input of the condition
LDFB
turns OFF for one scan only when the lookup relay is OFF LABEL Sets the jump destination of the CJ, NCJ,
Turns a target relay ON for one scan at SCJ or GOTO instructions
DIFU
Connects the device in series as a NO contact that turns Output the up edge of the previous state
Contact ANP MCALL Execution of sub-routine type macro
ON for one scan only when the lookup relay is ON
Turns a target relay ON for one scan at Macro MSTRT Execution of self-hold type macro
DIFD
Connects the device in series as a NC contact that turns the down edge of the previous state
ANPB MEND Stop of self-hold type macro
OFF for one scan only when the lookup relay is ON
ONDL Sets ON delay operation of the target relay MDSTRT Module execution start
Connects the device in series as a NO contact that turns OFDL Set OFF delay operation of the target relay Module
ANF MDSTOP Module execution stop
ON for one scan only when the lookup relay is OFF SHOT The target relay operates as a one-shot timer Index ZPUSH Save index register uniformly
Connects the device in series as a NC contact that turns FLIK Uses the target relay as a flicker circuit Register ZPOP Read index register uniformly
ANFB
OFF for one scan only when the lookup relay is OFF ALT Sets the target relay for alternate operation ADRSET Get the address of an indirect-specified device
Connects the device in parallel as a NO contact that turns Outputs the previous state to the specified Indirect ADRINC Increment the device address by 1
ORP BOUT
ON for one scan only when the lookup relay is ON bit of the (word) device specification ADRDEC Decrement the device address by 1

Connects the device in parallel as a NC contact that turns Inverts and outputs the previous state to ADRADD Add the address
ORPB Bit BOUB
OFF for one scan only when the lookup relay is ON the specified bit of the (word) device ADRSUB Subtract the address
Output
Turns the specified bit of the word device Read data of the specified buffer
Connects the device in parallel as a NO contact that turns UREAD
ORF BSET memory into device
ON for one scan only when the lookup relay is OFF ON, and holds this state
Buffer Write device data with specified range
Connects the device in parallel as a NC contact that turns BRES Turns the specified bit of the word device OFF UWRIT
ORFB memory into the buffer memory
OFF for one scan only when the lookup relay is OFF TMR 32-bit 100 ms subtraction type ON delay timer
Write the specified 16/32-bit data in
TMH 32-bit 10 ms subtraction type ON delay timer UFILL
Connects the specified bit of a lookup word batch to the buffer memory
BLD
device to the power rail as a NO contact TMS 32-bit 1 ms subtraction type ON delay timer Switch the current group No. of the file
FRSET
Timer C 32-bit addition counter register to the specified No
Connects the specified bit of a lookup word
BLDB /counter OUTC 32-bit addition counter File Save the batched file registers of the specified
device to the power rail as a NC contact
FRSTM
ITVL Pulse measurement/DM value measurement register group to the memory card in binary form
Connects the specified bit of a lookup word
BAND UDC 32-bit increment/decrement counter Read the batch data saved in memory card
Bit device serially as a NO contact FRLDM
UDT 32-bit increment/decrement timer into the file register of the specified group
Contact
Connects the specified bit of a lookup word
BANB END End of main routine program
device serially as a NC contact
ENDH End of sequence program Arithmetic Operation Instructions
Connects the specified bit of a lookup word
BOR CON Serial connection of an output instruction Type Mnemonics Description
device in parallel as a NO contact
MPS Stores the previous state DW Data move
Connects the specified bit of a lookup word
BORB MRD Reads the content stored by the MPS instruction LDA Transfers data to internal registers
device in parallel as an NC contact Connection
MPP Clears the content stored to the MPS instruction STA Transfer data from internal register to destination
/end
Connects the device to the power rail as a NO ANL Serial connection of contact block Transfer data of specified digits
LD =
contact that turns ON in the condition A=B PLDA
ORL Parallel connection of contact block from source to internal register
Data
Connects the device to the power rail as a NO INV To invert the previous ON/OFF state before this instruction Transfer data of specified digits
LD < move PSTA
contact that turns ON in the condition A<B Only 1 scan period is ON on the up edge from internal register to destination
MEP
of the previous execution condition Transfers 32-bit numerical values set by
Connects the device to the power rail as a NO TMIN
LD > the digital trimmer to an internal register
contact that turns ON in the condition A>B Only 1 scan period is ON on the down edge
MEF
of the previous execution condition MOV Transfer data from source to destination
Connects the device to the power rail as a NO
LD <= Direct RFSX To refresh the states of specified number of input relays BMOV Block transfer data from source to destination
contact that turns ON in the condition A<=B
I/O RFSY To refresh the states of the specifed number of output relays FMOV United transfer data from source to destination
LD >= Connects the device to the power rail as a NO Store information of any continuous
contact that turns ON in the condition A>=B PMOV bits of word device into the specified
Applied Instructions bits of specified word device
LD <> Connects the device to the power rail as a NO
Type Mnemonics Description
contact that turns ON in the condition A<>B RND Store 16-bit random data into destination
Shift SFT Shift register operation ADD Binary Data Addition
Connects the device in series as a NO contact
AND = Memory switch MEMSW Memory switch setting SUB Binary Data Subtraction
Comparison that turns ON in the condition A=B
STP Step start MUL Binary Data Multiplication
Contact Step
Connects the device in series as a NO contact
AND < STE Step end DIV Binary Data Division
that turns ON in the condition A<B Arithmetic/
STG Stage start
Comparison INC Increment the target device value by 1
Connects the device in series as a NO contact JMP Stage jump
AND > Operation DEC Decrement the target device value by 1
that turns ON in the condition A>B ENDS Stage end
ROOT Square root extraction operation
Connects the device in series as a NO contact Hold the destination relay ON when the previous
AND <= W-ON CMP Data compare
that turns ON in the condition A<=B status is ON and the detection relay is ON
ZCMP Zone compare
Connects the device in series as a NO contact Stage Hold the destination relay ON when the previous
AND >= W-OFF ANDA Logic operation of internal register and logic product data
that turns ON in the condition A>=B Processing status is ON and the detection relay is OFF
ORA Logic operation of internal register and logic ANDed data
Connects the device in series as a NO contact Hold the destination relay ON when the previous
AND <> W-UE Logic operation of internal register and
that turns ON in the condition A<>B status is ON and the detection relay is up-edge EORA
Logical logic EORed data
Connects the device in parallel as a NO contact Hold the destination relay ON when the previous operation
OR = W-DE Logic operation of internal register and
that turns ON in the condition A=B status is ON and the detection relay is down-edge ENRA
logic Exclusive NORed data

Connects the device in parallel as a NO contact MC Indicates the start of the master control range COM Complement
OR< Flow
that turns ON in the condition A<B MCR Indicates the end of the master control range NEG Invert sign

60
Hardware
Type Mnemonics Description Type Mnemonics Description Type Mnemonics Description
SRA Shift right bits of internal register SCMP Compare text string Connect ON/OFF of specified year/month/day
ORCAL
SLA Shift left bits of internal register Disperse text string (byte units) Calendar ranges as NO contacts in parallel
DISS
RRA Shift right bits of internal register with carry into text strings (word units) Contact Connect ON/OFF of specified year/month/day
Text ORCALB
RLA Shift left bits of internal register with carry ranges as NC contacts in parallel
Unite text string (word units)
RRNCA No carry shift right bits of internal register Processing UNIS Clean alarm relay / alarm history
into text strings (byte units) Alarm ARES
Data RLNCA No carry shift left bits of internal register HSP Set input time constant to 10μs
LEN Detect text string length

Product List
Shift WSR Shift word data right DI Disable interrupt
RCOM Read text string
WSL Shift word data left EI Enable interrupt
CAL+ Operand3 Binary data addition operation
Shift the content of the device to the
BSR CAL- Operand3 Binary data subtraction operation DIC Set interrupt disabled range
right towards the larger device No.
CAL* Operand3 Binary data multiplication operation High-speed INT Execute interrupt
Shift the content of the device to the
BSL CAL/ Operand3 Binary data division operation processing RETI End interrupt
left towards the smaller device No.
Simple CAL& Operand3 Logical AND operation CTH 32-bit high-speed counter
LIMIT Upper and lower limit control
operation CAL| Operand3 Logical OR operation CTC 32-bit high-speed counter comparator
Data BANDC Dead band control

Software
CAL^ Operand3 Exclusive OR operation Update the current value of high-speed
Control ZONE Zone control RFSCTH
CAL~ Operand2 Bit Inversion counter CTH as the latest value
APR Linear approximation
CAL>> Operand2 Shift right
PLSX X-axis positioning start
TBCD Convert binary to BCD
CAL<< Operand2 Shift left
PLSY Y-axis positioning start
TBIN Convert BCD to binary
JOGX X-axis inching operation
MPX Encode 4-bit number to 16-bit Extended Instructions
JOGY Y-axis inching operation
DMX Encode 16-bit number to 4-bit HKEY Hex key data input
ORGX Zero return on X-axis
GRY Convert binary to gray code SEG Decode for 7-segment display

CPU
ORGY Zero return on Y-axis
RGRY Convert gray code to binary BCNT Count number of ON bits in internal register
TCHX Teaching X-axis
DISN Disperse word (16-bit) into nibble units (4-bit) Count number of data of same value
DCNT Positioning TCHY Teaching Y-axis
UNIN Unite the nibble (4-bit) to word (16-bit) as internal register in data block
Data
HOMEX X-axis home movement start
conversion DISB Disperse word (16-bit) into byte (4-bit) Detect device No. of data of same value
SER
UNIB Unite the byte (8-bit) to word (16-bit) as internal registers in a data block HOMEY Y-axis home movement start

SWAP Swap the upper and lower data MAX Search maximum value in data block CHGSPX Change the speed on the X-axis

XCH Exchange MIN Search minimum value in data block CHGSPY Change the speed on the Y-axis

I/O
Data AVG Calculate average value in data block Update current value and current speed
Decode the numbers of the lower n bits RFSPSX
DECO of X-axis to the newest value
of the internal register to 2n bit binary data Processing WSUM Total binary data in specified range
Update current value and current speed
Total of binary data (8 bits) in specified RFSPSY
Encode the "1" (ON) positions of BSUM of Y-axis to the newest value
range => internal register
ENCO specified continuous n number of bit
MCMP Multi-stage comparator operation
devices to an 8-bit numerical value CRC Calculate CRC value
ZRES Reset zone Cam switch operation by an absolute
Cam ABSENC
FLOAT Convert binary to floating real number encoder
Extend 16-bit internal register => 32-bit
EXT Switch

Analog
INTG Convert floating real number to binary internal register Cam switch operation by an incremental
INCENC
DISF Disperse mantissa/exponent of floating real number BCMP Compare binary data in two specified ranges encoder

UNIF Unite mantissa and exponent to floating real number Compare binary data in specified range Measurement of pulse input frequency
BCMPI FCNT
EXP Exponent operation with specified binary data using CTH0
Search the position of the device for Frequency
LOG Natural logarithm operation Measurement of the speed of rotation of
DSER storing data consistent with the counter RCNT
RAD Converts degree (°) to radians (rad) pulse input using CTH0
specified data
DEG Converts radians (rad) to degree (°) PLSOUT The pulse of the frequency specified by
FIFOW Write FIFO data

Positioning
CTH1 is output
Calculates the sine (sin) value FIFOR Read FIFO data
Floating SIN
from the angle (rad) PID PID PID Control
LIFOW Write LIFO data
Point Table LOGE
Calculates the cosine (cos) value Enable the log with the specified log ID
LIFOR Read LIFO data
COS Processing
from the angle (rad) Log LOGD Disable the log with the specified log ID
FWRIT Overwrite data block of data table
TRGD Capture the data log with the specified log ID
Calculates the tangent (tan) value FINS Insert data in data block
TAN MWRIT
from the angle (rad) Write device data to memory card
FDEL Delete data in data block
MREAD Read device data from memory card
Calculates the angle (rad) WTIME Write the time data to the calendar timer Access

Communication
ASIN
from the sine (sin) value MFREE Get the free space on the memory card
Convert date/time format data to second Window
SEC MMKDIR Make a directory on the memory card
Calculates the angle (rad) Clock format data
ACOS MRMDIR Delete the specified folder in the memory card
from the cosine (cos) value Convert second format data to date/time
Processing
RSEC MDEL Delete specified files in memory card
Calculates the angle (rad) format data
ATAN
from the tangent (tan) value AJST Adjust the calendar timer by ±30 seconds Display user message 1 on the access
AWNUM
window (value)
ASC Convert binary to HEX ASCII code Free
Connect ON/OFF of specified week/hour/minute/
LDWK operation Display user message 2 on the access
RASC Convert HEX ASCII code to binary second ranges with power rail as NO contacts AWMSG
Network/Remote

window (text string)


DASC Convert binary to decimal ASCII code Connect ON/OFF of specified week/hour/minute/
LDWKB Counter
second ranges with power rail as NC contacts Update the current value of free operation
RDASC Convert decimal ASCII code to binary RFSFRC
counter as the latest value
Convert 16/32-bit unsigned binary Connect ON/OFF of specified week/hour/minute/
HASC ANDWK
to Hex ASCII second ranges as NO contacts in series
Week
RHASC Convert Hex ASCII to 16/32-bit unsigned binary contact Connect ON/OFF of specified week/hour/minute/
ANDWKB
second ranges as NC contacts in series
FASC Convert floating real number to text string
RFASC Convert text string to floating real number Connect ON/OFF of specified week/hour/minute/
Specification

ORWK
Text second ranges as NO contacts in parallel
SMOV Move text string
Processing
SADD Add text string Connect ON/OFF of specified week/hour/minute/
ORWKB
second ranges as NC contacts in parallel
Cut a specified number of characters
SRGHT
from the right end of a text string Connect ON/OFF of specified year/month/day
LDCAL
ranges with power rail as NO contacts
Cut a specified number of characters
SLEFT
from the left end of a text string Connect ON/OFF of specified year/month/day
LDCALB
Calendar ranges with power rail as NC contacts
SMID Cut part of a text string
SRPLC Replace part of a text string with a specified text string Contact Connect ON/OFF of specified year/month/day
ANDCAL Only instructions available for KV-5000/3000/1000.
SINS Insert a text string to be specified ranges as NO contacts in series

SDEL Delete a text string to be specified Connect ON/OFF of specified year/month/day Only instructions available for KV-5000/3000.
ANDCALB
SFIND Searche a specified text string from a text string ranges as NC contacts in series Only instructions available for KV-1000/700.

61
List of KV script operators/control statements/functions

Operator Control statement Function


Control
Type Operator Description Type statement Description Type Function Description
+ Calculate summation of 2 values (addition) IF <Conditional equation 1> THEN Connect the device to the power rail as a NO contact that
LDP
- Calculate difference of 2 values (subtraction) (If the condition 1 is true, turns ON for one scan only when the lookup relay is ON
* Calculate product of 2 values (multiplication) executed) Connect the device to the power rail as a NC contact that
LDPB
Arithmetic / Calculate quotient of 2 values (division) ELSE IF <Conditional equation 2> THEN turns ON for one scan only when the lookup relay is ON
Contact
<

Calculate the power (If the condition 2 is true, Connect the device to the power rail as a NO contact that
LDF
MOD Divide 2 values, return remainder executed) turns ON for one scan only when the lookup relay is OFF
IF
< Less than ELSE IF <Conditional equation 3> THEN Connect the device to the power rail as a NC contact that
statement LDFB
<= Less than or equal to (as follows) (If the condition 3 is true, turns ON for one scan only when the lookup relay is OFF
> Larger than executed) Connect the specified bit of a lookup word
BLD
>= Greater than or equal to (above) Bit device to the power rail as a NO contact
Compare
= Equal to (equivalent) ELSE Contact Connect the specified bit of a lookup word
BLDB
<> Unequal to (unequivalent) (If all the conditions are not true, device to the power rail as a NC contact
= Substitute the right into the left executed) SET Turns the target relay ON
Output
+= Right plus Left END IF RES Turns the target relay OFF
-= Right minus Left SELECT CASE <Device comparison> Outputs the previous state to the specified
BOUT
Assign *= Right multiplied by Left CASE <Condition 1> bit of the (word) device
/= Left is divided by Right Conditional (When equal to condition 1, Bit Inverts and outputs the previous state to
BOUB
Character string +, & Connect 2 character strings branch executed) Output the specified bit of the (word) device
AND Logical multiplication of 2 values (AND) CASE <Condition 2> <Condition 3> BSET Turns the specified bit of the word device ON, and holds this state
OR Logical addition of 2 values (OR) (When equal to condition 2 or BRES Turns the specified bit of the word device OFF
Logic
XOR EOR logic of two values condition 3, executed) TMR 32-bit 100 ms subtraction type ON delay timer
NOT Calculate logical not value CASE <Condition 4>T0<Condition 5> Timer TMH 32-bit 10 ms subtraction type ON delay timer
SELECT (When condition 4 and condition 5 /counter TMS 32-bit 1 ms subtraction type ON delay timer
statement are met, executed) CNT 32-bit addition counter
CASE IS<Comparison><Condition 6> Direct RFSX To refresh the states of specified number of input relays
(When the comparison with 6 is true, I/O RFSY To refresh the states of the specifed number of output relays
executed) CALL Sub-routine call
Flow
CASE ELSE ECALL To execute subroutine of specified module
(When equal to none of the conditions, MCALL Execution of sub-routine type macrol
Data Type executed) Macro MSTRT Execution of self-hold type macro
Suffix Description END SELECT MEND Stop of self-hold type macro
Processed as unsigned 16-bit data*1 MC <Conditional equation> THEN MDSTRT Module execution start
(Device) .U MC Module
(0~65535) (If the condition is true, MDSTOP Module execution stop
statement
Processed as signed 16-bit data executed) Index ZPUSH Save index register uniformly
(Device) .S
(-32768~32767) MCR Register ZPOP Read index register uniformly
Processed as unsigned 32-bit data FOR <Loop condition> Get the address of an indirect-specified
(Device) .D FOR ADRSET
(0~4294967295) (When the loop condition is met, device
statement
Processed as signed 32-bit data loop is executed) Indirect ADRINC Increment the device address by 1
(Device) .L
(-2147483648~2147483647) NEXT Specification ADRDEC Decrement the device address by 1
Processed as floating real number data WHILE <Conditional equation> ADRADD Add the address
WHILE
-3.4E38 <= n <= -1.4E - 45 Loop (When the loop condition is met, ADRSUB Subtract the address
statement
(Device) .F n=0 control loop is executed) BMOV Block transfer data from source to destination
1.4E - 45 <= n <= 3.4E38 END WHILE FMOV United transfer data from source to destination
Data
(Significant digits : 7 digits) DO Store information of any continuous
DO move
Processed as bit data (Until the condition is met, PMOV bits of word device into the specified
(Device) .B statement
(ON: TRUE, OFF: FALSE) loop is executed) bits of specified word device
(Device) .T Processed as text string data UNTIL <Conditional equation> ANDA Logic operation of internal register and logic product data
*1 □.U can be omitted when programming. ORA Logic operation of internal register and logic ANDed data
Word device without postfixes Type declaration for executing valid Logic Logic operation of internal register and
EORA
Handled as 16-bit unsigned data. devices in a box/area script Arithmetic logic EORed data
Type TYPE
Example: TYPE DM1000.D Operation Logic operation of internal register and
Declaration ENRA
TYPE EM.F logic Exclusive NORed data
COM Complement
NEG Invert sign
INC Increment specified device by 1
Exponent DEC Decrement specified device by 1
Arithmetic ROOT Square root extraction
operation SQRT Square root extraction
ABS Absolute value
RND 16-bit random number
UREAD Read data of the specified buffer memory into device
Buffer
UWRIT Write device data with specified range into the buffer memory
memory
UFILL Write the specified 16/32-bit data in batch to the buffer memory
FRSET Switch the current group No. of the file register to the specified No
File
FRSTM Store the current value of file register into memory card
register
FRLDM Read data stored in memory card to file register

62
Hardware
Type Function Description Type Function Description Type Function Description
SRA Shift right bits of internal register ASC Convert binary to HEX ASCII code SEG Decode for 7-segment display
SLA Shift left bits of internal register RASC Convert HEX ASCII code to binary BCNT Count number of ON bits in internal register
RRA Shift right bits of internal register with carry DASC Convert binary to decimal ASCII code
DCNT Count detected data in specified block
RLA Shift left bits of internal register with carry STR Convert numerical value to decimal ASCII code
RRNCA No carry shift right bits of internal register RDASC Convert decimal ASCII code to binary
SER Detect data in specified block
Data RLNCA No carry shift left bits of internal register Convert 16/32-bit unsigned binary
HASC

Product List
Shift WSR Shift word data right to Hex ASCII
DSER Detect MAX value in a specified block
WSL Shift word data left Convert Hex ASCII to 16/32-bit
RHASC
Shift the content of the device to the unsigned binary MAX Search maximum value in data block
BSR Data
right towards the larger device No. FASC Convert floating real number to text string MIN Search minimum value in data block
Processing
Shift the content of the device to the RFASC AVG Calculate average value in data block
BSL Text string to floating real number conversion
left towards the smaller device No. VAL WSUM Total binary data in specified range
LIMIT Upper and lower limit limit control SRGHT Cut a specified number of characters Total of binary data (8 bits) in
BSUM
Data BANDC Dead band control RIGHT from the right end of a text string specified range => internal register

Software
Control ZONE Zone control SLEFT Cut a specified number of characters CRC Calculates the CRC value
APR Linear approximation Text LEFT from the left end of a text string ZRES Reset specified block
TBCD Convert binary to BCD Processing SMID BCMP Compare binary datas in two specified ranges
Cut part of a text string
TBIN Convert BCD to binary MID Compare binary data in specified
BCMPI
MPX Encode 4-bit number to 16-bit SRPLC Replace part of a text string with a range with specified binary data
DMX Encode 16-bit number to 4-bit REPLACE specified text string FIFOW Write FIFO data
GRY Convert binary to gray code SINS FIFOR Read FIFO data
Insert a text string to be specified
RGRY Convert gray code to binary INSERT LIFOW Write LIFO data

CPU
Table
SWAP High lower byte conversion SDEL LIFOR Read LIFO data
Delete a text string to be specified processing
Data Decode the numbers of the lower n bits of DELETE FWRIT Overwrite data block of data table
DECO
Conversion the internal register to 2n bit binary data SFIND Searche a specified text string from FINS Insert data in data block
Encode the "1" (ON) positions of specified INSTR a text string FDEL Delete data in data block
ENCO continuous n number of bit devices to an Disperse text string (byte units) Write the time data to the calendar timer
DISS WTIME
8-bit numerical value into text strings (word units) Clock
TOU Convert the type of data to unsigned 16bit Unite text string (word units) Processing SEC Convert date/time format data to second format data
UNIS

I/O
TOS Convert the type of data to signed 16bit into text strings (byte units) RSEC Convert second format data to date/time format data
TOD Convert the type of data to unsigned 32bit FIND Search text string AJST Adjust the calendar timer by ±30 seconds
TOL Convert the type of data to signed 32bit LEN Detect text string length DI Disable interrupt
DISN Disperses word (16-bit) into nibble units (4-bit) CHR Convert HEX ASCII text code to text string High-speed EI Enable interrupt
Data UNIN Unite the nibble (4-bit) to word (16-bit) processing DIC Sets interrupt disabled range
Conversion DISB Disperses word (16-bit) into byte (4-bit) Update the current value of high-speed
RFSCTH
UNIB Unite the byte (8-bit) to word (16-bit) counter CTH as the latest value
FLOAT LOGE Enable the log with the specified log ID

Analog
Convert BIN data to floating real number data
TOF Log LOGD Disable the log with the specified log ID
INTG TRGD Capture the data log with the specified log ID
Convert floating real number data to BIN data
INT MWRIT Write device data to Memory Card
DISF Disperse mantissa/exponent of floating real number Read device data from Memory Card
MREAD
UNIF Unite mantissa and exponent to floating real number
Memory
EXP Exponent operation MFREE Get the free space on the Memory Card
Card
LOG Natural logarithm operation MMKDIR Make a directory on the Memory Card
RAD Convert degree (°) to radian (rad) MRMDIR Delete the specified folder in the memory card

Positioning
Floating
Point DEG Convert radian (rad) to degree (°) MDEL Delete specified files in memory card
Calculates the sine (sin) value Display user message 1 on the access
SIN AWNUM
from the angle (rad) Access window (value)
Calculate the cosine (cos) value Window Display user message 2 on the access
COS AWMSG
from the angle (rad) window (text string)
Calculate the tangent (tan) value Free operation Update the current value of free
TAN RFSFRC
from the angle (rad) counter operation counter as the latest value

Communication
Calculate the angle (rad)
ASIN
from the sine (sin) value
Calculate the angle (rad)
ACOS
from the cosine (cos) value
Calculate the angle (rad)
ATAN
from the tangent (tan) value Only functions available for KV-5000/3000.
Network/Remote
Specification

63
Outline Dimensions

■ CPU unit

KV-5000/3000/1000 KV-700
85

27.3 27.3

90 35.9 90 35.9

3.5 3.5
72 80 80
84 55 3 96.3
96.5
(131.3) (4.4)
(130)

19.4
12

■ Power unit ■ Start Unit/End Unit

KV-U7 Start unit Terminal Unit


2.8

27.3

90 35.9 90 90

3.5
80
35 5.2 93.2 (4.4) 8 80 9 8 80

■ Expansion unit

KV-EB1S KV-EB1R
2.8

27.3 27.3

90 35.9 90 35.9

3.5 3.5
80 80
9 29 ( 130 ) (4.4) 29 3 (130) (4.4)

■ Error output unit ■ Operating panel

KV-DR1 KV-D30 Panel thickness Dimensions of panel cutout


81.5
2.8
27.3 1.2 to 3.0 +0.8
122 0

+0.8
72 0
90 35.9
80 72
100

3.5 130 8.4 37


80 150 170
26 5.2 (91) (4.4) (dimension of mounting hardware)

64
CAD data download service www.keyence.co.jp/cad

■ I/O unit

Hardware
KV-C32XA • C32XC • C32TA • C32TC • C32TCP KV-C64XA • C64XB • C64XC • C64TA • C64TC • C64TCP

2.8 2.8

27.3 27.3

90 35.9 90 35.9

Product List
3.5 3.5
80 80
96.3 96.3
9 23 3 (125) (4.4) 9 29 3 (125) (4.4)

KV-B16XA • B16XC • B16TA • B16TC • B16TCP • B16RA • B16RC

Software
2.8

27.3

90 35.9

CPU
3.5
80
9 29 3 (96.5) (4.4)

■ Analog/Temperature control unit


KV-AD40 • AD40V • DA40 • DA40V KV-AD40G

I/O
2.8 2.8

27.3 27.3

90 35.9 90 35.9

Analog
3.5 3.5
80 97.5
9 29 3
(96.5) (4.4) 9 35 3 (114) (4.4)

KV-TF40
2.8

27.3

Positioning
90 35.9

3.5
80
9 58 3 (96.5) (4.4)

■ Positioning/High-speed counter unit Communication

KV-H20S KV-H40S • H20G


2.8 2.8

27.3 27.3
Network/Remote

90 35.9 90 35.9

3.5 3.5
80 80
96.3 96.3
9 29 3 (130) (4.4) 9 35 3 (130) (4.4)
Specification

KV-SC20V
2.8
27.3

90 35.9

3.5
80
96.3
9 23 3 (125) (4.4)

65
Outline Dimensions

■ Communication/Network/Remote unit

KV- LE20V • FL20V KV-L20R • L20V


2.8 2.8

27.3 27.3

90 35.9 90 35.9

3.5 3.5
80 80
9 29 3 (135) (4.4) 9 35 3 (135) (4.4)

KV-LM20V KV-CL20
2.8 2.8

27.3 27.3

90 35.9 90 35.5

3.5 3.5
80
80
9 35 3 94 (4.4)
9 29 3 (104.6) (4.4)

KL-LINK
KV-DN20 KL-N20V
2.8 2.8

27.3 27.3

90 35.5 90 35.9

3.5 3.5
80
80
9 35 3 94.5 (4.4)
9 29 3 (104.6) (4.4)

■ Network/Remote I/O/Remote analog unit

KV-RC16BX • KV-RC32BX • KV-RC16BT


2-5×7(Mounting hole) 2-5×7(Mounting hole)
KV-RC32BT • KV-RC8BXT • KV-RC16BXT 6 KV-RC4AD • KV-RC4DA
8 9 6

35.5 51.2 35.5 51.2


27.5 27.5

179 28 5.1 118 28 5.1


189 40 127.5 40
201 139.5
(when installation hardware is used) (when installation hardware is used)

2-5×7(Mounting hole)
KV-RC16BR • KV-RC8BXR 8
6

35.5 51.2
27.5

179 28 5.1
189 40
201
(when installation hardware is used)
KL-LINK KL-LINK KL-LINK
KL-16BX • 16BT KL-16BR • 8BXT • 8BXR • KL-16CX • 16CT
KL-4AD • 2DA 5 60

5 70 59 5 70 79
45
25 25 (43)
67
18 18 25
27.3 27.3

35.4 7.3
90 54 90 54 35.4
120° 120°
88.5 35.4
70
18 18
120°
4 4

4
• KL-4AD • 2DA, 87.5mm

66
CAD data download service www.keyence.co.jp/cad

■ Network/Remote I/O/Remote analog unit

Hardware
KL-LINK KL-LINK KL-LINK
KL-32CX • 32CT KL-8BLX • 8BLT • 8BLR KL-B1
5 60
2-ø4.6
(Mounting hole)
7.2 20.3
(43) 27
82

Product List
40 5042 35.4
67.5 15
120°

7.3
2-ø3.4
5.2 107 35
88.5 35.4 (Mounting hole)
115 1.6 36.5
70 59.5
4 5
15 44

Software
4

KL-LINK KL-LINK
KL-2TF Dimensions of panel cutout KL-T1

2-ø5 38
Mounting hole 9.5 19 43
44.7 Panel thickness 1 to 4mm Panel mounting ring (accessories) +0.6
45
0

27.3

CPU
27.3
min. 120 45+0.6
0

Mounting side by side (N units)


59.652 35.4 90 111
99 35.4
45+0.6
0
90

12
79.4 52×(N-1)-45 +0.6
0

11 112.7
46.2 4

I/O
52

KL-LINK
KL-DC1A, KL-DC1V, KL-LC1, KL-WH1 For panel mounted version Dimensions of panel cutout
Panel thickness 1.6 to 4mm min. 113
Panel mounting accessories
6
Mounting hardware

Analog
28.5 68+0.7
-0

35.4 (13) 72
67.8 (63.5) 109 109
(13) 68+0.7
-0

min. 158

72.8
13 4 72 115 13.5

Positioning
72 115
92
(dimension of mounting hardware)

■ JOG knob Teaching unit


KV-HPD1 Dimensions of panel cutout 58.5
28.3 4-ø3.5
75 41.5
16.5 5 12.5
(Housing screw M3 X 5mm)

Communication
16.5

111
100
Network/Remote

12.4 11.5

23.2 25
14.8
45 (69.5) 50

(21.6)
2.3
(8)

■ Connector adaptor unit with terminal block


Specification

KV-HTC KV-HTE1

35.4 35.4
90 90

3.8 4 3.8 4
110 22 43 110 22 43

67
List of Related Equipments

Support Refer to
Name/type Model direct Remarks
refresh (External dimensions)
I/Os: 3096 (24 I/Os built in CPU unit)
Program size: 260k steps
CPU unit
Executing speed of LD instruction: 0.010μs
(Ethernet/FL-net port, KV-5000 ○
Data memory capacity: 272k words
inbuilt 24-point I/O)
Built-in Ethernet/FL-net ports
Built-in special functions P2~37
(P64)
I/Os: 3096 (24 I/Os built in CPU unit)
Program size: 160k steps
KV-3000 ○ Executing speed of LD instruction: 0.010μs data storing time
Data memory capacity: 272k words
Built-in special functions
CPU unit
CPU
(Inbuilt 24-point I/O)
I/Os: 3096 (24 I/Os built in CPU unit)
Program size: 160k steps
KV-1000 Executing speed of LD instruction: 0.025μs
Data memory capacity: 160k words
Built-in special functions P5, P34,
P36~37
I/Os: 3086 (14 I/Os built in CPU) (P64)
Program size: 16k steps (can be expanded to 32k steps)
CPU unit
KV-700 Executing speed of LD instruction: 0.1μs
(Inbuilt 14-point I/O)
Data memory capacity: 20k words (40k words when expanding memories)
Built-in special functions

Power AC power unit KV-U7 Capacity 1.8A, with load monitoring P12, P36(P64)
Error output Error output unit KV-DR1 KV-5000/3000 specifice, relay output1a, rated load DC24V 0.5A P12, P36(P64)
KV-B16XC ○ 16-point, DC5/24V, screw terminal block
P38~39
KV-C32XC ○ 32-point, DC5/24V, MIL connector 34 pin x 1
(P65)
KV-C64XC ○ 64-point, DC24V, MIL connector 34 pin×2 (all terminals support 2-wire sensor)
Input unit KV-B16XA 16-point, DC5/24V, screw terminal block
KV-C32XA 32-point, DC5/24V, MIL connector 34 pin x 1 -
KV-C64XA 64 point, DC24V, MIL connector 34 pin x 2 (P65)
KV-C64XB 64-point, DC24V, MIL connector 34 pin x 2 (all terminals support 2-wire sensor)
KV-B16RC ○ 16-point, screw terminal block, relay
I/O KV-B16TC ○ 16-point, screw terminal block, transistor (NPN)
KV-C32TC ○ 32-point, MIL connector 34 pin x 1, transistor (NPN)
P38~39
KV-C64TC ○ 64-point, MIL connector 34 pin x 2, transistor (NPN)
(P65)
KV-B16TCP ○ 16-point, screw terminal block, transistor (PNP)
Output unit KV-C32TCP ○ 32-point, MIL connector 34 pin x 1, transistor (PNP)
KV-C64TCP ○ 64-point, MIL connector 34 pin x 2, transistor (PNP)
KV-B16RA 16-point, screw terminal block, relay
KV-B16TA 16-point, screw terminal block, transistor (NPN) -
KV-C32TA 32-point, MIL connector 34 pin x 1, transistor (NPN) (P65)
KV-C64TA 64-point, MIL connector 34 pin x 2, transistor (NPN)
Voltage/current input 4ch, Conversion speed: 80μs/2ch, 160μs/4ch
KV-AD40G
Resolution: 16bit, Precision ±0.05% of F.S.@25°C
KV-5000/3000 support direct refresh
A/D conversion unit KV-AD40V ○ Voltage/current input 4ch, Conversion speed:25μs/ch
Resolution: 16bit, Precision ±0.1% of F.S.@25°C
Voltage/current input 4ch, Conversion speed:80μs/ch
Analog KV-AD40
Resolution: 12bit, Precision ±0.2% of F.S.@25°C P40~43
KV-5000/3000 support direct refresh (P65)
KV-DA40V ○ Voltage/current input 4ch, Conversion speed:25μs/ch
D/A conversion unit Resolution: 16bit, Precision ±0.1% of F.S.@25°C
Voltage/current input 4ch, Conversion speed:80μs/ch
KV-DA40
Resolution: 12bit, Precision ±0.2% of F.S.@25°C
Temperature Adjustment PID thermoregulation unit KV-TF40 4ch thermocouple or RTD input, heater wire-break alarm

68
Support

Hardware
Refer to
Name/type Model direct Remarks
refresh (External dimensions)
Simple KV-H20S 2-axis pulse train (with linear interpolation)
Positioning/high- positioning unit KV-H40S 4-axis pulse train (with linear interpolation) P44~45,
speed counter 2-axis pulse train (with linear/arc interpolation, synchronization P47(P65)
Synchro /Cam motion unit KV-H20G
operation), encoder input, cam switch output
KV-5000/3000 support direct refresh

Product List
High-speed counter Multi-function high-speed counter unit KV-SC20V ○ P44(P65)
2ch, Max. input frequency: 1MHz
KV-5000/3000 support direct refresh P48~51
KV-L20V ○
Serial communication unit 2 ports(RS-232C×1 port, RS-232C/422A/485×1 port) (P66)
KV-L20R 2 ports(RS-232C×1 port, RS-232C/422A/485×1 port) -(P66)
KV-5000/3000 support direct refresh P48~49,
Communication/ Ethernet unit KV-LE20V ○
100BASE-TX/10BASE-T, FTP server function, mail send/receive function P51(P66)

Software
network KV-5000/3000 support direct refresh P48~49,
FL-net unit KV-FL20V ○
FL-net(OPCN-2)Ver.2.00, 100BASE-TX/10BASE-T P51(P66)
Touch panel KV-5000/3000 support direct refresh P48, P50~51
KV-LM20V ○
High-speed Multi-link Unit KEYENCE VT3 series high-speed multi-link unit (Megalink unit) (P66)
DeviceNet DeviceNet unit KV-DN20 Master mode, slave mode, master/slave mode P52~53, P58(P66)
CC-Link master/local station unit KV-CL20 Master station, master station (duplex), backup master station, local station
KV-RC16BX 16-point, DC24/5V, screw terminal block with relay function

CPU
Input unit
KV-RC32BX 32-point, DC24/5V, screw-type terminal block
KV-RC16BT 16-point, screw terminal block with relay function, transistor (NPN)
Output unit KV-RC16BR 16-point, screw terminal block with relay function, relay
P52~54,
CC-Link KV-RC32BT 32 point, screw-type terminal block, transistor (NPN)
P57(P66)
KV-RC8BXT Input 8 point + output 8 point, screw terminal block with relay function, transistor (NPN)
I/O Unit KV-RC8BXR Input 8 point + output 8 point, screw terminal block with relay function, relay

I/O
KV-RC16BXT Input 16 point + output 16 point, screw-type terminal block, transistor (NPN)
A/D conversion unit KV-RC4AD Input 4ch, with 5-digit 7-segment display
D/A conversion unit KV-RC4DA Output 4ch, with 5-digit 7-segment display
KL master unit KL-N20V Max. 2048-point remote I/O, high-speed PLC link
KL-8BLX 8-point, DC24/5V, screw terminal block with relay function
KL-16BX 16-point, DC24/5V, screw-type terminal block
Input unit

Analog
KL-16CX 16 point, DC24/5V, MIL connector 26 pin×1
KL-32CX 32 point, DC24/5V, MIL connector 26 pin×2
KL-8BLT 8-point, screw terminal block with relay function, transistor (NPN)
KL-8BLR 8-point, screw terminal block with relay function, relay
KL-16BT 16 point, screw-type terminal block, transistor (NPN)
Output unit
KL-16BR 16 point, screw-type terminal block, relay P52~53,
KL-16CT 16 point, MIL connector 26 pin×1, transistor (NPN) P55~56,

Positioning
KL LINK KL-32CT 32 point, MIL connector 26 pin×2, transistor (NPN) P58~59,
KL-8BXT Input 8 point + output 8 point, screw-type terminal block, transistor (NPN) (P66~67)
I/O unit
KL-8BXR Input 8 point + output 8 point, screw-type terminal block, relay
A/D conversion unit KL-4AD Input 4ch, with 4-digit 7-segment display
D/A conversion unit KL-2DA Output 2ch, with 4-digit 7-segment display
Remote Temperature Control Unit KL-2TF 2ch thermocouple or RTD input, heater wire-break alarm

Communication
DC Current Input Unit KL-DC1A Direct current input 1ch
DC Voltage Input Unit KL-DC1V Direct voltage input 1ch
Weighing sensor gauging unit KL-LC1 Weighing sensor input 1ch
Electricity gauging unit KL-WH1 Electricity gauging unit 1ch
Network/Remote
Specification

69
Option List

■Option List

Name/type Model Remarks

KV STUDIO Ver.5, English, CD-ROM


Ladder Support Software (English) KV-H3WE
(including KV BUILDER English Version)
CPU
KV STUDIO Ver.5, Simplified Chinese, CD-ROM
Ladder Support Software (Chinese) KV-H3WC
(including KV BUILDER English Version)
MOTION BUILDER, English, CD-ROM
KV-H1HWE
Positioning/high- Positioning Unit (Standard KV STUDIO Ver.5 configuration)
speed counter Parameter Setting Software MOTION BUILDER, Simplified Chinese, CD-ROM
KV-H1HWC
(Standard KV STUDIO Ver.5 configuration)
KV-L20V/L20R communication PROTOCOL STUDIO Ver.2, English, CD-ROM
Communication/network KV-H1RWE
macro support software (Standard KV STUDIO Ver.5 configuration)

■List of External Devices


Refer to
Name/type Model Remarks
(External dimensions)

KZ-HP1 All parameters may be changed, displayed in Katakana -


Teaching unit for
positioning unit
KV-HPD1 JOG knob, may display Chinese characters P44~45(P67)

Connector adaptor unit Connection between servo drive <--> positioning unit.
. 9 + 7&
with terminal block For support drive, please inquire the nearest office of this company.
P44(P67)
Positioning/high- Encoder uses connector adaptor
KV-HTE1 Used for external encoder connection or cam switch output
speed counter unit with terminal block
Additional basic module
. 9 +0 For support drive, please inquire the nearest office of this company
for HTC axis

KV-HC1 Special connecting cable between KV-HTC and positioning unit -


KV-HTC specific connecting cable
. 9 +& Special connecting cable between KV-HTC and motor driven

Adaptor for connecting cable KL-B1 Adaptor for KL connecting cable


KL LINK P52(P67)
T-type branch unit KL-T1 KL T-type branch unit

3 sections (up to 48 units can be connected when 1m extended cable is used)


Decentralized system configuration Expansion unit KV-EB1 P34(P64)
2 sections (up to 32 units can be connected when 2m extended cable is used)
Used for KV series except for KV-1000 (CPU)
Simple setup display Operating panel KV-D30 -(P64)
2.5m cable with mounting hardware

70
■Option List

Hardware
Sorting Related model Overview Model Accessory Remarks

KV-5000/3000/1000 SD Memory Card KV-M1G 1GB


KV-5000/3000 PC card adapter PC card reader/writer For PCMCIA slots
KV-1000/700 Common Card reader USB reader/writer For USB connection
Backup battery OP-51604 ◎ Connectors in battery chamber connected to the bottom of CPU

Product List
KV-5000/3000/1000 MIL connector 40-pin OP-22184 Standard contact longitudinal type is attached
MIL slender connector 40-pin OP-51404 Standard contact inclined type is attached
CPU unit
Multimedia card (MMC) KV-M128C 128MB
Expansion Memory OP-42138 4M bytes Expansion slots mounted beside CPU unit
KV-700
Backup battery OP-42139 ◎ Connectors in battery chamber connected to the top of CPU
MIL connector 20-pin OP-22185 With standard contact
KV-5000/3000 Contact OP-22186 Standard AWG22-24 contains 200 pieces

Software
KV-1000/700 Fine wire contact OP-30594 Fine wire AWG26-28 contains 200 pieces
Common Special crimping tool for MIL connector OP-21734
USB cable OP-35331 Cable length 3m
KV-H3WE Modular cable OP-26487 6-core modular 2.5m (can be combined with OP-26486 or OP-26485)
Software KV-H1HWE D-Sub 25-pin connector OP-26485 Combined with OP-26487
KV-H1RWE D-Sub 9-pin connector OP-26486 For DOS/V (combined with OP-26487)

CPU
External USB port adapter KV-S2 Cable length 1m
MIL connector 34-pin OP-23139 Standard contact longitudinal type is attached
KV-C32
Single contact wiring accessories OP-42140 Coated connecter with single-contact connection and removable without any tool
MIL slender connector 34-pin OP-42224 Standard contact inclined type is attached
I/O Contact OP-22186 Standard AWG22-24 contains 200 pieces
KV-C32/C64
Fine wire contact OP-30594 Fine wire AWG26-28 contains 200 pieces
Special crimping tool for MIL connector OP-21734

I/O
Screw terminal block unit Miniature Y terminal OP-42221 Containing 100 pieces
Temperature Adjustment KV-TF40 Current sensor (CT) OP-6694 For heater break alarm
MIL connector 40-pin OP-22184 Standard contact longitudinal type is attached
MIL slender connector 40-pin OP-51404 Standard contact inclined type is attached
KV-H20S/
Contact OP-22186 Standard AWG22 – 24 contains 200 pieces
H40S/H20G
Fine wire contact OP-30594 Fine wire AWG26 – 28 contains 200 pieces
Positioning Special crimping tool for MIL connector OP-21734

Analog
OP-42380 1.5m
KZ-HP1/ OP-42381 3m
Connecting cable
KV-HPD1 OP-42382 5m
OP-42383 10m
MIL connector 34-pin OP-23139 Standard contact longitudinal type is attached
High-speed counter KV-SC20V
MIL slender connector 34-pin OP-42224 Standard contact inclined type is attached

Positioning
OP-79426 CC-Link Ver.1.10 cable 20m
CC-Link CC-Link model Dedicated communication cables
OP-79427 CC-Link Ver.1.10 cable 100m
MIL connector 26-pin OP-30593 ◎ With standard contact
Contact OP-22186 Standard AWG22-24 contains 200 pieces
KL-16C/32C
Fine wire contact OP-30594 Fine wire AWG26-28 contains 200 pieces
Special crimping tool for MIL connector OP-21734
KL-16C/32C/16B Slim mounting hardware OP-30588 Hardware parts for space-saving longitudinal installation

Communication
KL-8BXT/R Flush mounting hardware OP-30589 Used for screw installation
KL-4AD/2DA Substation connecting cable OP-30590 Power/communication cables allow single-contact connection when several units are used in the same place
KL-8BXR Relay mainboard (8ch) OP-33011 Used for KL-8BXR
KL-16BR Relay mainboard (16ch) OP-30595 Used for KL-16BR
KL-8BL Connecting cable for I/O unit OP-32985 Power/communication cables allow single-contact connection when several units are used in the same place
KL LINK
KL-8BLR Relay sets OP-33010 KL-8BLR relay 5 pieces + drawing tool
Network/Remote

KL-2TF Current sensor (CT) OP-6694 For heater break alarm


KL-DC1A
KL-DC1V
Panel mounting accessories OP-51667 Two hardware parts for installation are attached
KL-LC1
KL-WH1
Current sensor (CT) 50A OP-51674 KL-WH1 current sensor 50A
KL-WH1 Current sensor (CT) 100A OP-51675 KL-WH1 current sensor 100A
Specification

Current sensor (CT) 250A OP-66851 KL-WH1 current sensor 250A


OP-30591 KPEV-SB(1P)0.75mm2 20m
KL model Dedicated communication cables
OP-30592 KPEV-SB(1P)0.75mm2 100m
Decentralized system Extended cable 2m OP-42141 One system may use 1 piece
KV-EB1
configuration Extended cable 1m OP-42142 One system may use 2 pieces
CPU connecting cable(5m) OP-42143
JOG knob OP-42144 If connected to the special terminal on the back of KV-D30, value may be set via the knob
Simple setup display KV-D30
If connected to the special terminal on the back of KV-D30,
High gloss LED indicator OP-35332
it may illuminates or go out freelly according to KV-1000 bit ON/OFF

71
PROGRAMMABLE CONTROLLER

KV-5000/3000

SAFETY WARNING
Please visit: www.keyence.com Please read the instruction manual carefully in
order to safely operate any KEYENCE product.

KEYENCE GLOBAL HEADQUARTERS


1-3-14, Higashi-Nakajima, Higashi-Yodogawa-ku, Osaka, 533-8555, Japan PHONE: +81-6-6379-2211
AUSTRIA GERMANY MALAYSIA SWITZERLAND
Phone: +43 22 36-3782 66-0 Fax: +43 22 36-3782 66-30 Phone: +49 61 02 36 89-0 Fax: +49 61 02 36 89-100 Phone: +60-3-2092-2211 Fax: +60-3-2092-2131 Phone: +41 43-45577 30 Fax: +41 43-45577 40
BELGIUM HONG KONG MEXICO TAIWAN
Phone: +32 27 16 40 63 Fax: +32 27 16 47 27 Phone: +852-3104-1010 Fax: +852-3104-1080 Phone: +52-81-8220-7900 Fax: +52-81-8220-9097 Phone: +886-2-2718-8700 Fax: +886-2-2718-8711
CANADA HUNGARY NETHERLANDS THAILAND
Phone: +1-905-696-9970 Fax: +1-905-696-8340 Phone: +36 1 802 73 60 Fax: +36 1 802 73 61 Phone: +31 40 20 66 100 Fax: +31 40 20 66 112 Phone: +66-2-369-2777 Fax: +66-2-369-2775
CHINA ITALY POLAND UK & IRELAND
Phone: +86-21-68757500 Fax: +86-21-68757550 Phone: +39-02-6688220 Fax: +39-02-66825099 Phone: +48 71 36861 60 Fax: +48 71 36861 62 Phone: +44-1908-696900 Fax: +44-1908-696777
CZECH REPUBLIC JAPAN SINGAPORE USA
Phone: +420 222 191 483 Fax: +420 222 191 505 Phone: +81-6-6379-2211 Fax: +81-6-6379-2131 Phone: +65-6392-1011 Fax: +65-6392-5055 Phone: +1-201-930-0100 Fax: +1-201-930-0099
FRANCE KOREA SLOVAKIA
Phone: +33 1 56 37 78 00 Fax: +33 1 56 37 78 01 Phone: +82-31-642-1270 Fax: +82-31-642-1271 Phone: +421 2 5939 6461 Fax: +421 2 5939 6200
WW1-1010

The information in this publication is based on KEYENCE’s internal research/evaluation at the time of release and is subject to change without notice.
Copyright (c) 2008 KEYENCE CORPORATION. All rights reserved. KV5000-WW-C-E 1010-5 600700 Printed in Japan
* 6 0 0 7 0 0 *

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