Technical Process Bulletin

LOCTITE EA 9390 AERO

Epoxy Paste Adhesive
(KNOWN AS Hysol EA 9390)

INTRODUCTION
LOCTITE EA 9390 AERO is a two-component epoxy adhesive designed for composite repair. Its good wetting,
high shear modulus and good hot/wet properties make it suitable as a wet lay-up resin for graphite or glass
composite repairs.

FEATURES
Low Viscosity
Good Hot/Wet Strength
Good Wetting
High Shear Modulus
Cures at 200°F/93°C
BMS 8-301 Qualified

Uncured Properties
Part A Part B Mixed
Color Light Beige Blue Violet
Viscosity @ 77°F 940 Poise 0.9 Poise 100 Poise
Brookfield, HBT Spdl 6 @ 20 rpm Spdl 1 @ 20 rpm Spdl 3 @ 10 rpm
Viscosity @ 25°C 94 Pa·S 0.09 Pa·S 10 Pa·S
Brookfield, HBT Spdl 6 @ 2.1 rad/s Spdl 1 @ 2.1 rad/s Spdl 3 @ 1.05 rad/s
Density (g/ml) 1.22 0.94 1.15
Shelf life
@ <40°F/4°C 1 year 1 year*
@ <77°F/25°C 6 months 1 year*
@ <90°F/32°C 2 months 1 year*
This material will normally be shipped at ambient conditions, which will not alter our standard warranty,
provided that the material is placed into its intended storage upon receipt. Premium shipment is available upon
request.

*Storage of Part B @ <40°F/4°C may cause crystallization. To remove crystals, slowly warm material to
150°F/66°C while stirring.

Handling
Mixing - This product requires mixing two components together just prior to application to the parts to be
bonded. Complete mixing is necessary. The temperature of the separate components prior to mixing is not
critical, but should be close to room temperature (77°F/25°C).

Mix Ratio Part A Part B

By Weight 100 56

Note: Volume measurement is not recommended for structural applications unless special precautions are taken
to assure proper ratios.

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 Technical Process Bulletin

LOCTITE EA 9390 AERO

Epoxy Paste Adhesive
(KNOWN AS Hysol EA 9390)

Pot Life (250 gram mass) 2 hours @77°F/25°F

Method - ASTM D2471 in water bath.

Application
Mixing - Combine Part A and Part B in the correct ratio and mix thoroughly. THIS IS IMPORTANT! Heat
buildup during or after mixing is normal. Do not mix quantities greater than 250 grams as dangerous heat
buildup can occur causing uncontrolled decomposition of the mixed adhesive. TOXIC FUMES CAN OCCUR,
RESULTING IN PERSONAL INJURY. Mixing smaller quantities will minimize the heat buildup.

Applying - Bonding surfaces should be clean, dry and properly prepared. For optimum surface preparation
consult the LOCTITE Surface Preparation Guide. Cured bondline thickness may range from 3 to 6 mils (0.08
to 0.15 mm). For composite repair (wet lay-up), follow the composite part manufacturer's repair instructions.

Curing - This adhesive may be cured:

220 minutes @ 200°F/93°C
150 minutes @ 250°F/121°C
130 minutes @ 300°F/149°C

Cleanup - It is important to remove excess adhesive from the work area and application equipment before it
hardens. Denatured alcohol and many common industrial solvents are suitable for removing uncured
adhesive. Consult your supplier's information pertaining to the safe and proper use of solvents.

Bond Strength Performance

Tensile Lap Shear Strength
Tensile lap shear strength tested per ASTM D1002 after curing 1 hour @ 250°F/121°C. Adherends are 2024-
T3 Bare aluminum with phosphoric acid anodized per ASTM D3933.

Typical Results
Test Temperature, °F/°C psi MPa
-67/-55 2,200 15.2
77/25 2,600 17.9
180/82 3,000 20.7
250/121 3,600 24.8
300/149 2,700 18.6
350/177 1,700 11.7

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 Technical Process Bulletin

LOCTITE EA 9390 AERO

Epoxy Paste Adhesive
(KNOWN AS Hysol EA 9390)

Service Temperature
Service temperature is defined as that temperature at which this adhesive still retains 1000 psi/6.9 MPa using
test method ASTM D1002 and is approximately >350°F/177°C.

Bulk Resin Properties

Tensile Properties - tested using 0.125 inch/3.18 mm castings per ASTM D638.
Tensile Strength @ 77°F/25°C 8,200 psi 56.5 MPa
Tensile Modulus @ 77°F/25°C 418 ksi 2880 MPa
Elongation at Break @ 77°F/25°C 2.5%
Shore D Hardness @ 77°F/25°C 89
Tg Dry 345°F 174°C
Tg Wet 302°F 150°C
Shear Modulus Dry @100°F/38°C 168 ksi 1,157 MPa
Shear Modulus @100°F/38°C 160 ksi 1,102 MPa
(water, 24 hours @ 200°F/93°C)

Electrical Properties - tested per ASTM D149, D150.

Dielectric Constant, 1 KHz, 77°F/25°C 4.19
Dissipation Factor, 1 KHz, 77°F/25°C 0.017

Handling Precautions
Do not handle or use until the Material Safety Data Sheet has been read and understood.
For industrial use only.

DISPOSAL INFORMATION
Dispose of spent remover and paint residue per local, state and regional regulations. Refer to HENKEL
TECHNOLOGIES MATERIAL SAFETY DATA SHEET for additional disposal information.

PRECAUTIONARY INFORMATION
General:
As with most epoxy based systems, use this product with adequate ventilation. Do not get in eyes or on skin.
Avoid breathing the vapors. Wash thoroughly with soap and water after handling. Empty containers retain
product residue and vapors so obey all precautions when handling empty containers.

PART A
CAUTION! This material may cause eye and skin irritation or allergic dermatitis. It contains epoxy resins.

PART B
WARNING! This material causes eye and skin irritation or allergic dermatitis. It contains amines.

Before using this product refer to container label and HENKEL TECHNOLOGIES MATERIAL SAFETY DATA
SHEET for additional precautionary, handling and first aid information.

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 Technical Process Bulletin

LOCTITE EA 9390 AERO

Epoxy Paste Adhesive
(KNOWN AS Hysol EA 9390)

Note
The data contained herein are furnished for information only and are believed to be reliable. We cannot
assume responsibility for the results obtained by others over whose methods we have no control. It is the
user's responsibility to determine suitability for the user's purpose of any production methods mentioned herein
and to adopt such precautions as may be advisable for the protection of property and of persons against any
hazards that may be involved in the handling and use thereof. In light of the foregoing, Henkel Corporation
specifically disclaims all warranties expressed or implied, including warranties of merchantability or
fitness for a particular purpose, arising from sale or use of Henkel Corporation’s products. Henkel
Corporation specifically disclaims any liability for consequential or incidental damages of any kind,
including lost profits. The discussion herein of various processes or compositions is not to be interpreted as
representation that they are free from domination of patents owned by others or as a license under any Henkel
Corporation patents that may cover such processes or compositions. We recommend that each prospective
user test his proposed application before repetitive use, using this data as a guide. This product may be
covered by one or more United States or foreign patents or patent applications.

Rev. 7/2013

Henkel Corporation Aerospace | 2850 Willow Pass Road | Bay Point, CA 94565
PHONE: +1.925.458.8000 | FAX: +1.925.458.8030| www.henkel.com/aerospace

Trademark usage
Except as otherwise noted, all trademarks in this document are trademarks of Henkel Corporation in the U.S. and elsewhere. ® denotes a trademark
registered in the U.S. Patent and Trademark Office.

The data contained herein are furnished for information only and are believed to be reliable. We cannot assume responsibility for the results obtained
by others over whose methods we have no control. It is the user's responsibility to determine suitability for the user's purpose of any production
methods mentioned herein and to adopt such precautions as may be advisable for the protection of property and of persons against any hazards that
may be involved in the handling and use thereof. In light of the foregoing, Henkel Corporation specifically disclaims all warranties expressed or
implied, including warranties of merchantability or fitness for a particular purpose, arising from sale or use of Henkel Corporation’s
products. Henkel Corporation specifically disclaims any liability for consequential or incidental damages of any kind, including lost profits.
The discussion herein of various processes or compositions is not to be interpreted as representation that they are free from domination of patents
owned by others or as a license under any Henkel Corporation patents that may cover such processes or compositions. We recommend that each
prospective user test his proposed application before repetitive use, using this data as a guide. This product may be covered by one or more United
States or foreign patents or patent applications.

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