TECHNICAL DATASHEET

PRODUCT : FEVITITE SS
DESCRIPTION: FEVITITE SS is a two component super strength epoxy adhesive
bonds virtually anything to anything from tiny electronic parts to large structural
components. This multipurpose two component system comprises of Epoxy resin and
Polyamide hardener which are to be mixed thoroughly in the recommended ratio to
achieve optimum results. FEVITITE SS is a thermosetting system which means, the
resin and hardener on mixing cure by polymerization to a rigid thermoset mass which
on heating may soften but shall not melt and flow. This system does not contain
volatile matter hence there is negligible shrinkage on curing. FEVITITE SS which is
internally flexiblized system, provides strong joints with excellent low creep properties,
make it ideal for structural bonding applications.
FEVITITE SS is a useful tool in DIY (Do It Yourself) kit.
SPECIAL PRODUCT FEATURES:
• Excellent adhesion to wide range of substrates, virtually anything to anything.
These substrates include all Metals, Metal alloys, Ferrous/non Ferrous castings,
China ware, Ceramics, Glass, Marble, Granite, Kadappa, Variety of Artificial
Stones, Leather, Wood, Hardboard, Cement-Concrete, Most Plastics viz. Rigid PVC,
Filled/unfilled ABS, Polystyrene, Epoxy/Polyester FRP, Polycarbonate, Phenol-
Formaldehyde (Bakelite) molded parts, decorative /Industrial Laminates, Powder
coated metal, Asbestos, Cork, Ferrite, etc. Please note that Plastics like PTFE,
Polyethylene, Polypropylene can not be bonded without appropriate specialized
surface treatment to these surfaces.
• Non-sagging nature helps in vertical applications
• High Cohesive Strength
• Good Heat/ Solvent/Chemical resistance
• Negligible shrinkage on curing and hence good dimensional stability.
• Good shock resistance
• Long lasting bond
APPLICATION AREA:
FEVITITE SS is a multipurpose structural adhesive finding extensive applications in
virtually all industries. These applications could be in OEM or Maintenance. This
system is an indispensable tool for engineers and proved its value in thousands of
applications in Automobile, Electronics, Electrical, Railway, Aeronautical,
Construction and host of engineering industry.
GENERAL INSTRUCTIONS FOR USE:
1. Substrate Preparation : The strength and durability of bonded joint are dependent
on proper pretreatment of substrates to be bonded. At the very least surfaces to be
joined should be cleaned with a good degreasing agent such as Acetone or
Trichloroethylene in order to remove all traces of oil, grease, rust, dust, etc from
the surface. The best and most durable joints are obtained by either mechanical
abrading (Sand Blasting) or by chemical etching (pickling) the degreased surfaces.
Mechanical abrading shall be followed by a second degreasing treatment.

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 2. Mixing of RESIN and HARDENER : Epoxy resin (which is supplied in a Blue tube
with Blue cap) should be thoroughly mixed with Hardener (supplied in a Red tube
with Red cap).
MIX RATIO PARTS BY WEIGHT PARTS BY VOLUME
RESIN 100 1:1
HARDENER 80

Resin and Hardener are to be blended until they form a homogeneous mix. It is very
important that the above proportions are adhered as accurately as possible to achieve
optimum results. Do not mix on high-speed mixer, which will result in sudden
increase in temperature, which shall adversely affect the pot-life of the mix. Mix, at a
time, small quantity so that it can be consumed in stipulated usable life. 100 gms of
mixture of FEVITITE SS has a usable life of 60-70 minutes at 30°C of room
temperature.
Note: Specialized Automatic Metering & Mix equipment are available in the
market. These equipment help to improve the productivity and reliability.
3. APPLICATION OF ADHESIVE : Apply a thin layer of the mixture on the pretreated
and dry surfaces to be joined, using a spatula. An adhesive layer of .05 to .10 mm
thickness shall normally impart the highest lap shear strength. Soon after the
application of the adhesive, the components are to be positioned/aligned and
clamped together. Even contact pressure throughout is sufficient to achieve good
bond. Allow the bond to cure. This curing process is room temperature dependent
i.e. higher the temperature faster will be the process. Normally at 30°C the
handling strength is achieved within 4-5 hours. Full cure will be attained in 18-24
hours. Refer to the ‘Technical Data’ in Typical Properties for Temp. versus Cure
rate. Accelerated curing at higher temperature is possible and it is advantageous
as better bond properties are achieved. Even a room temperature cured assembly
can be post-cured at 60-70°C/one hour for better results. If the adhesive is
required to be applied in a fine continuous bead form, the R/H mix can be filled in
thin polyethylene sheet cone and applied the way icing in laid on cakes.
TYPICAL PROPERTIES:
INDIVIDUAL PRODUCT DATA
FEVITITE SS
PROPERTIES RESIN HARDENER
Visual Appearance High Viscous Opaque High Viscous
Liquid Brownish Liquid
Viscosity at 25°C Centi 30000-50000 30000-50000
Poise
Density g/cm3 1.15 approx. 0.9 Approx.
Flash Point °C 200°C approx. 110°C approx.
Odour Faint Characteristic Amine Odour
Coverage 0.5 meter2/100g on flat mating surfaces
Shelf Life Minimum one year
from month of Mfg. in the original sealed
container
COMPOSITE PRODUCT DATA:
MIX-VISCOSITY: At very low temperatures the viscosity of resin and Hardener will be
much higher than mentioned above and hence the mixing will be slightly difficult.
Initial Viscosity at 25°C : 40000-45000 Centi Poise
POT-LIFE at 30°C for 50g R/H mix. : 60 – 70 Minutes
Pot-Life or Usable-Life is inversely proportional to room temperature. i.e. higher the
room temperature shorter will be the Pot-Life or vice-versa. The resin/hardener mix
should be kept in a shallow container. This will prevent unnecessary exothermic

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 reaction that decreases usable life. The mixture should be used well within its usable
life to get good results. Soon after the mixing the chemical reaction starts and the
viscosity of the mix gradually increases and at one stage (Pot-Life) it is not possible to
apply/spread it.

TEST PROPERTY STANDAR UNIT VALUE

D
Overlap Shear Strength (MS-MS) ASTM
Bond cured for 24 Hrs/RT D-1002:1983 Kg/cm2 > 180
Cleavage Strength (MS-MS) ASTM
Bond cured for 24 Hrs/RT D-1062:1983 Kg/cm2 > 70
Heat Resistance ASTM
Adhesive Lap Shear Strength (MS-MS) joint D-1151:1984 Kg/cm2 > 170
Maintained at 80°C for 14 days
Water Resistance -
Adhesive Lap Shear Strength (MS-MS) joint Kg/cm2 > 160
kept immersed in water at 30°C for 14 days
CURING TIME versus TEMPERATURE: Curing time depends on the weather
temperature. Higher temperature results in faster curing. Following table gives the co-
relation. This information may be used when curing time requires to be curtailed in
the manufacturing/maintenance process. Care should be taken while subjecting the
component to higher temperature (e.g. a plastic part may get damaged)
Temperature °C 30°C 50°C 70°C 100°C 120°C
Curing Time 12 Hours 4 Hours 50 minutes 15 Minutes 10
minutes
Lap Shear
Strength Kg/cm2 > 180 > 180 > 190 > 200 > 200
measured at 30°C
DO’S AND DONT’S:
• Even though it is advised to mix Resin & Hardener until uniform colour is attained,
it is beneficial to mix for at least 2-3 minutes thoroughly. Correct R/H proportion &
thorough mixing is the secret of consistent and optimum bond strength.
• Do not mix large quantity at a time.
• Never add extra hardener to expedite the curing process, instead take the help of
heat to achieve this. (Refer to above Curing time versus Temperature chart)
• Never dilute R/H mix with solvents to lower the viscosity.
• Replace the respective caps of Resin & Hardener containers whenever they are not
in use. Hardener tends to form skin if exposed to air for long time.
• Wipe off the excess oozed quantity from the bond area, when the adhesive is wet.
• Do not keep the R/H mix near heat source such as hotplate.
• Do not measure out approximately, weighing is more appropriate. If mixing by
volume pour the resin and hardener side by side and not one over the other.
• Do not disturb the bond during setting i.e. after the clamping of assembly is over.
SAFETY PRECAUTIONS : This is a non-flammable product. Generally epoxies on cure
are totally harmless. The resin component is non-toxic, hardener being based on
amine type hardener may cause irritation to sensitized skin. However hands should be
cleaned with Cleansing cream or with soap and warm water. Please do not use organic
solvents for cleaning hands. All tools and equipment should be cleaned with solvents
such as Acetone, before adhesive residue cures. The removal of cured residues is very
difficult and time consuming. Dis-assembly of wrongly bonded components is very
difficult but in certain cases controlled heat or solvent like DMF may be used to
separate the parts.

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 STORAGE & SHELF LIFE: Store in a cool (< 300C) and dry place. Under such storage
conditions the shelf life of the product is minimum 12 months in sealed unopened
tubes/jars.

NOTE: We recommend that before using our product in full scale production, the customer should make his
own tests to determine the suitability of the product under his operating conditions. As the circumstances
under which our product is stored , handled and used are beyond our control ,we can not assume any
responsibility for their misuse by the customer.

Status: 15/02/2004
Prepared by S.S.Mahale
PIDILITE INDUSTRIES LIMITED
Ramakrishna Mandir Road, Andheri (East)
MUMBAI - 400059
Phone: 91-22-28367085-89, 28357237

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