逆变控制一体机共用说明书_1730077497381
逆变控制一体机共用说明书_1730077497381
逆变控制一体机共用说明书_1730077497381
www.vevor.com/support
HYBRIDSOLAR INVERTER/CHARGER
MODEL: EML3500-24L/EM5500-48L
MODEL:EML3500-24L/EM5500-48L
EML3500-24L EM5500-48L
-1-
Warning-To reduce the risk of injury, user must read instructions
manual carefully.
-2-
operation and prevented from accidentally being put into operation again;
contact qualified maintenance personnel.
Ensure that the connection cables are provided with fuses and circuit
breakers. Never replace a protective device by a component of a different
type. Refer to the manual for the correct part.
Check before switching the device on whether the available voltage source
conforms to the configuration settings of the product as described in the
manual.
Ensure that the equipment is used under the correct operating conditions.
Never operate it in a wet or dusty environment.
Ensure that there is always sufficient free space around the product for
ventilation, and that ventilation openings are not blocked.
Install the product in a heatproof environment. Ensure therefore that there
are no chemicals, plastic parts, curtains or other textiles, etc. in the
immediate vicinity of the equipment.
Transport and storage
On storage or transport of the product, ensure that the mains supply and
battery leads are disconnected.
No liability can be accepted for damage in transit if the equipment is not
transported in its original packaging.
Store the product in a dry environment; the storage temperature should
range from –10°C to 50°C.
Refer to the battery manufacturer's manual for information on transport,
storage, charging, recharging and disposal of the battery.
-3-
PRODUCT OVERVIEW
1. LCD display
2. Status indicator
3. Charging indicator
4. Fault indicator
5. Function buttons
6. Power on/off switch
7. AC input
8. AC output
9. PV input
10. Battery input
11. RS232 communication port
12. RS485 communication port
13. Wire outlet hole
14. Grounding
-4-
INSTALLATION
-5-
SUITABLE FOR MOUNTING ON CONCRETE OR OTHER
NON-COMBUSTIBLE SURFACE ONLY.
4. Battery Connection
CAUTION: For safety operation and regulation compliance, it’s requested
to install a separate DC over-current protector or disconnect device
between battery and inverter. It may not be requested to have a disconnect
device in some applications, however, it’s still requested to have
over-current protection installed. Please refer to typical amperage in below
table as required fuse or breaker size.
-6-
WARNING! All wiring must be performed by a qualified
personnel.
WARNING! It's very important for system safety and
efficient operation to use appropriate cable for battery
connection. To reduce risk of injury, please use the
proper recommended cable 、stripping length(L2) and
tinning length(L1) as below.
-7-
WARNING: Shock Hazard
Installation must be performed with care due to high battery
voltage in series.
5. AC Input/Output Connection
CAUTION!! Before connecting to AC input power source, please install a
separate AC breaker between inverter and AC input power source. This
will ensure the inverter can be securely disconnected during maintenance
and fully protected from over current of AC input. The recommended spec
of AC breaker is 50A.
CAUTION!! There are two terminal blocks with “IN” and “OUT” markings.
Please do NOT mis-connect input and output connectors.
WARNING! All wiring must be performed by a qualified personnel.
WARNING! It’s very important for system safety and efficient operation to
use appropriate cable for AC input connection. To reduce risk of injury,
please use the proper recommended cable size as below.
Suggested cable requirement for AC wires
-8-
2. Remove insulation sleeve 10mm for six conductors. And shorten
phase L and neutral conductor N 3mm.
3. Insert AC input wires according to polarities indicated on terminal block
and tighten the terminal screws. Be sure to connect PE protective
conductor ( )first.
WARNING:
Be sure that AC power source is disconnected before
attempting to hardwire it to the unit.
4. Then, insert AC output wires according to polarities indicated on
terminal block and tighten terminal screws. Be sure to connect PE
protective conductor ( )first.
→Ground (yellow-green)
L→LINE (brown or black)
N→Neutral (blue)
-9-
5. Make sure the wires are securely connected.
CAUTION: Important
Be sure to connect AC wires with correct polarity. If L and N wires are
connected reversely, it may cause utility short-circuited when these
inverters are worked in parallel operation.
6.PV Connection
CAUTION: Before connecting to PV modules, please install separately a
DC circuit breaker between inverter and PV modules.
WARNING! All wiring must be performed by a qualified personnel.
WARNING! It'’ very important for system safety and efficient operation to
use appropriate cable for PV module connection. To reduce risk of injury,
please use the proper recommended cable size as below.
PV Module Selection:
When selecting proper PV modules, please be sure to consider below
parameters:
Open circuit Voltage (Voc) of PV modules not exceeds max. PV array
open circuit voltage of inverter.
- 10 -
Open circuit Voltage (Voc) of PV modules should be higher than min.
battery voltage.
- 11 -
PV Module Wire Connection:
Please follow below steps to implement
PV module connection:
Remove insulation sleeve 10 mm for
positive and negative conductors.
Check correct polarity of connection
cable from PV modules and PV input connectors. Then, connect
positive pole (+) of connection cable to positive pole (+) of PV input
connector. Connect negative pole (-) of connection cable to negative
pole (-) of PV input connector.
7.Final Assembly
After connecting all wirings, please put bottom
cover back by screwing two screws as shown
below.
- 12 -
OPERATION
1. Power ON/OFF
Once the unit has been properly installed and the batteries are connected
well, simply press On/Off switch (located on the button of the case) to turn
on the unit.
2. Operation and Display Panel
The operation and display panel, shown in below chart, is on the front
panel of the inverter. It includes three indicators, four function keys and a
LCD display, indicating the operating status and input/output power
information.
- 13 -
LED Indicator
Function Keys
3. LCD Setting
After pressing and holding ENTER button for 3 seconds, the unit will enter
setting mode. Press “UP” or “DOWN”button to select setting programs. And
then, press “ENTER” button to confirm the selection or ESC button to exit.
- 14 -
Setting Programs:
Program Description Selectable option
- 15 -
Maximum charging
current: To configure
total charging current If selected, acceptable charging
for solar and utility 60A (default) current range will be from Max.
chargers. AC charging current to Max.
02
(Max. charging Charging current of SPEC ,but
current = utility it shouldn’t be less than the AC
charging current + charging current(program 11)
solar charging
current)
Appliances (default)
If selected, acceptable AC input
voltage range will be within
90-280VAC.
UPS
If selected, acceptable AC input
voltage range will be
within 170-280VAC.
AC input voltage
03
range
If selected, acceptable AC input
Generator voltage range will be within 170-
280VAC and compatible with
generators.
Note: Because generators are
unstable, maybe the output of
inverter will be unstable too.
Standard communication
Protocol form inverter supplier
- 16 -
Restart disable Restart enable (default)
Auto restart when
07 over temperature
occurs
08 Output voltage
240V
Auto bypass
When selecting manual(default) auto
“auto”, if the mains
10 power is normal, it
will automatically
bypass, even if the
switch is off.
30A (default)
11 Maximum utility
charging current If selected, acceptable charging current range will be within 2-
Max. AC charging current of SPEC.
48V models:
Setting range is from 44.0V to
46V (default) 57.2V for 48v model, but the
max setting value must be less
Setting voltage point than the value of program13.
back to utility source
12 when selecting “SBU 24V models:
Setting range is from 22.0V to
priority” or “Solar
23V (default) 28.6V for 24v model, but The
first” in program 01.
max setting value must be less
than the value of program13.
- 17 -
48V models:
Setting range is from 48V to full
(the value of program26-0.4V),
Setting voltage point
Battery fully charged but the max setting value must
back to battery mode
(default) be more than the value of
when
program12.
13 Selecting “SBU
24V models:
priority” or “Solar
Setting range is from 24V to full
first” in program
(the value of program26-0.4V),
01.
but the max setting value must
be more than the value of
program12.
- 18 -
Mode1
Buzzer mute
Mode2
The buzzer sounds when the
input source changes or there is
a specific warning or fault
18 Buzzer mode
Mode3
Mode4(default)
Backlight control
20
Overload bypass:
Bypass disable Bypass enable(default)
When enabled, the
unit will transfer to
23
line mode if
overload occurs in
battery mode.
25
Modbus ID Setting
- 19 -
48V models default setting: 56.4V
Bulk charging
26 voltage (C.V
voltage)
Floating charging
27
voltage
- 20 -
48V models default setting: 42.0V
Low DC cut-off
29
voltage
Automatically (Default) :
If selected, inverter will judge
this charging time automatically.
5 min
Bulk charging
32 time (C.V The setting range is from 5 min
stage) to 900 min. Increment of each
900 min
click is 5 min.
33 Battery equalization
- 21 -
48V models default setting is 58.4V. Setting range is from
floating voltage ~ 64V. Increment of each click is 0.1V.
34 Battery equalization
voltage
24V models default setting is 29.2V. Setting range is from
floating voltage ~ 31V. Increment of each click is 0.1V.
60min (default)
Battery equalized Setting range is from 0 min to
35 time 900min.
120min (default)
Battery equalized Setting range is from 0min to
36 timeout 900 min.
30days (default)
Setting range is from 1 to 90
37 Equalization interval days.
- 22 -
Disable automatic activation
(default)
45
Low DC cut-off SOC Default 20%, 3%~30% Settable
- 23 -
Default OFF
Disable current discharge
current protection function
Maximum discharge
46 When the discharge current
current protection
exceeds setting value, the
battery will stop discharging.
The setting range is from 50A to
500A.
4. BATTERY EQUALIZATION
Equalization function is added into charge controller. It reverses the buildup of
negative chemical effects like stratification, a condition where acid concentration is
greater at the bottom of the battery than at the top.Equalization also helps to
remove sulfate crystals that might have built up on the plates. If left unchecked,this
condition, called sulfation, will reduce the overall capacity of the battery. Therefore,
it’s recommended to equalize battery periodically.
How to Apply Equalization Function
You must enable battery equalization function in monitoring LCD setting program
33 first. Then, you may apply this function in device by either one of following
methods:
Setting equalization interval in program 37.
Active equalization immediately in program 39.
When to Equalize
In float stage, when the setting equalization interval (battery equalization cycle) is
arrived, or equalization is active immediately, the controller will start to enter
Equalize stage.
- 24 -
Equalize charging time and timeout
In Equalize stage, the controller will supply power to charge battery as much as
possible until battery voltage raises to battery equalization voltage. Then,
constant-voltage regulation is applied to maintain battery voltage at the battery
equalization voltage. The battery will remain in the Equalize stage until setting
battery equalized time is arrived.
However, in Equalize stage, when battery equalized time is expired and battery
voltage doesn’t rise to battery equalization voltage point, the charge controller will
extend the battery equalized time until battery voltage achieves battery
equalization voltage. If battery voltage is still lower than battery equalization
voltage when battery equalized timeout setting is over, the charge controller will
stop equalization and return to float stage.
- 25 -
5. SETTING FOR LITHIUM BATTERY
Lithium Battery Connection
If choosing lithium battery for the inverter, you are allowed to use the
lithium battery only which we have configured. There’re two connectors on
the lithium battery, RS485 port of BMS and power cable.
Please follow below steps to implement lithium battery connection:
Assemble battery terminal based on recommended battery cable and
terminal size (same as Lead acid,see section Lead-acid Battery
connection for details).
Connect the end of RS485 port of battery to BMS(RS485)
communication port of inverter.
- 26 -
Lithium battery communication and setting
if choosing lithium battery, make sure to connect the BMS communication cable
between the battery and the inverter. This communication cable delivers
information and signal between lithium battery and the inverter.This information is
listed below:
Re-configure charging voltage, charging current and battery discharge cut-off
voltage according to the lithium battery parameters.
Have the inverter start or stop charging according to the status of lithium
battery.
LCD setting
After connecting, you need to finish and confirm some settings as follow:
Select program 05 as lithium battery type.
Confirm program41/42/43/44/45 setting value.
Note: Program 43/44/45 are only available with successful communication, they
will replace the Program 12/13/29 function, at the same time, program 12/13/29
become unavailable.
LCD Display
If communication between the inverter and battery is successful, there is some
information showing on the LCD as follow:
- 27 -
Setting for PYLON US2000 lithium battery
PYLONTECH US2000 lithium battery setting:
Dip Switch: There are 4 Dip Switches that sets different baud rate and battery
group address. If switch position is turned to the “OFF” position, it means “0”. If
switch position is turned to the “ON” position, it means “1”.
Dip 1 is “ON” to represent the baud rate 9600.
Dip 2, 3 and 4 are reserved for battery group address.
Dip switch 2, 3 and 4 on master battery (first battery) are to set up or change the
group address.
- 28 -
NOTE: “1” is upper position and “0” is bottom position.
Process of install:
Step 1. Use the RS485 cable to connect inverter and Lithium battery as Fig 1.
Step 2. Switch on Lithium battery.
Step 3. Press more than three seconds to start Lithium battery, power output
ready.
- 29 -
Setting for lithium battery without communication
This suggestion is used for lithium battery application and avoid lithium battery
BMS protection without communication, please finish the setting as follow:
Before starting setting,you must get the battery BMS specification:
A. Max charging voltage
B. Max charging current
C. Discharging protection voltage
Set battery type as“USE”(user-defined)
AGM (default) Flooded
05 Battery type
User-Defined
If “User-Defined” is selected, battery charge
voltage and low DC cut-off voltage can be
set up in program 26, 27 and 29.
Bulk
26 charging
voltage
If self-defined is selected in program 5, this program can be set up. Setting
(C.V voltage) range is from 24.0V to 31.0V for 24v model and 48.0V to 62.0V for 48v
model. But the setting value must be more than or equal the value of
program27. Increment of each click is 0.1V.
Floating
charging
27
voltage If self-defined is selected in program 5, this program can be
set up. Setting range is from 24.0V to the value of program 26 for 24v
model and 48.0V to the value of program 26 for 48v
model. Increment of each click is 0.1V.
- 30 -
Set Low DC cut-off voltage ≥discharging protection voltage of BMS+2V.
default setting: 42.0V
Set Max charging current which must be less than the Max charging current
of BMS.
Maximum charging 60A (default) If selected, acceptable charging
current: To configure current range will be within 1-
total charging current for Max.
02 solar and utility charging current of SPEC ,but it
chargers. shouldn’t be less than the AC
(Max. charging current = charging current ( program 11)
utility charging current +
solar charging current)
Setting voltage point back to utility source when selecting “SBU priority” or
“Solar first” in program 01.The setting value must be ≥Low DC cut-off
voltage+1V,or else the inverter will have a warning as battery voltage low.
Available options in 48V models: 46V (default)
Setting voltage point
back to utility source
when selecting “SBU
12 priority” or “Solar first” in Available options in 24V models: 23V (default)
program 01.
Remark:
you’d better to finish setting without turn on the inverter(just let the LCD show, no
output); when you finish setting, please restart the inverter.
- 31 -
Fault Reference Code
- 32 -
Warning Indicator
- 33 -
SPECIFICATIONS
170Vac±7V (UPS)
Low Loss Voltage
90Vac±7V (Appliances)
180Vac±7V (UPS);
Low Loss Return Voltage
100Vac±7V (Appliances)
- 34 -
Table 2 Inverter Mode Specifications
3.5KVA
INVERTER MODEL 5.5KVA
PVmax=160V
- 35 -
Table 3 Charge Mode Specifications
Utility Charging Mode
3.5KVA
INVERTER MODEL 5.5KVA
PVmax=160V
Max Charging Current
120Amp 100Amp
(PV+AC) (@ VI/P =230Vac)
Max Charging Current
80Amp
(AC) (@ VI/P =230Vac)
Flooded
Bulk 29.2Vdc 58.4Vdc
Battery
Charging
AGM / Gel
Voltage 28.2Vdc 56.4Vdc
Battery
Floating Charging Voltage 27Vdc 54Vdc
Overcharge Protection 33Vdc 63Vdc
Charging Algorithm 3-Step
Charging Curve
Solar Input
3.5KVA
INVERTER MODEL 5.5KVA
PVmax=160V
Rated Power 1500W 5500W
Max. PV Array Open
160Vdc 500Vdc
Circuit Voltage
PV Array MPPT Voltage
30Vdc~160Vdc 60Vdc~500Vdc
Range
Max. Input Current 50A 18A
Max. Charging
Current(PV) 60A 100A
- 36 -
Table 4 General Specifications
3.5KVA
INVERTER MODEL 5.5KVA
PVmax=160V
Safety Certification CE
- 37 -
TROUBLE SHOOTING
Explanation /
Problem LCD/LED/Buzzer What to do
Possible cause
1. The battery
1. Check if batteries and
voltage is far too
the wiring are connected
No response after low.
No indication. well.
power on. 2. Battery polarity is
2. Re-charge battery.
connected
3. Replace battery.
reversed.
Input voltage is
Check if AC breaker is
displayed as 0 on the Input protector is
tripped and AC wiring is
LCD and green LED is tripped
connected well.
flashing.
- 38 -
Overload error. The
Reduce the connected
inverter is overload
Fault code 07 load by switching off some
110% and time is
equipment.
up.
Check if wiring is
Output short
connected well and
Fault code 05 circuited.
remove abnormal load.
Battery is
Return to repair center.
over-charged.
Fault code 03
Check if spec and quantity
The battery voltage
of batteries are meet
is too high.
requirements.
Output abnormal
(Inverter voltage 1. Reduce the connected
Fault code 06/22 below than 190Vac load.
Buzzer beeps or is higher 2. Return to repair center
continuously and than 260Vac)
red LED is on. Internal
Fault code 08/09/15 Return to repair center.
components failed.
Over current or
Fault code 13 Restart the unit, if the
surge.
error happens again,
please return to repair
Bus voltage is too center.
Fault code 14
low.
- 39 -
Manufacturer: Shanghaimuxinmuyeyouxiangongsi
Address: Shuangchenglu 803nong11hao1602A-1609shi, baoshanqu,
shanghai 200000 CN.
Imported to AUS: SIHAO PTY LTD, 1 ROKEVA STREETEASTWOOD NSW
2122 Australia
Imported to USA: Sanven Technology Ltd., Suite 250, 9166 Anaheim Place,
Rancho Cucamonga, CA 91730
E-CrossStu GmbH
EC REP Mainzer Landstr.69, 60329 Frankfurt am Main.
YH CONSULTING LIMITED.
UK REP C/O YH Consulting Limited Office 147, Centurion House,
London Road, Staines-upon-Thames, Surrey, TW18 4AX
- 40 -
Technical Support and E-Warranty Certificate
www.vevor.com/support