ITP RCJ-ME-012 (Fuel System) - Updated

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INSPECTION AND TEST PLAN (ITP)

Royal Commission for Jubail & Yanbu


FUEL PIPING SYSTEM (FUEL OIL & LPG) ITP #: RCJ-ME-012
Technical Affairs Directorate
Rev #: 0
Construction Department

MECHANICAL (FUEL SYSTEM) FUEL PIPING SYSTEM (FUEL OIL & LPG)

Method of Verification Report /


Activity
Inspection / Test Requirements Controlling Document(s) (see Legend below)
Activity Description
# Test or Inspection Stage/Frequency Code, Spec, Etc Acceptance Criteria Contr. Verifying
RC Others Record
Performed QC

Per Spec 01650 & Approved Shipping Slips,


Visual Inspection Every Batch of 01660 to submittals per Material
Material Receiving & Storage H/W W/I
protect Spec 15190 Logbook, and
1.0 Delivery (pipes &
commodities from
accessories) Inspection Report
corrosion & entry of
foreign objects.

Visual Inspection for Inspection Report


Preparation for Installation routing/right of way. Before Pipe Per Spec 15190 IFC Drawings and I I/R & Marked IFC
2.0 Verify coordination Installation Welder’s approved shop Drawings
with other trades, Certificates (if Drawings, & showing routing,
such as HVAC, Fire welding needed) Method Statement equipment stage
Protection, Electric area, & etc.
Power, etc.

Installation of Fuel Pipes and Visual Inspection Lines and Per Spec 15190 Lines and I I Inspection Report
3.1 Accessories, &Supports accessories accessories per
completed for IFC & approved
everyday Shop Drawings
Flushing and Cleaning
3.2 (flush with No. 2 Oil for fuel oil pipe) Visual Inspection Before Hydrostatic Per Spec 15190 Velocity and I I Inspection Report
(blow with Nitrogen for LPG pipe) Test volume per Spec
15190 and Code
Before Backfill or Inspection
3.3 Perform Hydrostatic Test Hydrostatic Test concealing piping Per Spec 15190 No leaks found H H Report, & Hold
with ceiling panels Point Release
and false/partition Form
wall
INSPECTION AND TEST PLAN (ITP)

Royal Commission for Jubail & Yanbu


FUEL PIPING SYSTEM (FUEL OIL & LPG) ITP #: RCJ-ME-012
Technical Affairs Directorate
Rev #: 0
Construction Department

MECHANICAL (FUEL SYSTEM) FUEL PIPING SYSTEM (FUEL OIL & LPG)

Method of Verification Report /


Activity
Inspection / Test Requirements Controlling Document(s) (see Legend below)
Activity Description
# Test or Inspection Stage/Frequency Code, Spec, Etc Acceptance Criteria Contr. Verifying
RC Others Record
Performed QC

Meet
3.4 Installation of Corrosion Protection Visual Inspection Before Backfill Per Spec 15190, Manufacturer’s W/I I Inspection
and Warning Tape 02085, & installation Report
(for buried piping) Manufacturer’s requirements and
installation contractor’s
Instructions Installation
Checklist

3.5 Paint Fuel Piping and Install Visual Inspection Before concealing Per Spec 15190 Meet Contract I I Inspection
Identification Signs (for above ground piping with ceiling requirements & Report
piping) panels and contractor’s
false/partition wall Installation
Checklist
Inspection Report
4.0 Completion (Clean Site & Protect the Visual Inspection After Completion Per Spec 15190, Requirements set R R & Relevant
Completed Fuel Piping System) of this portion of & 01780 forth in Contract Certified Test
work Documents Report, Hold
Point Release
Form, Marked
IFC drawings, &
etc.
Contractor QC Date & Signature /Stamp No. RC Insp. (Date & Signature.) Others

Legend : I – Inspection; R – Document Review; T – Test; W - Witness Point; H - Hold Point

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