INSPECTION TEST PLAN FOR Project Name: F-CPB-QA-026

PIPING ERECTION Project No: Date:

ITP-CIS-004 Rev0 Applicable Legislation: EN 13480, 2014/68/EU Pressure equipment

INSPECTION AND TEST PLAN

Description of the required Reference Tolerances / Limitations Certification Activity INVOLVEMENT / SIGNATURE

CONTECH CLIENT END CLIENT NoBo

No Inspection, Test or Activity Documents Acceptance Criteria Forms / Reports / Marked Material Frequency
Resp. Dep. Type Sign Type Sign Type Sign Type Sign
DESIGN REVIEW & QUALITY
1
PROGRAMME APPROVAL
Approval of isometric drawings, Project isometric
a. EN 13480-3 Approved isometric drawings 100% TO R
design calculations etc. drawings
Approval of line list, conformity Line list with 2014/68 EU, EN 13480-7, design
b. Approved line list with NDT percentages 100% TO R
assessment module of each line Category, press., calculations, isometric drawings.
Technical Specification, EN 13480,
c. Approval of quality plan CIS-QP-000 Official consent of client 100% QA/QC P
2014/68/EU
Technical Specification, EN 13480,
d. Approval of quality procedures CIS-QP-XYZ Official consent of client 100% QA/QC P
2014/68/EU
Approval of Inspection and Test Technical Specification, EN 13480,
e. ITP-CIS-XYZ Official consent of client 100% QA/QC P
Plan (ITP) 2014/68/EU

2 RECEIVING MATERIAL AT SITE

Material request and purchase Technical specification, EN 13480-

a. MTO (Site) Approved purchase order 100% TO P
order 2
Material acceptance by quantity, CIS-QP-001, Shipping Quantity mentioned in Purchase Material Receiving Inspection (MRI) Report.
100% SM P/I
material identification List, Delivery Note Order, Numbering of Pipes with pipe ID`s, fitings with POS
b. EN 10216, EN 10217, EN 10253-2, first piece of
Material certificate 2.2 Dimensional inspection report, reviewed material
Material acceptance by quality EN 10028, EN 10222, EN 1092-1, each heat QA/QC I/R
or 3.1 based on Spec. certificates / heat no cross checked
EN 1515. no
Receiving of pipe spools from
CIS-QP-001, Shipping Material Receiving Inspection (MRI) Report, ID plate
c. workshop and unloading to Isometric drawing, erection plan 100% SM P
List, Delivery Note of each spool checked.
designated areas.
3 SITE ERECTION

Location and quantity of supports

a. Installation of pipe supports Isomteric drawings, as per ISO. No gaps allowed Random QA/QC I
underneath the supports.

Spool ID to be same as on
Isometric drawings, Random &
b. Installation of pipe spools drawing. Slope on the line to be Fit-up:OK sign next to the weld joint QA/QC I
P&ID Daily
verified.

Execution of flange connections and Torque value checked and I-marking performed on
c. CIS-QP-009 EN 13480-4 (Table 8.3.1) Random QA/QC I
subsequent inspection bolt/nut/washer

Execution of valve / instrumentation Only the valves and instrumentaion

d. installation and subsequent P&ID, CIS-QP-008 with correct KKS no`s indicated on Flow directions verfied on P&ID`s for check valves 100% QA/QC I
inspection the P&ID`s are allowed.
Execution of pump connections and Only stress free connections are
e. CIS-QP-005 Signed off inspection form: CIS-pump connection-001 100% QA/QC I
subsequent inspection allowed
4 Welding
Overview of Joint Types vs. Isomteric drawings, List of joint types for which WPS and/or WPQR is
a. 100% QA/QC P
available WPS`s Available WPS`s required.
Welding Procedure Qualification ISO 15614-1, ISO Additional impact test if required
b. Approved WPQR 100% QA/QC P
(WPQR) 15613 by tech. specification.
Welding Procedure Specification ISO 15609-1, ISO Limited to qualification range
c. Approved WPS 100% QA/QC P
(WPS) 9692-1, EN 1011 defined in WPQR
Qualification testing of welders
d. ISO 9606-1 Approval of NoBo for the qualificatioNoBo Approved Welder Certificates 100% QA/QC P
(Welder Certification)
WPS (Joint Detail limits for root
WPS, ISO 5817-1, gap, root face, groove angle,
e. Visual inspection Before Welding Fit-up:OK sign next to the weld joint Random QA/QC I
CIS-QP-010 misalignment, preheat
temperature, cleaniiness etc.)
 INSPECTION TEST PLAN FOR Project Name: F-CPB-QA-026
PIPING ERECTION Project No: Date:
ITP-CIS-004 Rev0 Applicable Legislation: EN 13480, 2014/68/EU Pressure equipment

INSPECTION AND TEST PLAN

Description of the required Reference Tolerances / Limitations Certification Activity INVOLVEMENT / SIGNATURE

CONTECH CLIENT END CLIENT NoBo

No Inspection, Test or Activity Documents Acceptance Criteria Forms / Reports / Marked Material Frequency
Resp. Dep. Type Sign Type Sign Type Sign Type Sign
Check whether WPS and CIS-QP-
010 are followed in terms of;
interpass temperature, electrical Spot &
f. Visual inspection During Welding WPS, CIS-QP-010 QA/QC I
characteristics, cleanliness, filler Daily
wire, gas rates etc. Check welder
is qualified for the join type.
Standard Level ISO 5817 ( LEVEL
ISO 17637, CIS-QP-
g. Visual Examination After Welding. C ), Fatigue & Creep Service VT:OK sign next to weld. 100% QA/QC I
012
Condition: ISO 5817 ( LEVEL B )

h. NDE Procedures ISO 17635 Approved by Level 3 Approved NDT procedures

Personnel Qualification EN 473 / ISO 9712 At least level 2 NDE Personnel Certificates 100%
QA/QC R
Liquid Penetrant Examination ISO 3452-1 ISO 23277 (LEVEL 2X) Penetrant Examination Report (Third Party Report) See Table
8.2-1 of
Standard Level & Fatigue ISO Radiographic Examination Report (Third Party
Radiographic Examination ISO 17636 (LEVEL B) 13480-5
10675-1 ( LEVEL 2 ), Creep Report)
5 PRESSURE TEST
Line to be ready for hydrotest with
Walkdown inspection prior to Isometric drawings, all piping components installed
a. Punch list signed by all relevant parties 100% QA/QC I
hydrotest P&ID correctly and slopes maintained in
accordance with ISO`s.
EN 13480-5 (Par 9.3) No leakage allowed
b. Hydrotest inspection Pressure test report signed by all relevant parties 100% QA/QC I
CIS-QP-006
Golden Weld Procedure on not CIS-QP-015, EN 100% NDT to be followed on
c. NDT reports 100% QA/QC I
hydrotested welds 13480-5 (Par 9.3.4) golden welds.
Chloride to be less than 50 ppm for Flushing and drying report signed by all relevant
d. Flushing & Drying CIS-QP-007 100% QA/QC I
stainless steel lines parties
Touch-up painting on site welds Tec. Spec., CIS-QP-
100% SM P
or Acid Pickling 004, EN 12944-7 Technical Specification, CIS-QP- Inspection Reports Supllied by The Coating
e.
Corrosion protection Inspection Tec. Specification, 004, EN 12944-7 Company
Spot QA/QC I
(DFT) EN 12944-7
PIPING INSULATION &
5.
CLADDING
Line list, ISO`s, Tech. insulation material type and
a. insulation inspection Random QA/QC I
Specification thickness to be according to
Line list, ISO`s, Tech. Overlapping, fixing strip interval to
b. Cladding Inspection Random QA/QC I
Specification be according to specification
6 DECLARATION OF CONFORMITY
Issuance of Declaration of
a. CEN/TR 13480-7 CEN/TR 13480-7 Annex B Declaration of conformity. 100% QA/QC P
Conformity
ABBREVIATIONS :
R= Review TO: Technical Office Department
P= Perform or Prepare WP: Workshop Production Department
W= Witness (Client Notification is Mandatory) QA/QC: Quality Department
H= Hold (Client Presence is Mandatory) SM: Site Management
I= Inspection, Testing or Examination

Prepared By: Checked By: Approved By: Approved By:

Name: Name: Name: Name:

Signature : Signature : Signature : Signature :

Date : Date : Date : Date :