SUMMARY OF INSTALLED CAPACITIES AND KW DEMAND BY MILL STATION

UNIT Station code HP KW AMP AMP

NO STATION MACHINERY
RUNNING STANDBY
1 MAIN GATE 7.5 5.5 7.1
LOADING RAMP STATION
2 RAMP NO 1 (Sliding Ramp floor)
Hydraulic sliding Doors 5.5 4.103 7.1
Hydraulic power pack 15 11.19 17.1
0
3 RAMP NO 2 (Sliding Ramp floor) Hydraulic sliding Doors No.1 5.5 4.103 6.8
Hydraulic sliding Doors No.2 5.5 4.103 6.8
Hydraulic power Pack 15 11.19 16.9
0
4 FFB feeding Conveyer FFB Conveyor No.1 FFB1A 15 11.19 15.3
FFB Conveyor No.2 FFB1C 15 11.19 18.1
Feeding doors 5.5 4.103 4.1
Hydraulic power pack 20 14.92 17.1
TOTAL 109.5 81.592 116.4
STERILIZER STATION 0
5 Load FFB cage Transfer Carriage No.1 15 11.19 7.2
Transfer Carriage No.2 15 11.19 9.5
0
6 Load SFB cage Transfer Carriage No.3 10 7.46 7.6
Transfer Carriage No.4 7.5 5.595 5.5
0
7 Load FFB cage Hydraulic Motor Winch No.1 15 11.19 16.3
Hydraulic Motor Winch No.2 40 29.84 17.2
Hydraulic Motor Winch No.3 15 11.19 9.5
Hydraulic Motor Winch No.4 15 11.19 15.8
Hydraulic Motor Winch No.5 15 3 17.1
Hydraulic Motor Winch No.6 3 2.238 4.1
Hydraulic Motor Winch No.7 3 2.238 5.2
Hydraulic Motor Winch No.8 15 11.19 16.1
Hydraulic Motor Winch No.9 40 29.84 21.1
Hydraulic Motor Winch No.10 40 29.84 22.9
TOTAL 248.5 177.191 175.1

Tilting Sterilizer Inclined FFB Conveyor No.1 FFB1 30 22 39.59

Splitter FFB 75 55 64.88
Inclined FFB Conveyor No.3 FFB 3 30 22 39.59
Inclined FFB Conveyor No.4 FFB 4 25 18.5 33.51
FFB Feeding Conveyor No.5 FFB 5 20 15 27.68
Horizontal/Inclined SFB Conveyor No.1 25 18.5 33.51
Horizontal/Inclined SFB Conveyor No.2 20 18
Auto feeder 1 7.5 5.5
Auto feeder 2 7.5 5.5
Auto feeder 3 7.5 5.5
Auto feeder 4 7.5 5.5
Auto feeder 5 7.5 5.5
Vibrating Screen 1 5.5 4
Vibrating Screen 2 5.5 4
Screw Conveyor Solid 4 3
Hydraulic Pump 1 30 22
Hydraulic Pump 2 30 22
Hydraulic Pump 3 30 22
Hydraulic Pump 1 10 7.5
Hydraulic Pump 2 10 7.5
Hydraulic Pump 3 10 7.5

Condensate Pit Pump No.1 10 7.5 14.44

Condensate Pit Pump No.2 10 7.5 14.44
Recovery Oil Pump No.1 4 3 6.25
Recovery Oil Pump No.2 4 3 6.25
Air Compressor 10 7.5 10.88
Air Dryer Medium Filter-regulator 4 3 6.18
TOTAL 439.5 327.5 297.2

8 Capstan Capstan winch motor No.1 5.5 4.103 5.1

 Capstan winch motor No.2 5.5 4.103 5.2
Capstan winch motor No.3 5.5 4.103 5.3
0
9 Tipper Tipper No.1 15 11.19 11.1
Tipper No.2 20 14.92 12.4
Auto Feeder no.1 7.5 5.595 6.8
Auto Feeder no.2 7.5 5.595 7.1
0
10 Sterilizers Booster pump (cleaning) 20 14.92
0
11 Fire Hydrant Pump 1 0
Diesel Pump no 2 0
0
12 Condensate Pit Condensate Pump No.1 15 11.19 17.5
Condensate Pump No.2 15 11.19 13.2
Air Compressor 3 2.238 5.3
TOTAL 1495.5 266.338 264.1
THRESHER STATION 0
13 SFB Conveyor SFB Conveyor No.1 T23 30 22.38 19.2
SFB Conveyor No.2 T24 30 22.38 17.1
SFB Top Cross conveyor No.1 T10 7.5 5.595 12.8
SFB Top Cross conveyor No.2 T11 7.5 5.595 13.1
0
14 Thresher Drums Thresher Drum No.1 T18 30 22.38 32.1
Thresher Drum No.2 T19 30 22.38 40.1
Thresher Drum No.3 T20 30 22.38 20.1
0
15 EFB Conveyors EFB Conveyor No.1 T7 7.5 5.595 7.8
EFB Conveyor No.2 T8 7.5 5.595 6
EFB Conveyor No.3 T9 7.5 5.595 7.5
EFB Conveyor No.4 T30 0
0
16 EFB Elevator EFB Elevator No.1 T25 15 11.19 14.1
EFB Elevator No.2 T25A 15 11.19 12.1
0
17 Loose Fruit Conveyors Conveyor Below Thresher DrumNo.1 T15 7.5 5.595 5.5
Conveyor Below Thresher DrumNo.2 T16 7.5 5.595 5.2
Conveyor Below Thresher DrumNo.3 T17 7.5 5.595 5.4
Loose Fruit Cross Conveyor No.1 T12 15 11.19 9.4
Loose Fruit Cross Conveyor No.2 T12B 15 11.19 8.4
Loose Fruit Elevator No.1 T13 30 22.38 10.5
Loose Fruit Elevator No.2 T14 30 22.38 12.2
Loose Fruit Elevator No.3 T5A 30 22.38 11.2 11.2
0
TOTAL 360 268.56 247.1
18 EFB Press YKL NO 1 120 89.52 70
YKL NO 2 120 89.52 70
YKL NO 3 (SINACO) 120 89.52 60
EMPTY PRESS BREAKER NO 1 120 89.52 70
EMPTY PRESS BREAKER NO 2 120 89.52 80
E/PREBREAKER NO 1 170 126.82 150
E/PREBREAKER NO 2 100 74.6 70
E/PREBREAKER NO 3 100 74.6
E/BUNCH CONV NO 1 E1 15 11.19 13.2
E/BUNCH CONV NO 2 E2 15 11.19 12.8
E/BUNCH CONV NO 3 E3 15 11.19
E/BUNCH CONVEYOR NO.1 T36 10 7.46 8.5
FIBER CONVEYOR NO 2 15 11.19
EFB SLUDGE PUMP NO 1 7.5 5.595 5.5
YKL SLUGE PUMP NO 1 7.5 5.595 6.2
TOTAL 1055 787.03 256.2
PRESS STATION 0
19 Top Cross Fruit Conveyor Top Cross Fruit Conveyor No.1 P5 15 11.19 12.5
Top Cross Fruit Conveyor No.2 P5A 10 7.46 9
0
20 Cake Breaker Conveyors Cake Breaker Cross Conveyor No.1 P8 15 11.19 12.9
Cake Breaker Cross Conveyor No.2 P9 10 7.46 8.7
Cake Breaker Cross Conveyor No.3 P9A 10 7.46
Cake Breaker Conveyor No.1 P6 30 22.38 22.5
Cake Breaker Conveyor No.2 P7 30 22.38
Cake Breaker Conveyor No.3 P6A 30 22.38
0
21 Presses Press P 20 No.1 50 37.3 62
Press P 20 No.2 50 37.3 61
Press P 20 No.3 50 37.3 60
Press P 20 No.4 50 37.3 60
Press P 20 No.5 60 44.76 59
Press P 20 No.6 60 44.76 61
Press P 20 No.7 50 37.3 60
0
22 Digesters Digester 50001 No.1 60 44.76 50
Digester 50001 No.2 60 44.76 51
Digester 5000L No.3 60 44.76 54
Digester 5000L No.4 60 44.76 50
Digester 5000L No.5 60 44.76 51
Digester 50001 No.6 60 44.76 50
Digester 5000L No.7 60 44.76 54
RexRoth Hydraulic power pack No.1 5.5 4.103 4.1
RexRoth Hydraulic power pack No.2 5.5 4.103 4
RexRoth Hydraulic power pack No.3 5.5 4.103 4.1
RexRoth Hydraulic power pack No.4 5.5 4.103 4.2
RexRoth Hydraulic power pack No.5 5.5 4.103 4
RexRoth Hydraulic power pack No.6 5.5 4.103 4
RexRoth Hydraulic power pack No.7 5.5 4.103 4.1
Air Compressor 5.5 4.103 4.2
0
23 Press Gutter Press Gutter 0
Cake Sludge conveyor 7.5 5.595 6
TOTAL 991.5 739.659 426
KERNEL PLANT STATION 0
24 Nut Polishing Drum Nut Polishing Drum No.1 15 11.19 8.3
Nut Polishing Drum No.2 15 11.19 8.3
Nut Polishing Drum No.3 15 11.19 8.9
0
25 Fibre Cyclone Fibre Cyclone No.1 120 89.52 155
Fibre Cyclone No.2 120 89.52 150
Fibre Cyclone No.3 120 89.52 149
0
26 Fibre Cyclone Air Lock Fibre Cyclone Air Lock No.1 10 7.46 8.3
Fibre Cyclone Air Lock No.2 10 7.46 9
Fibre Cyclone Air Lock No.3 10 7.46 8.1
0
27 Fibre Conveyor Fibre Conveyor No.1 7.5 5.595 11.5
Fibre Conveyor No.2 7.5 5.595 11.2
Fibre Conveyor No.3 7.5 5.595 11
0
28 Conveyor Below Nut Polishing Drum Conveyor No.1 3 2.238 4.1
Conveyor No.2 5.5 4.103 5.3
Conveyor No.3 5.5 4.103 5.5
Conveyor No.4 5.5 4.103 5.1
0
29 Nut Elevator Elevator No.1 7.5 5.595 8.1
Elevator No.2 7.5 5.595 7.8
Elevator No.3 7.5 5.595 7.1
Elevator No.4 7.5 5.595 6.9
0
30 Nut Bin Nut Bin No.1 0
0
31 Cracking Machine Nut Cracker Machine No.1 K3 20 14.92 25
Nut Cracker Machine No.2 K4 20 14.92 26
Nut Cracker Machine No.3 K5 25 18.65 28
Nut Cracker Machine No.4 K5A 25 18.65 27
Nut Cracker Machine No.5 K5B 25 18.65 29
Nut Cracker Machine No.6 K5C 20 14.92 25
Nut Cracker Machine No.7 K5D 20 14.92 24
0
32 Nut Separating Drum Nut Separating Drum 5.5 4.103 4.5
0
33 Conveyor Bellow Cracking Machine Screw Ribbon conveyor No.1 7.5 5.595 4.3
Screw Ribbon conveyor No.2 7.5 5.595 4.4
0
34 Crack Mixture Cross Conveyor Crack Mixture Cross Conveyor No.1 5.5 4.103 2.3
0
35 Crack Mixture Elevator Crack Mixture Elevator No.1 7.5 5.595 4.1
 Crack Mixture Elevator No.2 7.5 5.595 4.3
0
36 Nut Separating Drum Nut Separating Drum No.1 5.5 4.103 3.6
Nut Separating Drum No.2 5.5 4.103 3.5
Nut Separating Drum No.3 5.5 4.103 3.5
0
37 Conveyor bellow Grading Drum Conveyor bellow Grading Drum No.1 5.5 4.103 4.4
Conveyor bellow Grading Drum No.2 5.5 4.103 2.4
Conveyor bellow Grading Drum No.3 5.5 4.103 3.9
0
38 Cross Conveyor BGD Cross Conveyor BGD (RETURN CAKE CONV) 5.5 4.103 4.5
0
39 LTDS LTDS No.1 40 29.84 24.6
LTDS No.2 40 29.84 24.6
LTDS Airlock No.1 5.5 4.103 3.8
LTDS Airlock No.2 5.5 4.103 3.7
LTDS Shell Cross Conveyor 3 2.238 3.1
Shell Conveyor To Boiler 5.5 4.103 4.6
LTDS Kernel Short Conveyor No.1 3 2.238 3.02
LTDS Kernel Short Conveyor No.2 3 2.238 3.21
Vibrating Screen No.1 ( LTDS ) 5.5 4.103 4.1
Vibrating Screen No.2 ( LTDS ) 5.5 4.103 4.1
0
40 Calcium Carbonate Claybath Claybath Pump No.1 15 11.19 13.2
Claybath Pump No.2 15 11.19 9
Claybath Pump No.3 15 11.19 9.1
Claybath Pump No.4 0 0
Claybath Stirrer No.1 5.5 4.103 3.1
Claybath Stirrer No.2 5.5 4.103 3.1
Claybath Stirrer No.3 5.5 4.103 3
Claybath Stirrer No.4 0 0
Claybath Vibrating Screen No.1 5.5 4.103 5.2
Claybath Vibrating Screen No.2 5.5 4.103 3.7
Claybath Vibrating Screen No.3 5.5 4.103 3.1
Claybath Water Discharge Pump 5.5 4.103 3.4
0
0
41 Shell Conveyors Claybath Shell conveyor 0 0
Wet Shell Elevator No.1 7.5 5.595 4.4
Wet Shell Elevator No.2 7.5 5.595 4.4
Wet Shell Discharge Conveyor 7.5 5.595 4.4
0
42 Kernel Conveyors Claybath Kernal Conveyor 0
Kernel Cross Conveyor K31 7.5 5.595 4.6
Kernel Elevator No.1 K35 7.5 5.595 5.6
Kernel Elevator No.2 K35A 7.5 5.595 4.2
Kernel Silo Feeding Conveyor No.1 7.5 5.595 4.1
Kernel Silo Feeding Conveyor No.2 7.5 5.595 4.6
0
0
43 Kernel Silo Steam Heater Kernel Silo Steam Heater No.1 K46 30 22.38 13.2
Kernel Silo Steam Heater No.2 K47 30 22.38 13.2
Kernel Silo Steam Heater No.3 K48 30 22.38 13.2
Kernel Silo Steam Heater No.4 K49 30 22.38 13.5
Kernel Silo Steam Heater No.5 K50 30 22.38 13.1
Kernel Silo Steam Heater No.6 K51 30 22.38 12.5
Kernel Silo Steam Heater No.7 K52 30 22.38 12.5
Kernel Silo Steam Heater No.8 K53 30 22.38 12.3
Dry Kernel Silo Discharge Conveyor 7.5 5.595 5.6
Dry Kernel Silo Elevator No.1 7.5 5.595 5.2
Dry Kernel Silo Elevator No.2 7.5 5.595 5.3
Dry KB Feeding Conveyor No.1 7.5 5.595 5.6
Dry KB Feeding Conveyor No.2 7.5 5.595 6.1
Dry KB Feeding Conveyor No.3 7.5 5.595 5.8
Dry KBTop Cross Conveyor 7.5 5.595 6
TOTAL 1294 965.324 638.43
0
OIL ROOM STATION 0
44 Mini Clarifer tank Clarifier Oil Transfer Pump No.1 7.5 5.595 6.7
Clarifier Oil Transfer Pump No.2 7.5 5.595 6.6
0
45 Crude Oil Vibrating Screens Crude Oil Vibrating Screen No.1 P13F 5.5 4.103 4.3
 Crude Oil Vibrating Screen No.2 P13G 5.5 4.103 4.3
Crude Oil Vibrating Screen No.3 P13H 5.5 4.103 4.3
Crude Oil Vibrating Screen No.4 P13A 5.5 4.103 4.3
0
46 Crude Oil Tanks Crude Oil Tank No.1 0
Crude Oil Tank No.2 0
Crude Oil Tank No.3 0
0
47 Crude Oil Pump Crude Oil Pump No.1 0
Crude Oil Pump No.2 15 11.19 12.4
Crude Oil Pump No.3 15 11.19 12.4
0
48 Vertical Clarifers tank stirrer Vertical Clarifer tank stirrer No.1 C1 7.5 5.595 6.9
Vertical Clarifer tank stirrer No.2 C2 7.5 5.595 7.1
Vertical Clarifer tank stirrer No.3 C3 7.5 5.595 6.2
Vertical Clarifer tank stirrer No.4 C4 0
Vertical Clarifer tank stirrer No.5 C5 0
0
49 Sand Cyclones Sand Cyclone pump No.1 15 11.19 18
Sand Cyclone pump No.2 15 11.19 18
Air Compressor 5.5 4.103 4.4
0
50 Decanter Machines Decanter No.1 100 74.6 65.5
Decanter No.2 75 55.95 50
Decanter Wet cake conveyor No.1 5.5 4.103 4.2
Decanter Wet cake conveyor No.2 5.5 4.103 4.4
Light Phase Holding Tank No.1 7.5 5.595 6.1
Light Phase Holding Tank No.2 7.5 5.595 6.5
0
51 Sludge Pumps Heavy Phase Pump No.1 7.5 5.595 6.3
Heavy Phase Pump No.2 7.5 5.595 6.1
0
52 Vacuum Dryers Vacuum inlet pump No.1 10 7.46 5.4
Vacuum inlet pump No.2 5.5 4.103 3.6
Vacuum Float Tank No.1 0
Vacuum Float Tank No.2 0
Vacuum Pump No.1 20 14.92 11
Vacuum Pump No.2 30 22.38 11
Vacuum Pump No.3 20 14.92 11
0
53 Hot Water Tank Hot Water Tank No.1 ( Clarification ) 0
Hot Water Tank No.2 ( Press Station ) 0
Hot Water Tank No.3 0
Hot Water Pump No.1 C4 10 7.46 5.1
Hot Water Pump No.2 C5 10 7.46 5.7
0
0
0
0
0
0
54 EFB Liquor collecting Tank EFB Liquor collecting Tank 0
EFB transfer pump 10 7.46 6.1
0
55 Vibrating Screen Vibrating Screen No.1 5 3.73 7
Vibrating Screen No.2 5 3.73 7.5
Vibrating Screen No.3 5 3.73 7.7
Vibrating Screen No.4 5 3.73 7.2
Vibrating Screen No.5 5 3.73 7.7
0
0
56 Sand Tank Sand Tank No.1 0
Recovery Pump No.1 15 11.19 11
Recovery Pump No.2 0
0
57 ACCS Oil recovery pump No.1 5.5 4.103 5.1
Sludge pump No.1 15 11.19 10.8
Sludge pump No. 2 15 11.19 11
0
58 Sludge Oil Recovery Tank Sludge Oil Recovery Tank No.1 0
Sludge Oil Recovery Tank No.2 0
0
59 Separator Separator motor 40 29.84
0
0
60 Sludge Pit Pumps Cooling Pit Pump No.1 15 11.19 11.2
Cooling Pit Pump No.2 15 11.19 11.1
Concrete Pit Pump 40 29.84 39.5
TOTAL 642 478.932 337.3
CPO Storage Tanks 0
61 CPO Storage Tanks CPO Storage Tank NO.1 (2300 MT) 0
CPO Storage TanK NO.2 (2300 MT) 0
CPO Storage Tank NO.3 (2100 MT) 0
CPO Storage Tank NO.4 (1000 MT) 0
CPO Storage Tank NO.5 (310 MT) 0
CPO Recovery tank 0
0
62 Despatch Pumps CPO Despatch Pump No.1 30 22.38 25
CPO Despatch Pump No.2 30 22.38 29
Tank Cleaning pump No.1 20 14.92 18
Tank Cleaning pump No.2 15 11.19 11.6
Tank Cleaning pump No.3 10 7.46 8.3
0
63 Steam water Trap Tank Steam Water Trap Tank 0
0
64 Despatch Bay CPO Despatch Platform 0
TOTAL 105 78.33 54
External Water Treatment Pump House 0
65 River Water Pump River Water Pumps 0
0
66 Water Pump House Raw Water Pump No.1 30 22.38 35
Raw Water Pump No.2 30 22.38 35
Raw Water Pump No.3 (submersible) 7.5 5.595 6.1
Raw Water Pump No.4 (submersible) 7.5 5.595 6.3
Diesel Pump No.1 0
0
67 Water Clarifier Water Clarifier Tank No.1 0
Water Clarifier Tank No.2 0
0
68 Concrete Water Tank Concrete Water Tank 0
0
69 Chemical Dosing Pumps Chemical Pump No.1 1 0.746 0.9
Chemical Pump No.2 1 0.746 0.9
Chemical Pump No.3 1 0.746 0.8
Chemical Pump No.4 1 0.746 0.8
0
70 Chemical Tanks Chemical tank No.1 0
Chemical tank No.2 0
Chemical tank No.3 0
0
71 Tank Stirrer Stirrer No.1 1 0.746 0.9
Stirrer No.2 1 0.746 0.9
Stirrer No.3 1 0.746 1.2
0
72 Sand Filter Sand Filter No.1 0
Sand Filter No.2 0
0
73 Sand Water Pump Sand Filter Pump No.1 30 22.38 35
Sand Filter Pump No.2 30 22.38 34.5
Sand Filter Pump No.3 30 22.38 35.2
0
74 Treated Water Tank Treated Water Tank No.1 0
Water Tank No.2 0
Treated Water Tank No.3 0
Treated Water Tank No.4 0
Over Head Tank 0
Labour Line water Tank No.1 0
Labour Line water Tank No.2 0
0
75 Treated Water Pump Chlorine dosing pump 1 0.746 0.9
Domistic water pump No.1 (Kuarters ) 7.5 5.595 6.5

Domistic water pump No.2 (Kuarters and Office) 10 7.46 9.1

Hydrant Water Pump No.1 7.5 5.595 6.5
 Hydrant Water Pump No.2 10 7.46 8.6
0
TOTAL 313 233.498 103.9
ENGINE ROOM 0
76 Steam Turbine Steam Turbine (1800KW) No.1 0
Steam Turbine (1800KW) No.2 0
0
77 Diesel Generator Genset (450KW) No.1 0
Genset (280KW) No.2 0
Genset (200KW) No.3 0
0
0
78 Steam Receiver ( BPV ) Steam Receiver (PH PMT 855) (45PSl) 0
0
79 Deisel Tank Diesel Tank No.1 0
0
80 Main Power Panel Main Power Panel 0
0
81 Steam Seperator Steam Seperator No.1 (PH PMT 874) 0
Steam Seperator No.2 (PH PMT 4267) 0
TOTAL 0 0 0
Boiler Station 0
0
82 Boiler No.1 35MT (PH PMD 98) Steam Drum 0
Water Drum 0
ID Fan (150HP) 150 111.9
FD Fan (30 HP) 30 22.38
Secondary Fan No.1 (25 HP) 25 18.65
Secondary Fan No.2 (25 HP) 25 18.65
Fuel Feeder Fan (25HP) 25 18.65
Modulating Damper 1 0.746
Air Lock No.1 1 0.746
Air Lock No.2 1 0.746
Auger Fuel Conveyor No.1 5.5 4.103
Auger Fuel Conveyor No.2 5.5 4.103
Auger Fuel Conveyor No.3 5.5 4.103
Control Panel 0
Boiler House 0
Pnuematic Air Cylinder ID 0
Pnuematic Air Cylinder FD 0
0
83 Boiler No.2 35MT (PH PMD 281) Steam Drum 0
Water Drum 0
ID Fan (150HP) 150 111.9
FD Fan (40 HP) 40 29.84
Secondary Fan No.1 (25 HP) 25 18.65
Fuel Feeder Fan (25 HP) 25 18.65
Modulating Damper 1 0.746
Air Lock No.1 (1 HP) 1 0.746
Air Lock No.2 (1 HP) 1 0.746
Air Lock No.3 (1 HP) 1 0.746
Auger Fuel Conveyor No.1 7.5 5.595
Auger Fuel Conveyor No.2 7.5 5.595
0
0
Pnuematic Air Cylinder ID 0
Pnuematic Air Cylinder FD 0
0
84 Steam Condensate Chamber Steam Exhuast Blowdown Chamber 0
0
85 Boiler Fuel Conveyors Fibre Feeding Conveyor No.1 15 11.19
Fibre Feeding Conveyor No.2 15 11.19
Fibre Elevator 10 7.46
Boiler Shell Conveyor 7.5 5.595
0
0
86 Boiler Ash Conveyors Boiler Ash Conveyor B1 5.5 4.103
Boiler Ash Conveyor B1 5.5 4.103
Boiler Ash Conveyor B1 7.5 5.595
Boiler Ash Conveyor B1 0
Boiler Ash Conveyor B2 5.5 4.103
Boiler Ash Conveyor B2 5.5 4.103
 Boiler Ash Conveyor B2 7.5 5.595
0
87 Boiler Feed Pump Feed Pump No.l (IOOHP) 100 74.6
Feed Pump No.2 (IOOHP) 100 74.6
Feed Pump No.3 (IOOHP) 100 74.6
0
0
90 Softener Pumps Softener Pump No.l 7.5 5.595
Softener Pump No.2 10 7.46
0
91 Softener Regenarate Tank Regenarate Tank No.l 0
Softerner Tank Stirrer No.l 0
0
92 Chemical Pump Chemical Pump No.l 1 0.746
Chemical Pump No.2 1 0.746
PVD salt stirrer 1 0.746
0
93 Vacuum Dearators tank Dearator Pump No 1 (IOHP) 10 7.46
Dearator Pump No 2 (IOHP) 10 7.46
0
96 Boiler Air Compressor Boiler Air Compressor No.l (3 HP) 5.5 4.103
TOTAL 964 719.144 0
EFFLUENT TREATMENT PLANT 0
97 Effluent Pump Land Application Water Transfer Pump 15 11.19
0
98 Final Discharge Pump Final Discharge Pump No.l 30 22.38
Final Discharge Pump No.2 30 22.38
Final Discharge Pump No.3 30 22.38
TOTAL 105 78.33 0
MDSP DEWATERING PLANT 0
99 Inlet pump CK pump 20 14.92 20
Stirrer Fan 25 18.65 15
Clarifier pump No.1 5.5 4.103 8.17
Clarifier pump No.2 7.5 5.595
Sludge Buffer tank Pump No.1 5.5 4.103 8.17
Sludge Buffer tank Pump No.2 5.5 4.103 8.17
Chemical Dosing Pump 0
Water mixer inlet pump 1.5 1.119 1.7
Polymer mixer No.1 1 0.746 1.1
Polymer mixer No.2 1 0.746 1.1
Polymer mixer No.3 1 0.746 1.1
Polymer feeder conveyor 0.5 0.373 1.02
Sludge mixing tank stirrer 1 0.746 1.1
Solid Press No.1 2 1.492 1.7
Solid Press No.2 2 1.492 1.6
Solid Press No.3 2 1.492 1.7
Solid Press No.4 2 1.492 1.6
Solid Conveyor No.1 7.5 5.595 8
Solid Conveyor No.2 10 7.46 11
TOTAL 100.5 74.973 92.23
FIBER PLANT
EFB Feeding Scaper Conveyor No 1 7.5 5.5
EFB Feeding Scaper Conveyor No 2 7.5 5.5
EFB Feeding Scaper Conveyor No 3 7.5 5.5

Hammer Mill 100 90

Hammer Mill 100 90
Swing Drum 5 4
Swing Drum 5 4
Cross Conveyor 5 4
Inclined Fiber Conveyor 7.5 5.5
Dryer Rotary Drum 15 11
Dryer Rotary Drum 15 11
Heater Fan 20 15
Heater Fan 20 15
Baling Press Feeding Conveyor 7.5 5.5
Baling Press Hydraulic 40 30
Baling Press Hydraulic 40 30
TOTAL 402.5 331.5 0
PALLET PLANT
Hammer Mill 100 92
 Fiber Drum 20 15
Fiber Feeder 3 2
Fiber belt conveyor 3 2
Hammer Mill 25 18
Inclined Fiber Conveyor 10 5.5
Hammer Mill 40 5.5
Hydraulic 2 1.5
Feeder 5.5 4
Feeder 5.5 4
Screw Conveyor 5.5 4
Belt Conveyor 5.5 4
Feeder Conveyor 2 1.5
Auger Conveyor 3 2.2
Belt Conveyor Auger 5 4
Ribbon Conveyor 5 4
Fan 5 4
Pellet Feeding 3 2.2
Pallet Incline 3 2.2
Pallet Cross Conveyor 3 2.2
Conveyor 2 1.5
Conveyor 2 1.5
Belt Conveyor 2 1.5
Pallet Old Machine 100 90
Fiber Briquettes Machine 150 110
Hydraulic Briquettes Machine 30 22
Belt Conveyor 3 2.2
Belt Conveyor 2 1.5
Belt Conveyor 3 2.2
Belt Conveyor 3 2.2
Fan 10 7.5
Inclined Chain Conveyor 10 7.5
Cross Conveyor 2 1.5
TOTAL 573 430.9 0
GREEN PLANT

1st Line Hydraulic 1.4 1.1

Belt Conveyor 5 4
Vibrating Screen 5 4
Belt Conveyor 7.5 5.5
Auger Conveyor 1.4 1.1
Mixer 3 2.2
Belt Conveyor 1.4 1.1

2nd Line Belt Conveyor 5 4

Feeding Belt Conveyor 3 2.2
Inclined Belt Conveyor 3 2.2
Mixer Drum 7.5 5.5
Belt Conveyor 3 2.2
Belt Conveyor 7.5 5.5
Auger Conveyor 1.4 1.1
Feeding Mixer 3 2.2
Belt Conveyor 1 0.7
Portable Belt Conveyor 2 1.5

Pump no 1 7.5 5.5

Pump no 2 15 11
Ribbon Conveyor 7.5 5.5
Belting machine 20 15
Press Briquettes 1 20 15
Press Briquettes 2 20 15
Mixer 1 20 15
Mixer 2 20 15
Cracker Mixer 1 25 18
Cracker Mixer 2 25 18
Belt Conveyor 5 4
TOTAL 246.1 183.1 0

TOTAL 2197.1 1707.9 0

No Buiding Name and Station
No

1 Security Guard House

1
2 Mill Management Office
2
3 Car Park 3
4 Weighbridge 4
5 Workshop Mechanical 5
6 Workshop Electrical 6
7 General Store 7
8 FFB Loading Ramp 8
9 CPO Storage Tank 9
10 CPO Depatch Bay 10

11 Sterilization Station

11

12 Threshing Station
12
13 Press Station
13
14 Kernel Recovery Station 14
15 Oil Recovery Station
16 EFB Press Station
17 Boiler Station
18 Power Station or Engine Room
19 Water Treatment Plant
20 Effluent Treament Plant
21 Biogas Plant
22 EFB Downstream Plant
23 EFB Fiber Plant
24 Fertilizer Plant
25 Schedule Waste Store
26 Chemical Store
27 Surplus Biomass Fuel Storage
28 POME treatment Plant (Outlet Biogas)
Station Build-up area Columns number and height (m) Estimated Cost (RM)

Main Process Building

4,225 3 Storey Building 6.0
Sterilizer Station 4 Unit of 30 mt Tilting sterilizer
1600 vassel 5.5
Boiler House 1950 2 Unit Of Boiler 35mt 10.0
Engine Room 300 2 Turbine and 2 Genset 3.0
Workshop-Mechanical 500 1.5
Workshop-Electrical 100 0.7
General Store 100 0.3
Lubricant Store 80 0.2
Chemical Store 50 0.1
Schedule Waste Store 50 0.1

Water Treatment Plant 2 unit of 200mt water clarifier,

2 unit of 3500 m3 of settling tank,
2 unit Sand Filter,
1000 1 Overhead Tank 5000 m3. 1.0

Oil Storage Tank Farm 2 Tank with 2000mt CPO capacity

1500 1 Tank with 1000mt CPO capacity 1.0
Kernel Storage 2 Bunker with 100mt Dry Kernel
500 capacity 0.3
Surplus Fuel Storage 300 0.1
Weighbridge 1st Unit 2nd Unit

Twin Module Twin Module

Pitless Pitless
Type Of Weighbridge Weighbridge Weighbridge

Dimension 50ft x 10ft 50ft x 10ft

Capacity 80,000 kg 80,000 kg
Cost of Weighbridge RM200,000 RM200,000
Cost of Foundation RM40,000 RM40,000
SUMMARY OF INSTALLED CAPACITIES AND KW DEMAND BY MILL STATION
UNIT Station code HP AMP AMP KW KW

OPERATING STANDBY INSTALLED

NO STATION TOTAL RUNNING
MACHINERY MACHINERY CAPACITY

1 LOADING RAMP STATION 110 116 75 6 82

2 STERILIZER STATION 1496 264 171 95 266
3 TILTING STERILIZER 440 297 192 135 328
4 THRESHER STATION 360 247 160 109 269
5 EFB PRESS STATION 1055 256 166 621 787
6 PRESS STATION 992 426 276 464 740
7 KERNEL PLANT STATION 1294 660 427 538 965
8 OIL ROOM STATION 642 337 218 261 479
9 CPO STORAGE TANK 105 54 35 43 78
10 EXTERNEL WATER TREATMENT 313 63 40 193 233
12 BOILER STATION 964 390 252 467 719
13 OFFICE, LAB AND STORE - 65 42 19 61
14 WORKSHOP 30 10 6 16 22
15 EFFLUENT TREATMENT PLANT 105 10 6 72 78
17 MDSP DEWATERING PLANT 101 69 44 31 75
18 FIBER PLANT 403 0 0 332 332
19 PALLET PLANT 573 0 0 431 431
20 GREEN PLANT 246 0 0 183 183
Total 9226.1 3264.3 2111.7 4016.0 6127.7