Format No.

VFC / D / QC / 02 C

Control Plan Revision No.

Revision date
00
6/1/2023
Phase Prototype Prelaunch Production Origine Date 13.10.2024 Prepared By Deepak Kumar Approved By Bhavin G.Garsondia Control Plan No. VFC-CP-03
M/s Cpatain Tractors Pvt. VFC Part No
Customer Name Ltd. (Rajkot)
Cust. Part No. 11210927
& Name.
Transmission Housing(9F+3R) Rev. No. 00 Date 05.02.2024 Control Plan Rev. No. 00

Core Team Member Deepak Kumar, Rohitkumar , Vikas Yadav. Control Plan Rev. Date 13.10.2024

Characteristics Method
Machine
Process Process Ball Special Evaluation Mistake /
Equipment for Sr. Process /Product Sample Recording Reaction Plan
No. Description on. Process Parameter Product Parameter /Critical Measurement Frequency Responsibility Control Method Error
Mfg. No. specification Size (Y/N)
No. Characteristics Technique Proofing
Coolant Once in a
01 - - - 5.50-6.50% Refrctro Meter 01 QA/Operator Setup Approval Y -
Concentration Ratio shift
Air Pressure Alarm
02 - Air pressure - - 5 Bars Minimum - - - Machine Controller N
Gauge Provision
Tool, RPM & Feed As per Tool Data
03 - - - Visual - - Operator Setup Approval N -
Slection Sheet
Rough face miling As per 1st off & Perodic
04 Visual Each Body Operator N
on each surface Requirement inspection
05 Rough bore Ø 51.4 ± 0.4 DVC Each Body Operator Setup Approval N

06 Rough bore Ø 71.4 ± 0.4 DVC Each Body Operator Setup Approval N

07 Rough bore Ø 97.4 ± 0.4 DVC Each Body Operator Setup Approval N If any abnormal
observed/ happaned
during manufacturing
08 Rough bore Ø 61.4 ± 0.4 DVC Each Body Operator Setup Approval N
process, then follow
instruction as mentioned
09 Rough bore Ø 34.4 ± 0.4 DVC Each Body Operator Setup Approval N below.
1-Immidiate stop the
10 Rough bore Ø 21.4 ± 0.4 DVC Each Body Operator Setup Approval N inspection line or inform
to quality incharge.
11 Rough bore Ø 17.4 ± 0.4 DVC Each Body Operator Setup Approval N 2- Hold the lot with
HMC Machining adequate tagging &
20 HMC-02
Setup-2 1st off & Perodic move to quarantine area.
12 Drill Ø 16.00 +0.02 DVC Each Body Operator
inspection
Y 3- Waiting for response
as well as decision for
13 Drill Ø 10.2 DVC Each Body Operator Setup Approval N handle or control.
4- If found any suspected
1st off & Perodic NC part then kept seprate
14 54 Counter Face Ø 30.00 DVC Each Body QA/Operator
inspection
Y
in yellow bin.
2 X Ø11.0+
1st off & Perodic 5- If found NG then kept
15 40 Drill *(Major) 0.018 PPG Each Body QA/Operator
inspection
Y
seprate in red bin. 6- If
1st off & Perodic found any casting defect
16 42 Dowel Hole Depth 17.00 DVC Each Body QA/Operator Y then keep it in C.R.area.
inspection
1st off & Perodic
17 53 M8 M8X1.25 -6H TPG Each Body QA/Operator Y
inspection
DVC/Depth 1st off & Perodic
18 51 M8 Tapping Depth 22.00 Each Body QA/Operator Y
Gauge inspection
1st off & Perodic
19 26 2 X M8 M8X1.25 -6H TPG Each Body QA/Operator Y
inspection
DVC/Depth 1st off & Perodic
20 27 Ø6.75 Drill Depth 24.00 Each Body QA/Operator N
Gauge inspection
DVC/Depth 1st off & Perodic
21 28 M8 Tapping Depth 18.00 Each Body QA/Operator Y
Gauge inspection
1st off & Perodic
22 25 3 X M8 Equal Space M8X1.25 -6H TPG Each Body QA/Operator Y
inspection
DVC/Depth 1st off & Perodic
23 29 Ø6.75 Drill Depth 22.00 Each Body QA/Operator N
Gauge inspection
DVC/Depth 1st off & Perodic
24 30 M8 Tapping Depth 16.00 Each Body QA/Operator Y
Gauge inspection
1st off & Perodic
25 23 8 X M12 M12 X1.75 -6H TPG Each Body QA/Operator Y
inspection
 DVC/Depth 1st off & Perodic
26 33 Ø10.2 Drill Depth 22.00 Each Body QA/Operator N
Gauge inspection
DVC/Depth 1st off & Perodic
27 34 M12 Tapping Depth 16.00 Each Body QA/Operator Y
Gauge inspection
1st off & Perodic
28 238 6 X M12 M12 X1.75 -6H TPG Each Body QA/Operator Y
inspection
DVC/Depth 1st off & Perodic
29 239 Ø10.2 Drill Depth 28.00 Each Body QA/Operator N
Gauge inspection
DVC/Depth 1st off & Perodic
30 240 M12 Tapping Depth 21.00 Each Body QA/Operator Y
Gauge inspection
1st off & Perodic
31 411 2 X M12 M12 X1.75 -6H TPG Each Body QA/Operator Y
inspection
DVC/Depth 1st off & Perodic
32 387 Ø10.2 Drill Depth 26.00 Each Body QA/Operator N
Gauge inspection
DVC/Depth 1st off & Perodic If any abnormal
33 386 M12 Tapping Depth 21.00 Each Body QA/Operator Y
Gauge inspection observed/ happaned
1st off & Perodic during manufacturing
34 236 6 X M8 M8X1.25 -6H TPG Each Body QA/Operator Y
inspection process, then follow
DVC/Depth 1st off & Perodic instruction as mentioned
35 234 Ø6.75 Drill Depth 20.00 Each Body QA/Operator N below.
Gauge inspection
1-Immidiate stop the
DVC/Depth 1st off & Perodic inspection line or inform
36 233 M8 Tapping Depth 15.00 Each Body QA/Operator Y
Gauge inspection to quality incharge.
1st off & Perodic 2- Hold the lot with
37 300 2 X M8 M8X1.25 -6H TPG Each Body QA/Operator Y
OP-20 inspection adequate tagging &
20 HMC-02
Face Machining DVC/Depth 1st off & Perodic move to quarantine area.
38 302 Ø6.75 Drill Depth 23.00 Each Body QA/Operator N 3- Waiting for response
Gauge inspection
DVC/Depth 1st off & Perodic as well as decision for
39 301 M8 Tapping Depth 18.00 Each Body QA/Operator Y handle or control.
Gauge inspection
4- If found any suspected
1st off & Perodic NC part then kept seprate
40 316 3 X M8 M8X1.25 -6H TPG Each Body QA/Operator Y
inspection in yellow bin.
DVC/Depth 1st off & Perodic 5- If found NG then kept
41 317 Ø6.75 Drill Depth 20.00 Each Body QA/Operator N
Gauge inspection seprate in red bin. 6- If
DVC/Depth 1st off & Perodic found any casting defect
42 318 M8 Tapping Depth 15.00 Each Body QA/Operator Y then keep it in C.R.area.
Gauge inspection
1st off & Perodic
43 22 2 X M8 M8X1.25 -6H TPG Each Body QA/Operator Y
inspection
DVC/Depth 1st off & Perodic
44 35 Ø6.75 Drill Depth 24.00 Each Body QA/Operator N
Gauge inspection
DVC/Depth 1st off & Perodic
45 36 M8 Tapping Depth 18.00 Each Body QA/Operator Y
Gauge inspection
1st off & Perodic
46 39 8 X M8 M8X1.25 -6H TPG Each Body QA/Operator Y
inspection
DVC/Depth 1st off & Perodic
47 37 Ø6.75 Drill Depth 23.00 Each Body QA/Operator N
Gauge inspection
DVC/Depth 1st off & Perodic
48 38 M8 Tapping Depth 18.00 Each Body QA/Operator Y
Gauge inspection
1st off & Perodic
49 59 2 X M8 M8X1.25 -6H TPG Each Body QA/Operator Y
inspection
DVC/Depth 1st off & Perodic
50 76 Ø6.75 Drill Depth 23.00 Each Body QA/Operator N
Gauge inspection
DVC/Depth 1st off & Perodic
51 75 M8 Tapping Depth 18.00 Each Body QA/Operator Y
Gauge inspection
1st off & Perodic
52 67 2 X M6 M6X1.0 -6H TPG Each Body QA/Operator Y
inspection
DVC/Depth 1st off & Perodic
53 68 Ø5.0 Drill Depth 18.00 Each Body QA/Operator N
Gauge inspection
DVC/Depth 1st off & Perodic
54 66 M6 Tapping Depth 13.00 Each Body QA/Operator Y
Gauge inspection
1st off & Perodic
55 404 2 X M6 M6X1.0 -6H TPG Each Body QA/Operator Y
inspection
DVC/Depth 1st off & Perodic
56 400 Ø5.0 Drill Depth 20.00 Each Body QA/Operator N
Gauge inspection
DVC/Depth 1st off & Perodic
57 401 M6 Tapping Depth 15.00 Each Body QA/Operator Y
Gauge inspection
1st off & Perodic
58 131 9 X M10 M10 X1.5 -6H TPG Each Body QA/Operator Y
inspection
 DVC/Depth 1st off & Perodic
59 133 Ø8.5 Drill Depth 25.00 Each Body QA/Operator N
Gauge inspection
DVC/Depth 1st off & Perodic
60 132 M10 Tapping Depth 20.00 Each Body QA/Operator Y
Gauge inspection
1st off & Perodic
61 321 M10 M10 X1.5 -6H TPG Each Body QA/Operator Y
inspection
DVC/Depth 1st off & Perodic
62 319 Ø8.5 Drill Depth 25.00 Each Body QA/Operator N
Gauge inspection
DVC/Depth 1st off & Perodic If any abnormal
63 320 M10 Tapping Depth 20.00 Each Body QA/Operator Y
Gauge inspection observed/ happaned
1st off & Perodic during manufacturing
64 322 12 X M10 M10 X1.5 -6H TPG Each Body QA/Operator Y
inspection process, then follow
DVC/Depth 1st off & Perodic instruction as mentioned
65 323 Ø8.5 Drill Depth 25.00 Each Body QA/Operator N below.
Gauge inspection
1-Immidiate stop the
DVC/Depth 1st off & Perodic inspection line or inform
66 324 M10 Tapping Depth 20.00 Each Body QA/Operator Y
Gauge inspection to quality incharge.
1st off & Perodic 2- Hold the lot with
67 M10 M10 X1.5 -6H TPG Each Body QA/Operator Y
OP-20 inspection adequate tagging &
20 HMC-02
Face Machining DVC/Depth 1st off & Perodic move to quarantine area.
68 340 Ø8.5 Drill Depth 24.00 Each Body QA/Operator N 3- Waiting for response
Gauge inspection
DVC/Depth 1st off & Perodic as well as decision for
69 341 M10 Tapping Depth 18.00 Each Body QA/Operator Y handle or control.
Gauge inspection
4- If found any suspected
1st off & Perodic NC part then kept seprate
70 368 M10(both side) X 6 M10 X1.5 -6H TPG Each Body QA/Operator Y
inspection in yellow bin.
DVC/Depth 1st off & Perodic 5- If found NG then kept
71 375 Ø8.5 Drill Depth 26.50 Each Body QA/Operator N
Gauge inspection seprate in red bin. 6- If
DVC/Depth 1st off & Perodic found any casting defect
72 376 M10 Tapping Depth 20.50 Each Body QA/Operator Y then keep it in C.R.area.
Gauge inspection
1st off & Perodic
73 137 Bore Dia **(Critical) Ø 52.0 - 0.002
- 0.026
Bore Gauge Each Body QA/Operator
inspection
Y

Ø 52.0 - 0.002 1st off & Perodic

74 331 Bore Dia Bore Gauge Each Body QA/Operator Y
- 0.026 inspection
Ø 52.0 - 0.002 1st off & Perodic
75 333 Bore Dia Bore Gauge Each Body QA/Operator Y
- 0.026 inspection
1st off & Perodic
76 135 Bore Dia **(Critical) Ø 72.0 - 0.002
- 0.026
Bore Gauge Each Body QA/Operator
inspection
Y
1st off & Perodic
77 352 Bore Dia **(Critical) Ø 72.0 - 0.002
- 0.026
Bore Gauge Each Body QA/Operator
inspection
Y
1st off & Perodic
78 367 Bore Dia **(Critical) Ø 72.0 - 0.002
- 0.026
Bore Gauge Each Body QA/Operator
inspection
Y
1st off & Perodic
79 350 Bore Dia **(Critical) Ø 98.0 H7 + 0.000
+ 0.035
Bore Gauge Each Body QA/Operator
inspection
Y
1st off & Perodic
80 373 Bore Dia **(Critical) Ø 98.0 H7 + 0.000
+ 0.035
Bore Gauge Each Body QA/Operator
inspection
Y
Grove Vernier 1st off & Perodic
81 83 Grove Pitch 3.15 H12 + 0.120 Each Body QA/Operator Y
Caliper inspection
82 84 Bore Dia **(Critical) Ø 62.0 - 0.002
- 0.026
Bore Gauge Each Body QA/Operator Setup Approval Y

83 88 Bore Dia **(Critical) Ø 62.0 - 0.002

- 0.026
Bore Gauge Each Body QA/Operator Setup Approval Y

84 89 Bore Dia **(Critical) Ø 62.0 - 0.002

- 0.026
Bore Gauge Each Body QA/Operator Setup Approval Y

85 90 Bore Dia Through Ø 10.00 Bore Gauge Each Body QA/Operator Setup Approval Y

86 95 Bore Dia **(Critical) Ø 62.0 - 0.002

- 0.026
Bore Gauge Each Body QA/Operator Setup Approval Y

87 99 Bore Dia **(Critical) Ø 62.0 - 0.002

- 0.026
Bore Gauge Each Body QA/Operator Setup Approval Y

88 121 Bore Dia **(Critical) Ø 62.0 - 0.002

- 0.026
Bore Gauge Each Body QA/Operator Setup Approval Y

89 125 Bore Dia Ø 62.0 Bore Gauge Each Body QA/Operator Setup Approval Y

Ø 35.0 H8 + 0.000 1st off & Perodic

90 57 Bore Dia Bore Gauge Each Body QA/Operator Y
+ 0.039 inspection
Ø 35.0 H8 + 0.000 1st off & Perodic If any abnormal
91 410 Bore Dia Bore Gauge Each Body QA/Operator Y observed/ happaned
+ 0.039 inspection
 If any abnormal
observed/ happaned
during manufacturing
Ø 22.0 H8 + 0.000 1st off & Perodic
92 58 Bore Dia Bore Gauge Each Body QA/Operator Y process, then follow
+ 0.033 inspection
instruction as mentioned
Ø 22.0 H8 + 0.000 1st off & Perodic below.
93 397 Bore Dia Bore Gauge Each Body QA/Operator Y
+ 0.033 inspection 1-Immidiate stop the
1st off & Perodic inspection line or inform
94 312 Bore Dia Throughout *(Major) Ø 18.0 + 0.000
+ 0.027
Bore Gauge Each Body QA/Operator
inspection
Y to quality incharge.
Ø 8.0 (H7)+ 0.015 1st off & Perodic 2- Hold the lot with
20
OP-20
Face Machining
HMC-02
95 79 Bore Dia x 2 *(Major) - 0.000
Bore Gauge Each Body QA/Operator
inspection
Y adequate tagging &
move to quarantine area.
1st off & Perodic
96 157 Bore Dia x 2 *(Major) Ø 8.0 (H7)+ 0.015
- 0.000
Bore Gauge Each Body QA/Operator
inspection
Y 3- Waiting for response
as well as decision for
1st off & Perodic handle or control.
97 81 Bore Dia x 2 Depth 10.00 Bore Gauge Each Body QA/Operator Y
inspection 4- If found any suspected
Ø 16.0 + 0.005 1st off & Perodic NC part then kept seprate
98 46 Bore Dia Bore Gauge Each Body QA/Operator Y in yellow bin.
- 0.010 inspection
5- If found NG then kept
Ø 65.0 H12 + 0.000 1st off & Perodic seprate in red bin. 6- If
99 97 Grove Dia Bore Gauge Each Body QA/Operator Y
+ 0.300 inspection found any casting defect
Ø 65.0 H12 + 0.000 1st off & Perodic then keep it in C.R.area.
100 100 Grove Dia Bore Gauge Each Body QA/Operator Y
+ 0.300 inspection
Ø 65.0 H12 + 0.000 1st off & Perodic
101 115 Grove Dia Bore Gauge Each Body QA/Operator Y
+ 0.300 inspection
Ø 65.0 H12 + 0.000 1st off & Perodic
102 122 Grove Dia Bore Gauge Each Body QA/Operator Y
+ 0.300 inspection
Grove Vernier 1st off & Perodic
103 124 Grove Pitch 3.15 H12 + 0.120 Each Body QA/Operator Y
Caliper inspection
Grove Vernier 1st off & Perodic
104 127 Grove Pitch 3.15 H12 + 0.120 Each Body QA/Operator Y
Caliper inspection
Grove Vernier 1st off & Perodic
105 128 Grove Pitch 3.15 H12 + 0.120 Each Body QA/Operator Y
Caliper inspection
In- Side Vernier 1st off & Perodic
106 Width 200 ± 0.200 Each Body QA/Operator Y
Caliper inspection
Free from sharp
1st off & Perodic
107 Apperance edge & casting Visual Each Body QA/Operator Y ---
inspection
defects
Revision History
Sr. No. Revision No. Revision Details Revision Date Revision By Approved By

01 00 Initial Release 13.10.2024 Deepak Kumar Bhavin G.Garsondia

 Format No. VFC / D / QC / 02 C
Control Plan Revision No.
Revision date
00
6/1/2023
Bhavin
Phase Prototype Prelaunch Production Origine Date 13.10.2024 Prepared By Deepak Kumar Approved By Control Plan No. VFC-CP-03
G.Garsondia
M/s Cpatain Tractors Pvt. VFC Part No & Transmission Housing(9F+3R)
Customer Name Ltd. (Rajkot)
Cust. Part No. 11210927
Name. 0927
Date 13.10.2024 Control Plan Rev. No. 00

Core Team Members Deepak Kumar, Rohitkumar , Vikas Yadav. Control Plan Rev. Date 13.10.2024

Characteristics Method
Machine
Process Process Ball Evaluation Mistake /
Equipment for Sr. Process Product Special /Critical Process /Product Sample Control Recording Reaction Plan
No. Description on. Measurement Frequency Responsibility Error
Mfg. No. Characteristics Characteristics Characteristics specification Size Method (Y/N)
No. Technique Proofing
Coolant
Once in a
01 - Concentration - - 5.50-6.50% Refrectro Meter 01 QA/Operator Setup Approval Y -
Ratio shift

Air Pressure Machine Alarm

02 - Air pressure - - 5 Bars Minimum - - - N
Gauge Controller Provision
Tool, RPM & As per Tool Data Machine
03 - - - Visual - - Operator N -
Feed Slection Sheet Controller
1st off &
Top Window
04 - - - Face Milling Visual Each Body Operator Perodic N - If any abnormal
Facing
inspection observed/ happaned
during manufacturing
Bottom Pad Setup Approval
05 - - - 10.2 Drill Hole DVC Each Body Operator N - process, then follow
Drilling or tool Change
instruction as
mentioned below.
Top Window Setup Approval 1-Immidiate stop the
06 - - - 8.5 Drill Hole DVC Each Body Operator N -
Drilling or tool Change inspection line or
inform to quality
Setup Approval incharge.
07 - - Drilling - 19.0 Drill Hole DVC Each Body QA/Operator N - 2- Hold the lot with
HMC Machining or tool Change
10 HMC-02 adequate tagging &
Setup-1
move to quarantine
Setup Approval
08 - - Drilling - 7.5 Drill Hole DVC Each Body QA/Operator N - area.
or tool Change
3- Waiting for response
as well as decision for
Chamfer as per Setup Approval handle or control.
09 - - Chamfering - Visual Each Body Operator N -
requirement or tool Change 4- If found any
suspected NC part then
1st off & kept seprate in yellow
10 39 - 8 X M8 Thread - M8 x 1.25 TPG Each Body QA/Operator Perodic Y - bin.
inspection 5- If found NG then kept
1st off & seprate in red bin. 6- If
11 114 - 2 X M12 Thread - M12 x 1.75 TPG Each Body QA/Operator Perodic Y - found any casting
inspection defect then keep it in
1st off & C.R.area.
12 92 - 1/2" BSP Thread - 1/2"-14 BSP TPG Each Body QA/Operator Perodic Y -
inspection
1st off &
13 - - 2 x Ø 8.0 Reaming *(Major) 8.0 + 0.022 PPG Each Body QA/Operator Perodic
inspection
Y -

Free from sharp 1st off &

14 - - Apperance - edge & casting Visual Each Body QA/Operator Perodic N -
defects inspection
Revision History
Sr. No. Revision No. Revision Details Revision Date Revision By Approved By

01 00 Initial Release 13.10.2024 Deepak Kumar Bhavin G. Garsondia