Gpe-Fat Overview
Gpe-Fat Overview
Gpe-Fat Overview
This type of testing is the next best thing to a full blown performance test (which can only be
carried out at site where all utilities and safety measures are available) and ensures the following:
Construction has been verified with respect to the project approved P&ID.
All component tag numbers are verified as per the P&ID.
Continuity testing from field to junction boxes and panels have been checked along with cross
ferruling.
Panels have been powered-on and sequence of operation checked.
All transmitters are simulated using special apparatus and signal values at PLC panel
checked.
All actuated valves are operated several times and feedback from limit switches checked.
All control valves are operated manually and through control loops in the PLC panel.
Feedbacks of positioners are checked.
The package meets the specifications and expectations of the end user.
MANUFACTURERS NAME & ADDRESS FAT PROCEDURE
End User Consultant Revision No
Project PMC Date
Package TPIA Customer PO No
Customer Document FAT PROCEDURE GPEL Project No
T-181/1/B, MIDC, Bhosari, Pune - 411026, Maharashtra, India A
Contractor Doc. No Inspection Class
SR. INSPECTION ACTIVITY CHARACTERISTICS EXTENT OF REFERENCE ACCEPTABLE FORMAT OF INSPECTION BY
REMARKS
NO. CHECK DOCUMENTS STANDARD RECORD 1 2 3 4
1 2 3 4 5 6 7 8 9
1 FAT PROCEDURE
1.1 Approval of Factory Acceptance Test (FAT) PROCEDURE Verification of inspection stages, hold points, locations and agencies 100% - - FAT Report P R A NIL
2 FINAL INSPECTION
Final dimensions of skid
Approved P&ID Approved P&ID
2.1 Dimensional & visual inspection Final dimensions of tie-in points 100% FAT Report P W RW NIL
Approved GAD Approved GAD
Visual inspection of complete skid assembly
ASME BPVC Sec V, ASME BPVC Sec V,
DPT, RT completion check
2.2 NDE completeness check 100% VIII Div. 1,Piping VIII Div. 1,Piping FAT Report P W RW NIL
Visual inspection of welds in painted condition
Isometrics Isometrics
Completeness check with P&ID
2.3 Compliance with P&ID Tag number checking of equipment, valves, instruments, JBs 100% Approved P&ID Approved P&ID FAT Report P W RW NIL
Checking of valve flow directions
3 LEAKAGE TEST
4 FUNCTIONAL TEST
Continuity check from PLC to field
Approved GAD and Approved GAD and
PLC logic check
4.1 Test of PLC panel after temporary wiring with field instruments / valves 100% wiring diagram for wiring diagram for FAT Report P P W RW NIL
Purge check of panel
PLC Panel PLC Panel
Ferruling Check
Resistance test Approved heater Approved heater
4.2 Test of heater after installation in heater vessel IR test 100% datasheet and datasheet and FAT Report P P W RW NIL
Visual inspection of terminal assembly drawing drawing
Functional test Approved GAD and Approved GAD and
With incandescent
4.3 Test of heater control panel Interfacing test with PLC 100% wiring diagram for wiring diagram for FAT Report P P W RW
lamp
heater panel heater panel
4.4 Actuated valve operation test Functional test 100% - - FAT Report P W RW NIL
Temperature limits and PID limits setting for element and flange.
On-off valves
Valve operation by 24 V (DO) signal from PLC and checking of
open/ close positions and limit switch feedback signals.
Operation of valves in PLC auto mode as per sequence of
operation.
Control valves
Manual operation by 4-20 mA (AO) signal from PLC and
checking of proportionate opening.
Checking of feedback in PLC.
Setting of gain values in PID loop.
Operation of valves through PID loop and in sequence.
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