LOAD BREAK SWITCH ON LOAD CHANGEOVER SWITCH AUTOMATIC TRANSFER SWITCH

LOAD BREAK SWITCH

Highlight

• Conforms to IEC : 60947-3.

• Available in 6 frame sizes... rated current
from 63A to 3150A.
• Quick Make & Quick Break mechanism
(spring load contact).
• Clear indication of ‘ON’ & ‘OFF’ Position
(I - O ).
• High Mechanical & Electrical life.
• Arc chute plates to enhance contact life.
• 100% Neutral rating... true 4 pole switch.
Application • Line load reversibility.
• Vertical or lateral mounting.
The Load Break Switch is 3 & 4 Pole manually operated,
consisting two sets of terminals for connecting to incoming supply & load. • Suitable for both aluminum & copper
It ensures safe isolation and is suitable for use in individual enclosures, termination.
switch boards, lighting and power panels etc. • Total safety : All moving and live parts
with following features :
covered.
• Suitable for incoming and outgoing feeders. • Terminal cover, phase barrier as standard
• 2 stable positions (I - O). feature.
• Fully visualized breaking. • ROHS Compliant.
• Pre equipped terminal cover, phase barrier with all ratings. • Wide range of accessories.
• Quick Make & Break type irrespective of human torque.
• Resistant to Tropical conditions & polluted environment.
• High thermal & dynamic withstand capacity.
• Self extinguishing fiberglass re-inforced insulating body.
• Available in Open execution, Steel sheet enclosure & Direct Mounted type.
• AC 23A Category.
• Bounce free contacts.
• Any pole can be used as Neutral pole... true 4 pole switch.
• Unique Safety Handle with built in door padlock facility.
• Padlockable in “OFF” position.
• Castle lock, interlocking two isolators.
• High Electrical & Mechanical life.

• Terminal Shroud & Phase barrier as standard

design product.
• Enclosed operating rod.
• Padlockable in “OFF” position.

TOTAL SAFETY Self Fire Extinguishing Load Line Reversibility Positive Isolation

Approvals & Test

Globally Accepted
• Time tested
Exporting to over
• Customer Accepted
25 countries
• ISO 9001 Certified

1
LOAD BREAK SWITCH

Overview (Operations)
Direct
The pad lockable handle is mounted directly on the Load Break Switch
and is lockable in OFF & ON position.

External
The pad lockable handle is to be mounted on the panel door and
lockable in OFF position. The external front operation ensures that the
Legend Plate
door is locked in ON position.

Accessories

Handle up to 630A Handle for 800A and above Auxiliary Contact

Handle with Handle with

padlock lever padlock lever

Extended Shaft Door Interlock Inter-Phase Barriers Terminal Shroud 8.8 Bolts & Nuts

Arc chute plates Working Principle:

Arc Chamber
The Arc Chamber is specially designed and provided with arc chute plates with
an arc channel as a flow guide to reduce the arc length, there by improving
the capability of extinguishing the arc. This enhances the life of the moving &
stationary contacts thereby increasing the life of the product.

2
LOAD BREAK SWITCH

Specification Electrical & Mechanical Characteristic

Specification Current rating
Frame Sizes Frame-0 Frame-1 Frame-2
Thermal Current (Ith) 40°C 63A 80A 100A 125A 160A 200A 250A 320A
Max. Normal rating of fuses 63 80 100 125 160 200 250 315
Insulation voltage Ui (VAC) 750 750 750 1000 1000 1000 1000 1000
Dielectric strength (VAC) 50 Hz 1 minute 4000 4000 4000 5000 5000 5000 5000 5000
Impulse voltage (kV) 6 6 6 6 6 6 8 8

Rated Operational Current Ie (A)

415VAC: AC 21A 63 80 100 125 160 200 250 320
415VAC: AC 23A 63 80 100 125 160 200 250 320
500VAC: AC 23A 55 55 55 100 130 160 200 250
260VDC: DC 21A 63 80 100 125 160 200 250 320
DC 22A 63 80 100 125 160 200 250 320
DC 23A 63 63 63 125 160 160 200 250
440VDC: DC 21A 63 80 100 125 160 200 250 320
DC 22A 63 80 100 125 130 160 200 250
DC 23A 63 63 63 125 130 160 200 250

Motor Power (kW) 415V

415VAC without pre break Aux. Contact 30 30 30 63 70 80 132 160
500VAC without pre break Aux. Contact 30 30 30 60 63 63 140 220
690VAC without pre break Aux. Contact 22 22 22 50 55 55 90 150
415VAC with pre break Aux. Contact 30 30 30 63 70 80 132 160
500VAC with pre break Aux. Contact 30 30 30 70 80 80 160 220
690VAC with pre break Aux. Contact 35 35 35 100 110 110 110 220
Motor Reactive 415VAC (kVAR) 25 25 25 50 55 60 100 125

Overload Capacity
Short circuit current with fuses (kA RMS) 80 80 80 80 80 80 80 80
Fuse Rating 63 80 100 125 160 200 250 315
Peak short circuit making capacity (kA RMS) 15 15 15 20 20 20 30 45
Admissible short time current 1 sec (kA RMS) 5 5 5 7 7 7 13 13

Making & Breaking Characteristics

Breaking capacity (A RMS) 415 Vac pf=0.35 504 504 504 1000 1280 1600 2000 2520
Making capacity (A RMS) 415 Vac pf=0.35 630 630 630 1250 1600 2000 2500 3150

Endurance
Mechanical Life (No. of Operations) 10000 10000 10000 8000 8000 8000 8000 5000
Electrical Life (No. of Operations) 2500 1500 1500 1000 1000 1000 1000 1000
Operating Torque ( N-m) 3.5 3.5 3.5 9.5 9.5 9.5 11 11

Connection
Min. Cu. Cable / Bus bar size (mm2) 16 25 25 50 70 95 120 185
Min. Al. Cable / Bus bar size (mm2) 25 25 X 2 25 X 2 70 95 150 185 240

3
LOAD BREAK SWITCH

Specification Electrical & Mechanical Characteristic

Specification Current rating
Frame Sizes Frame-3 Frame-4 Frame-5
Thermal Current (Ith) 40°C 400A 630A 800A 1000A 1250A 1600A 2000A 2500A 3150A
Max. Normal rating of fuses 400 630 800 1000 1250 2 x 800 2 x 1000 2 x 1250 2 x 1250
Insulation voltage Ui (VAC) 1000 1000 1000 1000 1000 1000 1000 1000 1000
Dielectric strength (VAC) 50 Hz 1 minute 8000 8000 8000 8000 10000 10000 10000 10000 10000
Impulse voltage (kV) 12 12 12 12 12 12 12 12 12

Rated Operational Current Ie (A)

415VAC: AC 21A 400 630 800 1000 1250 1600 2000 2500 3150
415VAC: AC 23A 400 630 800 1000 1250 1250 1600 1600 1600
500VAC: AC 23A 315 315 630 1000 1000 1000 1000 1000 1000
260VDC: DC 21A 400 630 800 1000 1250 1600 2000 2000 2000
DC 22A 400 500 800 1000 1250 1250 1250 1250 1250
DC 23A 400 500 800 1000 1250 1250 1250 1250 1250
440VDC: DC 21A 400 500 630 1000 1250 1600 2000 2000 2000
DC 22A 400 500 800 1000 1250 1250 1250 1250 1250
DC 23A 400 500 800 1000 1000 1000 1000 1000 1000

Motor Power (kW) 415V

415VAC without pre break Aux. Contact 200 220 450 560 560 560 710 710 710
500VAC without pre break Aux. Contact 220 220 450 560 560 710 710 710 710
690VAC without pre break Aux. Contact 150 150 185 400 400 475 475 750 750
415VAC with pre break Aux. Contact 220 355 450 560 710 710 900 1100 1155
500VAC with pre break Aux. Contact 280 355 550 710 710 900 900 1100 1100
690VAC with pre break Aux. Contact 220 295 475 600 600 750 750 900 900
Motor Reactive 415VAC (kVAR) 150 2 x 125 2 x 150 3 x 150 4 x 125 5 x 150 6 x 150 7 x 150 9 x 150

Overload Capacity
Short circuit current with fuses (kA RMS) 80 80 80 80 80 80 80 80 80
Fuse Rating 400 630 800 1000 1250 2 x 800 2 x 1000 2 x 1250 2 x 1250
Peak short circuit making capacity (kA RMS) 45 45 55 105 105 110 110 110 120
Admissible short time current 1 sec (kA RMS) 13 13 26 50 50 50 50 50 55

Making & Breaking Characteristics

Breaking capacity (A RMS) 415 Vac pf=0.35 3200 5040 6400 8000 8000 8000 10000 10000 10000
Making capacity (A RMS) 415 Vac pf=0.35 4000 6300 8000 10000 10000 10000 12500 12500 12500

Endurance
Mechanical Life (No. of Operations) 5000 5000 4000 4000 4000 3000 3000 2500 2500
Electrical Life (No. of Operations) 1000 1000 500 500 500 500 500 500 500
Operating Torque ( N-m) 17 17 40 40 40 40 60 60 60

Connection
Min. Cu. Cable / Bus bar size (mm2) 30 x 5 x 2 40 x 5 x 2 50 x 5 x 2 60 x 5 x 2 80 x 5 x 2 100 x 5 x 2 100 x 5 x 3 100 x 5 x 4 100 x 10 x 3

Min. Al. Cable / Bus bar size (mm2) 32 x 8 x 2 40 x 8 x 2 50 x 8 x 2 50 x 10 x 2 63 x 12 x 2 100 x 8 x 2 100 x 10 x3 100 x 10 x 4 -----

4
LOAD BREAK SWITCH

Dimensional Details 3Pole

Load Break Switch 63A To 100A
Direct Front Operation External Front Operation

Overall Dimension Fixing of SW Connection Terminal SW. W.T

Rating A B C D D1 E G J K L M N O P R S T U V W ØX Y Open Ex.
3x63A 148 106 108 116 45 62 80 135 58 5.5 14 67.5 67.5 27 14 18 2.5 91 47.5 34 6.5 42 0.95 Kg.
FRAME - 0

3x80A 148 106 108 116 45 62 80 135 58 5.5 14 67.5 67.5 27 14 18 2.5 91 47.5 34 6.5 42 0.95 Kg.
3x100A 148 106 108 116 45 62 80 135 58 5.5 14 67.5 67.5 27 15 18 2.5 91 47.5 34 6.5 42 0.95 Kg.

Note: All dimensions in mm (Tolerance ±5%)

Load Break Switch 125A To 630A

Direct Front Operation External Front Operation

Overall Dimension Fixing of SW Connection Terminal SW. W.T

Rating A B C D E G J K L M N O P P1 R S T U V W ØX Y Open Ex.

3x125A 180 141 150 160 94 116 162 95 6.5 15 81 81 69 72 22 28 3 118 15 15 8.5 46 1.6 Kg
FRAME - 1

3x 160A 180 155 150 160 94 116 162 95 6.5 15 81 81 69 72 25 35 4 123 10.5 10.5 10 46 2 Kg

3x 200A 180 155 150 160 94 116 162 95 6.5 15 81 81 69 72 25 35 4 123 10.5 10.5 10 46 2 Kg
FRAME - 2

3x 250A 240 192 160 172 104 150 217 111 6.5 20 109 109 93 100 32 46 4.5 152 15 9.5 12.5 48 2.9 Kg

3 x 320A 240 192 160 172 104 150 217 111 6.5 20 109 109 93 100 32 46 4.5 152 15 9.5 12.5 48 2.9 Kg
FRAME - 3

3 x 400A 304 240 180 192 144 150 280 180 9 30 140 140 110 130 40 40 5 206 30 30 11 49 5.6 Kg

3 x 630A 304 270 180 192 144 150 280 180 9 30 140 140 110 130 55 55 5 230 20 20 14.5 49 6.5 Kg

Note: All dimensions in mm (Tolerance ±5%)

5
LOAD BREAK SWITCH

Dimensional Details 3Pole

Load Break Switch 800A To 1600A
Direct Front Operation External Front Operation

Overall Dimension Fixing of SW Connection Terminal

SW. W.T
Rating A B C D E G J K L M N O P R S T U V W ØX Y
FRAME - 4

3x 800A 373 320 235 238 164 165 340 220 11 28 170 170 80 50 60 6 267 130 50 15 67 10.9Kg

3x1000A 505 330 235 238 164 165 474 220 11 28 237 237 120 63 65 6 273 182 63 -- 65 15.5Kg
FRAME - 5

3x1250A 505 330 235 238 164 165 474 220 11 28 237 237 120 63 65 7 273 182 63 -- 66 15.7Kg
3x1600A 505 361 235 238 164 165 474 220 11 28 237 237 120 80 80 15 281 182 63 -- 70 21.5Kg

Note: All dimensions in mm (Tolerance ±5%)

Load Break Switch 2000A To 3150A

Direct Front Operation External Front Operation
A

Overall Dimension Fixing of SW Connection Terminal SW. W.T

Rating A B C D E J K M N O P S T U V W Y Y1 Open Ex.

3x2000A 505 450 323 322 251 474 220 28 237 237 120 125 8 371 182 64 72 155 37.0 Kg.
FRAME - 5

3x2500A 505 450 323 322 251 474 220 28 237 237 120 125 10 371 182 64 73 156 38 Kg.

3x3150A 505 500 323 322 251 474 220 28 237 237 120 150 15 401 182 64 75 159 55.5 Kg.

Note: All dimensions in mm (Tolerance ±5%)

6
LOAD BREAK SWITCH

Dimensional Details 4Pole

Load Break Switch 63A To 100A
Direct Front Operation External Front Operation
PANEL COVER
THICKNESS 1.5mm
A
J
O N
Y
R
T
ØX

S
65X65
M
B
U
K

G Ø32
-O
SH
L

(4 NOS) Ø5.5

VP PP W E 50
12 C
D1 D+1
Door Drilling for Interlock
Assy. Mounting

Overall Dimension Fixing of SW Connection Terminal SW. W.T

Rating A B C D D1 E G J K L M N O P R S T U V W ØX Y Open Ex.
4x63A 148 106 98 126 45 62 80 135 58 5.5 14 67.5 67.5 27 14 18 2.5 91 20.5 34 6.5 42 1 Kg.
FRAME - 0

4x80A 148 106 98 126 45 62 80 135 58 5.5 14 67.5 67.5 27 14 18 2.5 91 20.5 34 6.5 42 1 Kg.
4x100A 148 106 98 126 45 62 80 135 58 5.5 14 67.5 67.5 27 15 18 2.5 91 20.5 34 6.5 42 1 Kg.

Note: All dimensions in mm (Tolerance ±5%)

Load Break Switch 125A To 630A

Direct Front Operation External Front Operation
PANEL COVER
THICKNESS 1.5mm
A
J
O N Y
R T
X
Ø

65X65
M

O
B
U
K

0
32
G

50

SH
-4
Ø32

(4 NOS) Ø5.5
VP PP W
E 50

12 C
45 D+1
Door Drilling for Interlock
Assy. Mounting

Overall Dimension Fixing of SW Connection Terminal SW. W.T

Rating A B C D E G J K L M N O P R S T U V W ØX Y Open Ex.

4x125A 180 141 150 164 94 116 162 95 6.5 15 81 81 44 22 28 3 118 15 15 8.5 46 1.8 Kg
FRAME - 1

4x160A 180 155 150 164 94 116 162 95 6.5 15 81 81 47 25 35 4 123 10.5 10.5 10 46 2.1 Kg

4x200A 180 155 150 164 94 116 162 95 6.5 15 81 81 47 25 35 4 123 10.5 10.5 10 46 2.1 Kg

4x250A 240 192 160 176 104 150 217 111 6.5 20 109 109 64 32 46 4.5 152 15 9.5 12.5 48 3.1 Kg
FRAME - 2

4x320A 240 192 160 176 104 150 217 111 6.5 20 109 109 64 32 46 4.5 152 15 9.5 12.5 48 3.1 Kg
FRAME - 3

4x400A 304 240 200 212 144 150 280 180 9 30 140 140 72 40 40 5 206 30 30 11 69 6.0 Kg

4x630A 304 270 200 212 144 150 280 180 9 30 140 140 80 55 55 5 230 20 20 14.5 69 7.0 Kg

Note: All dimensions in mm (Tolerance ±5%)

7
LOAD BREAK SWITCH

Dimensional Details 4Pole

Load Break Switch 800A To 1600A
Direct Front Operation External Front Operation 800A
Ø9
PANEL COVER
A THICKNESS 1.5mm
J

33
O N
Ø15
Y
R

10
T
ØX 8.5 33

50

S
1000A/1250A
L

15X
11

15.8 13.5 15.8

M
U
B

16.5 30

6
63

1600A
G

4XØ
13

40
20
E
14 C 20 40
VP P P W 80

81 D+1 CONNECTION TERMINAL

Overall Dimension Fixing of SW Connection Terminal

SW. W.T
Rating A B C D E G J K L M N O P R S T U V W ØX Y
FRAME - 4

4x800A 373 320 235 234 164 165 340 220 11 28 170 170 80 50 60 6 267 50 50 15 67 11.7Kg

4x1000A 505 330 235 234 164 165 474 220 11 28 237 237 120 63 65 6 273 50 63 -- 65 16.5 Kg
FRAME - 5

4x1250A 505 330 235 234 164 165 474 220 11 28 237 237 120 63 65 7 273 50 63 -- 66 16.8 Kg
4x1600A 505 361 235 234 164 165 474 220 11 28 237 237 120 80 80 15 281 50 63 -- 70 23.0 Kg

Note: All dimensions in mm (Tolerance ±5%)

Load Break Switch 2000A To 3150A

Direct Front Operation External Front Operation
A
J C
O N Y1 2000A/2500A
T Ø13
PANEL COVER
THICKNESS 1.5mm
0
S

204

20 40
L

165

80

3150A

4XØ
13
M
U
B

50
25

35 50
120
CONNECTION TERMINAL

65x65

Y Ø32
VP PP W 81 D+1 (4NOS)Ø5.5
E 50

Overall Dimension Fixing of SW Connection Terminal SW. W.T

Rating A B C D E J K M N O P S T U V W Y Y1 Open Ex.

4x2000A 505 450 323 335 251 474 220 28 237 237 120 125 8 371 50 64 72 155 38.0 Kg.
FRAME - 5

4x2500A 505 450 323 335 251 474 220 28 237 237 120 125 10 371 50 64 73 156 39.5 Kg.

4x3150A 505 500 323 335 251 474 220 28 237 237 120 150 15 401 50 64 75 159 58.0 Kg.

Note: All dimensions in mm (Tolerance ±5%)

8
ON LOAD CHANGEOVER SWITCH

Highlight

• Conforms to IEC:60947-3.
• Available in 6 frame sizes... rated current
from 63A to 3150A.
• Quick Make & Quick Break mechanism
(spring loaded contact).
• Clear indication of ‘ON’, ‘OFF’ and ‘ON’
Position (I - O - II).
• High Mechanical & Electrical life.
• Arc chute plates to enhance contact life.
• 100% Neutral rating... true 4 pole switch.
• Line load reversibility.
• Vertical or lateral mounting.
• Total safety : All moving and live parts are
covered.
• Terminal cover, source separator, phase
barrier as standard feature.
• ROHS Compliant.
• Wide range of accessories.

Application
The it On Load Changeover Switch is 4 Pole manually operated, consisting of two sets of terminals for connecting to two incoming
supply sources. ensures safe changeover from one source to another and is suitable for use in individual enclosures, switch boards, lighting &
power panels etc. with following features :
• Suitable for incoming and outgoing feeders.
• 3 stable positions ( I – O – II ) & Fully visualized breaking.
• Bridging bars mounted on all ratings as standard feature.
• Pre-equipped terminal cover, source separator, phase barrier with all ratings.
• Quick Make & Break type irrespective of human torque.
• Resistant to Tropical conditions & polluted environment.
• High thermal & dynamic withstand capacity.
• Self extinguishing fiberglass re-inforced insulating body.
• Available in Open execution, Steel sheet Enclosure & Direct Mounted type.
• AC 23A Category & Bounce free contacts.
• Any pole can be used as Neutral pole true 4 pole switch.
• Unique Safety Handle with built in door padlock facility.
• 3 lockable pad in ON & OFF positions.
• Castle lock, interlocking schemes with MCCB/ACB.
• High Electrical & Mechanical life.

Approvals & Test

Globally Accepted
• Time tested
Exporting to over
• Customer Accepted
25 countries
• ISO 9001 Certified

9
ON LOAD CHANGE OVER SWITCH

Advantages

Compactness
It is very compact in size and hence helps in saving space in the
enclosures, panels etc. Due to its slim size uses the distribution space
very efficiently regardless of fact whether it is in residential or functional
buildings.

Simplicity
Its handling is easy and simple. Its simplicity and ease in use allows
the user for quick installation. Any pole can be used as Neutral pole.
Line load reversibility supports user in comer and out going design.
Plug in auxiliary contact kit easy to mount on the switch. Grove to insert
safety shield.

Total Safety
It is very safe to use. All moving parts and live parts are covered
eliminating possibilities of casualties & electric shocks. The insulation
property of the material used is highly reliable, self extinguishing with
high insulating properties and remains intact in even critical conditions.
TOTAL SAFETY Arc chute chamber evades fire in surges.

Isolation Function:
These On Load Changeover Switch are suitable for isolation as per
IEC 60947-3. Isolation function highlights the following points:
• Position of main contact is indicated clearly by a separate mechanical indicator.
• No residual current.
Positive isolation
no room for surges

10
ON LOAD CHANGEOVER SWITCH

Compact Design Total Safety

Shrouded

Moving Parts
Sharp Edges Covered

Prevents Shorting
L
between 2 phases

Prevents Shorting
between 2 Sources

Total Safety
• Source Cover, Terminal Shroud & Phase Positive
PositiveIsolation
Isolation
barrier as standard design product. • Fully visualised breaking.
• Enclosed operating rod. Self extinguishing • Emergency breaking.
fiberglass re-inforced insulating body. • Safe isolation of downstream loads for
• 3 lockable pad in ON & OFF positions. maintenance.
TOTAL SAFETY

Self Fire Extinguishing Load Line Reversibility

High thermal and dynamic withstand • Quick make quick break.
capacity with self extinguishing fiberglass • All poles rated 100%.
insulating body. • Incoming and outgoing easily
interchangeable at site.

11
ON LOAD CHANGEOVER SWITCH

Working Principle:
Stationary contacts for R, S, T, N Phase are fixed to the moulded housing. 4 sets of moving contacts housed in a carrier are moved towards right
for ON or left for OFF. The moving contacts slide on to the stationary contacts to make the circuit.

Stationary Contact

Arc Chute Plates

ON

Moving Contact

OFF

Housing

The Technology for On Load Changeover Switch

Arc Chamber
The Arc Chamber is specially designed and provided with arc chute plates with an arc channel as a flow guide to reduce the arc length, there by
improving the capability of extinguishing the arc. This enhances the life of the moving & stationary contacts hereby increasing the life of the product.

Body
Body parts are made of superior quality of thermoset plastics to withstand the stringent short circuit conditions where it has to see very high
thermodynamic stresses. Its high insulation strength avoids any damage to the product.

12
ON LOAD CHANGEOVER SWITCH

Overview (Operations)
Direct
The pad lockable handle is mounted directly on the On Load Changeover Switch and is lockable in both OFF & ON positions.

External
The pad lockable handle is mounted on the panel door and lockable in both OFF & ON positions. The external front operation ensures that the door
is locked in ON position.

Legend Plate

Accessories
Handle
The Changeover switch has a single hand operated handle up to 630A & two hand operated handle for ratings 800A Amps and above. The handle
offers the following features:
• Provision for providing 3 padlocks in both OFF & ON Positions.
• Telescopic operating shaft for varied depth adjustment.

Handle up to 630A Handle for 800A and above

Double Sided Handle

Handle with with padlock lever
padlock lever

13
ON LOAD CHANGEOVER SWITCH

Accessories

Auxiliary Contact Kit

It consists of two auxiliary contacts, each with 1 NO + 1NC. This kit is pre-wired with
terminal blocks and can be fitted at the site without increasing overall dimension.

Source Separator & Terminal Shroud

Made of transparent polycarbonate flame retardant material .
Source Separator is used to isolate two incoming supplies and to eliminate possibility
of flash over between two supplies due to accidental falling of external objects.

Shrouds provide complete touch proof design and prevent accidental touching of
live terminals. They are click fit type. Due to hinge type design terminal, shroud can
be turned by 90 degree, hence terminals can be inspected without removing these
shrouds.

Inter-Phase Barriers
Made of transparent polycarbonate flame retardant material.
Inter-phase barriers are provided for additional safety to eliminate possibility
of inter-phase short circuit.

Bridging Bars
Bridging bars are provided between top and bottom terminal on common side.

Castell Lock Extended Shaft 8.8 Bolts & Nuts Door Interlock. Accessories to lock the
changeover switch in OFF
state and using this can
have interlocking schemes
with MCCB/ACB.

14
ON LOAD CHANGEOVER SWITCH

Specification Electrical & Mechanical Characteristic

Specification Current Rating
Frame Sizes Frame-0 Frame-1 Frame-2
Thermal Current (Ith) 40°C 63A 80A 100A 125A 160A 200A 250A 320A
Max. Normal rating of fuses 63 80 100 125 160 200 250 315
Insulation voltage Ui (VAC) 750 750 750 1000 1000 1000 1000 1000
Dielectric strength (VAC) 50 Hz 1 minute 4000 4000 4000 5000 5000 5000 5000 5000
Impulse voltage (kV) 6 6 6 6 6 6 8 8

Rated Operational Current Ie (A)

415VAC: AC 21A 63 80 100 125 160 200 250 320
415VAC: AC 23A 63 80 100 125 160 200 250 320
500VAC: AC 23A 55 55 55 100 130 160 200 250
260VDC: DC 21A 63 80 100 125 160 200 250 320
DC 22A 63 80 100 125 160 200 250 320
DC 23A 63 63 63 125 160 160 200 250
440VDC: DC 21A 63 80 100 125 160 200 250 320
DC 22A 63 80 100 125 130 160 200 250
DC 23A 63 63 63 125 130 160 200 250

Motor Power (kW) 415V

415VAC without pre break Aux. Contact 30 30 30 63 70 80 132 160
500VAC without pre break Aux. Contact 30 30 30 60 63 63 140 220
690VAC without pre break Aux. Contact 22 22 22 50 55 55 90 150
415VAC with pre break Aux. Contact 30 30 30 63 70 80 132 160
500VAC with pre break Aux. Contact 30 30 30 70 80 80 160 220
690VAC with pre break Aux. Contact 35 35 35 100 110 110 110 220
Motor Reactive 415VAC (kVAR) 25 25 25 50 55 60 100 125

Overload Capacity
Short circuit current with fuses (kA RMS) 80 80 80 80 80 80 80 80
Fuse Rating 63 80 100 125 160 200 250 315
Peak short circuit making capacity (kA RMS) 15 15 15 20 20 20 30 45
Admissible short time current 1 sec (kA RMS) 5 5 5 7 7 7 13 13

Making & Breaking Characteristics

Breaking capacity (A RMS) 415VAC pf=0.35 504 504 504 1000 1280 1600 2000 2520
Making capacity (A RMS) 415VAC pf=0.35 630 630 630 1250 1600 2000 2500 3150

Endurance
Mechanical Life (No. of Operations) 10000 10000 10000 8000 8000 8000 8000 5000
Electrical Life (No. of Operations) 2500 1500 1500 1000 1000 1000 1000 1000
Operating Torque ( N-m) 3.5 3.5 3.5 9.5 9.5 9.5 11 11

Connection
Min. Cu. Cable / Bus bar size (mm2) 16 25 25 50 70 95 120 185
Min. Al. Cable / Bus bar size (mm2) 25 25 x 2 25 x 2 70 95 150 185 240

15
ON LOAD CHANGEOVER SWITCH

Specification Electrical & Mechanical Characteristic

Specification Current Rating
Frame Sizes Frame-3 Frame-4 Frame-5
Thermal Current (Ith) 40°C 400A 630A 800A 1000A 1250A 1600A 2000A 2500A 3150A
Max. Normal rating of fuses 400 630 800 1000 1250 2 x 800 2 x 1000 2 x 1250 2 x 1250
Insulation voltage Ui (VAC) 1000 1000 1000 1000 1000 1000 1000 1000 1000
Dielectric strength (VAC) 50 Hz 1 minute 8000 8000 8000 8000 10000 10000 10000 10000 10000
Impulse voltage (kV) 12 12 12 12 12 12 12 12 12

Rated Operational Current Ie (A)

415VAC: AC 21A 400 630 800 1000 1250 1600 2000 2500 3150
415VAC: AC 23A 400 630 800 1000 1250 1250 1600 1600 1600
500VAC: AC 23A 315 315 630 1000 1000 1000 1000 1000 1000
260VAC: DC 21A 400 630 800 1000 1250 1600 2000 2000 2000
DC 22A 400 500 800 1000 1250 1250 1250 1250 1250
DC 23A 400 500 800 1000 1250 1250 1250 1250 1250
440VDC: DC 21A 400 500 800 1000 1250 1600 2000 2000 2000
DC 22A 400 500 800 1000 1250 1250 1250 1250 1250
DC 23A 400 500 800 1000 1000 1000 1000 1000 1000

Motor Power (kW) 415V

415VAC without pre break Aux. Contact 200 220 450 560 560 560 710 710 710
500VAC without pre break Aux. Contact 220 220 450 560 560 710 710 710 710
690VAC without pre break Aux. Contact 150 150 185 400 400 475 475 750 750
415VAC with pre break Aux. Contact 220 355 450 560 710 710 900 1100 1155
500VAC with pre break Aux. Contact 280 355 550 710 710 900 900 1100 1100
690VAC with pre break Aux. Contact 220 295 475 600 600 750 750 900 900
Motor Reactive 415VAC (kVAR) 150 2 x 125 2 x 150 3 x 150 4 x 125 5 x 150 6 x 150 7 x 150 9 x 150

Overload Capacity
Short circuit current with fuses (kA RMS) 80 80 80 80 80 80 80 80 80
Fuse Rating 400 630 800 1000 1250 2 x 800 2 x 1000 2 x 1250 2 x 1250
Peak short circuit making capacity (kA RMS) 45 45 55 105 105 110 110 110 120
Admissible short time current 1 sec (kA RMS) 13 13 26 50 50 50 50 50 55

Making & Breaking Characteristics

Breaking capacity (A RMS) 415VAC pf=0.35 3200 5040 6400 8000 8000 8000 10000 10000 10000
Making capacity (A RMS) 415VAC pf=0.35 4000 6300 8000 10000 10000 10000 12500 12500 12500

Endurance
Mechanical Life (No. of Operations) 5000 5000 4000 4000 4000 3000 3000 2500 2500
Electrical Life (No. of Operations) 1000 1000 500 500 500 500 500 500 500
Operating Torque ( N-m) 17 17 40 40 40 40 60 60 60

Connection
Min. Cu. Cable / Bus bar size (mm2) 30 x 5 x 2 40 x 5 x 2 50 x 5 x 2 60 x 5 x 2 80 x 5 x 2 100 x 5 x 2 100 x 5 x 3 100 x 5 x 4 100 x 10 x 3
Min. Al. Cable / Bus bar size (mm2) 32 x 8 x 2 40 x 8 x 2 50 x 8 x 2 50 x 10 x 2 63 x 12 x 2 100 x 8 x 2 100 x 10 x 3 100 x 10 x 4 -----

16
ON LOAD CHANGEOVER SWITCH

Dimensional Details 4Pole

Changeover 63A to 100A
Direct Front Operation External Front Operation
A
A1 PANEL COVE R
THICKNESS 1.2mm
J J1 Y1
R L T Y
X

65X65
Ø

S
B

U
K

Ø32
I

(4NOS) Ø5.5
50
G

N
V P Door Drilling for Interlock
E Assy. Mounting
O
12 C 45 D+1
W
M

Overall Dimension Fixing of SW Connection Terminal SW. W.T

Rating A A1 B C D E G J J1 K L M N P R S T U V W ØX Y Y1 Open Ex.
4x63A 190 150 106 183 192 126 80 114 30 95 6.5 135 7.25 27 14 18 2.5 91 9.25 46 6.5 44 99 2 Kg.
FRAME - 0

4x80A 190 150 106 183 192 126 80 114 30 95 6.5 135 7.25 27 14 18 2.5 91 9.25 46 6.5 44 99 2 Kg.
4x100A 190 150 106 183 192 126 80 114 30 95 6.5 135 7.25 27 15 18 2.5 91 9.25 46 6.5 44 99 2 Kg.

Note: All dimensions in mm (Tolerance ±5%)

Changeover 125A to 630A

Direct Front Operation External Front Operation
A
A1
J J1 Y1
Y PANEL COVER
R ØX THICKNESS 1.2mm
T
L

65X65
B
U
K

II I Ø32
(4NOS)Ø5.5
50
G

Door Drilling for Interlock

Assy. Mounting
E
O
V W
20 C D1 D+1
PP P N

Overall Dimension Fixing of SW Connection Terminal SW. W.T

Rating A A1 B C D D1 E G J J1 K L N P R S T U V W ØX Y Y1 Open Ex.
4x125A 305 228 141 227 240 65 160 116 162 57 95 6.5 26 44 22 28 3 118 15 15 8.5 64 130 4.0 Kg
FRAME - 1

4x160A 305 228 155 227 240 65 160 116 162 57 95 6.5 26 47 25 35 4 123 10.5 10.5 10 64 130 5.0 Kg
4x200A 305 228 155 227 240 65 160 116 162 57 95 6.5 26 47 25 35 4 123 10.5 10.5 10 64 130 5.0 Kg
FRAME - 2

4x250A 390 290 192 244 258 65 180 150 217 61 111 6.5 27 64 32 46 4.5 152 9.5 15 12.5 72 148 7.3 Kg

4x320A 390 290 192 244 258 65 180 150 217 61 111 6.5 27 64 32 46 4.5 152 9.5 15 12.5 72 148 7.3 Kg
FRAME - 3

4x400A 472 372 240 314 320 65 250 150 280 80 180 9 40 72 40 40 5 206 30 30 11 95 203 14.0 Kg

4x630A 472 372 270 314 320 65 250 150 280 80 180 9 40 80 55 55 5 230 20 20 14.5 95 203 17 Kg

Note: All dimensions in mm (Tolerance ±5%)

17
ON LOAD CHANGEOVER SWITCH

Dimensional Details 4Pole

Changeover 800A to 1600A
Direct Front Operation External Front Operation
A
A1 PANEL COVER
Y1
J J1 THICKNESS 1.5MM
R Y
T
L
B
U
K

E 81
V P P P W N
20 C
Door Drilling for Interlock
Assy. Mounting

CONNECTION TERMINAL

Overall Dimension Fixing of SW Connection Terminal SW. W.T

Rating A A1 B C D D1 E G J J1 K L N P R S T U V W ØX Y Y1 Open Ex.
FRAME - 4

4x800A 572 475 320 402 380 81 321 165 340 116 220 11 49 80 50 60 6 267 50 50 15 124 266 27.2 Kg.

4x1000A 624 527 330 402 380 81 321 165 474 116 220 11 49 120 63 65 6 273 63 50 - 124 266 35.3 Kg.
FRAME - 5

4x1250A 624 527 330 402 380 81 321 165 474 116 220 11 49 120 63 65 7 273 63 50 - 125 267 37.0 Kg.

4x1600A 624 527 362 402 380 81 321 165 474 116 220 11 49 120 80 80 15 281 63 50 - 129 271 61.0 Kg.

Note: All dimensions in mm (Tolerance ±5%)

Changeover 2000A to 3150A

Direct Front Operation External Front Operation
A
A1 C 2000A/2500A
J J1 Ø13
Y5
T Y4
10/12 9/11
PANEL COVER
40

THICKNESS 1.5mm
20
S

20 40
11

80
165

3150A
4X Ø
13
U
B

II I
50
25

35 50
120

O 20 CONNECTION TERMINAL
65X65
T Y
4/8 2/6 3/7 1/5
V P W 48 Y1 81 D+1
Y2 Ø32
Y3
(4NOS)Ø5.5
50
Door Drilling for Interlock
Assy. Mounting

Overall Dimension Fixing of SW Connection Terminal SW. W.T

Rating A A1 B C D J J1 K P S T U V W Y/Y4 Y1 Y2 Y3/Y5 Open Ex.
4x2000A 703 575 450 570 566 474 85 220 120 125 8 371 64 50 102 233 328 459 72 Kg.
FRAME - 5

4x2500A 703 575 450 570 566 474 85 220 120 125 10 371 64 50 100 237 326 463 77.4 Kg.
4x3150 703 575 500 570 566 474 85 220 120 150 15 401 64 50 94 248 320 474 110 Kg.

Note: All dimensions in mm (Tolerance ±5%)

18
AUTOMATIC TRANSFER SWITCH

Highlight

Strong points
• Extensive power supply range.
• Safety and reliability.
• Easy integration.
• Simplified maintenance.
• ATS Sd Dual power supply

Conformity to standards
• IEC 60947-6-1
• IEC 60947-3
• CE Marked
• RoHS Compliant

The solution for

• Generator manufacturers.
• Heating.
• Air conditioning.
• Ventilation.
• Telecommunications.

brings to you, ATS range of True 4Pole motor operated changeover switches with positive break indication. They enable the
on load transfer of two three-phase supplies via remote volt-free contacts, from either external automatic controllers, using pulse logic or
Push Button Station. They are intended for use in low voltage power systems where interruption of the load supply is acceptable during transfer.

Application
• Healthcare
• Internet Data Centers
• Commercial Buildings
• Industrial Buildings
• Residential Buildings
• Telecom Central Office
• Process Manufacturing
• Distribution Power / Load Management
• HVAC
• Telecommunications
• BMS

Accessories
Manual Handle Bridging Bars Inter-Phase Barriers Source Separator & Terminal Shroud 8.8 Bolts & Nuts

Handle with
padlock lever

19
AUTOMATIC TRANSFER SWITCH

Installation
• Changeover switches are ideal choice for installation in A.M.F. panel or for
Salient features : remote operation.
A simple strong and reliable mechanism to provide • Connection on terminal is very easy, as they are large & accessible
a safe changeover of sources remotely.
Conformity
The only Switch with RoHS Compliance studded
• IS/IEC: 60947-3 & IEC: 60947-6-1.
with protections like Phase Barriers, Source
• CE Marked.
Separators, Terminal Cover.
• RoHS Compliant.
The only VELOCE ATS with Protection against Arc.
Range
VELOCE ATS is True 4 Pole switch available in 4 AC 23A 415VAC 4 Pole 40A to 630A in 4 frame sizes.
frame sizes with AC 23A & AC-31B Load switching
duty.
General Characteristics
The ideal conception in VELOCE ATS changeover switch incorporate 3 stable
VELOCE ATS is available with 3 positions positions (I-O-II) changeover ensuring isolation of 2 asynchronous power supply.
I-O-II Manual & Electrical Operations with non
defeatable mechanical interlock. Position:
O - Circuit I and II Open (Neutral Position).
The VELOCE ATS can be put in ‘O’ position both I - Circuit -I close and circuit II open (transformer supply
by manual operation through emergency handle “ON” and generator supply “OFF”).
& Electrical Operation through emergency switch. II - Circuit I open and Circuit II close (generator supply
“ON” and transformer supply “OFF”).
All positions are interlocked.
In the VELOCE ATS the contacts opening / closing
is within self extinguishing reinforced fiberglass
body with arc chutes for quick & better arc Functions
extinguishing VELOCE ATS CHANGEOVER SWITCHES ‘operate as a Changeover giving three
stable positions I-O-II and help in supply changeover from one source to another
remotely.
For all versions, the quick make and quick break
feature independent of the operating speed
Design
enables the switches to close and open circuits VELOCE ATS Changeover Switches are manufactured from Changeover moulded
under the most severe conditions (e.g. highly case on load switches. In case of control supply failure, Emergency Handle
inductive loads-AC 23A duty). arrangement is provided for manual operation of switch in “OFF” position or
selecting the supply. The switch frames are back to back. The whole range is
The manual and electrical operation are interlocked motor operated.
and the manual operation is done with the handle
provided with. Contact Systems
• Clearly apparent operation.
• High thermal and dynamic strength to withstand rated fused short circuit
The motor module is detachable & wide range of
current level 80KA rms.
spares allow on site repair solutions. • Are rated for AC-23A utilisation category.

The Basic Controller & Higher Version Controller

are available for advance auto switching with Factory Fitted Auxiliary Contacts
• The Auxiliary contacts are of “CO” type, they provide position signal or
Communication facility.
prebreak control.
• Auxiliary contacts are pre-wired for more convenience during installations.
• The Auxiliary contacts 1NO 1NC and 2NO 2NC are available.

20
AUTOMATIC TRANSFER SWITCH

Advantages

Compactness
It is very compact in size and hence helps in saving space in the
enclosures, panels etc. Due to its slim size uses the distribution
space very efficiently regardless of fact whether it is in residential or
functional buildings.

Simplicity
Its handling is easy and simple. Its simplicity and ease in use allows
the user for quick installation. Any pole can be used as Neutral pole.
Line load reversibility supports user in comer and out going design.
Plug in auxiliary contact kit easy to mount on the switch. Grove to insert
safety shield.

Total Safety
It is very safe to use. All moving parts and live parts are covered
eliminating possibilities of casualties & electric shocks. The insulation
property of the material used is highly reliable, self extinguishing with
high insulating properties and remains intact in even critical conditions.
TOTAL SAFETY Arc chute chamber evades fire in surges.

Isolation Function:
These On Load Changeover Switch are suitable for isolation as per
IEC 60947-3. Isolation function highlights the following points:
• Position of main contact is indicated clearly by a separate mechanical indicator.
• No residual current.
Positive isolation
no room for surges

21
AUTOMATIC TRANSFER SWITCH

Characteristics according to IEC 60947-3 and IEC 60947-6-1

125 to 630A
Specification Current Rating
Frame Sizes FRAME 0 FRAME 1 FRAME 2 FRAME 3
Thermal Current (Ith) 40°C 40A 63A 80A 100A 125A 125A 160A 200A 250A 320A 400A 630A
Rated Insulation voltage Ui (VAC) 750 750 750 750 750 1000 1000 1000 1000 1000 1000 1000
Dielectric strength (VAC) 50 Hz 1 minute 4000 4000 4000 4000 4000 5000 5000 5000 5000 5000 8000 8000
Impulse voltage (kV) 6 6 6 6 6 6 6 8 8 8 12 12
Number of Poles 4 4 4 4 4 4 4 4 4 4 4 4

Rated Operational Current Ie (A) According to IS/IEC: 60947-3

415 Vac: AC 23A 40 63 80 100 125 125 160 200 250 320 400 630
500 Vac: AC 23A 40 55 55 55 55 100 130 160 200 250 315 315
260V dc: DC 21A 40 63 80 100 125 125 160 200 250 320 400 630
260V dc: DC 22A 40 63 80 100 125 125 160 200 250 320 400 500
260V dc: DC 23A 40 63 63 63 63 125 160 160 200 250 400 500
440V dc: DC 21A 40 63 80 100 125 125 160 200 250 320 400 500
440V dc: DC 22A 40 63 80 100 125 125 130 160 200 250 400 500
440V dc: DC 23A 40 63 63 63 63 125 130 160 200 250 400 500

Rated Current & Voltage of motor

Current / Voltage 2A/230VAC & 2A/12VDC 2A/230VAC & 2A/48VDC

Rated Operational Current Ie (A) According to IS/IEC: 60947-3

Short circuit current with fuses (kA RMS) 80 80 80 80 80 80 80 80 80 80 80 80
Associated Fuse Rating 40 63 80 100 125 125 160 200 250 315 400 630
Peak short circuit making capacity (kA RMS) 15 15 15 15 15 20 20 20 30 45 45 45
Admissible short time current 1 sec (kA RMS) 5 5 5 5 5 7 7 7 13 13 13 13

Making & Breaking Characteristics

Breaking capacity (A RMS) 415VAC pf=0.35 320 504 640 800 1000 1000 1280 1600 2000 2520 3200 5040
Making capacity (A RMS) 415VAC pf=0.35 400 630 800 1000 1250 1250 1600 2000 2500 3150 4000 6300

Endurance
Mechanical Life (No. of Operations) 10000 10000 10000 10000 10000 8000 8000 8000 8000 5000 5000 5000
Electrical Life (No. of Operations) 2500 2500 1500 1500 1500 1000 1000 1000 1000 1000 1000 1000
Operating Torque ( N-m) 3.5 3.5 3.5 3.5 3.5 9.5 9.5 9.5 11 11 17 17

Switching Time
I - II or II - I (s) 0.5 0.5 0.5 0.5 0.5 0.75 0.75 0.75 1.3 1.3 1.3 1.3
I - 0 or II - 0 (s) 0.25 0.25 0.25 0.25 0.25 0.45 0.45 0.45 0.85 0.85 0.85 0.85
Duration of “electrical blackout” I - II (s) 0.25 0.25 0.25 0.25 0.25 0.3 0.3 0.3 0.6 0.6 0.6 0.6

Power Connection
(Details of Copper Conductors)
Min.Cu. Cable/Bus bar size (mm 10 16 25 35 50 50 70 95 120 185 240 2x185

(Details of Aluminium Conductors)

Min.Al. Cable/Bus bar size (mm 16 25 35 50 70 70 95 150 185 240 300 640

Weight (Kgs) 4Pole 2.8 2.8 2.8 2.8 2.8 7.5 8 8 10.5 10.5 19 22

22
AUTOMATIC TRANSFER SWITCH

Accessories
Source Separator Phase Barrier
Evades any possibility of source shorting. Possibility of accidental shorting between the phases
is completely eradicated.

Terminal Cover
Protects touching the live parts unknowingly.
Handle holder

Manual / Auto Inter Lock

Allows either Manual or Automatic operations at once.

23
AUTOMATIC TRANSFER SWITCH

Accessories
Terminals and connections for Auxiliary Contacts

Mounting Orientation

Possible Recommended Forbidden Forbidden

Dimension Enclosure
Rating L W Y X H

40A - 125A 350 400 398 350 300

125A - 200A 450 500 497 450 359

250A - 320A 550 600 598 550 399

400A - 630A 650 700 690 600 469

Note: All dimensions in mm (Tolerance ±5%)

24
AUTOMATIC TRANSFER SWITCH

Dimensional Details 4Pole

Frame 0 (40A-125A)

Mounting Hole Dist.

Rating A B C D D1 D2 E F G H H1 H2 H3 J K L M P R T AC
X Y
40A 106 95 238 91 106 9 26 28 121 81 22 44 54 182 42 107 71 14 8 6.5 81 2.5 142
63A 106 95 238 91 106 9 26 28 121 81 22 44 54 182 42 107 71 14 8 6.5 81 2.5 142
80A 106 95 238 91 106 9 26 28 121 81 22 44 54 182 42 107 71 14 8 6.5 81 2.5 142
100A 106 95 238 91 106 9 26 28 121 81 22 44 54 182 42 107 71 14 8 6.5 81 2.5 142
125A 106 95 238 91 106 9 26 28 121 81 22 44 54 182 42 107 71 14 8 6.5 81 2.5 142

Note: All dimensions in mm (Tolerance ±5%)

Frame 1-3 (125A-630A)

MOUNTING HOLE DISTANCE X
K
MAX. HANDLE
RADIUS R
G

309
MOUNTING HOLE DISTANCE Y

107
AC

J
C

55
F

P H H1
D D1 D2 D3
M

H3
E 122 L
A DETAIL A

Mounting Hole
Rating Dist. A B C D D1 D2 E F G H H1 H2 H3 J K L M P R T AC
X Y
125A 158 95 316.5 117 141 12 45 45 183 151 35 64 66 278 54 115 95 22 16 10.5 151 3 195
160 & 200A 158 95 316.5 123 155 8 48 45 183 151 35 64 66 278 54 115 95 25 16 10.5 151 4 195
250& 320A 215 111 375.5 152 192 7 64.5 64.5 240 208 35 72.5 75.5 298 72 130 107.5 32 20 11 208 4.5 240
400A 273 180 454 206 240 27 73 73 317 208 40 94.5 108.5 366 72 130 146 40 20 14.5 208 5 350
630A 273 180 454 230 270 17 80 80 317 208 40 94.5 108.5 366 72 130 146 45 20 14.5 208 5 350

Note: All dimensions in mm (Tolerance ±5%)

25
NOTES

26