packed bed reactor

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Ministry of Higher Education

And Scientific Research


Al-Muthanna University
Engineering College Chemical
Engineering Department

PACKED BED
REACTOR
SUPERVISED BY : PROF. Ihsan Habib
BY: MUSTAFA BASIM FATHI

2024 /2025
TABLE OF CONTENTS

01 02 03
Introduction Types of Packed Bed Mechanism
Reactors (PBR)

04 05
Design Equations Usage Example
Introduction
A Packed Bed Reactor (PBR) is a type of chemical reactor where
a fluid (gas or liquid) flows through a fixed bed of materials,
such as catalysts, inside a cylindrical vessel. This reactor type is
commonly used for both homogeneous and heterogeneous
chemical reactions, where the catalyst is held inside the reactor
while the fluid passes through it.

Packed Bed Reactors are widely employed in various industrial


applications, including petrochemical production, hydrogen
generation, and catalytic reactions. The reactor’s performance
is highly dependent on factors such as fluid flow, bed design,
and the nature of the reaction, including reaction rate and
temperature.

These reactors are known for their simplicity and reliability, but
achieving high efficiency requires careful control of parameters
such as pressure drop, heat transfer, and mass transfer.
Types of Packed Bed Reactors
1. Fixed Bed Reactor: Contains a stationary and
non-moving packing.

2. Trickle Bed Reactor: Operates with liquid flowing


in droplets along with gas

3. Multibed Reactor: Consists of multiple layers of


packing.

4. Catalytic Packed Bed: Designed for catalytic


reactions using catalytic packing materials.
The Mechanism
Design Equations Assumptions : no change in Temperature (T) and (-rA) in
radial direction

1. Flow Equation (General Equation): 6. Effective length of reactor:


V =A /Q​

2. Pressure Drop Equation (Hydraulic Equation): 7. reactor volume equation


ΔP = f ⋅(L / Dh​) ⋅ (ρv2​ / 2)

3. Cross sectional area equation:


A=πD2/4​

4. Residence Time:
Τ = V / Q​

5. pressure difference equation:


Usage Example
Packed bed reactors have a wide range of uses for catalytic reactions. They are also widely used in
small-scale commercial reactions, (PBR) are used In catalytic reactions, reactants are passed
through a bed of catalysts (such as in hydrogenation or ammonia synthesis), where the chemical
reaction is accelerated by the catalyst. In environmental and water treatment, these reactors are used
in techniques such as reducing nitrogen oxides (NOx) in polluted gases, capturing carbon dioxide,
and in ion exchange processes for water softening, removing heavy metals like calcium and
magnesium , as shown in pictuers below .
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