STOP 8%&0)3*'328)287

IMPORTANT STOP

„ DO NOT RETURN TO STORE

฀„This unit was fully tested and inspected prior to shipment and will operate properly when instructions are followed. Refer to your owner’s manual for basic
troubleshooting. To avoid unnecessary return to the store, simply call Compressor Support toll free for additional assistance.
฀„
฀„ ( Compressor Support: 1-888-866-5797
฀„Please have your model number and serial number available. These can be found on the data label on your product. Retain a copy of your receipt with purchase
date for reference.
฀„
NOTICE
„
• Air Compressor will automatically shut off when maximum PSI is reached. When the tank pressure drops to the cut in pressure (low pressure) and the on/off switch
฀„ is in the ON position, the unit will automatically restart.
• On occasion, maximum pressure in tank will remain until next use thus resulting in a sense of no power (See bullet above).
฀„• To avoid power loss, overheating and ensure power, use additional air hose rather than extension cords.
฀„• It is the consumer’s responsibility to drain oil lubed units prior to shipment to meet ICC, state and local fire regulations.
฀„
„ TABLE OF CONTENTS
„ 
Introduction ......................................................................................................................................................................2
฀฀ ฀ ฀ ฀
General Safety Rules ....................................................................................................................................................3-4
Specific Safety Rules .......................................................................................................................................................5
-2863(9'8-32
Symbols.........................................................................................................................................................................6-7
Electrical ...........................................................................................................................................................................8
Glossary of Terms ............................................................................................................................................................9
Tools Needed ...................................................................................................................................................................9
Features ....................................................................................................................................................................10-11
Assembly ฀ ...................................................................................................................................................................11-13
฀#/.35-%2฀ ฀
฀Operation฀...................................................................................................................................................................14-15
฀ ฀

Maintenance ..............................................................................................................................................................16-18
Troubleshooting .........................................................................................................................................................19-20
Warranty .........................................................................................................................................................................22

INTRODUCTION
This tool has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability
have been given top priority in the design of this product making it easy to mantain and operate.

(%2+)6

If this compressor is altered in any way, existing warranties shall be voided. Harbor
!!
&
"!
%"!$
Freight Tools disclaims any
liabilities whatsoever for any loss, personal injury, or damage.

2
 GENERAL SAFETY RULES
Additional safety protection will be required in
WARNING: some environments. For example, the working area
may include exposure to a noise level which can lead to
Read and understand all instructions. Failure to
hearing damage. The employer and user must ensure
follow all instructions listed below may result in electric
that any necessary hearing protection is provided
shock, fire, and/or serious personal injury.
and used by the operator and others in the work
area. Some environments will require the use of head
SAVE THESE INSTRUCTIONS protection equipment. When required, the employer
and user must ensure that head protection marked to
WORK AREA comply with ANSI Z89.1 is used.
Keep your work area clean and well lit. Cluttered Stay alert, watch what you are doing, and use
benches and dark areas invite accidents. The floor common sense when operating a power tool. Do
must not be slippery from wax or dust. not use tools while tired or under the influence
Do not operate power tools in explosive atmo- of drugs, alcohol, or medication. A moment of
spheres, such as in the presence of flammable inattention while operating power tools may result in
liquids, gases, or dust. Power tools create sparks serious personal injury.
which may ignite the dust or fumes. Dress properly. Do not wear loose clothing or
Keep bystanders, children, and visitors away while jewelry. Contain long hair. Keep your hair, clothing,
operating tools. Distractions can cause you to lose and gloves away from moving parts. Loose clothes,
control. jewelry, or long hair can be caught in moving parts.
Operate the air compressor in an open area at Do not overreach. Keep proper footing and balance
least 18 in. away from any wall or object that could at all times. Proper footing and balance enables better
restrict the flow of fresh air to ventilation openings. control of the tool in unexpected situations.
Use safety equipment. Always wear eye protection.
ELECTRICAL SAFETY A dust mask, nonskid safety shoes, hard hat, or hearing
Avoid body contact with grounded surfaces such as protection must be used for appropriate conditions.
pipes, radiators, ranges, and refrigerators. There is an Do not use on a ladder or unstable support. Stable
increased risk of electric shock if your body is grounded. footing on a solid surface enables better control of the
Don’t expose power tools to rain or wet conditions. tool in unexpected situations.
Water entering a power tool will increase the risk of
electric shock. TOOL USE AND CARE
Do not abuse the cord. Never use the cord to carry Do not exceed the pressure rating of any
the tool or pull the plug from an outlet. Keep the component in the system.
cord away from heat, oil, sharp edges, or moving Protect material lines and air lines from damage or
parts. Replace damaged cords immediately. puncture. Keep the hose and power cord away from
Damaged cords increase the risk of electric shock. sharp objects, chemical spills, oil, solvents, and wet
When operating a power tool outside, use an floors.
outdoor extension cord marked “W-A” or “W”. Check hoses for weak or worn condition before
These cords are rated for outdoor use and reduce the each use, making certain all connections are
risk of electric shock. secure. Do not use if a defect is found. Purchase a
new hose or notify an authorized service center for
PERSONAL SAFETY examination or repair.
Eye protection which conforms to ANSI specifica- Release the pressure within the system slowly. Dust
tions and provides protection against flying and debris may be harmful.
particles both from the FRONT and SIDE should Store idle tools out of the reach of children and
ALWAYS be worn by the operator and others in the other untrained persons. Tools are dangerous in the
work area when loading, operating, or servicing hands of untrained users.
this tool. Eye protection is required to guard against
Maintain tools with care. Follow maintenance
flying fasteners and debris, which could cause severe
instructions. Properly maintained tools are easier to
eye injury.
control.
The employer and/or user must ensure that proper
Check for misalignment or binding of moving parts,
eye protection is worn. We recommend a Wide Vision
breakage of parts, and any other condition that
Safety Mask for use over eyeglasses or standard safety
may affect the tool’s operation. If damaged, have
glasses that provide protection against flying particles
the tool serviced before using. Many accidents are
both from the front and side. Always use eye protection
caused by poorly maintained tools.
which is marked to comply with ANSI Z87.1.
3
 GENERAL SAFETY RULES
Never point any tool toward yourself or others. Disconnect the power supply, open the drain valve
Keep the exterior of the air compressor dry, clean, to decompress the tank and allow water to drain,
and free from oil and grease. Always use a clean and allow the air compressor to become cool to the
cloth when cleaning. Never use brake fluids, gasoline, touch before servicing. Turn the pressure regulator
petroleum-based products, or any strong solvents to knob fully counter clockwise after shutting off the
clean the unit. Following this rule will reduce the risk of compressor.
deterioration of the enclosure plastic. When servicing a tool, use only identical
replacement parts. Follow the instructions in
SERVICE the Maintenance section of this manual. Use of
Tool service must be performed only by qualified unauthorized parts or failure to follow the Maintenance
repair personnel. Service or maintenance performed instructions may create a risk of injury.
by unqualified personnel may result in a risk of injury.

4
 SPECIFIC SAFETY RULES
Know your power tool. Read operator’s manual Always follow all safety rules recommended by the
carefully. Learn its applications and limitations, as well manufacturer of your tool, in addition to all safety
as the specific potential hazards related to this tool. rules for the air compressor. Following this rule will
Following this rule will reduce the risk of electric shock, reduce the risk of serious personal injury.
fire, or serious injury. Never direct a jet of compressed air toward people
Drain tank of moisture after each day’s use. or animals. Take care not to blow dust and dirt
If unit will not be used for a while, it is best to leave drain towards yourself or others. Following this rule will
valve open until such time as it is to be used. This will reduce the risk of serious injury.
allow moisture to completely drain out and help prevent Protect your lungs. Wear a face or dust mask if the
corrosion on the inside of tank. operation is dusty. Following this rule will reduce the
Risk of Fire or Explosion. Do not spray flammable risk of serious personal injury.
liquid in a confined area. Spray area must be well Do not use this air compressor to spray chemicals.
ventilated. Do not smoke while spraying or spray where Your lungs can be damaged by inhaling toxic fumes. A
spark or flame is present. Keep compressors as far from respirator may be necessary in dusty environments or
the spraying area as possible, at least 15 feet from the when spraying paint. Do not carry while painting.
spraying area and all explosive vapors. Inspect tool cords and hoses periodically and, if
Risk of Bursting. Do not adjust regulator to result damaged, have repaired at your nearest Authorized
in output pressure greater than marked maximum Service Center. Constantly stay aware of cord
pressure of attachment. Do not use at pressure greater location. Following this rule will reduce the risk of
than the rated maximum pressure of this compressor. electric shock or fire.
If connected to a circuit protected by fuses, use Never use an electrical adaptor with this grounded
time-delay fuses with this product. plug.
To reduce the risk of electric shock, do not expose to Check damaged parts. Before further use of the
rain. Store indoors. air compressor or air tool, a guard or other part
Inspect tank yearly for rust, pin holes, or other that is damaged should be carefully checked to
imperfections that could cause it to become unsafe. determine that it will operate properly and perform
Never weld or drill holes in the air tank. its intended function. Check for alignment of
Make sure the hose is free of obstructions or snags. moving parts, binding of moving parts, breakage of
Entangled or snarled hoses can cause loss of balance parts, mounting, and any other conditions that may
or footing and may become damaged. affect its operation. A guard or other part that is
Use the air compressor only for its intended use. Do damaged should be properly repaired or replaced
not alter or modify the unit from the original design by an authorized service center. Following this rule
or function. will reduce the risk of shock, fire or serious injury.
Always be aware that misuse and improper handling Make sure your extension cord is in good
of this tool can cause injury to yourself and others. condition. When using an extension cord, be sure
Never leave a tool unattended with the air hose to use one heavy enough to carry the current your
attached. product will draw. A wire gauge size (A.W.G.) of at
least 14 is recommended for an extension cord 50
Do not operate this tool if it does not contain a
feet or less in length. A cord exceeding 100 feet is
legible warning label.
not recommended. If in doubt, use the next heavier
Do not continue to use a tool or hose that leaks air gauge. The smaller the gauge number, the heavier
or does not function properly. the cord. An undersized cord will cause a drop in line
Always disconnect the air supply and power supply voltage resulting in loss of power and overheating.
before making adjustments, servicing a tool, or when a
tool is not in use.
WARNING:
Do not attempt to pull or carry the air compressor
by the hose. The brass components of this product contain lead, a
chemical known to the state of California to cause birth
Your tool may require more air consumption than
defects (or other reproductive harm).
this air compressor is capable of providing.
(California health & safety code § 25249.5, et seq.)
Never use the compressor without guards (belt
guard) and never touch moving parts. Save these instructions. Refer to them frequently
and use them to instruct others who may use this air
compressor. If you loan someone this tool, load them
these instructions also.

5
Do not adjust regulator to result in output pressure greater than
marked maximum pressure of attachment. Do not use at pressure
greater than the rated maximum pressure of this compressor.

6
 7=1&307

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7%:)8,)7)-27869'8-327


7
 SPEED AND WIRING
The no-load speed of the electric motor varies by model and
specification. The motor speed is not constant and decreases
under a load or with lower voltage. For voltage, the wiring
in a shop is as important as the motor’s horsepower rating.
A line intended only for lights cannot properly carry a power
tool motor. Wire that is heavy enough for a short distance will
be too light for a greater distance. A line that can support one
power tool may not be able to support two or three tools.
GROUNDING INSTRUCTIONS
This product must be grounded. In the event of an electrical
short circuit, grounding reduces the risk of electric shock
by providing an escape wire for the electric current. This
air compressor is equipped with an electric cord having an
equipment-grounding conductor and a grounding plug. The
plug must be plugged into a matching outlet that is properly
installed and grounded in accordance with all local codes and
ordinances.
Do not modify the plug provided. If it will not fit the outlet,
have the proper outlet installed by a qualified electrician.

WARNING:
Improper connection of the equipment-grounding
conductor can result in a risk of electric shock.

The conductor with insulation having an outer surface that

is green with or without yellow stripes is the equipment-
grounding conductor. If repair or replacement of the electric
cord or plug is necessary, do not connect the equipment-
grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the
grounding instructions are not completely understood, or if in
doubt as to whether the tool is properly grounded.
Replace
Repair orareplace
damaged
damage ororworn
worncord
a damaged cord
or immediately.
immediately.
worn cord immediately.
This product is for use on a nominal 120-V circuit and has
a grounding plug similar to the plug illustrated in Figure 1.
Only connect the product to an outlet having the same con-
figuration as the plug. Do not use an adapter with this product.
฀ ฀ ฀ ฀ ฀ ฀ ฀ ฀

8
 ฀ ฀
฀฀ ฀฀
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฀฀ ฀฀ ฀฀ ฀฀ ฀฀ ฀฀

TOOLS ฀NEEDED
The ฀following ฀tools are
฀ ฀needed ฀in order
฀ to฀assemble
฀ ฀the wheel
฀ ฀ kit.
฀ ฀ ฀ ฀ ฀ ฀ ฀ ฀ ฀
฀ ฀ ฀ ฀ ฀ ฀ ฀ ฀ ฀ ฀ ฀ ฀ ฀ ฀ ฀ ฀ ฀ ฀ ฀ ฀

TWO฀฀ADJUSTABLE฀฀ WRENCHES

9
 FEATURES
PRODUCT SPECIFICATIONS
Running Horsepower ................................................... 2 HP Lubrication .......................................................................Oil
Air Tank Capacity...................................................... 29 gal. Gauges ....................................................... 2.0 in. diameter
Air Pressure ....................................................150 PSI max. Input.................................. 120 V, 60 Hz, AC only, 15 Amps
Air Delivery ......................................... 7.5 SCFM @ 40 PSI Net Weight ............................................................169.8 lbs.
............................................................ 6.4 SCFM @ 90 PSI

AIR INTAKE OIL FILL SAFETY GUARD

FILTER PLUG FOR THE V-BELT

CHECK ELECTRIC
VALVE MOTOR

HANDLE

PRESSURE
REGULATOR PRESSURE
QUICK KNOB SWITCH
COUPLER (ON/OFF)
ELECTRICAL
CABLE

SAFETY TANK
REGULATOR VALVE
PRESSURE TANK
GAUGE PRESSURE
GAUGE

RUBBER
FOOT

DRAIN
VALVE WHEEL

Fig. 2

10
 FEATURES
KNOW YOUR AIR COMPRESSOR PRESSURE REGULATOR KNOB
See Figure 2. Use the pressure regulator knob to adjust the amount of
Before attempting to use this product, familiarize yourself air being delivered through the hose.
with all operating features and safety rules.
REGULATOR PRESSURE GAUGE
DESCRIPTION The current line pressure is displayed on the regulator
Your air compressor is aircooled, oil lubricated, belt-driven, pressure gauge. This pressure can be adjusted by rotating
single stage. the pressure regulator knob.

SAFETY VALVE
The safety valve is designed to automatically release air if
the air receiver pressure exceeds the preset maximum.

CHECK VALVE
Check valves are designed to allow air to flow freely in one
direction only.

TANK PRESSURE GAUGE

The tank pressure gauge indicates the pressure of the air
in the tank.

ASSEMBLY

UNPACKING PACKING LIST

This product has been shipped completely assembled, Air Compressor (1)
except the two rubber feet and the two wheels. Operator’s Manual (1)
Replacement Parts List (1)
Carefully remove the compressor from the box. Make
sure that all items listed in the packing list are included.
Inspect the compressor carefully to make sure no
breakage or damage occurred during shipping.
Do not discard the packing material until you have
carefully inspected and satisfactorily operated the tool.
If any parts are damaged or missing, please call
1-888-866-5797 for assistance.

WARNING:
If any parts are missing do not operate the compressor
or air tools until the missing parts are replaced. Failure
to do so could result in possible serious personal injury.

WARNING:
Do not attempt to modify this tool or create accessories
not recommended for use with this tool. Any such
alteration or modification is misuse and could result
in a hazardous condition leading to possible serious
personal injury.

11
 ASSEMBLY

ASSEMBLING THE RUBBER FOOT AND

WHEELS WASHER
See Figure 3. NUT NUT
WASHER(s)
Mount the rubber feet as shown in figure.
Tighten firmly with an open-end wrench (not included)
to secure it in position. RUBBER
FOOT
Mount the wheels as shown in figure. WASHER
Tighten firmly with an open-end wrench (not included) SCREW
to secure the wheels in position.

WHEEL
SCREW
Fig. 3

12
 ASSEMBLY

PRESSURE PRESSURE
BREAKING IN THE PUMP REGULATOR SWITCH
See Figures 4 - 7. KNOB (ON/OFF)

Check and tighten all bolts, fittings, etc.

Turn the pressure regulator knob fully clockwise to
open the air flow.
Place the lever of the pressure switch in ‘OFF’ position
and plug in the power cord.
Open the drain valve completely. QUICK
Place the lever of the pressure switch in ‘AUTO’ COUPLER
position and run the air compressor for 10 minutes to SAFETY
VALVE
break in pump parts.
Place the lever of the pressure switch in ‘OFF’ position.
Close the drain valve. REGULATOR
PRESSURE TANK
GAUGE PRESSURE
GAUGE Fig. 4

LEVER
IN ‘OFF’
POSITION

Fig. 5

LEVER
IN ‘AUTO’
POSITION

Fig. 6

DRAIN VALVE Fig. 7

13
 OPERATION

WARNING: WARNING:
Do not allow familiarity with tools to make you careless. Your tool may require more air consumption than this
Remember that a careless fraction of a second is air compressor is capable of providing. Check the tool
sufficient to inflict serious injury. manual to avoid damage to the tool or risk of personal
injury.

WARNING: Following all safety precautions in this manual and the

Always wear safety goggles or safety glasses with manufacturer’s instructions in the air tool manual, you
side shields when operating power tools. Failure to do may now proceed to use your air-powered tool.
so could result in objects being thrown into your eyes If using an inflation accessory, control the amount of air
resulting in possible serious injury. flow with the pressure regulator knob. Turning the knob
fully counterclockwise will completely stop the flow of
air.
CAUTION: NOTE: Always use the minimum amount of pressure
Do not use in an environment that is dusty or otherwise necessary for your application. Using a higher pressure
contaminated. Using the air compressor in this type of than needed will drain air from the tank more rapidly
environment may cause damage to the unit. and cause the unit to cycle on more frequently.
When finished, always drain the tank and unplug the
unit. Never leave the unit plugged in and/or running
APPLICATIONS unattended.
Air compressors are utilized in a variety of air system
applications. Match hoses, connectors, air tools, and
accessories to the capabilities of the air compressor.
You may use this tool for purposes listed below:
Operating some air-powered tools.
Inflating tires, air beds, sports equipment, etc.

USING THE AIR COMPRESSOR

See Figures 4 - 6.
Ensure tank drain is closed.
Ensure lever of the pressure switch is in the ‘OFF’
position and air compressor is unplugged.
Connect the air line to the quick coupler.

WARNING:
Always ensure the lever of the pressure switch is in the
‘OFF’ position and the regulator pressure gauge read
zero before changing air tools or disconnecting the
hose from the air outlet. Failure to do so could result in
possible serious personal injury.

Rotate regulator knob fully counterclockwise in order to

close the air flow.
Fill the compressor pump with oil. Do not overfill.
Connect the power cord to the power supply.
Place the lever of the pressure switch in ‘AUTO’
position, in order to switch on the compressor.
Rotate pressure regulator knob to desired line
pressure. Turning the knob clockwise increases
air pressure at the outlet; turning counterclockwise
reduces air pressure at the outlet.

14
 OPERATION

DRAINING THE TANK

See Figures 8 - 9.
To help prevent tank corrosion and keep moisture out of
the air used, the tank of the compressor should be drained
daily.
A correct use of the drain valve:
Verify that the compressor is turned off.
Holding the handle, tilt the compressor toward the drain
valve so that it’s set in a lower position.
Open the drain valve completely. DRAIN VALVE Fig. 8
Keep the compressor tilted (figure 9) until all moisture
has been removed.
Drain moisture from tank into a suitable container.
NOTE: Condensate is a polluting material and should
be disposed of in compliance with local regulations.
If drain valve is clogged, release all air pressure by
pulling the safety valve. Remove and clean valve, then
reinstall.

WARNING:
Unplug the air compressor and release all air from
the tank before servicing. Failure to depressurize tank
before attempting to remove valve may cause serious DRAIN VALVE
Fig. 9
personal injury.

SAFETY
Turn off drain valve until completely closed. VALVE

CHECKING THE SAFETY VALVE

See Figure 10.

WARNING:
Do not attempt to tamper with safety valve. Anything
loosened from this device could fly up and hit you.
Failure to heed this warning could result in death or
serious personal injury. Fig. 10

The safety valve will automatically release air if the air

receiver pressure exceeds the preset maximum. The valve
should be checked before each day of use by pulling the
ring by hand. WARNING:
If air leaks after the ring has been released, or if the
Turn the air compressor on and allow the tank to valve is stuck and cannot be actuated by the ring,
fill. The compressor will shut off when the pressure Do Not use the air compressor until the safety valve
reaches the preset maximum. has been replaced. Use of the air compressor in this
Turn the air compressor off. condition could result in serious personal injury.
Pull the ring on the safety valve to release air for twenty
seconds.
Release the ring. Air must immediately stop escaping
when the ring is released. Any continued loss of air
after releasing the safety valve ring indicates a problem
with the safety valve. Discontinue use and seek service
before continued use of the air compressor.
15
 MAINTENANCE
CHECK THE OIL LEVEL AT REGULAR INTERVALS
WARNING: See Figure 11.
When servicing, use only identical Harbor Freight Tools Place the compressor on a level and straight surface. The
replacement parts. Use of any other parts may create a oil level must be between the two marks MAX and MIN on
hazard or cause product damage. the oil sight glass (fig. 11).
Changing the oil: use SAE 40 oil (for cold climates,
SAE 20 is recommended). Do not mix different grade
WARNING: oils. If the oil changes color (whitish = presence of water;
Always wear safety goggles or safety glasses with side dark = overheated), it is good practice to replace the oil
shields during power tool operation or when blowing
immediately.
dust. If operation is dusty, also wear a dust mask.
It should be refilled for the first time after 100 hours of
operation. Thereafter the oil should be drained and refilled
after every 300 hours in service.
WARNING:
Always release all pressure, disconnect from power
supply, and allow unit to cool to the touch before
CHANGING THE OIL
cleaning or making repairs on the air compressor.
See Figures 11 - 12.
Switch off the engine and pull the mains plug out of the
GENERAL MAINTENANCE socket. After releasing any air pressure you can unscrew
Humidity in the air causes condensate to form in the air the oil drain plug (fig. 11) from the compressor pump. To
tank. This condensate should be drained daily and/or prevent the oil from running out in an uncontrolled manner,
every hour, using the instructions found in Draining the hold a small metal chute under the opening and collect the
Tank. oil in a vessel. If the oil does not drain out completely, we
The safety valve automatically releases air if the air recommend tilting the compressor slightly.
receiver pressure exceeds the preset maximum. Check Dispose of the old oil at a drop-off point for old oil.
the safety valve before each use following the instructions
found in Checking the Safety Valve.
Inspect the tank yearly for rust, pin holes, or other
OIL
imperfections that could cause it to become unsafe. SIGHT
GLASS
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use.
Use clean cloths to remove dirt, dust, oil, grease, etc.
OIL
WARNING: DRAIN
Do not at any time let brake fluids, gasoline, petroleum- PLUG Fig. 11
based products, penetrating oils, etc., come in contact
with plastic parts. Chemical can damage, weaken or
destroy plastic which may result in serious personal
injury. Electric tools used on fiberglass material, wall-
board, spackling compounds, or plaster are subject
to accelerated wear and possible premature failure
because the fiberglass chips and grindings are highly
abrasive to bearings, brushes, commutators, etc.
Consequently, we do not recommend using this tool for
extended work on these type of materials. However, if OIL
you do work with any of these materials, it is extremely FILL
important to clean the tool using compressed air. PLUG

Fig. 12
16
 MAINTENANCE
When the oil has drained out, re-fit the oil drain plug (fig.
11). Fill new oil through the oil filler opening until it comes
up to the required level. Do not overfill. After topping up,
tighten the oil fill plug (fig. 12), making sure that there are
no leaks during use. Once a week, check the oil level to
assure proper lubrication.

SAFETY GUARD
FOR THE V-BELT
Fig. 13

RETENSIONING THE V-BELT

See Figures 13 - 15.
Pull out the power plug and remove the safety guard for
the V-belt (figures 13 - 14).
Slacken the four motor fixing screws (figure 15).
Shift the motor until the V-belt is tensioned to the point
where it can still be depressed by approx. 0.4-0.8 in.
(1-2 cm) at the longest free position. SAFETY GUARD
Retighten the motor fixing screws and refit the safety FOR THE V-BELT
guard for the V-belt. Fig. 14
0.4-0.8 in.
(1-2 cm)
V-BELT

MOTOR
UNIT

MOTOR FIXING SCREW

Fig. 15

TIGHTENING OF HEAD TENSION RODS

HEAD
See Figure 16. TENSION
Check that all screws (in particular those of the head of ROD
the unit) are tightly drawn up.
The check must be carried out prior to the first
compressor starting. And after the first hour of work.
Tightening values for the tension rods of the head:
Nm min. torque = 22
Nm max. torque = 27
Fig. 16

17
 MAINTENANCE
CLEANING THE INTAKE FILTER
AIR FILTER
See Figure 17.
The intake filter prevents dust and dirt being drawn in.
It is essential to clean this filter after at least every 100
hours in service. A clogged intake filter will decrease the
compressor’s performance dramatically. Undo the two
allen screws. You can then remove the filter from the two
halves of the plastic housing, tap it to remove the dirt, blast
it down with low-pressure compressed air (approx. 3 bar)
ALLEN
and re-insert it. SCREWS

Fig. 17

18
 TROUBLESHOOTING

Problem Possible Cause Solution

Compressor will not run Loss of power or overheating Check for proper use of extension
cord
No electrical power Check to be sure unit is plugged in
Check fuse/breaker or motor over-
load
Blown shop/house fuse Replace shop/house blown fuse
Shop/house breaker open Reset shop/house breaker, determin-
ing why problem happened
Thermal overload open Motor will restart when cool
Pressure switch bad Replace pressure switch
Tank is full of air Compressor will turn on when tank
pressure drops to cut-in pressure
Motor hums but cannot run or runs Low voltage Check with voltmeter
slowly Wrong gauge wire or length of exten- Check for proper gauge wire and
sion cord cord length
Shorted or open motor winding Take compressor to service center
Defective check valve or unloader Take compressor to service center
Fuses blow/circuit breaker trips Incorrect size fuse, circuit overload Check for proper fuse, use time-
repeatedly delay fuse, disconnect other electri-
cal appliances from circuit or operate
compressor on its own branch circuit
Wrong gauge wire or length of exten- Check for proper gauge wire and
sion cord cord length
Defective check valve or under loader Take compressor to service center
Thermal overload protector cuts out Low voltage Check with voltmeter
repeatedly Lack of proper ventilation/room tem- Move compressor to well-ventilated
perature too high area
Wrong gauge wire or length of exten- Check for proper gauge wire and
sion cord cord length
Air receiver pressure drops when Loose connections (fittings, tubing, Check all connections with soap and
compressor shuts off etc.) water solution and tighten
Loose drain valve Tighten drain valve
Check valve leaking Take compressor to service center

DANGER:
Do not disassemble check valve
with air in tank — bleed tank.

Excessive moisture in discharge air Excessive water in air tank Drain tank
High humidity Move to area of less humidity; use air
line filter
Compressor runs continuously Defective pressure switch Take compressor to service center
Excessive air usage Decrease air usage; compressor not
large enough for tool’s requirement
Compressor vibrates Loose mounting bolts Tighten mounting bolts
Air output lower than normal Broken inlet valves Take compressor to service center
Connections leaking Tighten connections
19
16
 TROUBLESHOOTING

Problem Possible Cause Solution

Air leak from the valve of the pressure Check valve does not perform its Unscrew the hex-shaped head of the
switch function correctly due to wear or dirt on check valve, clean the housing and the
the seal special rubber disk (replace if worn).
Re-assembler and tighten carefully
Condensate drainage cock open Close the condensate drainage cock
Rilsan hose not inserted correctly in Insert the Rilsan hose correctly inside
pressure switch the pressure switch
Reduction of efficiency, frequent start- Excessively high consumption Decrease the demand of compressed
up. Low pressure values air
Leaks from joints and/or pipes Change gaskets
Clogging of the suction filter Clean/replace the suction filter
Slipping of the belt Check V-belt tension
The motor and/or the compressor Insufficient ventilation Improve ambient conditions
overheat irregularly Closing of air ducts Check and if necessary clean the air
filter
Insufficient lubrication Top up or change oil
After an attempt to start the Start-up with head of the compressor Release the compressor head by using
compressor, it stops due to tripping of charged the pressure switch push button
the thermal cutout caused by forcing of Low temperature Improve ambient conditions
the motor Voltage too low Check that the mains voltage matches
that of the dataplate. Eliminate any
extensions
Incorrect or insufficient lubrication Check level, top up and if necessary
change the oil
Inefficient electrovalve Take compressor to the service center
During operation, the compressor Tripping of the thermal cutout of the Check level oil
stops for no apparent reason motor Operate on the lever of the pressure
switch returning this to the OFF
position.
Reset the thermal cutout and restart.
If the fault persists, take the
compressor to the service center
Electric fault Take compressor to the service center
When operating, the compressor Faulty capacitor Have the capacitor replaced
vibrates and the motor emits an
irregular buzzing sound. If it stops, it
does not restart although the sound of
the motor is present
Irregular presence of oil in the network Too much oil inside the unit Check oil level
Wear on segments Take compressor to the service center
Leaking of condensate from the vent Presence of dirt/grit inside the cock Clean the cock
cock

20
NOTES

21
Limited 90 Day Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality
and durability standards, and warrants to the original purchaser that this product is free from
defects in materials and workmanship for the period of 90 days from the date of purchase.
This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence
or accidents, repairs or alterations outside our facilities, criminal activity, improper installation,
normal wear and tear, or to lack of maintenance. We shall in no event be liable for death,
injuries to persons or property, or for incidental, contingent, special or consequential damages
arising from the use of our product. Some states do not allow the exclusion or limitation of
incidental or consequential damages, so the above limitation of exclusion may not apply to
you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS
OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with
transportation charges prepaid. Proof of purchase date and an explanation of the complaint
must accompany the merchandise. If our inspection verifies the defect, we will either repair or
replace the product at our election or we may elect to refund the purchase price if we cannot
readily and quickly provide you with a replacement. We will return repaired products at our
expense, but if we determine there is no defect, or that the defect resulted from causes not
within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also
have other rights which vary from state to state.

WARNING:
The brass components of this product contain lead, a
chemical known to the state of California to cause birth
defects (or other reproductive harm).
(California health & safety code § 25249.5, et seq.)

3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • 1-888-866-5797

9041025
 SIX GALLON OILLESS

Portable Air Compressor

Model No. 61489
Replacement Parts List

Record Serial Number Here:

Note: If product has no serial number, record month and year of purchase instead.

Note: Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY
DIAGRAM AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES
ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED
TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY
PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES
THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

Ver. 11/08/2013
2
 PORTABLE AIR COMPRESSOR PARTS LIST− MODEL NO. 61489
The model number will be found on a plate attached to air tank. Always mention the model number in all
correspondence regarding your PORTABLE AIR COMPRESSOR or when ordering replacement parts.

KEY NO. CODE DESCRIPTION Q.TY

023 2881000 AIR FILTER...................................................................................................1

101 9413418021 TANK 29 GAL ...............................................................................................1
105 9048003 CHECK VALVE .............................................................................................1
106 9047061 QUICK COUPLING.......................................................................................1
107 9047051 TAP BALL VALVE .........................................................................................1
108 9051204 PRESSURE REGULATOR ...........................................................................1
109 9052130 GAUGE 2” 1/4 RAD CPI ...............................................................................1
110 9049115 SAFETY VALVE ............................................................................................1
112 9053003 NIPPLE .........................................................................................................1
125 9076080 PULLEY 90 x 1A ...........................................................................................1
126 9075036 BELT .............................................................................................................1
131 9416728 PRESSURE SWITCH ...................................................................................1
132 9065301 CORD WITH PLUG ......................................................................................1
135 844F002 MOTOR HP2 M 120/60 ................................................................................1
141 838000A BELT GUARD ...............................................................................................1
145 9043348 SENDING PIPE ............................................................................................1
300 9420719 KIT WHEELS ................................................................................................1
500 9416774 GAUGE 2” 1/4 RAD CPI LONG ....................................................................1
501 9414633 DOUBLE SCREW.........................................................................................1
502 9083296 SUPPORT FOR BELT GUARD ....................................................................1
503 9050375 CONNECTION 1/4” ......................................................................................1
504 9050376 TURNING NUT 3/8” ......................................................................................1
PUMP 2800070 PUMP B2800 WITH AFTERCOOLER 180°..................................................1

3
KEY NO. CODE DESCRIPTION Q.TY KEY NO. CODE DESCRIPTION Q.TY
001 2860101 CRANKCASE....................................1 032 9022001 OIL LEVEL ......................................... 1
002 2830001 CYLINDER ........................................1 033 9024029 BREATHER........................................ 1
003 3860400 HEAD ................................................1 034 9163010 GASKET ............................................ 1
004 2860200 CRANKSHAFT..................................1 035 9110014 SCREW.............................................. 1
005 2660500 CRANKCASE BOTTOM ...................1 036 9004008 WASHER ........................................... 1
006 2840050 ASS.VALVE PLATE...........................1 060 2650101 GASKET CRANKCASE ..................... 1
008 2810100 CONROD ..........................................2 061 2850200 GASKET CRANKCASE-CYLINDER.. 1
012 1421100 PISTON.............................................2 062 2850300 GASKET CYLINDER-VALVE PLATE . 1
014 3021200 PISTON PIN......................................2 064 2850400 GASKET VALVE PLATE-HEAD ......... 1
015 9140040 SNAP RING ......................................4 065 2050500 GASKET COVER............................... 2
016 9020011 SEAL AC ...........................................2 066 1070200 GASKET AFTERCOOLER................. 1
017 9020041 SEAL ROS ........................................2 501 9101144 SCREW.............................................. 2
018 9020071 SEAL ROF ........................................2 502 9415853 SCREW.............................................. 2
023 2881000 AIR FILTER .......................................1 503 9411090 SCREW............................................ 12
024 2870100 AFTERCOOLER ...............................1 504 9101594 SCREW.............................................. 6
026 2060690 COVER LOV .....................................1 505 9101094 SCREW.............................................. 8
027 2060500 COVER LV ........................................1 506 9101034 SCREW.............................................. 1
029 2600100 FLYWHEEL .......................................1 507 9162020 WASHER ........................................... 1
9041026

030 9170030 BEARING ..........................................2