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    Risk Based Inspection Program

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    Giang T Le
    This document outlines OPQL's risk-based inspection (RBI) program and methodology. It discusses approaches to RBI including API RP 580 and Publication 581. The RBI program will involve collecting equipment data, conducting risk assessments using a multi-disciplinary expert group and CREDO database, developing inspection plans based on risk ranking, and ongoing reassessment. The goal is to prioritize inspection efforts based on risk to reduce inspection activity while maintaining an acceptable residual risk level.

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    Risk Based Inspection Program

    Uploaded by

    Giang T Le
    951 views16 pages
    This document outlines OPQL's risk-based inspection (RBI) program and methodology. It discusses approaches to RBI including API RP 580 and Publication 581. The RBI program will involve collecting equipment data, conducting risk assessments using a multi-disciplinary expert group and CREDO database, developing inspection plans based on risk ranking, and ongoing reassessment. The goal is to prioritize inspection efforts based on risk to reduce inspection activity while maintaining an acceptable residual risk level.

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    This document outlines OPQL's risk-based inspection (RBI) program and methodology. It discusses approaches to RBI including API RP 580 and Publication 581. The RBI program will involve collecting equipment data, conducting risk assessments using a multi-disciplinary expert group and CREDO database, developing inspection plans based on risk ranking, and ongoing reassessment. The goal is to prioritize inspection efforts based on risk to reduce inspection activity while maintaining an acceptable residual risk level.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    951 views16 pages

    Risk Based Inspection Program

    Uploaded by

    Giang T Le
    This document outlines OPQL's risk-based inspection (RBI) program and methodology. It discusses approaches to RBI including API RP 580 and Publication 581. The RBI program will involve collecting equipment data, conducting risk assessments using a multi-disciplinary expert group and CREDO database, developing inspection plans based on risk ranking, and ongoing reassessment. The goal is to prioritize inspection efforts based on risk to reduce inspection activity while maintaining an acceptable residual risk level.

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    Risk Based Inspection

    RBI Agenda
    RBI definition Approaches to RBI API RP 580 and Publication 581 API equipment scope Risk Risk matrix Management of risk using RBI RBI planning process Database CREDO Current status RBI OPQL program
    March 2004 2

    RBI Definition

    Risk Based Inspection (RBI) is a method for using risk as a basis for prioritizing and managing the efforts of an Inspection program

    March 2004

    Approaches to RBI
    There are many different forms of RBI programs API RP 580, Risk Based Inspection Integrated with other practices API Code 510, Pressure Vessels; API Code 570, Piping etc API Publication 581,

    March 2004

    API RP 580 and Publ. 581


    API RP 580 Outlines conceptual approaches and necessary elements included in a quality RBI system Includes several approaches to RBI API Publication 581 Outlines specific RBI methodology Is a step-by-step approach that contains necessary elements to satisfy RP 580
    March 2004 5

    API Equipment Scope


    Equipment covered Pressure vessels Process piping Heat exchangers Storage tanks Heaters and boilers

    March 2004

    Risk
    Risk is a product of the likelihood of failure (LOF) and the consequence of failure (COF).

    RISK = PROBABILITY x CONSEQUENCE

    March 2004

    Management of Risk using RBI

    Level of Risk

    Risk with Typical Inspection Program

    Risk Using RBI

    Residual Risk Not Affected by RBI

    Level of Inspection Activity


    March 2004 8

    Risk Matrix
    Qualitative Risk Matrix
    E

    High Risk Medium Risk

    D Probability Category

    A 1

    Low Risk
    2 3 4 5

    Consequence Category
    March 2004 9

    RBI Planning Process


    Risk Assessment Consequence Of Failure Risk Ranking Probability Of Failure Inspection Plan Mitigation

    Data and Information Collection

    Reassessment

    CREDO

    Expert Group

    CREDO

    Inspection Engineer

    Corrosion Engineer

    March 2004

    10

    Database - CREDO

    March 2004

    11

    Expert Group
    Problem No single person has all the skills and experience necessary to carry out the assessment Solution Use a multi-discipline team or expert group with collective responsibility for carrying out the risk assessment

    March 2004

    12

    Expert Group Members

    Team leader Inspection specialist Materials and Corrosion specialist Process specialist Operations representative Maintenance representative Safety and Environmental representative

    March 2004

    13

    Database - CREDO

    March 2004

    14

    Current Status RBI


    OPQL applied API 510 and internal standard for Vessels Vessels and Pipework, ICB (BV) RBI analysis - risk ranking and inspection frequencies identified Subsea - independent assessment based on QP standard and five year plan identified - 2003 100% local surveys carried out around complex Trained personnel

    March 2004

    15

    OPQL Program
    OPQL RBI PROGRAM
    ACTIVITY Start Finish Dec-03 Jan-04 Feb-04 Mar-04 Apr-04 May-04 Jun-04 Jul-04 Aug-04

    STRATEGY - DEVELOP OPQL METHODOLOGY AND RBI SYSTEM

    01-Feb-04

    18-Apr-04

    RBI SYSTEM TRAINING - EXTERNAL

    01-Jan-04

    15-Feb-04

    RBI SYSTEM TRAINING - INTERNAL

    01-Apr-04

    30-Apr-04

    DATA GATHERING - POPULATE CREDO

    01-Dec-03

    31-Jul-04

    EXPERT GROUP ASSESSMENT - MULTI DISCIPLINE TEAM APPROACH 18-Apr-04

    31-Jul-04

    DOCUMENT PROCESS - RBI SOFTWARE IN CREDO

    18-Apr-04

    31-Jul-04

    VALIDATION OF RBI METHODOLOGY AND ANALYSYS

    01-May-04

    31-May-04

    PLANS AND PRIORITIES

    01-Mar-04

    31-Jul-04

    REASSESSMENT OF RBI

    01-Aug-04

    31-Aug-04

    March 2004

    16

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