air filter
air filter
air filter
PSP
Indicator-Inspect" procedure and perform the Operation and Maintenance Manual, "Engine Air
202 -0008
Precleaner Check/Clean" procedure (if equipped) before performing the following procedure.
NOTICE 4
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Never run the engine without an air cleaner element installed.
Never run the engine with a damaged air cleaner element. Do
not use air cleaner elements with damaged pleats, gaskets or
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© 2 6677 03:00
seals. Dirt entering the engine causes premature wear and
damage to engine components. Air cleaner elements help to
024 0
prevent airborne debris from entering the air inlet.
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NOTICE
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Never service the air cleaner element with the engine running
since this will allow dirt to enter the engine.
Check the precleaner (if equipped) daily for accumulation of dirt and debris. Remove any
dirt and debris, as needed.
Operating conditions (dust, dirt and debris) may require more frequent service of the air
cleaner element.
The air cleaner element may be cleaned up to six times if the element is properly cleaned
and inspected.
The air cleaner element should be replaced at least one time per year. This replacement
should be performed regardless of the number of cleanings.
Replace the dirty paper air cleaner elements with clean air cleaner elements. Before installation,
the air cleaner elements should be thoroughly checked for tears and/or holes in the filter
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material. Inspect the gasket or the seal of the air cleaner element for damage. Maintain a supply
of suitable air cleaner elements for replacement purposes.
The secondary air cleaner element is not serviceable or washable. The secondary air cleaner
element should be removed and discarded for every three cleanings of the primary air cleaner
element. When the engine is operating in environments that are dusty or dirty, air cleaner
elements may require more frequent replacement.
Illustration 1 g00123209
(1) Cover. (2) Primary air cleaner element. (3) Secondary air cleaner element. (4) Turbocharger air inlet.
2. The secondary air cleaner element should be removed and discarded for every three
cleanings of the primary air cleaner element.
Note: Refer to "Cleaning the Primary Air Cleaner Elements".
3. Cover the turbocharger air inlet with tape to keep out dirt.
4. Clean inside the air cleaner cover and body with a clean, dry cloth.
5. Remove the tape for the turbocharger air inlet. Install the secondary air cleaner element.
Install a primary air cleaner element that is new or cleaned.
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Use clean primary air cleaner elements while dirty elements are being cleaned.
NOTICE
Do not clean the air cleaner elements by bumping or tapping.
This could damage the seals. Do not use elements with
damaged pleats, gaskets or seals. Damaged elements will allow
dirt to pass through. Engine damage could result.
Visually inspect the primary air cleaner elements before cleaning. Inspect the air cleaner
elements for damage to the seal, the gaskets, and the outer cover. Discard any damaged air
cleaner elements.
There are four common methods that are used to clean primary air cleaner elements:
Pressurized water
Pressurized air
Vacuum cleaning
Pressurized Water
Pressurized water will clean the primary air cleaner element unless carbon and oil have
accumulated on the surface of the primary air cleaner element. The maximum water pressure for
cleaning purposes must be below 275 kPa (40 psi). Do not use a spray nozzle.
Note: When the primary air cleaner element is cleaned, always begin with the clean side (inside)
to force dirt particles toward the dirty side (outside).
Aim the hose so that the water flows inside the element along the length of the filter. This
procedure prevents damage to the paper pleats. Do not aim the stream of water directly at the
primary air cleaner element. Dirt could be forced further into the pleats.
Note: Refer to "Drying the Primary Air Cleaner Elements". Refer to "Inspecting the Primary Air
Cleaner Elements".
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Pressurized Air
Pressurized air can be used to clean primary air cleaner elements that have not been cleaned
more than two times. Pressurized air will not remove deposits of carbon and oil. Use filtered, dry
air with a maximum pressure of 207 kPa (30 psi).
Illustration 2 g00281692
Note: When the primary air cleaner elements are cleaned, always begin with the clean side
(inside) to force dirt particles toward the dirty side (outside).
Aim the hose so that the air flows inside the element along the length of the filter. This procedure
prevents damage to the paper pleats. Do not aim the stream of air directly at the primary air
cleaner element. Dirt could be forced further into the pleats.
Vacuum Cleaning
Vacuum cleaning is a good method for cleaning primary air cleaner elements which require daily
cleaning because of a dry, dusty environment. Cleaning with pressurized air is recommended
prior to vacuum cleaning. Vacuum cleaning will not remove deposits of carbon and oil.
Washing with nonsudsing detergent is effective for cleaning primary air cleaner elements that
have deposits of carbon or oil. Use a cleaning agent that is manufactured for cleaning primary air
cleaner elements. Cleaning with pressurized water, pressurized air, or a vacuum is
recommended prior to washing with nonsudsing detergent.
1. Place the primary air cleaner element into a wash tank so that the gasket is up. The wash
tank should be equipped with a rack so that the primary air cleaner element does not sit on
the bottom of the wash tank.
Note: Caterpillar does not recommend a process for washing the primary air cleaner
element which includes vigorously shaking. By vigorously shaking the element, carbon
particles may be distributed.
2. Fill the wash tank with the cleaning agent and warm water to a maximum temperature of
60°C (140°F). Follow the manufacturers recommendations for the cleaning agent. Allow the
primary air cleaner element to soak for 6 hours.
3. Drain the wash tank. Do not use the cleaning agent more than one time. Remove the
primary air cleaner element from the wash tank. Rinse the primary air cleaner element with
the method for using pressurized water.
Note: Refer to "Drying the Primary Air Cleaner Elements". Refer to "Inspecting the Primary
Air Cleaner Elements".
Note: Do not use compressed air to dry the primary air cleaner elements.
Primary air cleaner elements may be allowed to air dry. Allow two days for the primary air
cleaner elements to air dry before the elements are inspected and installed.
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Illustration 3 g00281693
Inspect the clean, dry primary air cleaner element. Use a 60 watt blue light in a dark room or in a
similar facility. Place the blue light in the primary air cleaner element. Rotate the primary air
cleaner element. Inspect the primary air cleaner element for tears and/or holes. Inspect the
primary air cleaner element for light that may show through the filter material. If necessary,
confirm the result, compare the primary air cleaner element to a new primary air cleaner element
that has the same part number.
Do not use a primary air cleaner element that has any tears and/or holes in the filter material. Do
not use a primary air cleaner element with damaged pleats, gaskets, or seals. Discard damaged
primary air cleaner elements.
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Illustration 4 g00281694
Do not use paint, a waterproof cover, or plastic as a protective covering for storage. Restricted
air flow may result. To protect against dirt and damage, wrap the primary air cleaner elements in
Volalite Corrosion Inhibited (VCI) paper.
Place the primary air cleaner element into a box for storage. For identification, mark the outside
of the box and mark the primary air cleaner element. Include the following information:
Number of cleanings
For more detailed information on cleaning the primary air cleaner element, refer to Special
Publication, SEBF8062 , "Procedure to Inspect and Clean Air Filters".
PSP-00083937
2024/07/04
10:45:14+03:00
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