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Highalloy Product Guidance

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24 views12 pages

Highalloy Product Guidance

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陳相如
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© © All Rights Reserved
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High Alloy Steel

&
Ni-based Alloy

www.jsw.co.jp
Features of JSW’s Products

■ High Quality Materials You Can Trust

■ Flexibility to Your Various Demands

JSW has provided unique products based on our technological


forging and heat treatment know-how accumulated through many
manufacturing performance since foundation in 1907.
All of our products are build-to-order manufacturing, so that we can
deal with many kind of customer’s demands flexibly such as material
shapes and non-standardized chemical composition.
Large products made of high alloy steels, stainless steels and Ni-based
superalloys are said to be difficult to produce due to segregation,
transformation property and others, but we can provide you the reliable
products with these compositions by the above high manufacturing
technologies.

02
Application Examples

2
1

3
4

5 6

1. Rotor Shaft Material for A-USC Plant (N07706 mod.) O.D.877×L 2,154mm, 10,500kg

2. Retaining Ring (S28200) O.D.2,040×I.D.1,850×L775mm, 3,600kg


3. Hollow Shaft (9%Ni) O.D.1,300×L17,000, 40,000kg
4. Gas Turbine Disk (N07718) O.D.746×Thk.211mm, 758kg

5. Turbine Rotor Shaft (S66286) O.D.892×L6,044mm, 7,540kg

6. Shaft Material for Coil Mounting (12Cr-12Ni-10Mn-5Mo) O.D.616×I.D.200×L760mm, 1,297kg

03
Manufacturing Flow

Vacuum Induction Melting Ingot-Making Electro-Slag Remelting


Metal Scrap (VIM) (ESR)

Additive
Materials

Melting LRF (refining) Pouring

150 ton-
Available max. size of
ESR ingot
VIM (max.6ton) ESR (Left: 150ton, ESR ingot
Right: 30ton)

Forging Press Heat Treatment Furnace 4-high Plate Mill Pipe Forming Press
(14,000ton) (12,000ton)

04
Forging Machining Inspection

Shipment

Heat Treatment Welding Fabrication

Large-size NC Vertical Large-size Lathe (400 ton) Pressure Vessel Welding


Lathe Fabrication Line

Typical Size Availability (ESR)


Standard Max. Size of ESR Ingot
Grade or Trade Name Typical Composition
UNS JIS Diameter (mm) Weight (ton)
Tool Steel T28200 SKD11 1.5C-12Cr-1Mo-V 850 14
K81340 SL9N 9Ni 1250 54
High Ni Steel
K93600 - 36Ni 1250 54

Austenitic Stainless Steel S31600 SUS316 17Cr-12Ni-2.5Mo-low C 2150 150


(Non-magnetic steel) - - 18Mn-18Cr-N 1050 30
Duplex Stainless Steel S32900 SUS329J1 25Cr-4.5Ni-2Mo 2150 150
Ferritic Stainless Steel - SUS410L 13Cr-low C 2150 150

Martensitic Stainless Steel S42000 SUS420J 13Cr-high C(-Ni) 850 14


- - 10Cr-Mo-V-Nb 2150 150
Heat Resistant Stainless Steel
- - 12Cr-Mo-V-Nb-N 2150 150
*1
PH Stainless Steel 15-5PH S15500 - 15Cr-5Ni-3.5Cu-Nb 1050 30
PH Stainless Steel A-286 S66286 SUH660 15Cr-25Ni-1.5Mo-2Ti-Al-V-B 1050 30
*2
Ni based Alloy INCONEL alloy 625 N06625 NCF625 21Cr-9Mo-3.5Nb-2.5Fe-Ti-Al 650 5
*2
Ni based Alloy INCONEL alloy 706 N07706 - 37Fe-16Cr-3Nb-2Ti-Al-B 850 14
*2
Ni based Alloy INCONEL alloy 718 N07718 NCF718 19Cr-19Fe-3Mo-5Nb-Ti-Al-B 500 5

05
Grade Availability ~High Alloy Steel~

Standard
Grade or Trade Name Typical Composition Characteristic Typical Application
UNS JIS

High Mn Non-magnetic Steel


High hardenability Retaining ring, Non-
JSW289V - - 18Mn-5Cr-V-N
and toughness magnetic die
- S28200 - 18Mn-18Cr-N High abrasion resist. Retaining ring
Non-magnetic die,
High toughness in Structural parts of
JSW 32Mn-7Cr - - 32Mn-7Cr-N
cryogenic environment super conducting
magnet

Tool Steel
- T30402 SKD11 1.5C-12Cr-1Mo-V Die
- T12015 SKH10 1.5C-4Cr-12W-5V-5Co Roll sleeve, Bearing
High strength and
Die, Tool at high
- T20813 SKD61 0.4C-5Cr-1Mo-1V abrasion resist.
temperature
S42200 Tool at high
Alloy 422 mod. - 1.6C-11Cr-Mo-V-W
mod. temperature
High strength in high
- 1.7C-12Cr-1.5Mo-2Co
JSW LS3 - temp. and abrasion Screw, Roll, Die
-1.5W-V
resist.

High Ni Steel
Structural parts of
- K81340 SL9N 9Ni
High toughness in LNG tank
cryogenic environment Disk and shaft of
JSW 9Ni - - 9Ni-Mo and strength wind tunnel, Super
conducting shaft
Low thermal expansion Lends tube,
- K93600 - 36Ni
coefficient Lithography

Maraging Steel
- K92890 - 20Cr-8Ni-Ti-Al High strength, Die
Abrasion and corrosion
- - - 18Ni-10Co-4Mo-Ti-Al resistance Parts of armament

Fe-Ni based Alloy


*3
HAYNES No.20 mod. N08320 - 25Ni-20Cr-5Mo-Ti Hydrofluoric acid
Excellent corrosion processing and caustic
resist. to oxidation alkali processing
Alloy 904L N08904 - 25Ni-20Cr-5Mo-1.5Cu equipment
*4 35Ni-20Cr-2.5Mo-3Cu- Excellent resist. to Process piping,
CARPENTER 20Cb3 N08020 - oxidation, IGSCC and Chemical plant for flue
Nb seawater gas desulphurization
Excellent strength in Calciners dryers or
*2
INCOLOY 800H N08810 NCF800H 33Ni-21Cr-Ti-Al high temp. and resist. recuperators in soda ash,
to oxidation Ore processing plant
Excellent resist. to Hydrofluoric acid
*2
INCOLOY 825 N08825 NCF825 42Ni-21Cr-3Mo-2Cu-Ti oxidation and strength processing equipments
in high temp. for the production of
Excellent resist. to sulfuric and phosphoric
SANICRO*5 28 N08028 - 31Ni-27Cr-3.5Mo-1Cu
phosphoric acid acid solutions

06
Grade Availability ~Stainless Steel~

Standard
Grade or Trade Name Typical Composition Characteristic Typical Application
UNS JIS

Austenitic Stainless
High strength and
- S30100 SUS301 17Cr-7Ni, C ≦ 0.15
ductility
Improvement of
- S30200 SUS302 18Cr-9Ni, C ≦ 0.15 corrosion resist. for
301
Good corrosion resist.
- S30400 SUS304 19Cr-9Ni, C ≦ 0.08
and weldability
19Cr-11Ni-lowC
- S30403 SUS304L High IGSCC resist.
(C ≦ 0.03)
Higher strength than
- S30451 SUS304N1 19Cr-9Ni-N
304 and 304L
In the field of nuclear,
- S31008 SUS310S 25Cr-20Ni Good oxidation resist.
petrochemical and
17Cr-12Ni-2.5Mo food industries,
- S31600 SUS316 Pitting corrosion resist.
C ≦ 0.08 Structural part for high
17Cr-13Ni-2.5Mo- Higher IGSCC resist. and low temp. service,
- S31603 SUS316L
lowC than 316 Piping, etc.
17Cr-12Ni-2.5Mo-N- Higher strength than
- S31653 SUS316LN
lowC 316, 316L
Improvement of
corrosion pitting resist.
- S31700 SUS317 19Cr-13Ni-3.5Mo
and creep properties
for 316
19Cr-13Ni-3.5Mo- Higher IGSCC resist.
- S31703 SUS317L
lowC than 317
- S32100 SUS321 18Cr-11Ni-Ti High IGSCC resist. and
- S34700 SUS347 18Cr-11Ni-Nb creep properties
Flue gas
- S38100 SUSXM15J1 17Cr-13Ni-4Si High SCC resist.
desulphurization
*1 22Cr-12Ni-5Mn-2Mo- High corrosion resist.
NITRONIC 50 S20910 - Spent fuel cask
Nb-V-N and strength
Coil case for nuclear
- S21400 - 15Mn-17Cr-N High corrosion resist.
fusion reactor
- S28200 - 18Mn-18Cr-N High abrasion resist. Retaining ring
High strength and Structural parts of
12Cr-12Ni-10Mn-
JJ1 - - toughness in cryogenic super conducting
5Mo-N
environment magnet
Pump casing runner,
- J92600 SCS13A 19Cr-9Ni Casting of 304
Tie plate
- J92900 SCS14A 19Cr-11Ni-2.5Mo Casting of 316 USC casing

Duplex Stainless
High pitting resist.,
SUS
- S32900 25Cr-4.5Ni-2Mo oxidation resist. and Chemical handing
329J1
high strength equipment for the
SUS Excellent resist.
production of phosphoric,
- - 25Cr-6Ni-3.5Mo-N to seawater, high
329J2L strength sulfuric, acetic acid
Improvement of solutions and for urea plant
- S31803 - 22Cr-5.5Ni-3Mo-N
corrosion resist. for 329

07
Grade Availability ~Stainless Steel~

Standard
Grade or Trade Name Typical Composition Characteristic Typical Application
UNS JIS

Ferritic Stainless
Improvement of Parts for nitric acid
- S40500 SUS405 13Cr-Al(Ni)
weldability for 410 industries
High oxidation resist.
- - SUS410L 13Cr-lowC Petrochemical plant
at high temp.
Improvement of
- S42900 SUS429 15Cr(-Ni) Parts for nitric acid
weldability for 430
equipment
- S43000 SUS430 17Cr(-Ni) High corrosion resist.
- S44400 SUS444 19Cr-2Mo-Nb-Ti-Zr-N High resist. to SCC Food processing
equipment, Medical
equipment, Equipment
High resist. to pitting for the production of
- S44770 SUS447J1 29Cr-4Mo-Cu-N-lowC
and SCC acetic acid solution
and caustic soda

Martensitic Stainless
High corrosion resist. Tube, Petrochemical
- S41000 SUS410 13Cr(-Ni)
and strength plant, Pump shaft
High corrosion
- S42400 - 13Cr-0.5Mo(-Ni) resist., strength and Piping, Cask, Screw
toughness
Die, Support plate for
- S42000 SUS420J 13Cr-highC(-Ni)
High corrosion resist. bridge
and abrasion resist. Tower-rinkpin, Sleeve
- S43100 SUS431 16Cr-2Ni
and support for bridge
High corrosion resist.
- S44000 SUS440 17Cr-highC(-Ni) Cutlery
and hardenability
High corrosion and
JSW Runner, Parts for food
- - 17Cr-5Ni-1Mo corrosion fatigue
17Cr-5Ni equipment
resist.

Precipitation Hardened Stainless


*1
17-4PH S17400 SUS630 17Cr-4Ni-4Cu-Nb Valve, Seal ring for
15-5PH
*1
S15500 - 15Cr-5Ni-3.5Cu-Nb High strength, autoclave
15Cr-5Ni-1.5Cu- hardenablility and
JSW155 - - corrosion resist.
1.5Mo-Ti or Nb Parts of armament
*1
PH13-8Mo S13800 - 14Cr-8Ni-2Mo-1Al
High strength at
high temp., non- USC rotor, Parts of
25Ni-15Cr-1.5Mo-2Ti magnetic, high super conducting
A-286 S66286 SUH660
-Al-V-B toughness at cryogenic generator, Gas turbine
environment, high parts
corrosion resist.

Heat Resistant Stainless


- - - 10Cr-Mo-V-Nb Rotor, Casing
High creep strength
- - - 10Cr-1.5Mo-Mn-V-N-B Casing, Valve, Flange
High hardenability and Valve, Turbine blade,
- - SUH600 12Cr-Mo-V-Nb-N
creep strength Rotor
- - - 12Cr-3Ni-2Mo-V High creep strength Gas turbine disk

08
Grade Availability ~Ni-based Alloy~

Standard
Grade or Trade Name Typical Composition Characteristic Typical Application
UNS JIS

Ni-based Alloy
Medical equipment,
Excellent resist.
*2 Equipment for the
INCONEL alloy 600 N06600 NCF600 15Cr-8Fe to corrosion and
production of caustic
oxidation
soda
Resist. to corrosion,
*2 21Cr-9Mo-3.5Nb- Ducts and dampers,
INCONEL alloy 625 N06625 NCF625 oxidation, fatigue
2.5Fe-Ti-Al Heat exchanger
strength
Gas turbine disk, Parts
*2 37Fe-16Cr-3Nb-2Ti
INCONEL alloy 706 N07706 - High strength at of super conducting
-Al-B
high temp., excellent generator
resist. to oxidation, Gas turbine disk,
*2 19Cr-19Fe-3Mo-5Nb toughness in cryogenic Generating rotating
INCONEL alloy 718 N07718 NCF718
-Ti-Al-B environment shaft, Parts of super
conducting generator
*3 Excellent resist. to
HASTELLOY B-2 N10665 - 28Mo-2Fe-Co-Cr Tube sheet
hydrochloric acid
Chemical processing,
*3 Excellent corrosion
HASTELLOY C-276 N10276 - 16Cr-16Mo-5.5Fe-4W Pollution control pulp
resist.
and paper equipment
*3 High strength at high Hydrofluoric acid
HASTELLOY C-4 N06455 - 16Cr-16Mo-Ti
temp. processing
*3 Flue gas
HASTELLOY C-22 - - 21Cr-13Mo-3W
desulphurization
*2
MONEL 400 N04400 NW4400 30Cu-Fe-Mn Petrochemical plant
Good corrosion resist.
Equipment for the
Nickel 200 N02200 NW2200 Ni production of caustic
soda
Purity, magnetic Sputtering target of
Ni-Fe - - 80Ni-20Fe
characteristic magnetic thin film
Please contact us for grades not provided.

*1 : NITRONIC, 17-4PH, 15-5PH and PH13-8Mo are trademarks of AK Steel Corporation.


*2 : INCONEL, INCOLOY and MONEL are trademarks of Special Metals Corporation.
*3 : HAYNES and HASTELLOY are trademarks of Haynes International, Inc.
*4 : CARPENTER is trademark of Carpenter Technology Corporation.
*5 : SANICRO is trademark of Sandvik Intellectual Property AB.

09
Network

Domestic Offices
Gate City Ohsaki-West Tower, 11-1, Osaki 1-chome, Shinagawa-ku, Tokyo
Head Office
141- 0032, Japan
Steel Business Division
TEL:+81-3-5745-2056 FAX:+81-3-5745-2063 ~ 65

4, Chatsumachi, Muroran-shi, Hokkaido 051- 8505, Japan


Muroran Plant
TEL:+81-143-22-0143 FAX:+81-143-24-3440

Shinanobashi Mitsui Bldg., 11-7 Utsubohonmachi 1-chome, Nishi-ku, Osaka-shi,


Osaka
Osaka 550-0004, Japan
Office
TEL:+81-6-6446-2480 FAX:+81-6-6446-2488

Fukuoka 23-2, Sakuragaoka 1-chome, Kasuga-shi, Fukuoka 816-0872, Japan


Office TEL:+81-92-582-8111 FAX:092-582-8124

Mitsui Sumitomo Kaijo Nagoya Shirakawa Bldg. 7F, 2-9-15, Sakae Naka-ku, Nagoya-
Nagoya
Local Office shi, Aichi 460-0008, Japan
Office
TEL:+81-52-222-1271 FAX:+81-52-222-1275

Hiroshima 6-1, Funakoshi-Minami 1-chome, Aki-ku, Hiroshima-shi, Hiroshima 736-8602, Japan


Office TEL:+81-82-822-0991 FAX:+81-82-822-0997

Kitaichijo Mitsui Bldg., 2-9, Nishi 5-chome,Kita-ichijo Chuo-ku, Sapporo-shi, Hokkaido


Sapporo
060-0001, Japan
Office
TEL:+81-11-241-2271 FAX:+81-11-241-2275

Overseas Offices

Friedrichstr. 19, 40217 Dusseldorf, F.R.Germany


Japan Steel Works Europe GmbH
TEL: +49-211-3116660 FAX: +49-211-31166640

New York Office


122 East 42nd Street, Suite 3810, New York, NY 10168, USA
TEL: +1-212-490-2630 FAX: +1-212-490-2575
Detroit Office
Japan Steel Works America, Inc. 24387 Halstead Road Unit B, Farmington Hills, MI 48335, USA
TEL: +1-248-536-0288 FAX: +1-248-536-5615
Houston Office
9801 Westheimer Road, Suite 220, Houston, TX 77042, USA
TEL: +1-713-588-1303 FAX: +1-713-588-1322

Japan Steel Works India Private 611, Time Tower, MG Road, Sector 28, Gurgaon, Haryana, 122001, India
Limited TEL: +91-124-469-4444 FAX: +91-124-469-4433

The Japan Steel Works (Singapore) 17, Gul Lane, Jurong Town, Singapore 629413, Republic of Singapore
Pte. Ltd. TEL: +65-6861- 4511 FAX: +65-6862-3166

First of all, please contact us about our products and others from our website.

10
Outline of the Company

Panoramic views of Muroran Plant

Founded : November 1, 1907


Incorporated : December 11, 1950
Capital : 19,694,230,000JPY
Employees : 2,165 (840 at Muroran Plant)
Area of Site : 1,111,023m2

Quality System Approvals

ISO 9001 DNV GL


ASME KR
TUV CR
API BV
NK ABS
LR KGS

11
High Alloy Steel
&
Ni-based Alloy

www.jsw.co.jp

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