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39 views4 pages

pdfbean.org_silo-design-calculation

Uploaded by

rajataeroiitb
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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INPUT DATA:

I/D of silo 8300 mm


Cylindrical height 8975 mm
Conical height 6500 mm
Density of material 1.7 MT/m3
Angle of repose 38 degree
Silo supporting height 19.85 m
Density of steel (D) 7.85 T/m3

Note:
1. Silo and its supporting structure shall be in structural steel.
2. Silo top shall be in structural steel beams and plate.
3. Silo bottom shall have structural steel plate with conical portion of silo.

Volume Calculation:

Diameter of silo (d) 8.3 m


d2 0.762 m
Cylindrical height (h1) 8.975 m
Conical height (h2) 6.5 m
Thickness of plate (Cylindrical) (t1) 10 mm
Thickness of plate (hopper) (t2) 10 mm
Thickness of liner plate (hopper) (t 3) 4 mm

Total Volume (V) (((π*d2)*h1 )/4) + (((π*d2)/4)*(h2/3))


602.53 m3

Effective capacity of silo (V) 407 m3


Density of material (ϒ) 1.7 T/m3
Angle of repose (Φ) 38 deg

Total weight of stored material (W 1) ϒ*V


691.9 T

Calculation of self weight of Silo:


Wt of cylindrical portion (Ws1) π*d*h1*t1*D
18.36 T
Wt of conical portion (Ws2) (π*d*(√(h22+(d/2)2))*t2*D)/2
7.89 T

Wt of liner(Ws3) (π*d*(√(h22+(d/2)2))*t3*D)/2
3.16 T

Wt of roof(WS4) 2 T (Approx)
2T

Miscellaneous wt for rings etc(WS5) 8T

Self wt of silo (W2) (Ws1+Ws2+Ws3+Ws4+Ws5)


39.41 T

Self wt of silo say (W2) 60 T

Total live load from roof(W3) 0T

Total load from silo(W) (W1+W2+W3)


751.9 T
Say W 1100 T

Total dead load only(Wd1) W2


60 T

Design of cylindrical portion of silo:


Φ 38 deg

Refer table 3 of IS9178(part I)


Consider granular material of particle size > 0.2 mm

Angle of wall friction while filling (ẟ1) 0.75*Φ


0.5

Angle of wall friction while emptying (ẟ2) 0.6 *Φ


0.4

Pressure ratio while filling ( λf) 0.5

Pressure ratio while emptying ( λe) 1

Bulk density of stored material W ϒ


1.7 T/m3
Horizontal cross sectional area of stored material depth Z=A
Perimeter of cross sectional area of stored material stored material at depth Z=U

At Z= 8.975m, A πd2/4
U πd
R A/U
R 2.1 m

μf tan(ẟ1)
0.546

μe tan(ẟ2)
0.423

For max pressure calculations refer clause 6.2.1.1 is 9178 PART I

Max vertical pressure during filling (Pv) ((W*R)/(μf*λf))


13.077 t/m2

Max horizontal pressure during filling (Ph) (w*R)/μe


8.44 t/m2

Vertical load transferred to wall per unit area due to


friction during emptying (Pw) W*R
3.57 t/m2

Refer clause 9.4 of IS:9178 part II

For cylindrical portion Pn Ph


8.44 t/m2
Hoop tension in cylindrical wall T H (pn * d)/2
35.026 t/m

considering wall thickness th 10 mm

corrosion allowance refer clause 13 of IS 9178 PART


II C 5 mm

Effective thickness th1 th - C


5 mm

Tensile stress in silo shell fstac (TH * 1000)/(0.1*th1*100)


700.52

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