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hammelmann-process.

com

Start your Process


Process plunger pumps HAMPRO Series

Chemical Industry Oil & Gas Industry FPSOs

HAMPRO pump features Steel Industry Company


Start your Process

More than 2000 Hammelmann process pumps are in use world wide
in almost all branches. The following examples are a small selection of
the wide range of applications and equipment options.

Selected references

Chemical Industry - Part 1


Fatty acid process 6
Low Density Polyethylene 8
Wet oxidation 10
Adhesive production 12

HAMPRO pump features 14

Chemical Industry - Part 2


Boiler feed water 16
Plastic production 18
Extraction with supercritical CO² 20

Oil & Gas Industry


Offshore injection 24
HPUs 26
Produced water injection 28
Condensate injection 30
HAMPRO pumps for FPSOs 32
Flowline circulation 34
Diesel and Hot water pumps 36

Steel Industry
Mill scale removal 40
Hydrostatic bearing lubrication 42

Company 44

2 START YOUR PROCESS START YOUR PROCESS 3


HAMPRO PUMPS Areas of application

CHEMICAL INDUSTRY Chemical Industry - Part 1 Chemical Industry - Part 2


Fatty acid process 6 Boiler feed water 16
Low Density Polyethylene 8 Plastic production 18
Wet oxidation 10 Extraction with supercritical CO² 20
Adhesive production 12

HAMPRO pump features 14

4 CHEMICAL INDUSTRY CHEMICAL INDUSTRY 5


Fatty acid process

Methyl ester pump

Reference project Thailand Type HAMPRO 255

Scope of supply: Discharge pressure: 285 bar


• Pump on base frame with electric motor 4,100 psi
• Suction and discharge side dampers Flow rate: 15 m³/h
• Instrumentation 66 gpm
• Frequency converter
Fluid pumped: Methyl ester
HAMPRO range • Methanol pumps • Pumps for fats and oils Fluid temperature: 70° C
• Fatty acid pumps • Splitting water pumps 160° F
• Ester pumps

6 FATTY ACID PROCESS FATTY ACID PROCESS 7


Low Density Polyethylene

Methacrylic acid pump

Reference project Germany Type HAMPRO 255

Scope of supply: Discharge pressure: 2500 bar


• Pump on base frame 36,000 psi
• High pressure barrier system Flow rate: 2 m³/h
• Seal monitoring 8 gpm

HAMPRO range • Modifier pumps • Vinyl acetate pumps Fluid pumped: Methacrylic acid
• Acrylic acid pumps • Acrylate pumps Fluid temperature: 40° C
• Methacrylic acid pumps 100° F

8 LOW DENSITY POLYETHYLENE LOW DENSITY POLYETHYLENE 9


Wet oxidation

TA-Luft (Clean Air)


certified to VDI 2440

Waste water pump

Reference project Germany Type HAMPRO 75

Scope of supply: Discharge pressure: 171 bar


• Pump on base frame with electric motor 2,500 psi
• Discharge side resonator Flow rate: 5 m³/h
• Pressure safety valve 22 gpm

Fluid pumped: Waste water with boric acid


and organic residues
Fluid temperature: 90° C
190° F

10 WET OXIDATION WET OXIDATION 11


Adhesive production

Solvent pump

Reference project Singapore Type HAMPRO 805

Scope of supply: Discharge pressure: 297 bar


• Pump on base frame with 4,300 psi
medium voltage motor Flow rate: 62,4 m³/h
• Suction and discharge side resonators 275 gpm
• Instrumentation
• Frequency converter Fluid pumped: Solvent
Fluid temperature: 90° C
190° F

12 ADHESIVE PRODUCTION ADHESIVE PRODUCTION 13


HAMPRO pump features
Twin conical valves High flow pump head
The conical shape allows low wear operation even with conta- Pump models HAMPRO 380, 500, 800 and MC with plunger
minated media. Suction and discharge valves are both conical diameters of 90 mm and above are outfitted with high flow
design. pump heads.

Long life sealing systems


The choice of the high pressure sealing system
depends upon the pump’s application.

Bellows system
The bellows are the hermetic seals for the power end to prevent
the intrusion of fluid or gas.
Packed seal Labyrinth seal Tungsten
carbide plunger
Minimal footprint
Compact design is the result of integral speed reduction gear
end and vertical configuration.

TA-Luft (Clean Air)


certified to VDI 2440

The Zero Emission design ensures that the pumped medium is


sealed off from the surrounding atmosphere enabling environ-
mentally threatening, toxic and explosive fluids to be pumped
safely at up to 4000 bar.
Performance data HAMPRO series

Type max. bar max. psi max. m³/h gpm kW hp


Energy efficiency 15 2320 33,600 4 18 11 15
Hammelmann plunger pumps convert 93 to 98 % of the shaft 25 3500 50,800 4 18 15 20
power to hydraulic energy.
45 4000 58,000 6 26 30 40
75 4000 58,000 8 35 45 60

ENERGY 125 4000 58,000 14 62 90 120


EFFICIENT 175 4000 58,000 20 88 132 180
255 4000 58,000 33 145 200 270
385 3000 43,500 59 260 330 440
505 3000 43,500 75 330 430 580
805 3000 43,500 124 546 710 950
HAMPRO MC 5 MC 5 3000 43,500 176 775 1000 1350
7 plunger pump
Fluid temperatures: -40 up to +200 °C
Viscosities: up to 2000 mPa s

14 HAMPRO PUMP FEATURES HAMPRO PUMP FEATURES 15


Boiler feed water

Boiler feed water pump

Reference project Belgium Type HAMPRO 125

Scope of supply: Discharge pressure: 157 bar


• Pump on base frame with electric motor 2,300 psi
• Safety relief valve Flow rate: 6,6 m³/h
• Instrumentation 29 gpm
• Frequency converter
Fluid pumped: Hot water
Fluid temperature: 105° C
220° F

16 BOILER FEED WATER BOILER FEED WATER 17


Plastic production

Liquid ammonia pump

Reference project China Type HAMPRO 805

Scope of supply: Discharge pressure: 387 bar


• Pump on base frame with medium voltage motor 5,600 psi
• Suction side dampers Flow rate: 34,9 m³/h
• Discharge side resonator 154 gpm
• Instrumentation
• Redundant lubricating oil system Fluid pumped: Liquid ammonia
Fluid temperature: 50° C
120° F

18 PLASTIC PRODUCTION PLASTIC PRODUCTION 19


Extraction with supercritical CO²

Carbon dioxide pump

Reference project Austria Type HAMPRO 125

Scope of supply: Discharge pressure: 500 bar


• Pump on base frame with electric motor 7,300 psi
• Separate lubricating oil pump Flow rate: 2000 kg/h
4,400 lbs/h

Fluid pumped: Wet CO²


Fluid temperature: 20° C
70° F

20 EXTRACTION WITH SUPERCRITICAL CO² EXTRACTION WITH SUPERCRITICAL CO² 21


HAMPRO PUMPS Areas of application

OIL & GAS INDUSTRY Offshore injection 24


HPUs 26
Produced water injection 28
Condensate injection 30
HAMPRO pumps for FPSOs 32
Flowline circulation 34
Diesel and Hot water pumps 36

22 OIL & GAS INDUSTRY OIL & GAS INDUSTRY 23


Offshore injection

Methanol injection pumps

Reference project Offshore USA Type HAMPRO 175

Scope of supply: Discharge pressure: 1035 bar


Pump on base frame with electric motor 15,000 psi
Flow rate: 2 m³/h
9 gpm

HAMPRO range • Methanol injection pumps • Inhibitor injection pumps Fluid pumped: Methanol
• LDHI injection pumps • Xylene injection pumps Fluid temperature: 30° C
• Glycol injection pumps 86° F

24 OFFSHORE INJECTION OFFSHORE INJECTION 25


HPUs

Hydraulic power unit

Reference project Offshore USA Type HAMPRO 74

Scope of supply: complete unit Discharge pressure: 1550 bar


22,500 psi
Flow rate: 1,2 m³/h
5 gpm

Fluid pumped: Water, Hydraulic oil, Glycol


Fluid temperature: 30° C
90° F

HAMPRO range for pumping • Glycol • Water based oils


• MEG • Hydraulic fluids
• TEG • Water

26 HPUs HPUs 27
Produced water injection

Produced water pump

Reference project Germany Type HAMPRO 805

Scope of supply: Discharge pressure: 80 bar


• Pump on base frame with electric motor 1,200 psi
• Discharge side resonator Flow rate: 100 m³/h
• Suction side damper 440 gpm
• Plunger lubrication system
• Drain water re-injection system Fluid pumped: Produced water
Fluid temperature: 50° C
120° F

28 PRODUCED WATER INJECTION PRODUCED WATER INJECTION 29


Condensate injection

Condensate pump

Reference project Brazil Type HAMPRO 255

Scope of supply: Discharge pressure: 170 bar


• Pump on base frame with electric motor 2,500 psi
• Boost pump with piping Flow rate: 34 m³/h
• Instrumentation 150 gpm

Fluid pumped: Gas condensate


Fluid temperature: 40° C
100° F

30 CONDENSATE INJECTION CONDENSATE INJECTION 31


HAMPRO PUMPS HAMPRO range • Condensate pumps • Leak test pumps
• Diesel and Hot water pumps • Methanol pumps
FOR FPSOs • Flowline service pumps • Produced water injection pumps
• Glycol pumps • Pumps for hydraulic fluids
• Hot water pumps • Scale squeeze pumps
• Inhibitor pumps • Sea water injection pumps

32 HAMPRO PUMPS FOR FPSOS HAMPRO PUMPS FOR FPSOS 33


Flowline circulation

Diesel and Hot water pump

Reference project Brazil Type HAMPRO 805

Scope of supply: Discharge pressure: 249 bar


• High pressure pump with medium voltage motor 3,600 psi
• Suction and discharge side dampers Flow rate: 61 m³/h
• Instrumentation 269 gpm
• Redundant lubricating oil system
Fluid pumped: Hot water, Diesel
Fluid temperature: 90° C
190° F

34 FLOWLINE CIRCULATION FLOWLINE CIRCULATION 35


Diesel and Hot water pump

Reference project Brazil Scope of supply: Type HAMPRO MC5


• High pressure pump with medium voltage motor
• Suction and discharge side dampers Discharge pressure: 250 bar Fluid pumped: Hot water, Diesel
• Instrumentation 3,600 psi Fluid temperature: 90° C
• Redundant lubricating oil system Flow rate: 120 m³/h 190° F
530 gpm

36 DIESEL AND HOT WATER PUMPS DIESEL AND HOT WATER PUMPS 37
HAMPRO PUMPS Areas of application

STEEL INDUSTRY Mill scale removal 40


Hydrostatic bearing lubrication 42

38 STEEL INDUSTRY STEEL INDUSTRY 39


Mill scale removal

Descaling pump

Reference project Sweden Type HAMPRO 801

Scope of supply: Discharge pressure: 250 bar


• Pump on base frame with electric motor 3,600 psi
• Safety relief valve, bypass valve and on-skid piping Flow rate: 87 m³/h
• Suction side damper 380 gpm
• Instrumentation
Fluid pumped: Descaling water
Fluid temperature: 30° C
90° F

40 MILL SCALE REMOVAL MILL SCALE REMOVAL 41


Hydrostatic bearing lubrication

Morgoil® pump

Reference project Germany Type HAMPRO 44

Scope of supply: Discharge pressure: 1800 bar


• Pump on base frame with electric motor 26,000 psi
• Instrumentation Flow rate: 2 l/min
• Electric control unit 0.5 gpm
• Frequency converter
Fluid pumped: Lubricating oil
Fluid temperature: 40° C
100° F

42 HYDROSTATIC BEARING LUBRICATION HYDROSTATIC BEARING LUBRICATION 43


Company

03/18 © Copyright Hammelmann GmbH, Oelde, Germany. Subject to technical modifications and error amendments.
Certifications

DIN EN ISO 9001


DIN EN ISO 14001
DIN EN ISO 50001
BS OHSAS 18001
TÜV ATEX 2524 X
ASME-U
Achilles

Hammelmann service worldwide


Subsidiaries in USA, China, Australia, Brazil, Spain and 40 agents and distributors worldwide

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Hammelmann GmbH hammelmann-process.com
Member of
Carl-Zeiss-Straße 6–8 pp@hammelmann.de
INTERPUMP GROUP
59302 Oelde • Germany Phone: +49 (0) 25 22 /76 - 0

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