TRUNNION BALL VALVES

Technical Features
The TRUNNION Main Features
BALL VALVES designs have the
following advantages: BODY
• To permit easy assembly and
disassembly of the valves; The TRUNNION body design
• To provide the valves with two can either be:-
independent seat rings ensuring
the bidirectional tightness of the seats. a) Side Entry (TSE)
The seat rings are spring loaded to b) Top Entry (TTE), and
achieve the required tightness even c) Fully Welded (TWE)
at very low pressure. There are advantages to the
• To avoid any over
pressure acting in the body cavity, different design of the trunnion
provided that each seat ring acts as mounted ball valves:
single piston in order to obtain
self-relieving function. a) TSE – ease of assembly and
disassembly for maintenance and
trouble shooting.
b) TTE – design for valve to be
maintained in-line without
Fire Safe removing the valve from the line,
or in-situ maintenance.
VALSER trunnion mounted ball
valves have been designed to c) TWE – is having considerable
comply with the fire safety standard weight reduction, thus very
of API 607 and 6FA. suitable for area that requires less
. weight

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 TRUNNION BALL VALVES

STEM
STEM is shaped to be
anti-blowout by an anti-
friction bearing. The stem
retention can be provided
with two different proven
designs:

a) Depending on the
Packing Gland
The stem seal is achieved by
the use of two O-Rings and a
graphite gasket retained
by the gland plate.
An emergency sealant
injection facility is provided
between the two O-rings.
The graphite gasket
can be replaced with the
valve in line and the ball in
any position.
Extended Stem
The stem seals can be
replaced with the valve still For low and high
in-line provided that the temperature service
valve is either fully closed or when the valves to be
used on insulated lines or
fully opened position and
after having completely for valves required for
released the pressure in low or high temperature
the body cavity. service VALSER design
can include an extended
bonnet that increase the
B) Provided with a bottom distance from the body
entry shouldered stem and the stem sealing
In this solution the upper area, thus avoiding
stem will be shouldered damage to the seals
directly to the body of the because of temperature.
valves and can be adopted
for side entry fully welded
valves and if required by
customers’ specifications.
Anti-Static Device
A spring loaded device
is inserted in the stem
for granting electrical
continuity between all
the metallic component
of the trim and the body.

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 Design and Features

Valve with two seating surfaces

which, in the closed position,
blocks flow from both valve
ends when the cavity between
the seating surfaces is vented
through a bleed connection
provided on the body cavity.
Double block and
bleed features is not related to
seat configuration.

Seat Configuration
Independent floating spring loaded
seats are in contact with the ball when the
pressure comes from the line to provide
an effective tight seal even at low
differential pressures. When there is an
over pressurization into the body one or
both seats release the overpressure into
the line avoiding the body blow up.

Independent floating spring loaded seats

are always in contact with the ball to
provide an effective tight seal
even at low differential pressures. Body
cavity over pressure in this case can be
released through a relief valve to
atmosphere.

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 Design and Features
A combination of double piston effect seat
on the downstream side and single piston
effect on the upstream seat is available on
request. This configuration maintains the
sealing capacity of the valve in case of
failure of the upstream seat and release of
the body cavity over pressure through the
upstream seat.

This design presents the same

characteristics of standard soft seat, in
addition in case of leakage grease injection
allows valve sealing up to seat replacement.

Metal to Metal Seats (hard carbide coating on

ball & seat contact surfaces) are the best for long
Soft Seats (resilient insert) warrant the best life lasting valves. The following benefits occur
bubble tight sealing (zero leakage as per ISO with respect to soft ones:
5208).
The following limitations occur: • Suitable for abrasive fluids (i.e. debris)
• Not suitable for abrasive fluids (i.e. debris) • Lower maintenance and longer field life.
• Not suitable for high temperature (max. 250°C). • Suitable for High Temp. applications.
In particular:
• TCC (Tungsten Carbide Coating) suitable
for T≤350°C
• CCC (Chromium Carbide Coating) suitable
for T>350°C.

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Design and Features

Standard for all Ball Valves,

through this fitting suitable
grease can be injected
between the two stem seals,
as an emergency seal in case
of stem leakage.

The seat injector is ‘Optional Requirement’, and if

required, it is only for DN≥6” Ball Valves, of which
through these fittings, the grease can be injected in
seat sealing area, as an emergency seal in case of
seat leakage.

If requested, an additional nipple can be added to

both stem and seat injectors, to ease the access in
grease injection operations, especially with large
actuators or small clearance around the valve.

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Design and Features

Standard for all Ball Valves,

this fitting allows body cavity
venting before
disassembling.

Optional O-Ring protection on both

sides of NTP thread, applicable to all
valve fittings (vent valve, drain plug,
grease injectors).

Standard for all Ball Valves, this fitting allows

body cavity emptying from process/flushing fluid
before disassembling. Replaced by vent bleeder
valve for DN≤4”.

Optional floating ball valve, to vent into a separate

line the fluid trapped in body cavity. Flanged or NPT
threaded.

Optional blind flange (RF or RTJ) for vent and drain

connection, suitable for high pressure applications.

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Design and Features

For Ball Valves with carbon As an alternative to full SS or When valve ball is required
steel body and corrosion Nickel based body material, all in corrosion resistant
resistant alloy trim, in case of wetted areas can be provided material, an equivalent and
corrosive service, dynamic with 3mm weld overlay: cost-effective. When valve
sealing areas can be provided ball is required in corrosion
• In valve closures;
with 3mm weld overlay: resistant material, an
• In valve body;
• In valve closures (seat seal) equivalent and cost-effective
• In valve glandplate;
• In valve glandplate (stem alternative can be
• In valve bearing retainers. carbon steel ball with 3mm
seal).
weld overlay in all wetted
surfaces (complete).
This solution is applicable
for DN 6” and larger

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Trunnion Ball Valves Exploded View

DESCRITION

1. Body 9. Stuffing Box 17. Stem O-Ring 25. Seat Spring

2. Ball 10. Stem Gasket Upper 18. Stem Key 26. Gland Plate Pin

3. Closure 11. Gland Plate 19. Bracket 27. Stem Grease Injector

4. Stem 12. Spacer 20. Capscrew 28,29. Seat Grease Injector

5. Seat Ring 13. Bottom Plate 21. Body Studbolts 30,31. Drain / Vent
6,19. Gaskets 14. Stem Gasket Lower 22. Body Nuts 32. Stem Key, Gearbox

7,8,18. Body O-Ring 15. Stem O-Ring 23,31. Bolts 33. Support Leg

8. Stem O-Ring 16. Stem Packing 24. Stem Pin 34. Lifting Lug

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TRUNNION BALL VALVES

Material List
VALSER valves can be produced with the following materials:

PART Carbon steel Low temp. 3,5 Ni 13 Cr 18Cr10Ni 6MO

c,s
Body A105 A350 LF2 A350 LF3 A182 F6A A182 F316 A182 F44

Bolting A320 L7 A320 L7 A320 L7 A193 B7 A320 L7 A320 L7

A194 2H A194 4 A194 4 A194 2H A194 4 A194 4

Extended Bonnet A105 A350 LF2 A350 LF3 A182 F6A A182 F316 A182 F44

Ball A105 A182 A359 LF2 A350 LF3 A182 F6A A182 F316 A182 F44
F316 A182 F316 A182 F316

Stem A105 A350 LF2 A350 LF3 A105 A182 F51 A105 A182
AISI1040 A694 F60 A182 F316 A182 F6A A182 F316 F44
A182 F316 A182 F316
Soft Seal Standard: PTFE or VITON. SPECIAL: PEEK or ELASTOLION or DEVLON.

NACE Requirements
On request, VALSER valves can
be supplied in accordance
with NACE MR-01-75

PART Precipitation Duplex 25/ 5 Incoloy 825 Inconel 625

Hardening Steel Duplex 22/ 5
Body A564 Gr630 A182 F51 A351 A182 S32550 B462 NO8825 B446 NO6625
S31803 A351 Alloy825CP
CD4MCU
Ball A564 Gr630 A182 F51 A182 F50 B462 B446
UNS S32550 UNS NO8825 UNS NO6625

Stem A564 Gr630 A182 F51 A182 F50 B425 B446

UNS S32550 UNS NO8825 UNS NO6625

Extended Bonnet A564 Gr630 A182 F51 A182 S32550 B642 NO8825 B446 NO6625
A351 Alloy825 CP
CD4MCU
Bolting A193 B7 A193 B7 A193 B7 A193 B7 A193 B7
A194 2H A194 2H HDG A194 2H HDG A194 2H HDG A194 2H HDG

Soft Seal Standard: PTFE or VITON. SPECIAL: PEEK or ELASTOLION or DEVLON.

Severe Wet Sour Gas Service

In addition to NACE MR-01-75.
The additional qualification can be:
• Sulphide stress corrosion cracking as per
NACE TM-01-77.
• Hidrogen induced cracking as per NACE TM-02- 84.
• Sulfur <_ 0,015 %.

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TRUNNION BALL VALVES
Trunnion Bolted and Fully Welded

CLASS 150
* On request.
NPS FULL L = END TO END WEIGHT
DN D B C A H F R V E
BORE WE RF RJ WE RF-RJ
2” 50 49 216 178 191 100 110 142 25 300 - - - 16 21

3” 80 74 283 203 216 120 145 198 30 400 - - - 35 42

4” 100 100 305 229 241 150 160 239 30 500 - - - 55 68

6” 150 150 457 394 406 300 205 300 65 - 250 350 65 170 220

8” 200 201 521 457 470 320 250 390 65 - 250 350 65 190 240

10” 250 252 559 533 546 365 285 450 65 - 250 350 65 250 310

12” 300 303 635 610 622 403 330 540 65 - 250 350 65 400 490

14” 350 334 762 686 699 487 360 580 90 - 300 350 65 580 710

16” 400 385 838 762 775 500 400 660 90 - 300 350 65 880 1070

18” 450 436 914 864 876 537 440 740 110 - 300 350 65 1200 1440
22”
20” 500 487 991 914 927 580 480 810 110 - 300 350 65 1500 1780

24” 600 589 1143 1067 1080 659 560 970 180 - 600 600 120 2400 2880
1245 1143
26” 650 633
* 702 620 1038 180 - 600 600 120 3000 3550
28” 700 684 1346 1245 745 650 1120 180 - 600 600 120 3800 4460
*
4400 5150
30” 750 735 1397 1295
* 800 680 1200 200 - 600 600 120

32” 800 779 1524 1372

* 840 720 1300 200 - 600 600 120 5000 5800
34” 850 830 1626 1473
* 870 770 1340 200 - 600 600 120 6000 6900
36” 900 874 1727 1524
* 899 800 1440 200 - 600 600 120 7000 7980

Dimensions are in mm.

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 TRUNNION BALL VALVES
Trunnion Bolted and Fully Welded

CLASS 300
* On request.
NPS FULL L=END TO END WEIGHT
DN D B C A H F R V E
BORE WE RF RTJ WE RF-RJ
2” 50 49 216 216 232 100 110 142 25 300 - - - 16 21

3” 80 74 283 283 298 120 145 198 30 400 - - - 35 43

4” 100 100 305 305 321 150 160 239 30 500 - - - 55 72

6” 150 150 457 403 419 300 205 300 65 - 250 350 65 180 230

8” 200 201 521 502 518 320 250 390 65 - 250 350 65 210 260

10” 250 252 559 568 584 365 285 450 65 - 300 350 65 270 330

12” 300 303 635 648 664 403 330 540 65 - 250 350 65 400 490

14” 350 334 762 762 778 487 360 580 90 - 300 350 65 620 760

16” 400 385 838 838 854 500 400 660 90 - 300 350 65 930 1120

18” 450 436 914 914 930 537 440 740 110 - 300 350 65 1300 1550

20” 500 487 991 991 1010 580 480 810 110 - 300 600 120 1600 1900

22” 550 538 1092 1092 1114 635 530 900 110 - 300 600 120 2100 2490

24” 600 589 1143 1143 1165 659 560 970 180 - 600 600 120 2700 3190

26” 650 633 1245 1245 1270 702 620 1038 180 - 600 600 120 3300 3890

28” 700 684 1346 1346 1372 745 650 1120 180 - 600 600 120 4000 4690

30” 750 735 1397 1397 1422 800 680 1200 200 - 600 600 120 4600 5390

32” 800 779 1524 1524 1553 840 720 1300 200 - 600 600 120 5500 6330

34” 850 830 1626 1626 1654 870 770 1340 200 - 600 600 120 6600 7540

36” 900 874 1727 1727 1756 899 800 1440 200 - 600 600 120 7000 8030

Dimensions are in mm.

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TRUNNION BALL VALVES
Trunnion Bolted and Fully Welded

CLASS 600
* On request.
NPS FULL L = END TO END WEIGHT
DN D B C A H F R V E
BORE WE RF RJ WE RF-RJ
2” 50 49 292 292 295 100 110 140 25 400 - - - 19 26

3” 80 74 356 356 359 130 140 200 30 600 - - - 40 53

4” 100 100 432 432 435 150 160 240 30 700 - - - 70 96

6” 150 150 559 559 562 310 205 310 65 - 250 350 65 220 280

8” 200 201 660 660 664 330 250 400 65 - 300 350 65 240 300

10” 250 252 797 797 791 380 285 460 65 - 300 350 65 300 380

12” 300 303 838 838 841 420 330 550 65 - 300 350 65 480 570

14” 350 334 889 889 892 490 360 590 90 - 300 350 65 700 860

16” 400 385 991 991 994 530 400 680 90 - 300 350 65 1000 1240

18” 450 436 1092 1092 1095 560 440 770 110 - 300 350 65 1400 1710

20” 500 487 1194 1194 1200 610 480 850 180 - 300 600 120 1900 2270

22” 550 538 1295 1295 1305 650 530 930 180 - 300 600 120 2500 2980

24” 600 589 1397 1397 1407 680 560 1000 180 - 600 600 120 3000 3600

26” 650 633 1448 1448 1461 730 620 1060 180 - 600 600 120 3700 4420

28” 700 684 1549 1549 1562 770 650 1160 180 - 600 600 120 4600 5460

30” 750 735 1651 1651 1664 850 680 1250 200 - 600 600 120 5300 6270

32” 800 779 1778 1778 1794 880 720 1340 200 - 600 600 120 6400 6540

34” 850 830 1930 1930 1946 900 770 1370 250 - 600 600 120 7600 8770

36” 900 874 2083 2083 2099 930 800 1469 250 - 600 600 120 9000 10280

Dimensions are in mm.

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TRUNNION BALL VALVES
Trunnion Bolted and Fully Welded

CLASS 900
* On request.
NPS FULL L=END TO END WEIGHT
DN D B C A H F R V E
BORE WE RF RTJ WE RF-RJ
2” 50 49 368 368 371 110 120 160 20 500 - - - - -

3” 80 74 381 381 384 140 150 200 25 800 - - - - -

4” 100 100 457 457 460 170 185 260 50 - 270 550 50 158 185

6” 150 150 610 610 613 240 240 330 90 - 300 400 80 290 365

8” 200 201 737 737 740 280 270 400 90 - 300 400 80 300 375

10” 250 252 838 838 841 340 300 500 110 - 300 400 80 400 500

12” 300 303 965 965 968 390 350 580 110 - 300 400 80 650 785

14” 350 322 1029 1029 1038 430 370 670 110 - 500 400 100 900 1095

16” 400 373 1130 1130 1140 480 425 750 175 - 500 600 100 1400 1690

18” 450 423 1219 1219 1232 530 470 830 175 - 500 600 100 2000 2375

20” 500 471 1321 1321 1334 590 520 910 200 - 500 600 150 2400 2850

22” 550 522 640 550 1020 200 - 600 600 150 3000 3580

24” 600 570 1549 1549 1568 700 600 1100 250 - 600 600 150 4000 4730

26” 650 617 750 660 1180 250 - 600 600 150 5000 5870

28” 700 665 800 700 1280 250 - 600 600 150 6000 7040

30” 750 712 820 740 1350 250 - 600 600 150 7000 8175

32” 800 760 900 800 1440 250 - 600 600 150 8200 9445

34” 850 808 930 850 1500 250 - 600 600 150 10000 11425

36” 900 855 1020 860 1600 280 - 600 600 150 13000 14550

Dimensions are in mm.

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TRUNNION BALL VALVES
Trunnion Bolted and Fully Welded

CLASS 1500
* On request.
NPS L=END TO END WEIGHT
DN D B C A H F R V E
FULL BORE WE RF RTJ WE RF-RTJ
2” 50 49 368 368 371 110 120 160 25 600 - - - 35 47

3” 80 74 470 470 473 140 150 200 50 - 170 280 35 80 103

4” 100 100 546 546 549 170 200 260 50 - 250 590 50 160 198

6” 150 144 705 705 711 300 270 400 90 - 300 350 70 350 440

8” 200 192 832 832 841 370 320 520 110 - 300 350 70 370 460

10” 250 239 991 991 1000 440 390 640 110 - 300 350 70 500 615

12” 300 287 1130 1130 1146 500 423 750 110 - 300 350 100 754 914

14” 350 315 1257 1257 1276 570 490 860 200 - 400 600 100 1100 1235

16” 400 360 1384 1384 1407 630 550 980 200 - 550 600 100 1600 1948

18” 450 410 700 580 1070 250 - 550 800 140 2300 2750

20” 500 450 750 720 1170 250 - 600 800 160 2900 3440

22” 550 500 830 750 1300 250 - 600 800 160 3800 4500

24” 600 550 880 800 1400 250 -

Dimensions are in mm.

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TRUNNION BALL VALVES
Trunnion Bolted and Fully Welded

CLASS 2500
* On request.
NPS L=END TO END WEIGHT
DN D B C A H F R V E
FULL BORE WE RF RTJ WE RF-RTJ

2”
* 38 451 451 454 105 115 235
* * * * * 63 90

3”
* 44,5 578 578 584 125 120 305
* * * * * 158 200
4”
* 63,5 673 673 683 200 175 356
* * * * * 270 385

6”
* 89 914 914 927 230 225 483
* * * * * 517 778

8”
* 133 1022 1022 1038 250 260 550
* * * * * 1098 1352

10”
* 181 1270 1270 1292 340 380 675
* * * * * 1667 2137

12”
* 226 1422 1422 1445 425 450 760
* * * * * 2567 3267

Dimensions are in mm.

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