Industrial Training Report
Industrial Training Report
Chapter.1
INTRODUCTION
1.1 Introduction to CNC (Computer Numerical Control)
Gaining industry experience has significant benefits whether you are in college or entering the workforce.
Regardless of your current education level or desired career path, an internship can encourage your professional
growth. Now the question is, what is ‘Summer Internship’?
Summer internships allow college students to get real-world work experience. These programs help students
build their resumes and take the first step toward a successful career after graduation. However, students aren’t
the only ones who benefit from internship programs. Companies that offer these programs get a first look at
new talent (i.e., the interns) before they enter the workforce. Internship programs also benefit a company’s
culture and its bottom line. It’s the kind of mutually beneficial relationship that makes for good business.
We get to know how CNC machine works what was there function and types and uses.
When a CNC system is activated, the desired cuts are programmed into the software and dictated to
corresponding tools and machinery, which carry out the dimensional tasks as specified, much like a robot.
In CNC programming, the code generator within the numerical system will often assume mechanisms are
Fig.1.1
flawless, despite the possibility of errors, which is greater whenever a CNC is directed to cut in more than one
direction simultaneously. The placement of a tool in a numerical control system is outlined by a series of inputs
known as the part program.
With a numerical control machine, programs are inputted via punch cards. By contrast, the programs for CNC
machines are fed to computers through small keyboards. CNC programming is retained in a computer’s
memory. The code itself is written and edited by programmers. Therefore, CNC systems offer far more
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expansive computational capacity. Best of all, CNC systems are by no means static since newer prompts can be
added to pre-existing programs through revised code.
Fig 1.2
CNC Program
In CNC manufacturing, machines are operated via numerical control, wherein a software program is
designated to control an object. The language behind CNC machining is alternately referred to as G-
code, and it’s written to control the various behaviors of a corresponding machine, such as the speed,
feed rate and coordination.
G codes and M codes hold distinct roles in CNC operations. G codes primarily instruct the machine on
the geometry of the cut, while M codes control the hardware aspects, like turning the spindle on or off.
This nuanced difference is pivotal for understanding the full potential of CNC machining.
Basically, CNC machining makes it possible to pre-program the speed and position of machine tool
functions and run them via software in repetitive, predictable cycles, all with little involvement from
human operators. In the CNC machining process, a 2D or 3D CAD drawing is conceived, which is
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then translated to computer code for the CNC system to execute. After the program is inputted, the
operator gives it a trial run to ensure no mistakes are present in the coding.
CNC Mills
CNC mills are capable of running on programs comprised of number- and letter-based prompts that guide
pieces across various distances. The programming employed for a mill machine could be based on either G-
code or some unique language developed by a manufacturing team. Basic mills consist of a three-axis system
(X, Y and Z), though most newer mills can accommodate three additional axes.
CNC Lathe
In lathe machines, pieces are cut in a circular direction with indexable tools. With CNC technology, the cuts
employed by lathes are carried out with precision and high velocity. CNC lathes are used to produce complex
designs that wouldn’t be possible on manually run versions of the machine. Overall, the control functions of
CNC-run mills and lathes are similar. As with CNC mills, lathes can be directed by G-code or unique
proprietary code. However, most CNC lathes consist of two axes — X and Z.
In a plasma cutter, a plasma torch cuts the material. The process is foremost applied to metal materials but can
also be employed on other surfaces. In order to produce the speed and heat necessary to cut metal, plasma is
generated through a combination of compressed-air gas and electrical arcs.
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Chapter.2
COMPANY PROFILE
Rajendra Birar
1st Senior Manager
Sandesh Raut
2nd Senior Manager
Sanket Kere
Bhavikar Karpe
4th Senior Manager
22 Workers
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GROUND FLOOR
FIRST FLOOR
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2.4 Introduction
Name: Zentech Industries
Address: Plot no C12/1, Nice Industrial Area, MIDC, Satpur, Nashik, 422007
GST no. 27ASBPB1610L1Z7
Type of Industry: Automation and Manufacturing Industry
Turnover: 1 to 2 CR/ Annum
Phone: 9822292928/ 9922741234
Email ID: zentechindustriesnashik@gmail.com
Senior Executive: Rajendra Birar
Catergory: Workshop Status: Active
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Chapter.3
TRAINING OBJECTIVE
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Career Planning: Gaining insights into career paths within the industry and
understanding the skills and qualifications required for advancement.
These objectives collectively aim to bridge the gap between academic knowledge and
practical application, preparing trainees for successful integration into the workforce
upon completion of their training
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Chapter.4
TRAINING ACTIVITIES
Week 1:-From 03/06/24 To 09/06/24
Day Activities carried out
04/06/24:- we have learned the cnc on off and keys of the cnc
2.
05/06/24:- we have done practice about the same cnc on off process and
their different keys
3.
06/06/24:- we studied different operation done on cnc machine and the tool
we used
4.
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Week 2:-From 10/06/24 To 15/06/24
Day Activities carried out
11/06/24-We studied about the control panel of CNC machine in depth and
2.
came to know about different models available in industry like fanuc Oi -
TF, Oi-TF PLUS
12/06/24-We observed their products and daily production rate, the material
3.
they use and other materials neceyary.
5.
14/06/24- The superviser explained us about the precision of CNC machine
and taught us important for a CNC operator
6.
15/06/24-We gathered information about different parts of CNC machines
and what they do to provide a precise and accurate job.
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Week 3:-From 17/06/24 To 22/06/24
Day Activities carried out
1.
17/06/24-Supervitor explained as how different parts of CNC machine
works together to get a accurate product and about the motion of different
parts
18/06/24-We studied how the product is made on the CNC machine by the
2. raw material used and also interact with the control panel buttons
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Week 4:-From 24/06/24 To 29/06/24
24/06/24
We studied further about CNC machining codes in depth which were
1. wed in CNC machine for Tool movement.
25/06/24
We observed the codes for tool movement on CNC machine Control
2. panel.
26/06/24
We tried to create a program for a job-starting with logic building
3. for it.
27/06/24
We studied about product quality checking and testing ensure ok
4. product. We checked various different product after the machining
was done
28/06/24
5. Today again we check the quality with more equipments like go and
so go gauge, vernier caliper, michometer.
29/06/24
Supervisor explained us about the quality control procedure so least
6. number of jobs are wasted and also explained us how to minimize
material wastage.
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Week 5:-From 01/07/24 To 06/07/24
01/07/24-
1. Supervisor explained about the parts of the CNC machine which
trigger on safety mode and are important for CNC operator
02/07/24-
2. We gather information on safety precautions for CNC operator and
how they minimize loss and damage.
03/07/29-
3. We studied how the maintainace of different parts of CNC 4 done on
daily, weekly and monthly basis
04/07/29-
4. We come to know about maintainace department people of industry
and what they do other than that-
5. 05/07/24-
We done cleaning of CNC machine by guidance of supervisor- We
came to know about safety precautions.
06/07/29-
6. We learned about coordinates of machine operation and more on G-
code and start to run a simulation.
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Week 6:-From 08/07/24 To 13/07/24
Day Activities carried out
08/07/24-
1. We performed practical on simulation app by writing our own program on
CNC machine simulator
09/07/24-
2. We discussed the report writing topics by summarizing daily activities.We
collected more information over each topic.
10/07/24-
3. We referred the operational guide manual of the CNC machine and gather
info.
11/07/24-
4. We observed the product designing of a sample job on CAD We discussed
different settings of CNC control panel
5. 12/07/24-
We finished learning all the machine codes for CNC machine and were able
to make perfect program.
13/07/24-
6. We prepared a rough report after gathering all information from industry
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Chapter.5
TECNOLOGIES IN INDUSTRY
Fig. 5.1
Automatic band metal cutting tool machine
The machine operates by utilizing a continuous loop of metal band saw blades, which
is tensioned and rotated by an electric motor. The metal workpiece is securely
clamped in place and fed into the blade, which cuts through the metal using a slow
and controlled motion. The blade is designed to move in a precise, linear motion,
ensuring accurate cuts an
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Fig. 5.2
MS rod
The picture above is of the MS rod cut using automatic metal cutting machine.
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2) CNC MACHINE
Fig. 5.3
CNC Jyoti
CNC machine works on the principle of rotating spindle and a turret which holds all
the cutting tools. It can hold a maximum of 8 tools on it. All the movement like tool
movement and others except spindle rotation is done by hydraulic system. It uses
Fanuc OI-TF-PLUS to control the machine movement. CNC machines are very
precise machine only used in industrial, and manufacturing level. The cost of this
machine is around 20-25L. The maintenance cost is around 15k per month. CNC
control system, guided by a pre-programmed design file, accurately controls the
movement of the spindle and cutting tool to ensure precise and repetitive cuts. With
its high degree of accuracy, speed, and versatility, CNC machines have
revolutionized the manufacturing industry, enabling the production of complex parts
and components with ease and efficiency.
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3) VMC MACHINE
Fig.5.4
VMC Machine
This machine is also similar to the CNC machine the only difference is that it works
in a vertical direction and the tool rotate along its own axis while in CNC the job
rotates and tool is stationary. It also uses different control panel for its working but in
the industry fanuc control panel was used. The approximate cost of this machine is
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around 50L. the maintenance cost is around 20k per month. It was used for creating
holes in flat metal blocks. Its accuracy is equal to
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4) LATHE MACHINE
Fig 5.5
Lathe Machine
Lathe machine uses a belt and a motor and a manual operation is needed unlike CNC
which needs some lines of program to work. Key components of a lathe machine
include the bed, headstock, tailstock, carriage, and cutting tool. The bed serves as the
base, providing stability and support for other components. The headstock houses the
spindle, which rotates the workpiece at various speeds via gears and belts. The
tailstock supports the opposite end of the workpiece and can move along the bed
to accommodate
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different lengths. The carriage moves along the bed and holds the cutting tool,
allowing it to move across the workpiece to perform various machining operations.
Approx cost: 5L
5) EQUPIMENTS
Fig.5.6
Equipments use for measurement
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A) CNC machine:
1) Mechanical components:
Company & Series
2) JYOTI – DX 200 5A
3) ACE - JOBBER
2) Electrical components:
Company & Series
1) FANUC – OI-TF
2) FANUC – OI-TF-PLUS
3) FANUC – OI-T
B) VMC machine:
1) Mechanical components:
Company & Series
1) BFW – BMV-TC24
2) Electrical components:
Company & Series
1) FANUC – OI-MF-PLUS
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Chapter.6
During my 6 weeks of industrial training I learned about the CNC machine in depth
along with CNC programming and successfully created a program in the simulation
of CNC app.
This code could be run in the CNC simulator app to observe the output:
G70 U5 R0.5 ;
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Ch.6 key learning
6.1Manufacturing Process
The manufacturing process is a series of steps that transform raw materials into a
finished product. It involves several stages, including design, prototyping, production
planning, material selection, machinery setup, assembly, quality control, testing,
packaging, and distribution. The process varies depending on the industry, product,
and manufacturer, but ultimately aims to create a high-quality product efficiently and
effectively. Effective manufacturing processes are crucial for businesses to maintain
competitiveness, reduce costs, and increase customer satisfaction.
The planning starts by first creating the job / product 3D model. It is necessary to
specify the actually dimensions of the job and make a product on computer using
CAD software. Manage the raw material supply, setting the machines, etc
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The testing of the raw material brought to the industry can be done in various
methods:
1) Micrometer
2) Vernier Caliper
3) Height Gauge
At Zentech Industries initially the raw material is inspected for quality. For this
sampling inspection activity is done.
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During raw material inspection various measurements, Micro and Measure raw
materials checking at Zentech Industries
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2) The terms "quality assurance" and "quality control" are often used
interchangeably to refer to ways of ensuring the quality of a service or
product.
1) The term "control", however, is used to describe the fifth phase of the
Define, Measure, Analyze, Improve, Control (DMAIC) model. DMAIC is a
data-driven quality strategy used to improve processes
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Chapter.7
MAJOR MATERIAL HANDLING AND PROCEDURE
7.1Material Handling
1) Production planning
2) Less Time Consumable
3) Profitable
4) Fast delivery
5) Less Manpower used
6) Forecasting
7) Customer delivery
8) Resource allocation
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7.2 Products
At Zentech Industries the devices which are used for carrying and transport are:
1) Jib Crane
Fig 7.1
Job Crane
2) Pallet Jack
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Fig.7.2
pullet jack
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Chapter8
SAFETY PRECAUTIONS
Safety Procedures
Industrial safety procedures and rules date back to the 19th century when the United
States enacted its first legislation to regulate the conditions of work in factories. They
have since developed through federal and state legislation, voluntary organizational
safety programs, and investigations to determine the state of industrial safety. In the
modern day, the Department of Labor regulates industrial safety. There are four
distinct aspects of industrial safety procedures and rules: development,
communication, enforcement and benefits
Safety Policy
The safety policy also details the measures the company takes and will take to protect
the life, limb, and health of their employees, often surpassing the requirements set out
by the laws or by the standard practices of the industry. The National Policy, referring
to the Constitution of India, sets out a set of goals with the view to building and
maintaining a national preventative safety and health culture and improving the
safety, health and environment at workplace. The Policy also expresses a set of the
national objectives
The Industrial Safety course programmed teaches students all practical aspects of.
Risk management techniques.Safety management operations Monitoring safety and
health operations Improving standard of health of the employees and enhancing
general safety measures. Safety training describes the set of activities aimed at
providing workers with the knowledge and skills to perform their duties safely and
effectively. Workplace safety training is usually mandated by government regulating
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bodies, such as the Occupational Safety and Health Administration (OSHA) in the
United States.
Protective Equipments
PPE is equipment that will protect the user against health or safety risks at work. It
can include items such as safety helmets, gloves, eye protection, high-visibility
clothing, safety footwear and safety harnesses. It also includes respiratory protective
equipment (RPE) .The Importance of Personal Protective Equipment. PPE is
equipment that will protect workers against health or safety risks on the job. The
purpose is to reduce employee exposure to hazards when engineering and
administrative controls are not feasible or effective to reduce these risks to acceptable
levels
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fig8.1
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Chapter9
CONCLUSION
9.1 Conclusion
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Chapter. 10
REFERANCE
10.1 Reference
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