Teufelberger Catalogue Construction ENG

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CONSTRUCTION

High performance steel wire ropes

EN
TEUFELBERGER

TEUFELBERGER-REDAELLI IS
PART OF SOMETHING BIGGER
What started back in 1790 as a simple shop making hemp ropes has since evolved into a globally successful group of enter-
prises specializing in the development and production of fiber and steel wire ropes as well as strapping.

Great diversity
TEUFELBERGER's products and services are
Yachting Ropes Life Safety Treecare Offshore Crane & Industrial Cableway &
destined for a wide variety of applications rang- Ropes Ropes Ropes Mining Ropes

ing from cranes and marine applications to


Paper Carrier Commercial Industrial Fiber
packaging and through to personal protection. Ropes Marine Ropes S&S / Teci Tensostructures

The continuity and stability of a family enterprise


makes us a reliable partner who, competently Fiber Rope Wire Rope
and effectively, supports you in mastering your
day-to-day challenges..
Fibers + Plastics

PP-Strapping PET-Strapping

Together in Motion

Global presence ensures


customer proximity
Manufacturing operations in various countries
allow us to meet local quality and certification
standards as well as customer requirements
without difficulty. From our sites in Austria, the
Czech Republic, the U.S., Italy, Sweden, and
Thailand, and backed by a close-knit global
network of distribution partners, we continue
to satisfy the expectations of our customers.

Innovative solutions through


synergies
TEUFELBERGER is a leading specialist for fiber Especially fiber and steel wire products have 5% of TEUFELBERGER's employees are active
and steel wire ropes as well as strapping. The brought about valuable synergies with regard to in research and development and make sure
spectrum of technologies in TEUFELBERGER's both application and manufacturing technologies, that our customers have access to the latest
portfolio generates various synergies between which have benefited our customers tremen- innovative rope technologies. 10% of the entire
the extrusion of thermoplastics, the braiding of dously. This makes TEUFELBERGER your ideal investment volume is committed to development
high performance fibers, and the processing of partner right from the project planning phase. and quality assurance.
wires into ropes and strapping.

2
CONTENTS

CONTENTS
About TEUFELBERGER 2

High-Performance steel wire ropes 6


Ropes for Tower Cranes 6
Ropes for All Terrain and Crawler Cranes 7
Ropes for Civil Engineering 8
Ropes for Scraper Installations and Pontoon Cranes 10

Rotation resistant ropes 12


EVOLUTION TK16 12
EVOLUTION TK16plus13
EVOLUTION TK27 14
EVOLUTION TK17 16
EVOLUTION TK17plus 16
PERFECTION TK15 17

Non-rotation-resistant ropes 18
EVOLUTION P9 18
EVOLUTION QS 816 V(G) 19
EVOLUTION Q8 20
EXECUTION K3 20
PS 610 F 21
114 S 21

Information 22
Discard criteria 22
Steel wire rope end termination 22

WARNING
Using these products may prove hazardous. Therefore, never use our products for purposes
other than those they were designed for. Customers must ensure that all persons using these
products are familiar with their correct use and the related necessary safety precautions. Please
bear in mind that any of these products may inflict harm when used incorrectly or subjected to
excessive loads.

SUPERFILL®, PLASTFILL®, DUOFILL®, TEUFELBERGER®, REDAELLI® and 拖飞宝® are interna-


tionally registered trademarks of TEUFELBERGER Group. Subject to technical changes and
typesetting and printing errors.

3
TEUFELBERGER

WE OFFER MORE …
In manufacturing, research & development, and marketing & sales, we at Teufelberger-Redaelli focus exclusively on high quality
special purpose steel wire ropes. Breakthrough technologies and top quality products are the basis of our success.

Teufelberger-Redaelli Service PLASTFILL® INSERT


Expert advice The lubricated steel core is covered in a tight synthetic coat. This provides
With Teufelberger-Redaelli´s wide network of consultants, there is always the f­ ollowing advantages:
a competent partner near you. You can reach us at all times via our — Long service life due to the permanent lubrication and the reduction
24-hour hotline. of friction between the rope‘s core and its outer strands
24-hour hotline: +43 (0) 7242-615-1388 — Resistance agains pressing and lateral pressures as well as to
environmental influences and the ingress of dirt
Customized solutions and products — Higher breaking forces due to reduced surface pressures in the rope
Joint development efforts with crane and equipment manufacturers — Reduced internal abrasion by exact strand position with consistent
and close cooperation with our suppliers ensure that our products interstices
satisfy all your requirements. Working together with you, the team from
Teufelberger-Redaelli will elaborate the best solution.
SUPERFILL® -
COMPACTION TECHNOLOGY
Quality & Expertise
Each rope strand is compacted in a special process in order to signifi-
Top quality cantly improve the rope‘s properties:
Teufelberger-Redaelli processes only high quality raw materials in its — Up to 30% greater breaking forces than in non-compacted ropes
cutting edge manufacturing facilities. Comprehensive quality testing of — Prolonged service life due to lower specific loading
primary materials and final products as well as ISO 9001 certification — Less abrasion on the rope and on reels and drums due to the rope‘s
guarantee the consistently high quality of our steel wire ropes. smooth surface
— Resistance against crushing in multilayer operations
Competence
Our special ropes are designed for fulfilling the requirements of your
application. Worldwide reference projects are testimony to the high DUOFILL® -
quality of our work. We provide test certificates to ABS, DNV, BV, RINA, GL,
LR, RS, NKK, CCS – depending on your needs.
COMPACTION TECHNOLOGY
DUOFILL® is a special double compaction technology, developed by
Teufelberger-Redaelli. Each individual rope strand as well as the entire
Research & Development rope itself are compacted by a special manufacturing process in order
to achieve the following advantages:
Innovative products
— Highest breaking strength due to maximum compaction
As customer requirements increase, our products must satisfy new, higher
— Improved service life for multilayer applications with extreme line pulls
demands. Our R & D department provides innovation and permanent
due to the very smooth surface
product improvement in terms of safety, reliability, and durability.
— Advanced resistance against crushing due to high dimensional stability

Successful partnerships
Our intensive cooperation with long standing key customers bears
testimony to our strong commitment to user needs. And, our close
collaboration with universities and research institutes promotes the
lively exchange of ideas toward the development of our existing and
new products.

4
Our technologies. Your benefit.
Safe use-reliable, flexible, quality, perfect spooling, rotation resistance, breaking force and life time.

PLASTFILL® SUPERFILL® DUOFILL®

5
HIGH-PERFORMANCE STEEL WIRE ROPES

ROPES FOR
TOWER CRANES
Operational safety and reliability are crucial for ropes employed in the building construction sector. The trend toward operat-
ing machinery at maximum capacity also entails unscheduled and very costly downtimes caused by underperforming ropes.
Ropes made by Teufelberger-Redaelli, however, have proven their worth on tower cranes from leading manufacturers around
the globe: 24 hours a day, 365 days a year.

Ropes Applications
■ EVOLUTION TK27 ■ PERFECTION TK15 The colored squares preceding the rope‘s
The latest rotation resistant lang’s lay rope for Rotation resistant lang‘s lay or ordinary lay rope, designation refer to the illustration.
extreme demands. with inner rope in SUPERFILL ® ­c ompaction
— Best torsional behavior even with enormous technology. Tower Crane
lifting heights and high loads, ensured by its — Great value for money due to its cost-
balanced construction optimized rope structure
— Ultimate minimum breaking forces at rope — B e s t t o r s i o n b e h a v i o r a n d o pt i m u m
grade 1960, achieved through the innovative performance
rope design featuring compacted strands
and a compacted inner rope ■ QS 816 V
— Excellent rope efficiency due to the rope’s Extremely resistant 8-strand ordinary lay rope
flexibility suited for use as a guy rope, pendant rope, and
as mounting rope.
■ EVOLUTION TK17 — Operational reliability and safety due to
Rotation resistant lang‘s lay rope featuring its extremely high breaking forces and low
SUPERFILL® compaction technology and suitable elongation
for hoisting to extreme heights and high loads. — Extremely robust and resistant due to the
— High resistance to external torsion, even in SUPERFILL® technology
the case of large lifting heights — Outstanding durability due to PLASTFILL®
— Very high flexibility resulting in excellent insert
spooling behavior, great ease of installation
and reeving of the rope ■ 114 S
— Excellent service life due to high wear resist- 6-strand ordinary lay rope, suited for use as a
ance in multilayer spooling applications trolley or mounting rope.

6
HIGH-PERFORMANCE STEEL WIRE ROPES

ROPES FOR ALL TERRAIN


AND CRAWLER CRANES
The performance of mobile cranes (truck mounted cranes, crawler cranes) continues to be enhanced. In this context,
great flexibility, the ability to handle heavy loads, and increased performance in general constitute the main objectives.
Teufelberger-Redaelli offers high performance hoisting ropes specifically designed for truck mounted cranes and combining
superior breaking forces and multilayer spooling capability.

Ropes Applications
■ EVOLUTION TK27 ■ PERFECTION TK15 The colored squares preceding the rope‘s
The latest rotation resistant Lang lay rope for Rotation resistant lang‘s lay or ordinary lay rope, designation refer to the illustration.
extreme demands. with inner rope in SUPERFILL® ­c ompaction
— Ultimate minimum breaking forces at rope technology. Crawler Crane
grade 1960, achieved through the innovative — Great value for money due to its innovative
rope design featuring compacted strands structure
and a compacted inner rope — Best torsional behavior and optimum per-
— Wear-optimized design for rope and crane formance, even for large lifting heights
components due to the special design of the
inner rope in combination with the 18 ■ EVOLUTION P9
outer strands and SUPERFILL® compaction Extremely robust 9-strand regular lay rope with
technology double parallel layed strands suited for use as
— Optimum spooling characteristics in multi- boom hoist rope in multilayer spooling with
layer spooling thanks to the rope’s flexibility extreme loads.
and dimensional stability under lateral pressure. — Excellent spooling behavior in multilayer
spooling under high tension due to highest
All Terrain Crane
■ EVOLUTION TK17 dimensional stability under lateral pressure
Rotation resistant lang‘s lay rope featuring — Longer service life due to high wear resistance
SUPERFILL ® compaction technology for in multilayer spooling applications, achieved
multilayer spooling, particularly large lifting by its 9 strands with lowest surface pressure
heights, and high loads. — Best flexibility and highest breaking forces
— Its extremely high flexibility makes this rope due to its double parallel layed strands in
easy to install and to reeve combination with the DUOFILL® compaction
— Particularly well suited for multilayer spooling technology
due to its high dimensional stability under
lateral pressures and its minimal diameter
tolerances
— The extremely low torsion in combination
with a high resistance to rotation ensure
the safe and troublefree transport of loads

7
HIGH-PERFORMANCE STEEL WIRE ROPES

ROPES FOR
CIVIL ENGINEERING
For best performance, various applications in the field of specialist foundation engineering such as drilling, trench cutting,
grabbing, or pile driving require rope types specifically attuned to the respective purpose. By collaborating with leading equipment
manufacturers and well-known end customers, Teufelberger-Redaelli has been able to accumulate extensive experience, particu-
larly in the specialized civil engineering segment.

Ropes
■ EVOLUTION TK16 ■ QS 816 V ■ EVOLUTION Q8
Rotation resistant ordinary lay or lang‘s lay rope. Extremely resistant 8-strand ordinary lay or It is an extremely flexible 8-strand regular lay rope
Featuring a revolutionary design, extremely high lang‘s lay rope with PLASTFILL® insert, suited for use as a crowd rope for rotary drilling rigs.
breaking force and high flexibility, perfect suited as a luffing rope, as well as a hoisting rope and — Ultimate lifetime thanks to excellent flexural
as a hoisting rope. a hoisting/closing rope for diaphragm wall grabs. fatigue characteristics
— Extremely resistant to external environmental — Especially flexible rope for a low d/D ratio
influences and the ingress of dirt, due to its ■ ■ QS 816 V
PLASTFILL® insert This ordinary lay rope is particularly suited for ■ EXECUTION K3
— Excellent winding characteristics due to its use as a pendant rope, as a hoisting rope and 6-strand ordinary lay rope, suited as a crowd
excellent dimensional stability under lateral dragline for cable dredger used as scrapers, and rope for rotary drilling rigs.
pressures, even in multilayer spooling use as a crowd rope for rotary drilling rigs. — Cost-effective 6-strand rope that serves as
— Extremely high operational safety due to — Reliability and safety in operation as a result an alternative to the 8-strand ropes
the rope‘s high breaking forces and its high of its extremely high breaking forces — Resistant to shock loads
resistance to torsion — Extremely robust and resistant due to the
— Resistant to shock loads, due to its 4-strand PLASTFILL® insert
core — Very high dimensional stability under lateral
pressures ensures excellent winding behavior,
■ PERFECTION TK15 even in multilayer spooling use
Rotation resistant ordinary lay or lang‘s lay rope,
particularly well suited for use as hoisting and
auxiliary hoisting rope.
— Great value for money due to its innovative
structure
— Best torsion behavior and optimum
performance

8
HIGH-PERFORMANCE STEEL WIRE ROPES

Applications
The colored squares preceding the rope‘s designation refer to the illustration.

Diaphragm Wall Grab Cable Dredger

Cable Dredger Slurry Trench Cutter

Rotary Drilling Rig Pile Driver

Bored Pile Grab

9
HIGH-PERFORMANCE STEEL WIRE ROPES

ROPES FOR SCRAPER


INSTALLATIONS AND
PONTOON CRANES
The rough operating conditions of rope excavators in gravel mining pose particular challenges for the ropes, especially in
terms of their flexibility and resistance to shock-type loads.

Ropes Applications
■ QS 816 V ■ PS 610 F The colored squares preceding the rope‘s
Extremely resistant 8-strand ordinary lay rope 6-strand round strand rope featuring a fiber designation refer to the illustration.
incorporating SUPERFILL® compaction tech- core with SUPERFILL® compaction technology
nology and a PLASTFILL® insert. It is suited for and a PLASTFILL® insert. It is suited for use as a Scraper Installation
use as a dragline in gravel mining and scraper dragline in gravel mining and scraper installations.
installations. — Extreme wear and shock resistance thanks
— Reliability and safety in operation as a result to the rope‘s special structure including a
of its extremely high breaking forces flexible fiber core, thick outer wires, and a
— Extremely robust and resistant due to its high degree of compaction
PLASTFILL® insert — Particularly high dimensional stability under
— Its high dimensional stability under lateral lateral pressures due to the plastic-infused
pressures provides for excellent winding fiber core
characteristics, even in multilayer spooling use

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HIGH PERFORMANCE STEEL WIRE ROPES

Advancement
through service
Working together with you, the team from Teufelberger-Redaelli will determine the best solution.

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ROTATION RESISTANT

EVOLUTION TK16
A manufacturing process developed and refined down to the most minute detail transforms highest quality raw materials into
an EVOLUTION TK16. You will love this rope for its high flexibility and extreme durability.

Specifications
— Ordinary lay or lang‘s lay, right or left lay ✔ Multilayer Spooling
— 8 – 30mm: 16 x K6-EPIWRC (K), RCN 23-1 ✔ SUPERFILL®
— 32 – 42mm: 16 x K7-EPIWRC (K), RCN 23-2 ✔ PLASTFILL®

Technical Data
Nominal Ø Weight Minimum breaking forces at rope grade
1,770 N/mm2 1,960 N/mm2 2,160 N/mm2
mm inch kg/m kN kN kN
8 5⁄16 0.34 54 59 64
9 0.41 67 74 78
10 0.50 82 91 98
11 0.61 100 111 118
12 0.74 120 133 144
13 0.86 141 156 170
14 9⁄16 1.01 163 181 197
15 1.16 194 215 231
16 ⅝ 1.32 221 244 263
17 1.50 241 267 290
18 1.64 279 309 333
19 ¾ 1.85 312 345 371
20 2.08 338 374 401
21 2.26 373 413 444
22 ⅞ 2.51 408 452 487
24 2.94 483 535 580
25 1 3.15 537 595 639
26 3.49 567 627 675
27 3.74 609 674 725
28 4.05 655 725 780
28.57 1⅛ 4.14 668 744 814
29 4.27 701 777 835
30 4.62 749 830 893
32 1¼ 5.24 853 944 1,035
34 5.90 958 1,061 1,141
36 6.65 1,072 1,187 1,277
38 1½ 7.35 1,237 1,369 1,472
40 7.87 1,317 1,458 1,568
42 8.97 1,452 1,608 1,729
Other rope diameters are available on request.

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ROTATION RESISTANT

EVOLUTION TK16plus
Higher breaking forces for special customer needs. The consistent and systematic further development and improvement of
the production processes involved facilitates particularly narrow manufacturing tolerances.

Specifications
— Ordinary lay or lang‘s lay, right or left lay ✔ Multilayer Spooling
— 8 – 30mm: 16 x K6-EPIWRC (K), RCN 23-1 ✔ SUPERFILL®
— 32 – 42mm: 16 x K7-EPIWRC (K), RCN 23-2 ✔ PLASTFILL®

Technical Data
Nominal Ø Weight Minimum breaking forces at rope grade
1,960 N/mm2
mm inch kg/m kN
8 5⁄16 0.34 62
9 0.41 79
10 0.50 97
11 0.61 117
12 0.74 140
13 0.86 164
14 9⁄16 1.01 190
15 1.16 218
16 ⅝ 1.32 248
17 1.50 280
18 1.64 314
19 ¾ 1.85 350
20 2.08 388
21 2.26 428
22 ⅞ 2.51 469
24 2.94 559
25 1 3.15 623
26 3.49 656
27 3.74 707
28 4.05 760
28.57 1⅛ 4.14 792
29 4.27 816
30 4.62 873
32 1¼ 5.24 993
34 5.90 1,121
36 6.65 1,257
38 1½ 7.35 1,369
40 8.13 1,517
42 8.97 1,672
Other rope diameters are available on request.

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ROTATION RESISTANT

EVOLUTION TK27
The new high-end hoisting rope for extreme breaking forces at rope grade 1960. Its novel rope construction incorporates all
the required characteristics for using a hoisting rope in multilayer winding and with extreme lifting heights.

Specifications
— Lang lay design, right or left lay ✔ Multilayer Spooling
— 18 x K7 – PIWRC (K), RCN 23-3 ✔ SUPERFILL®
✘ PLASTFILL®
Technical data
Nominal Ø Weight Minimum breaking forces at rope grade
1,960 N/mm2
mm inch kg/m kN
16 ⅝ 1.31 268
18 1.66 339
19 ¾ 1.85 378
21 2.26 462
22 ⅞ 2.48 507
23 2.71 554
24 2.95 603
25 3.21 654
25.4 1 3.31 675
26 3.47 708
28 4.02 821
28.57 1⅛ 4.19 854
30 4.62 942
32 1¼ 5.25 1,072
34 5.93 1,210
36 6.65 1,357
38 1½ 7.41 1,512
40 8.21 1,675
42 9.05 1,812
Other rope diameters are available on request.

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抗旋转的

EVOLUTION TK27
Exceptionally high breaking forces at rope grade 1960. Perfect torsional characteristics.

15
ROTATION RESISTANT

EVOLUTION TK17 & TK17plus


EVOLUTION TK17 features - due to its structure - optimum ­all-round characteristics combined with extremely high breaking
forces. EVOLUTION TK17 was designed specifically for use in challenging multilayer spooling conditions, especially also for
small drum diameters.

Specifications
— Lang‘s lay (also available as ordinary lay rope), right or left lay ✔ Multilayer Spooling
— 16 x K7-PIWRC (K), RCN 23-2 ✔ SUPERFILL®
✘ PLASTFILL®
EVOLUTION TK17 - Technical data
Nominal Ø Weight Minimum breaking forces at rope grade
1,770 N/mm2 1,960 N/mm2 2,160 N/mm2
mm inch kg/m kN kN kN
10 0.48 82 94 98
11 0.61 100 111 118
12 0.72 120 133 144
13 0.86 141 156 170
14 9⁄16 0.97 163 181 197
15 1.11 188 208 226
16 ⅝ 1.26 214 236 257
17 1.42 241 267 286
18 1.61 271 300 325
19 ¾ 1.78 302 334 362
20 2.02 338 374 401
21 2.23 373 413 444
22 ⅞ 2.44 408 452 487
23 2.62 445 493 533
24 2.83 483 535 580
25 3.11 524 580 624
25.4 1 3.20 527 584 638
26 3.34 567 614 677
27 3.58 609 674 725
28 3.89 655 725 780
28.57 1⅛ 3.91 659 730 785
29 4.14 701 777 835
30 4.49 749 830 893
32 1¼ 4.98 852 944 1,016
34 5.62 958 1,061 1,141

EVOLUTION TK17plus - Technical data


Nominal Ø Weight Minimum breaking forces at rope grade
2,160 N/mm2
mm inch kg/m kN
23 2.62 550
26 3.34 682
28 3.89 811 / 814*
32 1¼ 4.98 1,035
Other rope diameters are available on request.

16
ROTATION RESISTANT

PERFECTION TK15
Perfection TK15 is the economy solution for the purpose-optimized combination of exceptional torsional stability, high breaking
force, long lifetime, and optimum spooling behavior. Rotation resistant Cost-effective. Safe.

Specifications
— Ordinary lay or lang‘s lay, right or left lay ✔ Multilayer Spooling
— 16 x 7-IWRC (K), RCN 23-2 ✔ SUPERFILL®
✘ PLASTFILL®
Technical data
Nominal Ø Weight Minimum breaking forces at rope grade
1,770 N/mm2 1,960 N/mm2 2,160 N/mm2
mm inch kg/m kN kN kN
7 0.23 36 40 43
8 5⁄16 0.30 49 53 56
9 0.38 60 67 71
9.2 0.39 63 70 77
10 0.48 74 82 87
11 7⁄16 0.56 90 100 106
12 0.67 108 118 126
13 0.78 126 140 148
14 9⁄16 0.89 146 162 172
15 1.04 168 186 197
16 ⅝ 1.16 191 211 224
17 1.32 215 239 253
18 1.49 241 267 284
19 ¾ 1.64 269 298 316
20 1.82 298 330 350
21 2.01 328 364 386
22 ⅞ 2.20 360 399 423
23 2.40 394 436 463
24 2.61 429 475 504
Other rope diameters are available on request.

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NON-ROTATION RESISTANT

EVOLUTION P9
Highest resistance to crushing and deformation! EVOLUTION P9 – the high performance boom hoist rope impresses with
highest dimensional stability and breaking forces with a maximum in flexibility. The innovative 9-strand construction with the
improved Teufelberger-Redaelli compaction Technology DUOFILL® makes that happen.

Specifications
— Ordinary lay, right or left lay ✔ Multilayer Spooling
— K9 x K19S – PRWC, RCN 07, ungalvanized ✔ SUPERFILL®
— Use without swivel ✔ PLASTFILL®
✔ DUOFILL ®
Technical data
Nominal Ø Weight Minimum breaking forces at rope grade
1,960 N/mm2 2,160 N/mm2
mm inch kg/m kN kN
16 ⅝ 1.45 268 284
18 1.84 339 359
19 ¾ 2.05 378 400
20 2.27 419 443
22 2.74 507 536
22.22 ⅞ 2.80 517 547
24 3.27 603 638
25 3.54 654 693
25.40 1 3.66 675 715
26 3.83 708 749
28 4.45 821 869
28.57 1⅛ 4.63 854 905
30 5.10 942 998
31.75 1¼ 5.72 1,055 1,117
32 5.81 1,072 1,135
Other rope diameters are available on request.

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NON-ROTATION RESISTANT

EVOLUTION QS 816 V(G)


Extreme resistance to negative external influences distinguishes this rope from others. It features Teufelberger-Redaelli´s
proprietary SUPERFILL® compaction technology which ensures high breaking forces and maximum safety in use.
Its compacted inner rope and a PLASTFILL® filler insert give the rope high dimensional stability under lateral pressure.

Specifications
— Ordinary lay or lang‘s lay, right or left lay ✔ Multilayer Spooling
— 8 x K26WS EPIWRC (K), RCN 09 ✔ SUPERFILL®
— Use without swivel ✔ PLASTFILL®

Technical data
Nominal Ø Weight Minimum breaking forces at rope grade
1,770 N/mm2 1,960 N/mm2 2,160 N/mm2
mm inch kg/m kN kN kN
10 0.47 83.4 92.4 100
11 7⁄16 0.56 101 112 121
12 0.67 120 133 144
13 0.79 141 156 172
14 9⁄16 0.91 163 181 198
15 1.05 188 208 226
16 ⅝ 1.19 214 236 256
17 1.35 241 267 289
18 1.51 270 299 324
19 ¾ 1.68 302 335 369
20 1.86 334 369 402
21 2.06 374 414 449
22 ⅞ 2.26 408 451 497
23 2.47 445 492 543
24 2.68 480 532 577
25 1 2.91 521 577 633
26 3.15 564 624 678
27 3.40 608 673 730
28 3.65 656 726 800
28.58 1⅛ 3.81 681 754 820
29 3.92 701 777 847
30 4.39 764 846 901
32 1¼ 4.99 864 957 1,042
34 5.64 964 1,068 1,157
36 6.32 1,081 1,197 1,297
38 1½ 7.04 1,222 1,354 1,445
40 7.80 1,342 1,486 1,601
42 8.60 1,482 1,641 1,766
Other rope diameters are available on request.

19
NON-ROTATION RESISTANT

EVOLUTION Q8
Endurance is everything. What sets this high performance hoisting rope for industrial applications apart is its exceptionally long
service life. Innovative outer compaction combined with PLASTFILL® technology make that happen.

Specifications
— Ordinary lay design, right or left lay ✘ Multilayer Spooling
— 8 x K25F-EPIWRC, RCN 06 ✔ SUPERFILL®
— Use without swivel ✔ PLASTFILL®

Technical data
Nominal Ø Weight Minimum breaking forces at rope grade
1,770 N/mm2 1,960 N/mm2
mm inch kg/m kN kN
20 1.78 306 339
22 ⅞ 2.11 370 410
24 2.49 441 502
25 1 2.74 478 529
26 2.94 517 572
28 3.51 600 664
29 3.72 643 712
30 3.94 688 762
Other rope diameters are available on request.

EXECUTION K3
Featuring SUPERFILL® technology, this robust 6-strand circular strand rope affords high resistance to shock loads. It is
exceptionally well suited as a crowd rope for rotary drilling rigs.

Specifications
— Ordinary lay, right or left lay ✔ Multilayer Spooling
— 6 x K31WS – IWRC(K), RCN 8 ✔ SUPERFILL®
— Use without swivel ✘ PLASTFILL®

Technical data
Nominal Ø Weight Minimum breaking forces at rope grade
1,770 N/mm2 1,960 N/mm2
mm kg/m kN kN
20 1.80 315 349
22 2.20 381 410
24 2.70 453 502
26 3.00 532 589
28 3.50 617 690
30 4.00 708 784
Other rope diameters are available on request.

20
NON-ROTATION RESISTANT

PS 610 F
PS 610 F stands for a 6-stand round strand rope in SUPERFILL® design featuring a PLASTFILL® insert. Its extremely robust
design including a plastic-infused fiber core makes this compacted steel wire rope ideal for use as a dragline in gravel mining,
scraper ­installations, and on logging winches.

Specifications
— Lang‘s lay, right or left lay ✔ Multilayer Spooling
— 6 x K21F-SFC, RCN 03 ✔ SUPERFILL®
— Use without swivel ✔ PLASTFILL®

Technical data
Nominal Ø Weight Minimum breaking forces at rope grade
1,770 N/mm2
mm kg/m kN
22 2.10 375
26 2.75 517
29 3.70 643
36 5.25 955
40 6.47 1,232
Other rope diameters are available on request.

114 S
In its lower diameter range, this rope is ideal for use as a trolley rope on tower cranes.

Specifications
— Ordinary lay with steel core, right or left lay ✘ Multilayer Spooling
— 6 x 19S-IWRC, RCN 02 ✘ SUPERFILL®
— Use without swivel ✘ PLASTFILL®

Technical data
Nominal Ø Weight Minimum breaking forces at rope grade
1,960 N/mm2
mm kg/m kN
6.5 0.17 30
7 0.20 34
7.5 0.23 39
8 0.26 45
9 0.32 57
10 0.41 70
11 0.47 84
12 0.59 101
Other rope diameters are available on request.

21
INFORMATIONS

DISCARD CRITERIA OF
SPECIAL STEEL WIRE ROPES
The discard criteria for Teufelberger-Redaelli special steel wire ropes are defined according to ISO 4309. This include ‚reduction of the rope diameter,
corrosion and wire breaks. For assessing the discard condition based on wire breaks, the rope category number (RCN) is used. For Teufelberger-
Redaelli special steel wire ropes, this number is listed in the following tables. For further details regarding the discard criteria for wire ropes to ISO
4309, see the “Application Handbook – High Performance Crane Ropes at www.teufelberger.com

Rotation resistant ropes


Type of design Diameter range RCN* n**
mm
PERFECTION TK15 7 – 24 23-2 112

EVOLUTION TK16 9 – 30 23-1 96

EVOLUTION TK16 32 – 42 23-2 112

EVOLUTION TK17 10 – 34 23-2 112

EVOLUTION TK27 16 – 42 23-3 126

Non-rotation-resistant ropes
Type of design Diameter range RCN* n**
mm
EVOLUTION QS 816 V(G) 10 – 42 9 208

EVOLUTION P9*** 22 – 38 5 171

EVOLUTION Q8 20 – 30 6 152

EVOLUTION K3 20 – 30 8 186

PS 610 F 26 – 40 3 96

114 S*** 6 – 24 2 114

*RCN = rope category number, ** n = total number of load bearing wires in the rope’s outer strand layer. *** Seale construction of outer strands

STEEL WIRE ROPE


END TERMINATION
A real high quality rope must always include the right endtermination. Teufelberger-Redaelli offers a large range of standard
endterminations made in potting or swaging processes according to EN 13411. However, apart from such conventional
terminations, we can also provide crane-specific terminations.

22
Customized
end termination

23
REDAELLI TECNA SPA
Via Alessandro Volta, 16
20093 Cologno Monzese (MI), Italy
Telephone: +39 0225307381
wireropes@redaelli.com

TEUFELBERGER Seil Ges.m.b.H.


Böhmerwaldstraße 20
4600 Wels, Austria
Telephone: +43 (0) 7242 615-0
Fax: +43 (0) 7242 605-01
wirerope@teufelberger.com

www.teufelberger-redaelli.com

Version: 02/2020 | Construction: High performance


steel wire ropes | EN

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