Duro Drive

Ultimate Drive
Solutions
 Duro Drive
TECHNICAL DESCRIPTION

Input Speed (n1)

Reduction Ratio (i) Ratio (i)=
Output Speed (n2)

Generated Torque/ Gear motor Delivered Torque T1 (Nm)

This is net torque delivered to output shaft while prime mover of capacity P (kw) coupled to gear drive.
- Ef?ciency is taken into consideration. - Calculation con?rms to 10000 hrs of service life

Rated Torque/ Output Torque T2 (Nm)

This is the torque output which gearbox can transmit safely.

- 10000 hrs of service life - values are derived from ISO DP6336

Model Rated Torque O/P. Model Rated Torque O/P.

T2 (Nm) Shaft T2 (Nm) Shaft
501 250 Ø20 508 17,000 Ø95
502 575 Ø30 509 25,000 Ø120
503 1,150 Ø40 510 35,000 Ø130
504 2,100 Ø50 511 55,000 Ø150
505 4,400 Ø60 512 80,000 Ø170
506 6,000 Ø70 513 125,000 Ø200
507 9,000 Ø80 514 185,000 Ø230

Required Torque TR2 (Nm)

It is a torque demanded/required by the end use application to get the work done.
It should always be less than T2 by service factor value S

7123 x P x 9550 x P x For 1 Stage = 98% For 3 Stage = 84%

TR2 = TR2 =
n2 n2 For 2 Stage = 92% For 4 Stage = 82%
where P=Input Power (Hp) where P=Input Power (kW)

Selection Torque TS2 (Nm)

It is a ?nal torque value calculated for selection of gearbox taking into consideration application required
service factor S.
TS2 = TR2 x S. < T2
Input Power P1 (kW)
It represents the input prime mover's power available for the gear drive. It is the combination of the output
speed (n2 ) and the relevant output torque (T2).

Output Power P2 (kW)

It is net power available at output shaft considering ef?ciencies of each stage of gear drive.

Life Index/ Load Cycle n2 .h

It is the product of output speed of the gear drive and expected life of the gear drive in hours
e.g.: Output speed n2 = 40 rpm Life required h = 12500 hours
n2 .h = 40 x 12500 = 500 000
 Duro Drive
SERVICE FACTOR Sf

It is a number which is derived by taken into consideration

- Number of start and stops per hour - Type of Load (Uniform, Moderate, Heavy)
- Number of hours of work per day
It is gives general guideline to design engineer to select gear drive properly according to severity of application.
Refer Table for details
Refer table for operation speci?c service factor selection table which covers industry speci?capplication to prevent
designer from selecting under rated gear drive. It also act as cross checking for analyzing previously calculated
Service Factor.

Usage / Day Number of starts / hour

Load Category
(Hours) 2 to 5 6 to 9 10 to 15 16 to 30 31 to 60 61 to 120 120 to 250 & more
3 0.8 0.9 0.9 1.0 1.1 1.1 1.2
Uniform Load 6 1.0 1.1 1.1 1.3 1.3 1.3 1.3
12 1.25 1.3 1.3 1.5 1.5 1.5 1.5
24 1.5 1.5 1.5 1.8 1.8 1.8 1.8
Prime mover : Electric motor, Hydraulic Motor, Steam Turbine

Usage / Day Number of starts / hour

Load Category
(Hours) 2 to 5 6 to 9 10 to 15 16 to 30 31 to 60 61 to 120 120 to 250 & more
3 1 1 1 1.3 1.3 1.3 1.3
Moderate 6 1.3 1.3 1.3 1.5 1.5 1.5 1.5
Shock 12 1.5 1.5 1.5 1.8 1.8 1.8 1.8
24 1.8 1.8 1.8 2.2 2.2 2.2 2.3
Prime mover : Multi-Cylinder internal combustion engine

Usage / Day Number of starts / hour

Load Category
(Hours) 2 to 5 6 to 9 10 to 15 16 to 30 31 to 60 61 to 120 120 to 250 & more
3 1.3 1.3 1.3 1.5 1.5 1.5 1.5
Heavy Shock 6 1.5 1.5 1.5 1.8 1.8 1.8 1.8
12 1.8 1.8 1.8 2.2 2.2 2.2 2.2
24 2.2 2.2 2.2 2.5 2.5 2.5 2.5
Prime mover : Single-Cylinder internal combustion engine

THERMAL RATING PT (kW)

Values given in the table against different gear drive models are the limiting values of maximum mechanical power
that can be transmitted by the gear drive without overheating (i.e. sump temperature not getting above 90-95 °C &
Overall casing temperature not getting above 80-85 °C), which is necessary for the satisfactory working of gear
drive for stipulated time frame. Values given in the tables are derived based on the following conditions:

- Lubrication system Splash - Mounting Horizontal - Input speed 1440 min-1 - Ambient temp. 30°C - Use Continuous
- Max. oil temp. 90°C - Oil grade Vg220
Thermal rating value should not be taken into consideration in case of continuous duty for max. 1.5 hours followed
by suf?cient enough gap (1.5-2 hours) to bring gear drive back to an ambient temperature.
 Duro Drive
RADIAL & AXIAL LOAD FR & FA

Radial load FR
Permissible radial and axial load carrying capacity of the gear drive is based on the nominal bearing life chosen. When
a sprocket, gear or pulley is mounted on the input or output side of the shaft, radial load (overhung load) will act on
the shaft and consequently on the bearings.

For satisfactory operation of the reducer calculated overhung load on the shaft should not exceed the tabulated
value (ref. Table no.4) for any speci?cgear drive.

kW Power transmitted by shaft (kW)

K Factor
9,500,000 x K x kW
OHL (N) = n1 Speed of Input shaft
(n1/n2) x R n2 Speed of Input shaft (rpm)
R Pitch radius of the sprocket, etc (mm)

Axial load/Thrust Load FA

No check or calculation is required if the axial load towards or away from the unit is 50% of the permissible overhung
load. If the axial load on the unit exceeds considerably or there is combination of axial and radial load please contact
us. Load on output shaft due to torque arm In case of shaft mounted gear drives there is provision of torque arm for
stopping drive from rotating.

LUBRICATION
For the best performance of the enclosed industrial gear drives proper selection of the lubricating agent is
indispensable. Unless otherwise speci?ed gear drive are supplied without oil ?ll. Lubricant serves following
purposes:

Reduces friction· Reduces/ prevents wear . Carries away heat generated due to friction
Protects against corrosion

There are three kinds of lubricants: Liquids (mineral/vegetable oils) Semi-solids (grease) Solids (graphite,
molybdenum disul?de)

Lubricant should satisfy following constraints of the gear drive at different working conditions:

Speed - Lesser the output speed more viscous the lubricant required. Higher speed necessitates use of synthetic
based oils.
Temperature - Higher the output speed higher the temperature lesser the viscosity grade of the lubricant required.
Pressure - High pressure usually requires Synthetic base EP additives

OUR VALUABLE CUSTOMER

 Duro Drive
DIMENSIONAL DETAIL FOR FLANGE MOUNTED GEAR DRIVE
MODEL 501 - 506
LH LF

ØSXQ - HOLES T ØAO T ØAO

EK+0.2 e EK
+0.2
E1K
+0.2

Ød1
Ød2
Ød3

ØD1
ØU

ØD

ØU

ØD
ØN

ØN
FF

PL

ØP
PL
ØP

f F1

F F1
C C
E ff E1
LA E
LA
±0.3
ØM

DRAIN PLUG BREATHER PLUG OIL FILLER PLUG OIL LEVEL IIXII II IIXXII XXIIXX

DIMENTIONAL DETAILS FOR FOOT MOUNTED GEAR DRIVE

MODEL
C ØD ØD1 E E1 EK E1K F FF F1 ØM ØN ØAO ØU LA LH LF ØS Q T ØP PL
1501 172.5 185.0
2501 206.0 218.5
5 20 15 30 25 20 18 6 22.5 5 17 100 80 100 120 10 9 4 3 M5 14
3501 239.5 252.0
4501 273.0 285.5
1502 240 254
2502 281.5 295.5
6 30 20 50 30 40 20 8 33 6 22.5 115 95 124 140 13 11 4 3 M8 20
3502 294.0 306.5
4502 327.5 340.0
1503 273.5 304.0
2503 324.5 355.0
9 40 28 60 45 50 30 12 43 8 31 140 110 155 170 15 11 8 5 M12 28
3503 366.5 380.5
4503 408.0 422.0
1504 334.5 345.0
2504 385.5 404.0
10 50 40 75 60 63 50 14 53.5 12 43 165 130 190 200 15 13 8 6 M12 30
3504 406.0 436.5
4504 457.0 487.5
1505 378 414
2505 442.0 478.0
12 60 40 90 60 70 50 18 64 12 43 215 160 230 250 17 13 8 6 M16 30
3505 498.0 512.5
4505 533.0 568.8
1506 457.0 456.8
2506 536.8 565.8
26.9 70 55 100 75 80 63 20 74.5 16 59 220 180 260 260 20 14 10 8 M16 32
3506 599.8 608.8
4506 663.8 672.8

SR. NO. HP FS Ød1 Ød2 Ød3 e f ff

1 0.16/0.25 63 Ø11 Ø95 Ø140 27.5 4 12.9
2 0.35/0.5 71 Ø14 Ø110 Ø160 35 5 16.3
3 0.75/1 80 Ø19 Ø130 Ø200 58 6 21.8
4 1.5/2 90 Ø24 Ø130 Ø200 61.5 8 27.3
5 3/4 100 Ø28 Ø180 Ø250 80 8 31.3
6 5 112 Ø28 Ø180 Ø250 80 8 31.3
7 7.5/10 132 Ø38 Ø230 Ø300 93 10 41.3
8 12.5/15/20 160 Ø42 Ø250 Ø350 115 12 45.3
9 25/30 180 Ø48 Ø250 Ø350 120 14 51.8
10 40 200 Ø55 Ø300 Ø400 - - -
11 50 225 Ø60 Ø350 Ø450 - - -
*(ABOVE DATA APPLICABLE FOR 4POLE, 1440RPM, B5 FLANGE MOUNTED MOTOR ONLY)
 Duro Drive
DIMENSIONAL DETAIL FOR FLANGE MOUNTED GEAR DRIVE
MODEL 507 - 510
LH LF
ØSXQ - HOLES ØAO ØAO
T T

+0.2
F EK EK+0.2 E1K
+0.2

e
FF

ØD2
ØD1

ØD3

ØD1
ØN
ØD
ØP

ØN
ØD
ØP
PL f
PL
F1
ff

FF 1
0.3
ØM E C LA E C LA E1

DRAIN PLUG BREATHER PLUG OIL FILLER PLUG OIL LEVEL IIXII II IIXXII XXIIXX

DIMENTIONAL DETAILS FOR FOOT MOUNTED GEAR DRIVE

MODEL
C ØD ØD1 E E1 EK E1K F FF F1 ØM ØN ØAO LA LH LF ØS Q T ØP PL
1507 94 500.0 540.0
2507 186 592.0 632.0
141 80 60 120 80 90 63 22 85 20 65 255 240 280 18 8 40 M20 50
3507 179 620.0 656.5
4507 179 684.5 720.5
1508 107 603.0 626.5
2508 214 710.0 733.6
160.5 95 70 135 100 110 80 25 110 20 80 290 265 320 18 12 19 M20 50
3508 214 733.0 764.0
4508 214 814.0 844.5
1509 105 703.0 743.2
2509 239 837.0 877.2
201 120 80 180 113 160 80 32 127 22 85 330 305 360 18 12 25 M20 40
3509 234 844.5 924.5
4509 234 976.5 1016.5
1510 131.8 730.7 872.2
2510 270 920.7 1012.6
241.5 130 80 190 120 145 100 32 137 22 85 375 345 410 18 16 25 M16 45
3510 267 1016.4 1037.6
4510 267 1123.4 1145.4

MODEL RATIO RANGE INPUT (FS) MODEL RATIO RANGE INPUT (FS)

1501 3.55,3.95,4.5,5.31,6.6 63,71,80 1506 3.43,4.09,4.58,5.25,6.23,7.8 112,132,160

2501 12.6-43.5 63,71,80 2506 11.8-60.8 100,112,132
3501 44.7-287.5 63,71,80 3506 40.4-474.6 100,112,132
4501 158.8-1897 63,71,80 4506 146.5-3796 100,112
1502 3.68,4.11,4.69,5.54,6.9 80,90 1507 3.43,4.09,4.58,5.25,6.23,7.8 112,132,160
2502 13.54-47.6 63,71,80,90 2507 11.8-60.8 112,132,160
3502 48-314 63,71,80 3507 40.4-474.6 100,112,132
4502 170.7-2073 63,71,80 4507 138.4-3701 100,112,132
1503 3.63,4,4.5,5.2,6.25,8 90,100,112 1508 3.43,4.09,4.58,5.25,6.23,7.8 132,160,180
2503 13-55 80,90 2508 11.8-60.8 112,132,160
3503 47.4-364.3 63,71,80 3508 40.4-474.6 100,112,132
4503 174.5-2514 63,71,80 4508 138.4-3701 100,112,132
1504 3.43,4.09,4.58,5.25,6.23,7.8 100,112 1509 3.43,4.09,4.58,5.25,6.23,7.8 132,160,180
2504 12.5-62.4 100,112 2509 11.8-60.8 112,132,160
3504 45.8-430.6 80,90 3509 40.4-474.6 100,112,132
4504 162.7-2841.7 63,71,80 4509 138.4-3701 100,112,132
1505 3.43,4.09,4.58,5.25,6.23,7.8 100,112,132 1510 3.43,4.09,4.58,5.25,6.23,7.8 132,160,180
2505 11.8-60.8 100,112,132 2510 11.8-60.8 112,132,160
3505 60.7-486.7 100,112 3510 40.4-474.6 100,112,132
4505 223.5-3358 80,90 4510 138.4-3701 100,112,132
 Duro Drive
DIMENSIONAL DETAIL FOR FOOT MOUNTED GEAR DRIVE
MODEL 501 - 510
LH LF

ØAO
+0.2
+0.2
EK E1K
+0.2

EK e

ØD1
ØD
ØP
F

Ød1

Ød3
Ød2
ØD
ØP

PL
FF

PL
E C E1
-0.5

E C f F1
H

F F1
ff
HA B
ØK A B BB
AA BB

DRAIN PLUG BREATHER PLUG OIL FILLER PLUG OIL LEVEL IIXII II IIXXII XXIIXX

DIMENTIONAL DETAILS FOR FOOT MOUNTED GEAR DRIVE

MODEL
A AA B BB C ØD ØD1 E E1 EK E1K F FF F1 H HA ØAO ØK LH LF ØP PL
1501 172.5 185.0
2501 206.0 218.5
80 110 55 85 25 20 15 30 25 20 18 6 22.50 5 17 85 8 100 9 M5 14
3501 239.5 252.0
4501 273.0 285.5
1502 240 254
2502 281.5 295.5
125 170 100 135 20 30 20 50 30 40 20 8 33 6 22.5 100 12 124 13 M8 20
3502 294.0 306.5
4502 327.5 340.0
1503 273.5 304.0
2503 324.5 355.0
150 200 120 160 21 40 28 60 45 50 30 12 43 8 31 125 18 155 14 M12 28
3503 366.5 380.5
4503 408.0 422.0
1504 334.5 345.0
2504 385.5 404.0
190 240 120 165 25.7 50 40 75 60 63 50 14 53.5 12 43 130 18 195 14 M12 30
3504 406.0 436.5
4504 457.0 487.5
1505 378 414
2505 442.0 478.0
230 280 145 200 24 60 40 90 60 70 50 18 64 12 43 150 25 230 16 M16 30
3505 498.0 515.5
4505 533.0 568.8
1506 457.0 456.8
2506 536.8 565.8
230 300 170 230 31 70 55 100 75 80 63 20 74.5 16 59 160 20 260 18 M16 32
3506 599.8 608.85
4506 663.8 672.8
1507 500.0 540.0
2507 592.0 632.0
260 330 200 238 24 80 60 120 80 90 63 22 85 20 64.5 170 25 280 18 M16 50
3507 620.0 656.5
4507 684.5 720.5
1508 602.0 626.5
2508 710.0 733.6
320 400 180 255 49.5 95 70 135 100 110 80 25 110 20 80 200 26 320 22 M20 50
3508 733.0 764.0
4508 814.0 844.5
1509 703.0 743.2
2509 837.0 877.2
330 410 230 314 115 120 80 180 113 160 80 32 127 22 85 250 30 360 26 M20 40
3509 844.5 924.5
4509 976.5 1016.5
1510 730.7 872.2
2510 920.7 1012.6
405 500 295 395 155 130 80 190 120 145 100 32 137 22 85 250 30 410 26 M24 50
3510 1016.4 1037.6
4510 1123.4 1145.4
BETTER TRANSMISSION...
GREATER RESULTS....

Planetary Gearbox Worm Planetary

Model- 501-515 Model- W25P1501-W150P4511
Ratio- 1:3.63 to 1:1,00,000 Ratio- 1:26.6 to 1:10,000
Rated Torque- 12Kg.m to 60,000 Kg.m Rated Torque- 12Kg.m to 8,000 Kg.m
Input Power- 0.12kW to 315kW Input Power- 0.12kW to 37kW
Mounting- Foot / Flange / Agitator Mounting- Foot / Flange
Input- Hollow to suite 63Fs to 355Fs Input- Hollow to suite 63Fs to 355Fs
& Male Free Shaft & Male Free Shaft

Bevel-Planetary Electric Winch

Model- B70P1501-B240P4515 Model- 0.5TEW - 20TEW
Ratio- 1:3.63 to 1:1,00,000 Capcity- 500 Kg to 20,000 Kg
Rated Torque- 12Kg.m to 60,000 Kg.m Speed- 3 m/min - 25 m/min
Input Power- 0.12kW to 315kW Wire Rope- Ø6 to Ø38 & L10m - 1000m
Mounting- Foot / Flange Drum- Single / Double
Input- Hollow to suite 63Fs to 355Fs
& Male Free Shaft

Screw Jack
FHP Geared Motor Model- SJ25 - SJ190
Capacity- 0.5 Ton to 100 Ton
Power AC/DC : 25 Watts - 250 Watts Stroke- 30mm to 4000mm
Ratio : 3 : 1 - 300 : 1 Rotating and Translating Screw
Mounting : Foot / flange type Trapazoidal and ACME thread

Winch Drive Track Drive

Model-WD1502 to WD4512 Model- TD160 - TD 415
Ratio- 1:40 to 1:1,000 Ratio- 1:5.25 to 1:39.5
Rated Torque- 12Kg.m to 6,000 Kg.m Rated Torque- 100Kg.m to 4,000 Kg.m
Input Power- 0.12kW to 315kW Face Seal for Longer Life
Mounting- Body Rigid Design
Input- Hollow to suite 63Fs to 355Fs Hydraulic Releasing Parking Break
& Male Free Shaft on Request

Office : # S -826, 7th Main Road, (C.I.I. Road), 2nd Stage, Bharathnagar, Vishwaneedam Post, Bangalore-560 091.
Registered Office : # 144, "Brundavana, Ground Floor, BTS Layout, Ullal Main Road, Byadarahalli, Bangalore - 560 091.
Phone : 080-29771256
Mobile : 09341316925 / 07760331256
E-mail : durodrive@gmail.com / durodrive1@gmail.com
Web-site : www.durodrives.in