IFS 1627 EN CONTI® ULTIMATE Installation Manual

CONTI®ULTIMATE
Mining Hose System

Installation manual
Industrial Fluid Systems

ULTIMATE - Installation Manual
Required tools
for the installation:
Needed tools:
1. CONTI®ULTIMATE Slurry Hose

It is recommended that only personnel who have had the re-
2. CONTI®ULTIMATE Split flange
quired training should couple the Conti®ULTIMATE hose. All
3. CONTI®ULTIMATE Gasket
personnel should follow the necessary safety precautions
5. Bolt cutter or saw
when using knives for example and work in an environment
6. Tape measure
that is safe for the operative and those around them.
7. Marker Pen
8. Wrenches (see table)
The following tools and safety equipment should be available
9. Cutting tool (i.e. a knife or a machete)
before attempting to couple the hose.
10. Screw with nuts and washers (see table)
• safety goggles
Optional tools:
• protective helmet
• protective gloves
4. Rubber hammer
• protective clothing
11. Clamps
• protective shoes
12. Lubrication (soap water or other lubrication sprays)
If there are any questions regarding the installation method
of the hose and couplings, please do not hesitate to contact
your local representative.
Installation - Step 1
I. Marking the hose
Place the stable position (in one half of

the fitting for example as shown) and
mark the required length on the hose
body.
Hint: use a special point pen which can

make a strong (visible) marking on the
surface of the cover.
Provisionally place the front face of the

coupling to the previously marked line.
You do not need to tighten the coupling
totally. Use the coupling as a marking
guide and mark around the hose body.
Hint: you can use the screws if clamps

are not available, though using the
clamps making a whole process faster
and easier. The coupling also can be used
as a guide for the hose cutting.
II. Hose cutting
Start the cutting along the marked line.

The cutting process should end at the
helix.
Hint: the cutting process is easier if you

keep stretching the cut end from the
main hose body.
Pull out the steel helix minimum a quar- Cut the helix, but do not cut through If the helix protrudes from the hose
ter pitch from the main hose body. A the hose wall. When properly cut, the end, hammer it back (for this process
quarter pitch means one quarter part of end of the helix penetrates back into use a rubber hammer).
the hose cut section. If the pulling the hose end.
requires too much effort, you can cut
the surrounding rubber around the Hint: when a bolt cutter is used, place the
helix, but be aware not to cut the hose cutting edges of the tool perpendicular to
liner or textile reinforcement. the steel helix.
Hint: use lubrication during the rubber

cutting process, to make it easier.
III. Coupling assembling
The distance between the end of the hose and the flange When connecting two complete hose assemblies keep 16 –
front face should be 5mm or 1/4“. Keep a gap between the 20mm or 5/8“ – 25/32“ gap between the flange front faces.
flange two segments, but if the connection seems too loose When connection is done to a pipe or pump manifold this
you can tighten it stronger. Always tighten the screws alter- distance is reduced to 8 – 10mm or 5/16” – 3/8”
nately.
Note: when tightening the screws do not use significantly high

torque. Obtain the spaces between the segments otherwise the
gasket and the coupling can be harmed and leakage can occur!
Required screws and wrench sizes
Flange Size No. of No. of Screw Screw Required After the Assembly:
segments screws size length wrench
size
mm inch pc pc mm • To prevent leakage please check the bolt con-
51 2 2 2 M12 50 19
nection periodically!
76 3 2 2 M12 70 19
• Never use the system above its nominal working
102 4 2 2 M12 70 19
pressure!
127 5 2 2 M12 90 19
152 6 2 4 M12 90 19 • After the installation please recycle or deposit
204 8 2 6 M12 90 19 the packaging waste!
254 10 2 6 M12 90 19
• For more information and updates please visit:
305 12 2 6 M12 90 19
www.contiultimate.com
355 14 4 8 M14 80 24
405 16 4 12 M12 90 19
455 18 4 16 M12 90 19
508 20 4 16 M14 80 24
610 24 4 16 M14 80 24
Industrial Fluid Systems ContiTech. Smart Solutions Beyond Rubber
Market Segment ContiTech is part of the international technology
Industrial Hoses corporation Continental and enjoys a global reputation
as a materials specialist and development partner with
Contact
innovative products and intelligent systems that make use
ContiTech Rubber Industrial Kft.
of rubber, plastic and combinations of materials such as
Budapesti út 10.,
metals, fabric, textiles, glass and electronic components.
H-6728 Szeged, Hungary
ContiTech operates in almost all sectors of industry.
Phone +36 (0) 62 566 941
Drawing on our extensive development and materials
industrial@fluid.contitech.hu
expertise, we combine our products and systems with
customized services. We partner with our customers to
www.contitech.de/ih
create added value and help make the social trends of
tomorrow into a reality today.
Learn more about

the content of this
brochure.
IFS 1627 EN 12.16 (GBB) Printed with ContiTech offset printing blankets on bleached paper free of chlorine
The content of this publication is not legally binding and is provided

as information only. The trademarks displayed in this publication
are the property of Continental AG and/or its affiliates.
Copyright © 2016 ContiTech AG. All rights deserved. For complete
information go to: www.contitech.de/discl_en

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CONTI®ULTIMATE

Mining Hose System

Industrial Fluid Systems

1. CONTI®ULTIMATE Slurry Hose

I. Marking the hose

Place the stable position (in one half of

Hint: use a special point pen which can

Provisionally place the front face of the

Hint: you can use the screws if clamps

II. Hose cutting

Start the cutting along the marked line.

Hint: the cutting process is easier if you

Hint: use lubrication during the rubber

III. Coupling assembling

Note: when tightening the screws do not use significantly high

Required screws and wrench sizes

Learn more about

The content of this publication is not legally binding and is provided

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