26 Ward Hill Ave.

, Bradford, MA 01835
Phone: 978-241-8260 Fax: 978-241-8262

USER MANUAL
LDN-600/1000/1500/2000
CW Laser Diode Driver Power Supplies

02100002 Rev 2 User Manual, LDN-600/1000/1500/2000 Page 1 of 18

 Table of Contents
1. Description of LDN Laser Diode Driver Series .......................................................... 3
2. Explanation of Symbols............................................................................................... 4
3. LDN Diode Drivers - Theory of Operation ................................................................. 5
4. LDN Series Specifications........................................................................................... 7
5. LDN-600/1000/1500/2000 Interface ........................................................................... 9
6. Installation and Operation of LDN Diode Drivers .................................................... 11
7. Product Limited Warranty ......................................................................................... 17
8. Service ....................................................................................................................... 18

Tables and Figures

Table 1, LDN Models ......................................................................................................... 7
Table 2, LDN Interface ....................................................................................................... 9
Table 3, LDN AC Input Power Requirements .................................................................. 13

Figure 1, LDN Block Diagram ........................................................................................... 6

Figure 2, Interface Schematic ........................................................................................... 10
Figure 3, LDN Input and Output Connections.................................................................. 11
Figure 4, Response of Iout to ENABLE signal................................................................. 12
Figure 5, Redundant Safety Relays (optional) .................................................................. 14
Figure 6, Safety Relay Timing .......................................................................................... 15
Figure 7, Outline Drawing ................................................................................................ 16

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1. Description of LDN Laser Diode Driver Series
The LDN Series is Lumina Power’s new high power laser diode drivers featuring four
power levels from 600 to 2000 watts.
The LDN power supply is a programmable current source and delivers constant current
based on the input program signal voltage, Iprogram(+). All units are configured with a
maximum current and maximum voltage capability, depending on the user’s requirements.
LDN power supplies will deliver current, as programmed, into any load, providing the
voltage requirements of that load do not exceed the maximum rated voltage of the unit.
When the required compliance voltage is higher then the maximum rated output voltage of
the unit, the unit will limit output current and will shut down when the voltage reaches
105% of the rated voltage.
The LDN series model designations begin with the supply’s power level, then maximum
output current, followed by the maximum output voltage. For example, model LDN-2000-
40-50 is a 2000 Watt, 40 Ampere, 50 Volt unit.

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2. Explanation of Symbols

Hazard: This equipment produces high voltages

which can be fatal. Only service personnel of Lumina
Power, Inc. are qualified to service this equipment.

High Voltage Present. This power supply

produces lethal high voltages. Only service personnel
of Lumina Power, Inc., are qualified to service this
equipment. Only qualified service personnel are
permitted to install this power supply.

02100002 Rev 2 User Manual, LDN-600/1000/1500/2000 Page 4 of 18

3. LDN Diode Drivers - Theory of Operation
(Refer to Figure 1)
The LDN laser diode drivers were designed specifically for the OEM high power CW laser
diode systems. OEM power supplies for the laser diode industry have the following
requirements:
 Safe laser diode operation
 Broad range of control of output current
 Safe rise/fall times
 Small size
 Power factor correction to conform with CE requirements
 Low conducted electromagnetic emissions
 Low leakage for medical applications
Referring to Figure 1, LDN Block Diagram, the following is a brief description of
operation.
AC Input Power Circuitry
AC input power is processed through a line filter to reduce the conducted EMI to an
acceptable level. The LDN line filter has minimum capacitance to ground to minimize
leakage currents. An Earth Ground stud is provided near the AC input terminals and should
be connected to the system ground.
Power Factor Correction Boost Inverter
The rectified input power is next applied to a power factor boost inverter. This inverter
boosts the input voltage to 400VDC. In the process of boosting the input AC voltage, the
input AC current is adjusted so that is always in phase with the input AC voltage. Without
this power factor correction circuit, the AC input current would be delivered to the power
supply in high amplitude, narrow spikes, having a high harmonic content. With power
factor correction, the non-50/60 Hz harmonics are reduced to near zero. Only the
fundamental frequency is now used to deliver power so the efficiency of the power supply
is considerably improved. This is superior to traditional power factor correction circuits
in drastically reducing conducted line noise. Note: Efficiency is a function of the output
compliance voltage.
Lumina Power employs a proprietary soft-switching, zero current and voltage transition
technique in the boost inverter which produces minimum switching noise, reduces
switching losses, and results in a smaller heat sink associated with the power factor circuit.
Zero Voltage Switching (ZVS) Inverter
The ZVS inverter and the output transformer are used to step the 400VDC bus down to the
appropriate output value. The ZVS inverter is the most modern high frequency/low
loss/low noise topology utilized in power electronics today. Instead of running the inverter
in a traditional PWM mode, the inverter is run in a phase shift mode. With the appropriate
output inductor and the appropriate capacitance across each switching device, in this case
MOSFETS, there are virtually no switching losses in the inverter. The only losses in the

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devices are I2R losses associated with the Drain/Source resistance of the MOSFETS.
Therefore, the ZVS inverter also contributes to reduced losses, reduced EMI noise and a
reduction in overall system heat sink requirements.
Output Circuit
The output filter is a two stage RC filter designed to keep ripple and output noise very low.
Control Circuit
The control circuit handles all the responsibilities associated with safe operation of the laser
diode. Controlled rise and fall times, as well as tight current regulation, overvoltage and
over power protection are controlled and monitored in the control circuit.
Auxiliary Power
All internal power supply requirements as well as the external +/-15V and +5V power
supplies are derived from the power factor control boost inductor. All auxiliary power
supplies are regulated by standard linear regulators.

Figure 1, LDN Block Diagram

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4. LDN Series Specifications
Table 1, LDN Models
LDN model numbering indicates: XX is Iout max, YY is Voutmax,
and XX * YY cannot exceed Poutmax
Model Poutmax Ioutmax Input Size (L x W x H)
Voltage
LDN-600-XX-YY 600W
100-240VAC
LDN-1000-XX-YY 1000W 9.9” x 7.2” x 2.5”
100 Amp 25.1 x 18.3 x 6.35 cm
LDN-1500-XX-YY 1500W
200-240VAC
LDN-2000-XX-YY 2000W
Auxiliary Outputs: +5V @0.2A
+15V @0.2A
-15V @0.2A
Maximum output compliance voltage : 200V
Options: RS-232, Din Standard Safety Relay, Faster Rise Times. Consult Factory or local rep.
Custom configurations available in volume.

Input
Voltage See table above
Power Factor >.98
Efficiency >87% (when Vout max >15V)

Interface (see section 5. LDN-600/1000/1500/2000 Interface for details)

Connector 15 Pin “D” Sub Female
Current Program 0-10V for 0-Max Current
Current Monitor 0-10V for 0-Max Current
Voltage Monitor 0-10V for 0-Max Voltage

Performance
Pulse Width Range 1.5msec to CW
Rise time <25ms using pin 1 enable
Rise/Fall Time ~600usec (10% to 90% Full Current) when pulsing pin 8
FR-option: Faster rise times are available, contact Lumina
Power
Current Regulation <0.5% of maximum output current
Current Ripple <0.5% of maximum output current
Current Overshoot <1% of maximum output current
Power Limit Limited to maximum power with power fold-back option

Environment
Operating Temp 0 to 40 oC
Storage -20 to 85 oC
Humidity 0 to 90% non-condensing
02100002 Rev 2 User Manual, LDN-600/1000/1500/2000 Page 7 of 18
Cooling Forced air
Altitude and Pressure 2000 meters maximum, 80 to 103 kPa

Dimensions Please see Figure 6, Outline Drawing

Outline 9.9 inch length, 7.3 inch wide, 2.7 inch high
25.1cm length, 18.5cm wide, 6.8cm high
Mounting 7.93 by 7.35 inch
20.1 by 18.7 cm

Safety and Regulatory

Leakage Current <300uA
Medical Safety UL60601-1, IEC 60601-1, EN 60601-1 ,2 nd, 3nd Edition,
CAN/CSA C22.2 No. 601.1-M90
EMI FCC 47 CFR Class A Emissions
EN55011:1998 Group 1 Class A Emissions
EN61000-3-2 Limits for harmonic current emissions
EN 610000303 Flicker
EN60601-1-2:2001 Electromagnetic emissions and immunity
for medical equipment

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 5. LDN-600/1000/1500/2000 Interface
Connector Type 15 pin D-sub Female
Refer to Figure 2, Interface Schematic
Table 2, LDN Interface
Pin # Pin Name Functional Level Description
The Enable function turns the output section of the
power supply ON and OFF. When the power supply is
enabled, current is delivered to load as programmed via
High = RUN Iprogram(+), Pin 7, if the the Interlock, pin 3 is
Enable
1 =+5V to +15V connected to GND. Rise times resulting from Enable
(input)
Low = OFF = 0V are approximately 25msec. Enable signal must be
inserted AFTER AC power has been applied and fans
are running. The power supply starts up OFF
disregarding the state of the Enable signal.
Low= Fault
Crowbar Crowbar transistor shorts the output and disables the
2 (when power
Indicator power supply when fault(s) is detected.
supply is enabled)
The Interlock function must be connected to GND,
Open = OFF
Interlock <0.2V, for output current to be delivered. It can be
3 Connect to GND =
(input) used for external interlock functions such as door or
RUN
overtemp switches.
*Vout 0 – 10V (1) =
The output voltage of the supply can be monitored by
5 Monitor: 0 – Voutmax (2)
Vout Monitor. See Note 2.
(output)
Iout Monitor 0 – 10V (1) = 0 – The output current of the supply can be monitored by
6
(output) Ioutmax Iout Monitor.
Iprogram(+) 0 – 10V (1) = 0 – The power supply output current is set by applying a 0-10V analog
7 signal to Iprogram(+). Note: Accuracy will be compromised when
(input) Ioutmax
operating below 30% of the maximum value
TTL or CMOS High Allows output to be pulsed for fast rise time. Default =
8 Pulse High = ON=CW operation without connection to pin 8.
Note: Available: Optional “PL” Suffix: Default = Low
+5V @0.2A Auxiliary +5V power supply for user. Up to 0.2A output
10
(output) current capability.
When temperature of main heat sink exceeds 65 Cº, the
TTL high = High
Over danger -Temp Warning, will go to a TTL High to
Over-Temp Temp
11 indicate unit is close to shutting down due to over-
Warning TTL low = Temp
temperature condition. When temperature of main heat
OK
sink exceeds 75 Cº, unit will shut down.
-15V @0.2A Auxiliary -15V power supply for user. Up to 0.2A output
12
(output) current available.
+15V @0.2A Auxiliary +15V power supply for user. Up to 0.2A
13,14
(output) output current available.
4,9,15 GND Interface return

Notes:
1. Analog voltage range of 0-5V available per customer request.
2. If the maximum compliance voltage is less than 10V, the Vout Monitor will read
the output voltage directly.

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 Figure 2, Interface Schematic

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6. Installation and Operation of LDN Diode
Drivers

IMPORTANT INSTALLATION NOTES

 LDN diode drivers are air cooled by internal fans. Do not restrict air flow
near the input or output air vents of the power supply. If the unit overheats
due to restricted air flow, it will shut down and remain off until the unit has
cooled to a safe operating temperature.
 There must be at least 2 inches of clearance on each end of the power supply
for air intake and exhaust.
 LDN units should be mounted in systems using 8-32 (or M4) bolts to secure
the mounting flanges to mounting plate.

SAFETY WARNING

Because LDN units are designed for OEM applications, the user must connect AC
mains input power to the power supply. Any input AC voltage must be considered
extremely dangerous, and as such, care must be taken when connecting the AC
mains input power to the unit.

Figure 3, LDN Input and Output Connections

1. CONNECTING TO DIODE LASER Figure 3 shows the location of the LDN

output terminals. Connect diode laser load to the output terminals. Although CW
diode laser applications are generally free of voltage spikes associated with high
speed Quasi-CW applications, it is still good practice to keep connections between
the diode laser and power supply as short as possible to avoid I2R losses in the wire.
Wire lengths should be less than 1 meter. Consult factory for recommendation on
specifying longer lengths.

2. INTERFACE CONNECTION Connect user system to 15 pin D-sub connector

shown in Figure 4. (Although the user interface is typically designed by the user,
Lumina Power can provide any assistance necessary to modify interface program

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 and monitor levels) See Table 2 and Figure 2 for description of the LDN Interface
and the associated simplified interface schematic.

IMPORTANT NOTE
Make sure when connecting interface that the current program
setting, Iprogram(+), is set no higher then the value required for
operation. When AC power is applied and system is Enabled,
output current will rise to this program value

3. INTERFACE INFORMATION BEFORE APPLYING AC POWER: The unit

may be programmed for output current via Pin-7, the Iprogram function. But there
are three interface control signals which must be properly set before the output will
deliver current as programmed by Iprogram.
a. Interlock: Pin 3, the Interlock, must be grounded via Pins 4, 9 or 15 in
order for the output to deliver current.
b. Enable: Pin 1, the Enable signal is a 5V to 15V signal used to turn the
output section on. The Enable circuitry incorporates a soft start function
which ensures rise times of approximately 15 to 25msec.

CH 1
Iout
20A/div

CH 2

ENABLE

Figure 4, Response of Iout to ENABLE signal

c. Iprogram: Pin 7. A 0-10V signal results in 0 to Iout max, as long as the

rated compliance voltage of the driver is not exceeded.

NOTE: Enable (pin1) must be OFF (pulled to GND) when applying AC

current. Power supply will not output current if AC power is applied with the
enable Pin 1 high until the input is toggled low and then voltage is reapplied.

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 4. Operating the LDN
AC INPUT POWER CONNECTION
Connect AC power connections to power supply input power
terminals as follows (refer to Figure 3.)
 Neutral wire (16AWG) connected to the right contact of the AC
input terminal (labeled N).
 Line wire (16AWG) connected to the left contact of the AC
terminal block.
 Ground wire must be crimped to a # 8 (metric M4) ring-lug and
connected to the ground stud.

IMPORTANT APPLICATON NOTE REGARDING AC INPUT POWER

AC Input wires should be at least #16 AWG, rated for at least 300V and
105DegC.

IMPORTANT SYSTEM NOTE ON AC INPUT POWER

LDN units are fused on both input lines. It does not matter which of the two
AC inputs are designated Line or Neutral.

AC input power requirements for LDN models are as follows:

Table 3, LDN AC Input Power Requirements
MODEL INPUT POWER
LDN-600-XX-XX 100-240 VAC, 50/60 Hz, 6A @115VAC
LDN-1000-XX-XX 100-240 VAC, 50/60 Hz, 10A @115VAC
LDN-1500-XX-XX 200-240 VAC, 50/60 Hz, 7.8A @220VAC
LDN-2000-XX-XX 200-240 VAC, 50/60 Hz, 10,5A @220VAC

Note: The LDN laser diode drivers offer efficiencies >87% when
specified with output voltages greater than 15V. Efficiency is lower at
lower compliance voltages.
a. INTERFACE SETTINGS: Make sure INTERLOCK, Pin 3, is
connected to GND.
b. APPLY INPUT AC POWER Turn ON AC power. After a few seconds
the power supply fans should begin to run.
c. PROGRAMMING OUTPUT CURRENT Program LDN power supply
for desired output current. A 0-10V signal applied to Iprogram, Pin 7,
will program the LDN diode driver for 0 to maximum rated output current.
d. ENABLE OUTPUT Apply +5V to +15V to ENABLE, Pin 1. The LDN
will deliver output current as programmed.

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 IMPORTANT APPLICATION NOTE
When the power supply is enabled using the ENABLE signal, internal soft
start functions limit the rise time of the output current to approximately
20msec. Use Pulse pin (8) for fast rise time pulsed applications

5. Monitoring LDN output and performance:

a. Current Monitor Power supply output current can be monitored via pin
6, Iout Monitor. A 0-10V signal will represent the output current from 0
to maximum rated output current.
b. Voltage Monitor Power supply output voltage can be monitored via pin
5, Vout Monitor. A 0-10V signal will represent the output voltage from
0-maximum rated output voltage.
Options:
If the part number of your laser diode driver includes the following options please note:
Suffix: “FR”: The Fast Rise Time option reduces the rise time of the power supply for
better pulse performance. This exact rise time is an agreed upon specification that is
included on the test data sheet shipped with every power supply. Contact Customer
Service if you need a replacement Test Data Sheet.
Suffix “SR” Safety Relay Option
The LDN series Laser Diode Drivers can be specified to include the optional Dual Relay
board and interface that allows the laser designer the ability to monitor the power
supplies performance and signal the user if a fault occurs. This redundant safety feature
complies with the ISO-DIN 13849-1-2008 safety standard at the highest level E and can
be used to eliminate the costly safety shutter in many laser systems.

Figure 5, Redundant Safety Relays (optional)

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Relay K1 & K2 are 2 identical relays in series to control the VCC and Enable signals of
the power supply. Both signals have to be active for the power supply to run. When both
relays are energized, all contacts will be directed to the energized positions.
There are also 2 monitor signals for these relays to ensure that they are working properly.
One is normally closed and one is normally open. If the power supply is functioning
correctly and the relays are energized, the Normally Closed will be open and the Normally
Open will be closed. This indicates the relays are good and the power supply will operate
normally.
Both relays are forcibly latched and thus if one contact is stuck, the other contacts will be
forced to the position of the faulty contact. If one or both relays are faulty and stuck Closed
or Open, either the Normally Closed will not open or the Normally Open will not close.
The host system should use these monitor signals to determine if the relays are good or
bad.
The timing required when using the SR option allows time to ensure the relays have
actuated before applying the Enable and Pulse Input signals. The Enable signal must be
low before the relay is energized. The Iprogram signal on pin 7 can be changed at any
time. Referring to Figure 6 below, the minimum time delay between signals is:
a) Relay voltage applied to Enable high is 250ms
b) Relay voltage applied to Pulse high is 500ms
c) Minimum relay off time is 1 second
d) Minimum cycle time, relay off-relay on time is 4 seconds to meet level E safety.

Figure 6, Safety Relay Timing

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 Figure 7, Outline Drawing

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7. Product Limited Warranty
Lumina Power, Inc., as Seller, warrants that each Product sold by it is free of defects in materials and
workmanship. Duration of warranty is as follows:
a. All Chassis enclosed products are covered for twenty four (24) months from date of shipment. Products
included but are not limited to the following product families: LDD, LDN, LDDHC, LDY, LDYHC,
LDQCW, XLB (excluding XLB-300), MLB, CCPF and CCHP. Custom fully enclosed products may be
covered for the same 24 months. Please consult factory for specific terms.
b. All Open Frame products are covered for 12 months from date of shipment. Open frame power supplies
are defined as any product that is not enclosed in a metal or plastic enclosure. Products included but are not
limited to the following product families: LDPC, LDQPC, XLB-300 and any open frame custom products.
c. All products returned for repair are covered for a period of 6 month or the balance of the original warranty,
whichever is longer.
Warranty is not transferable to parties outside of original Buyer's corporate or educational organization. Seller
will have sole discretion in making determination of validity of warranty if the Product is transferred to a
different user group than the original Buyer.
Normal wear and tear and items expendable in normal use are not covered by this warranty. All warranty
repair or replacement of parts shall be limited to Product malfunctions, which, in the sole opinion of Seller,
are due or traceable to defects in original materials or workmanship. Such determination will be made when
the Product is returned to the Seller's factory, transportation prepaid by the Buyer, within the warranty period.
All obligations under this warranty shall cease immediately in the event of abuse, accident, alteration, misuse,
or neglect of the Product. Use and service of the Product in a manner not in accordance with the Owner's
Manual (if furnished) will likewise cause all obligations under this warranty to cease. Repaired or
replacement parts are warranted only for the remaining unexpired portion of the original warranty period for
the Product. After expiration of the applicable warranty period, Buyer shall be charged at the then current
prices for parts, labor and transportation.
Seller has no responsibility under this warranty for the cost of any work (material, labor, and/or other
expenses) performed by or incurred by Buyer or any third party for modification or repair of the Product
unless specifically authorized in advance in writing by Seller.
Reasonable care must be used to avoid hazards. Seller expressly disclaims responsibility for loss or damage
caused by use of its Products other than in accordance with proper operation procedures. Other than those
expressly stated herein, there are no other warranties of any kind, expressed or implied, and specifically
included but not by way of limitation are the implied warranties of fitness or merchantability for a particular
purpose.
It is understood and agreed the seller’s liability whether in contract, in tort, under any warranty, in negligence
or otherwise shall not exceed the return of the amount of the purchase price paid by the purchaser and under
no circumstance shall seller be liable for special, indirect, incidental or consequential damages. The price
stated for the product is a consideration in limiting seller's liability. No action, regardless of form, arising out
of the transactions of this agreement may be brought by purchaser more than one year after the cause of
action has accrued.
Seller’s maximum liability shall not exceed and buyer's remedy is limited to either (i) repair or replacement
of the defective part of product, or at seller's option (ii) return of the product and refund of the purchase price,
and such remedy shall be the buyer's entire and exclusive remedy.

02100002 Rev 2 User Manual, LDN-600/1000/1500/2000 Page 17 of 18

 8. Service

This unit contains no user serviceable parts. Service and repair should be
performed only by qualified personnel from Lumina Power, Inc. For more
information contact
Lumina Power, Inc.
26 Ward Hill Ave.,
Bradford, MA 01960
Ph: 978-241-8260
Fx: 978-241-8262
Email: sales@luminapower.com Web site: www.luminapower.com

Rev ECO Description Doc Ctrl Date App

1 7578 Initial Release MJ 03/10/2016 EK
2 7739 Add SR Option timing MJ EK

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