ELIOS 230-220-210

Operator's manual
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ABOUT THIS OPERATOR'S MANUAL
6543

This is the original operator's manual. It will simply be referred to as the "operator's manual" throughout this
document
This operator's manual complies with the regulations currently in force in the first country the tractor has been
delivered to.
This operator's manual contains the instructions for using, adjusting, servicing, cleaning and transporting the
tractor. It is essential to be familiar with all of these instructions in order to:
- Improve the performance of the tractor
- Increase the tractor's availability
- Extend the service life of the tractor
- Ensure the correct working conditions in terms of both safety and comfort
If any maintenance operations are missed or if the tractor is used incorrectly, the following is possible:
- An increased safety risk
- Premature wear of the tractor
- A reduction in tractor performance
- Loss of output and time
Have the tractor serviced regularly by an approved CLAAS distributor.
This operator's manual can be considered contractual. CLAAS has a policy of continuous technical improvement to
all its products, and therefore reserves the right to change without notice and at any time the details contained in
this operator's manual.
The description of the models contained in this operator's manual was established from technical specifications
known at the time this operator's manual was written. The operator's manual contains all of the equipment
(standard or optional) that exists for these models. The presence of this equipment in the tractor depends on the
tractor version and options chosen by the purchaser and the country of sale for this tractor.
Servicing operations during the warranty period are mandatory; failure to carry them out will nullify the contractual
warranty.
Failure to observe the instructions for use and maintenance of the tractor as described in this operator's manual
definitively excludes any possibility of recourse to the CLAAS warranty system.
The instruction and warning plates affixed to the tractor give important information about possible risks of use.
Following these instructions will guarantee your safety!
Front/rear tools have a separate operator's manual.
The CLAAS distribution network is available to respond to any questions that you may have relating to the content
of this operator's manual.
Important information concerning this operator's manual
Important information concerning this operator's manual appears at the end of the manual:

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1- Address of CLAAS company headquarters
2- Phone number to call if necessary
3- Address of CLAAS company website
4- Reference of this operator's manual CLAAS KGaA mbH
5- Designation of this operator's manual Postfach 1163 1
6- Language code for this operator's manual 33416 Harsewinkel
7- Publication date of this operator's manual Tel. +49 (0)5247 12-0 2
8- Country where this operator's manual was printed www.claas.com 3

XX XXXX XXX X 4

OM XXXXX XXX 5

6 XX - XX/XXXX 7

Printed in France 8

000msn00gm

The reference, designation and publication date of this operator's manual also appear at the bottom of each page
of the operator's manual. The reference of the operator's manual should be quoted in any query concerning the
operator's manual and when ordering additional copies.
Classification into modules
The sections in this manual are categorised into modules, as far as the contents permit. The structure of these
modules is identical in each section.
The different product groups have different module structures. CLAAS always endeavours to retain these module
structures in each document.
Direction indications
Indications such as front, rear, right-hand and left-hand are always in the context of the direction of travel of the
tractor.
In the illustrations, the direction of travel may be indicated by a direction arrow.
Text and illustrations
Photos and graphics have been kept neutral wherever possible. If this is not the case, additional information is
added underneath the illustration.
Texts and illustrations have been kept neutral wherever possible. If this is not the case, the preceding subtitle takes
into account the differences.
Highlighting dangers and warnings
In the operator's manual, all points concerning personal safety and the safe use of the tractor are indicated by the
following symbols. Ensure that other users are also made aware of all safety advice.

4 ELIOS 230-210 - 02/2012 - en

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CAUTION
Instructions which must be strictly followed to prevent any risk of personal injury.

Important: Instructions which must be strictly followed to prevent damage to the tractor and its
environment.
Note: Instructions to be followed to ensure more efficient/suitable use of the tractor

Specific terminology
In this operator's manual, "tool" refers to any equipment hitched to the tractor, whether carried or towed.
Likewise, the term "risk zone" refers to all locations with an increased risk of accident.
- Around the tractor and the tools hitched to the tractor
- Between the tractor and the carried/towed tools
- In the deployment or movement area of the tools
Technical specifications
The technical specifications, dimensions and weights are provided on a non-binding basis. CLAAS reserves the
right to modify them as part of the technical development, subject to errors.
Optional and additional equipment
Optional equipment consists of tractor equipment variants. Different variants are available but only one can be
fitted at a time.
Additional equipment consists of tractor equipment variants which can be fitted as accessories but which are not
part of the tractor's standard equipment.
The two terms refer to the possible variants. Standard equipment and equipment variants may vary according to
the country.

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VALIDITY OF THE OPERATOR'S MANUAL
5652

This operator's manual is valid for the following tractors:

Tractor serial number
Type of tractor
From To

ELIOS A2800001 -

The operator's manual describes the possible equipment for your tractor. Your tractor's equipment is listed in your
order confirmation.

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UNITS
6304

The units used in this document are in line with international system of units:
Multiples and sub-multi-
Physical Unit Name Symbol of unity
ples of the unit

Size Metre m mm - cm

Volume Cubic meter m³ cm³ - dm³

Liter l ml - cl

Angle Degree °

Time Second s

Minute min

Hour h

Linear speed Kilometer per hour km/h m/h

Rotation speed Revolution per minute 1/min

Weight Kilogram kg g

Forced Newton N

Torque Newton meter Nm

Pressure Pascal Pa

Power Watt W kW

Flow rate Liter per minute l/min

Temperature Degree Celsius °C

Power voltage Volt V mV

Electric intensity Ampere A mA

Resistor Ohm Ω kΩ

Sound level Bel B(A) dB(A)

The date format used in this document also complies with the international system:
Year-Month-Day Example: 2010-07-15

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CHAPTER SYMBOLS
5660

REF CHAPTERS SYMBOLS

A IDENTIFICATION - CERTIFICATION - SAFETY

B CAB

C ELECTRICAL SERVICES

D ENGINE

E TRANSMISSION

F FRONT AXLE

G REAR EQUIPMENT

H FRONT EQUIPMENT

J WHEELS AND TYRES

kg

K CHARACTERISTICS mm
l

L MAINTENANCE

OPERATIONS THAT ARE MANDATORY UNDER THE GUARAN-

M
TEE

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 CONTENTS

A - IDENTIFICATION - CERTIFICATION - SAFETY

1 TRACTOR INFORMATION PLATE ....................................................................................... A. 2
2 MOTOR INFORMATION PLATE ........................................................................................... A. 4
3 FRONT AXLE INFORMATION PLATE .................................................................................. A. 5
4 CAB IDENTIFICATION PLATE ............................................................................................. A. 6
5 EUROPEAN REGULATION ................................................................................................... A. 7
6 SAFETY .................................................................................................................................. A. 8
6.1 SAFETY INSTRUCTIONS ........................................................................................................ A. 8
6.2 SAFETY STICKERS WITH WARNING PICTOGRAMS ......................................................... A. 23

B - DRIVING POSITION

CAB
1 OPERATING AND WORKING ENVIRONMENT ................................................................... B. 4
1.1 RIGHT SIDE CONTROLS ........................................................................................................ B. 4
1.2 LEFT SIDE CONTROLS ........................................................................................................... B. 4
1.3 INSTRUMENTS AND CONTROLS (PANEL) ........................................................................... B. 5
1.4 STOWAGE AND ACCESSORIES ............................................................................................ B. 6
2 LIGHTING, INDICATORS AND SAFETY .............................................................................. B. 8
2.1 DESCRIPTION ......................................................................................................................... B. 8
2.2 LOW/HIGH BEAMS AND HORN ............................................................................................ B. 11
2.3 ADJUSTMENT OF DIPPED LIGHTS ..................................................................................... B. 12
2.4 WORKING LIGHTS AND ROTATING BEACON .................................................................... B. 13
2.5 OVERHEAD LIGHT ................................................................................................................ B. 14
2.6 REAR VIEW MIRRORS .......................................................................................................... B. 14
3 STARTING CONTACT ......................................................................................................... B. 16
4 DRIVER'S SEAT .................................................................................................................. B. 17
5 STEERING WHEEL ............................................................................................................. B. 19
6 INSTRUMENT PANEL ......................................................................................................... B. 20
6.1 DESCRIPTION ....................................................................................................................... B. 20
6.2 OPERATION ........................................................................................................................... B. 21
6.3 OPERATION ........................................................................................................................... B. 24
6.4 PARAMETERISATION ........................................................................................................... B. 25

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 7 HINGED PANELS AND WINDOWS .................................................................................... B. 29
8 SIGHT ................................................................................................................................... B. 32
9 HEATING - VENTILATION - MANUAL AIR CONDITIONING ............................................. B. 33
9.1 DESCRIPTION ....................................................................................................................... B. 33
9.2 OPERATION ........................................................................................................................... B. 34

PLATFORM
1 OPERATING AND WORKING ENVIRONMENT ................................................................. B. 38
1.1 RIGHT SIDE CONTROLS ...................................................................................................... B. 38
1.2 LEFT SIDE CONTROLS ......................................................................................................... B. 38
1.3 INSTRUMENTS AND CONTROLS (PANEL) ......................................................................... B. 39
2 LIGHTING, INDICATORS AND SAFETY ............................................................................ B. 40
2.1 DESCRIPTION ....................................................................................................................... B. 40
2.2 LOW/HIGH BEAMS AND HORN ............................................................................................ B. 42
2.3 ADJUSTMENT OF DIPPED LIGHTS ..................................................................................... B. 42
2.4 WORKING LIGHTS AND ROTATING BEACON .................................................................... B. 42
2.5 REAR VIEW MIRRORS .......................................................................................................... B. 43
3 STARTING CONTACT ......................................................................................................... B. 44
4 DRIVER'S SEAT .................................................................................................................. B. 45
5 STEERING WHEEL ............................................................................................................. B. 46
6 INSTRUMENT PANEL ......................................................................................................... B. 47
7 FOLDING ROLL BAR .......................................................................................................... B. 48

C - ELECTRICAL SYSTEM
1 CHARACTERISTICS ............................................................................................................. C. 2
2 TRAILER/IMPLEMENT LIGHT SOCKET .............................................................................. C. 3
3 ELECTRIC CABINET SUPPLY SOCKET ............................................................................. C. 4
4 BATTERY ............................................................................................................................... C. 5
5 FUSES AND RELAYS ........................................................................................................... C. 7
5.1 RECOMMENDATIONS ............................................................................................................. C. 7
5.2 FUSE BOX UNDER THE DASHBOARD .................................................................................. C. 7
5.3 ENGINE COMPARTMENT FUSE BOX .................................................................................... C. 8
5.4 MAIN FUSE AND RELAY BOX ................................................................................................ C. 9
5.5 RIGHT-HAND POST FUSE BOX ........................................................................................... C. 12
5.6 LEFT POST RELAYS ............................................................................................................. C. 12
5.7 FUSES AND RELAYS OF THE ELECTRO-HYDRAULIC VALVES ....................................... C. 13

D - ENGINE
1 CHARACTERISTICS ............................................................................................................. D. 2
2 DISPLAYS .............................................................................................................................. D. 4
2.1 INSTRUMENT PANEL .............................................................................................................. D. 4

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 3 SAFETY .................................................................................................................................. D. 5
3.1 INSTRUMENT PANEL .............................................................................................................. D. 5
3.2 RECOMMENDATIONS ............................................................................................................. D. 5
4 ENGINE HOOD ...................................................................................................................... D. 6
4.1 ONE-PIECE HOOD .................................................................................................................. D. 6
4.2 SIDE PANELS .......................................................................................................................... D. 6
5 ENGINE CONTROL ............................................................................................................... D. 8
5.1 STARTING THE ENGINE ......................................................................................................... D. 8
5.2 USING THE ACCELERATOR PEDAL AND LEVER .............................................................. D. 10
5.3 STOPPING THE ENGINE ...................................................................................................... D. 11
6 FUEL .................................................................................................................................... D. 13
6.1 RECOMMENDATIONS ........................................................................................................... D. 13
6.2 BLEEDING AIR FROM THE INJECTION SYSTEM ............................................................... D. 14

E - TRANSMISSION

GEARBOX
1 CHARACTERISTICS .............................................................................................................. E. 4
2 FORWARD SPEEDS .............................................................................................................. E. 6
3 DISPLAY ............................................................................................................................. E. 10
3.1 INSTRUMENT PANEL ............................................................................................................ E. 10
4 SAFETY ................................................................................................................................ E. 11
4.1 REVERSER NEUTRAL ........................................................................................................... E. 11
5 STARTING THE TRACTOR ................................................................................................. E. 13
5.1 CLUTCH .................................................................................................................................. E. 13
5.2 SELECTION OF MOVEMENT DIRECTION ........................................................................... E. 14
5.3 GEAR SELECTION ................................................................................................................. E. 15
5.4 DOUBLER ............................................................................................................................... E. 15
5.5 RANGE SELECTION .............................................................................................................. E. 16

REAR AXLE
1 CHARACTERISTICS ............................................................................................................ E. 18
2 PROTECTION OF MECHANICAL PARTS .......................................................................... E. 19
3 DIFFERENTIAL LOCK ......................................................................................................... E. 20
3.1 RECOMMENDATIONS ........................................................................................................... E. 20
3.2 OPERATION ........................................................................................................................... E. 20
4 BRAKES ............................................................................................................................... E. 21
4.1 SERVICE BRAKES ................................................................................................................. E. 21
4.2 PARKING BRAKE ................................................................................................................... E. 21
5 TRAILER BRAKE ................................................................................................................. E. 23
5.1 HYDRAULIC BRAKE .............................................................................................................. E. 23

ELIOS 230-210 - 02/2012 - en

F - FRONT AXLE
1 CHARACTERISTICS .............................................................................................................. F. 2
2 FRONT/REAR INTER-AXLE RATIO ...................................................................................... F. 4
3 FRONT AXLE ENGAGEMENT .............................................................................................. F. 5
3.1 GENERAL ................................................................................................................................. F. 5
3.2 AUTOMATIC MODE ................................................................................................................. F. 5
3.3 PERMANENT MODE ................................................................................................................ F. 6

G - REAR EQUIPMENT

HYDRAULIC SYSTEMS
1 CHARACTERISTICS ............................................................................................................. G. 4
2 MECHANICAL COMMAND AUXILIARY VALVES ................................................................ G. 7
2.1 ASSOCIATION BETWEEN CONTROLS/REAR PRESSURE CONNECTORS ....................... G. 7
2.2 PRESSURE CONNECTORS ................................................................................................... G. 8
2.3 DUAL ACTING/SINGLE ACTING CONVERSION .................................................................... G. 9
3 ELECTROHYDRAULIC SPOOL VALVES .......................................................................... G. 10
3.1 ASSOCIATION BETWEEN CONTROLS/REAR PRESSURE CONNECTORS ..................... G. 10
3.2 PRESSURE CONNECTORS ................................................................................................. G. 10
3.3 CONTROLS ............................................................................................................................ G. 12
3.4 START UP .............................................................................................................................. G. 12
3.5 LINEAR CONTROLS .............................................................................................................. G. 13
3.6 JOYSTICK .............................................................................................................................. G. 14
3.7 FLOW ADJUSTMENTS .......................................................................................................... G. 14
3.8 HYDRAULIC TIMER ............................................................................................................... G. 15
4 STATIONARY WORKING ................................................................................................... G. 17

REAR LIFT
1 MECHANICAL LINKAGE .................................................................................................... G. 20
1.1 CHARACTERISTICS .............................................................................................................. G. 20
1.2 CONTROLS ............................................................................................................................ G. 21
1.3 POSITION CONTROL ............................................................................................................ G. 21
1.4 FORCE CONTROL ................................................................................................................. G. 22
1.5 MIXED CONTROL .................................................................................................................. G. 22
1.6 FLOATING LINKAGE ............................................................................................................. G. 23
1.7 EXTERNAL CONTROLS ........................................................................................................ G. 24
1.8 SENSITIVITY .......................................................................................................................... G. 24

ELIOS 230-210 - 02/2012 - en

2 ELECTRO-HYDRAULIC LIFTING TCE6 ............................................................................. G. 26
2.1 CHARACTERISTICS .............................................................................................................. G. 26
2.2 CONTROLS ............................................................................................................................ G. 27
2.3 SAFETY .................................................................................................................................. G. 28
2.4 USING THE LINKAGE ............................................................................................................ G. 29
2.5 MODE SELECTION ................................................................................................................ G. 30
2.6 POSITION CONTROL ............................................................................................................ G. 30
2.7 FORCE CONTROL ................................................................................................................. G. 31
2.8 UPPER LIMIT ......................................................................................................................... G. 32
2.9 LOWERING SPEED ............................................................................................................... G. 33
2.10 "RAPID ENTRY" FUNCTION ................................................................................................. G. 34
2.11 EXTERNAL CONTROLS ........................................................................................................ G. 35

ELIOS 230-210 - 02/2012 - en

 REAR POWER TAKE-OFF
1 CHARACTERISTICS ........................................................................................................... G. 38
2 RECOMMENDATIONS ........................................................................................................ G. 39
3 OPERATION ........................................................................................................................ G. 40
4 DISPLAY ............................................................................................................................. G. 42
5 PTO SPEED SELECTION ................................................................................................... G. 43
6 SELECTING GROUND-SPEED POWER TAKE-OFF ......................................................... G. 44
7 CONNECTING IMPLEMENTS TO THE POWER TAKE-OFF ............................................. G. 45
8 STATIONARY WORKING ................................................................................................... G. 46

REAR HITCH
1 CHARACTERISTICS ........................................................................................................... G. 48
2 RECOMMENDATIONS ........................................................................................................ G. 50
3 ADJUSTABLE LINKS .......................................................................................................... G. 52
4 UPPER LINK ........................................................................................................................ G. 53
5 AUTOMATIC HOOKS .......................................................................................................... G. 54
6 MECHANICAL STABILISERS ............................................................................................. G. 56
7 DRAW BAR COUPLINGS ................................................................................................... G. 57
8 SWINGING DRAWBAR ....................................................................................................... G. 59
9 AUTOMATIC PICK-UP HITCH ............................................................................................ G. 61

H - FRONT EQUIPMENT

FRONT LINKAGE
1 CHARACTERISTICS ............................................................................................................. H. 4
2 FRONT LINKAGE CONTROLLED BY SPOOL VALVE 2 ..................................................... H. 5
2.1 CONTROLS .............................................................................................................................. H. 5
2.2 PRELIMINARY OPERATIONS ................................................................................................. H. 6
2.3 OPERATION ............................................................................................................................. H. 8
3 3-POINT HITCH .................................................................................................................... H. 11
3.1 LOWER LINKS ....................................................................................................................... H. 11
3.2 UPPER LINK ........................................................................................................................... H. 12
3.3 HITCHING AND UNHITCHING THE TOOL ........................................................................... H. 13

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 FRONT POWER TAKE-OFF
1 CHARACTERISTICS ........................................................................................................... H. 16
2 RECOMMENDATIONS ........................................................................................................ H. 17
3 FRONT POWER TAKE-OFF ENGAGEMENT ..................................................................... H. 18
4 STOP OF THE FRONT POWER TAKE-OFF ....................................................................... H. 20

FRONT LOADER
1 FITTING A FRONTAL LOADER ADAPTATION FRAME .................................................... H. 22
2 OPERATION ........................................................................................................................ H. 24

J - WHEELS AND TYRES

1 TYRES .................................................................................................................................... J. 2
1.1 RECOMMENDATIONS ............................................................................................................. J. 2
1.2 INFLATION PRESSURE ........................................................................................................... J. 2
1.3 LOAD INDEX ............................................................................................................................. J. 4
1.4 SPEED CODE ........................................................................................................................... J. 5
2 TRACK WIDTHS ..................................................................................................................... J. 6
2.1 SETTING THE TRACK .............................................................................................................. J. 6
2.2 FRONT TRACKS ....................................................................................................................... J. 8
2.3 REAR TRACKS ....................................................................................................................... J. 14
2.4 TYRE COMBINATIONS .......................................................................................................... J. 17

K - CHARACTERISTICS
1 DIMENSIONS ......................................................................................................................... K. 2
1.1 CAB .......................................................................................................................................... K. 2
1.2 PLATFORM .............................................................................................................................. K. 4
2 WEIGHT ................................................................................................................................. K. 6
2.1 CAB .......................................................................................................................................... K. 6
2.2 PLATFORM .............................................................................................................................. K. 6
3 LOAD-BEARING CAPABILITIES .......................................................................................... K. 7
4 MAXIMUM TOW WEIGHT AUTHORIZED ............................................................................. K. 8
5 CAPACITIES .......................................................................................................................... K. 9
6 BALLAST ............................................................................................................................. K. 11
6.1 BALLASTING AVAILABLE ..................................................................................................... K. 11
6.2 TRACTOR BALANCING ......................................................................................................... K. 12
6.3 COMPATIBILITY OF WEIGHTS WITH THE TIRES ............................................................... K. 14
7 CAB COMFORT ................................................................................................................... K. 15
7.1 SOUND LEVEL ....................................................................................................................... K. 15
7.2 VIBRATION LEVEL ................................................................................................................ K. 16

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L - MAINTENANCE
1 RECOMMENDATIONS ........................................................................................................... L. 2
2 TOWING ................................................................................................................................. L. 9
3 TRANSPORT ........................................................................................................................ L. 10
4 USING A JACK .................................................................................................................... L. 11
5 REPLACING A WHEEL ....................................................................................................... L. 13
6 LOADING AND STOWING THE TRACTOR ........................................................................ L. 14
7 STORAGE ............................................................................................................................ L. 15
8 DECOMMISSIONING AND DESTRUCTION ........................................................................ L. 17
9 FREQUENCIES .................................................................................................................... L. 18
9.1 SUMMARY TABLE .................................................................................................................. L. 18
9.2 OPERATIONS ......................................................................................................................... L. 22
10 BLEEDING AIR FROM THE INJECTION SYSTEM ............................................................. L. 62
11 MAINTENANCE LOGBOOK ................................................................................................ L. 63

M - OPERATIONS THAT ARE MANDATORY UNDER THE GUARANTEE

1 OPERATIONS MANDATORY UNDER THE TERMS OF THE CONTRACTUAL GUARANTEE
................................................................................................................................................ M. 2
1.1 PRE-DELIVERY INSPECTION ................................................................................................ M. 2
1.2 HANDING OVER TO THE CUSTOMER .................................................................................. M. 2
1.3 MANDATORY ROUTINE MAINTENANCE .............................................................................. M. 2
1.4 MANDATORY INSPECTIONS ................................................................................................. M. 3

ELIOS 230-210 - 02/2012 - en

 A - IDENTIFICATION -
CERTIFICATION - SAFETY

ELIOS 230-210 - 02/2012 - en A. 1

1 TRACTOR INFORMATION PLATE
6604

In all correspondence or orders, please do not omit to mention the tractor's identification number, the type and
serial number of the engine.
The plate (1) is riveted to the front face of the radiator
bracket.
1

872vfn01d

Type :

Vehicle identifica-
tion number:

A- Tractor type.
B- Reception number per CE type.
A
C- Tractor ID number.
D- Maximum total weight acceptable loaded according B G
to the tires (kg).
C H
E- Maximum front axle loaded weight depending on tyre
fit (kg). D I
F- Maximum rear axle loaded weight depending on tyre
fit (kg). E J
G- Maximum unbraked trailer weight (kg). F
H- Maximum trailer weight - mechanical brake (kg). K
I- Maximum trailer weight - inertia brake (kg).
872vfn03d
J- Maximum trailer weight - servo brake (kg).
K- Smoke absorption coefficient.

A. 2 ELIOS 230-210 - 02/2012 - en

The tractor's identification number (C) is composed of the
regulation type (1) and serial number (2) of the tractor (the
example given opposite is completely fictitious). No identification
C

A2824DAA2800062
1 2

841hsn10m

Tractor regulation type

The regulation type (1) is broken down in the following manner:
Type of tractor Engine power code Number of drive Cabin type Maximum tractor
wheels speed

A28 0: ELIOS 210 2: 2 wheel drive A: Platform A: 40 km/h

1: ELIOS 220 4: 4 wheel drive D: Classic cab B: 30 km/h
2: ELIOS 230 M: 40 km/h *
N: 30 km/h *

* Gross vehicle weight restricted to 3 500 kg

Tractor serial number

The tractor's serial number (2) is composed of the tractor type "A28" followed by a 5 digit number.

ELIOS 230-210 - 02/2012 - en A. 3

2 MOTOR INFORMATION PLATE
6605

Motor information plate:

The identification plate of the engine (1) is located on the
left-hand side of the engine.
This plate contains the engine type and serial number.
This label provides information on the engine
(Manufacturer data).

103vfn09d

Type/model:

Serial number:

A- Type .
B- Serial number.
A

103vfn13d

A. 4 ELIOS 230-210 - 02/2012 - en

3 FRONT AXLE INFORMATION PLATE
6618

The front axle identification plate (1) is located on the right

side of the front axle.
This plate indicates the type and serial number of the front
axle.

454vfn23d

Type/model:

Serial number:

Front axle (4-4-wheel drive tractor):

A- Type .
B- Serial number. A B
C- Reference. C D
D- Overall reduction ratio.
E- Oil type.
F- Oil capacity of epicyclic reduction gear (l). E F
G- Oil capacity of differential housing (l).
G

454vfn24d

Undriven front axle (2-4-wheel drive tractor):

A- Reference.
B- Serial number.

454vfn25d

ELIOS 230-210 - 02/2012 - en A. 5

4 CAB IDENTIFICATION PLATE
6606

The plate (1) is riveted to the front face of the radiator

bracket.

872vfn11

A- Reception number per EMC type (Electromagnetic

compatibility).
A
B- Absorption ratio.
C- Homologation number per cab type.

B C

872vfn04d

A. 6 ELIOS 230-210 - 02/2012 - en

5 EUROPEAN REGULATION
6552

CLAAS tractors put in circulation in the European Community meet modified European Directive 2003/37. A
certificate of conformity is supplied when each tractor is delivered. Hence, the tractor's manufacturer ensures
conformance of the tracor with the CE directive mentioned previously upon initial marketing.
In countries outside the European Union, apply the appropriate national provisions.

ELIOS 230-210 - 02/2012 - en A. 7

6 SAFETY

6.1 SAFETY INSTRUCTIONS

6.1.1 Use conforming with the purpose

6720

CLAAS tractors and farm tractors have been designed exclusively for professional use in line with the recognised
rules governing farming practices and agricultural work.
CLAAS farm tractors have been designed and adapted to tow, move or carry tools / equipment / loads authorised
by the manufacturer, and to control certain tools or compact using tools (weights) authorised by the manufacturer in
the field and on public highways in line with the provisions of the highway code.
CLAAS farm tractors must only be used, maintained and repaired by persons with a complete knowledge of both
the tractor and the instructions in the user manual for the implements/trailers hitched to the tractor. Only use the
tractor/implement or tractor/trailer rig once you have read and understood all the instructions relating to the use of
the equipment concerned and are aware of any risks involved.
A use conforming with the purpose presumes compliance with the instructions in the user manual, as well as rules
of use, maintenance, and overhaul indicated by the manufacturer.
The user and owner is liable for complying with particular accident prevention instructions, as well as general rules
in terms of safety, occupational medecine, and road legislation.
Any use other than that defined above is considered to be non-compliant with the purpose, and waives the
manufacturer from any liability in case of damage ; the user will support alone any risks resulting from such a use.
Please call CLAAS for detailed and customised information to ensure compliant use in particular cases.

6.1.2 Use non conformant with the purpose

6569

Any use not foreseen by the manufacturer shall be considered to be inappropriate, and therefore incorrect. The
manufacturer waives any liability in case of damage ; the user will support alone any risks resulting from such a
use.
Examples of incorrect use of CLAAS tractors / farm tractors:
- Use of surfaces and spaces not defined as being work or maintenance zones in the user manual.
- Adjustment, cleaning, and maintenance operations contrary to the indications in the user manual.
- Performing repair and maintenance work while the system is on and / or the engine running.
- Non-compliance with the warnings on the tractor and in the user manual.
- Overhauling and repairing by staff not trained to this effect.
- Arbitrary modifications made to the tractor.
- Installation of unauthorised optional equipment.
- Use of spare parts not manufactured by CLAAS.
- Use of devices / equipment not authorised by the manufacturer.
- Use of the tractor to participate in sports events.
- Exceeding the total technical weight acceptable.
- Transporting persons outside of the seats intended for this purpose (Depending on the tractor equipment, a
passenger seat may be used to transport one person).

A. 8 ELIOS 230-210 - 02/2012 - en

6.1.3 Precautions to be taken before starting up
6710

Caution is the best guarantee against any risk of accident.

Before starting the operation of the tractor, read the
operator's manual and all safety tips. Take into account all
this information when using the tractor. This rule applies to
everyone who uses the tractor involved in its maintenance,
maintenance or inspections.
When the tractor is used by a person other than the owner,
the latter must provide all explanations necessary to
ensure risk-free work. The driver's position must be clean
(Dashboard - Steering wheel - Floor - Pedals - Windscreen
- Rear view mirrors - etc.).

001hsn25

Foosteps must always be clean (no mud) to avoid slipping

when climbing or descending.
To climb into the tractor:
- Turn towards the driving position.
- Open the left-/right-hand door (Depending on equipment
fit).
- When climbing the steps, always use the handles/
handrails provided:
- Only move one hand when both feet are supported.
- Only move one foot when gripping with both hands.
- Sit in the driver's seat:
- Adjust the seat (See chapter B)
- Close the door (Depending on equipment fit).
- Buckle your seatbelt.
Do not climb into/out of a moving tractor.
001hsn26
Do not use the front wheels or any other accessory to climb
into or out of the tractor.
Before starting the engine, make sure that all controls are
in the neutral position, particularly the power take-off lever
(See chapter D).
Only run the engine in well ventilated areas.
Make sure there is nobody nearby before starting the tractor.
Fully release the handbrake before moving the tractor forward.
Do not start work if the tractor is not working properly.
To climb down the tractor:
- Check that all commands are in neutral.
- Lower the tools against the ground.
- If required, stop the engine (See chapter D).
- Apply the handbrake.
- Remove your seatbelt.
- Open the door (Depending on equipment fit).

ELIOS 230-210 - 02/2012 - en A. 9

- Turn round to face the driving position when leaving the tractor.
- When descending the steps, always use the handles/handrails provided:
- Only move one hand when both feet are supported.
- Only move one foot when gripping with both hands.
- Close the door (Depending on equipment fit).
Do not exit the tractor by jumping.

6.1.4 Tractor state

5748

Maintaining the tractor in the best possible condition, by carrying out all routine maintenance (oil changes, level
checks, overhauls, adjustments and thorough cleaning) will allow it to be used in the safest and most profitable
way.
Check the following items first:
- High temperature components:
- Check that airborne particles such as straw, grass,
wood chips etc., do not accumulate in high
temperature areas.
- Clear debris from around the engine and the exhaust
system.
- For tools attached to the front or the side of the
tractor, inspect and clean the areas around the
attachments for the various supports.
- Brakes:
- Check that the brakes work properly.
- Check the operation of the hand brake and foot
brake.
- Check that the front axle of the tractor is engaged
when the brakes are actuated (service brakes or
handbrake) (For tractors with 4 wheel drive). 001hsn27

- Steering:
- Check the operation of the hydrostatic steering.
- Transmission:
- Check the transmission fluid level (especially if
external services are used).
- Hydraulic system:
- Check the condition of the system (unions, pipes,
hoses), particularly the hoses to the steering
actuators.
- Electrical system:
- Check the condition of the electrical system
(batteries, wiring, headlights, indicator lights, hazard
lights, rotating beacons, windscreen wipers, etc.).
- Lighting - indicators:
- All lighting and indicating equipment must not only
be in working order, but must be fully visible; clean
them.
- Carry a spare set of bulbs.
- Replace any defective element. 001hsn28

A. 10 ELIOS 230-210 - 02/2012 - en

Only fit genuine CLAAS parts. Your CLAAS approved shop
is available to supply all parts and products required for
maintaining your tractor in perfect condition.
Using components not authorised by CLAAS reduces the
machine operating capacity, as well as driving and
operating safety.

001hsn29

6.1.5 Adjustment or maintenance tasks - repairs

6.1.5.1 General rule
5749

Stay away from the tractor's hot parts. For example:

- Engine
- Exhaust
- Transmission
For any intervention on hot or pointed parts, wear gloves or use a rag. Wear safety goggles.
Only carry out operations well within your capabilities. A
number of simple adjustments are described in the manual
(clutch and brake free travel, etc.). Never attempt to work
on your tractor unless you have perfectly understood the
procedure and have all the basic equipment required.
Removing, disassembling, reassembling and refitting vital
parts (e.g. cab, engine, transmission or front axle) require
specific equipment. Only the use of adapted equipment
allows safe intervention while guarnateeing to achieve the
results expected.
Please refer to CLAAS approved workshops for all these
interventions. CLAAS approved workshops have specific
tools, the skills required and original spare parts. To secure
your repairs and adjustments, call a CLAAS approved
workshop.

001hsn30

6.1.5.2 Use of axle stands

5835

If the tractor is to be placed on axle stands, always work on a flat, horizontal, hard surface.

ELIOS 230-210 - 02/2012 - en A. 11

Check the axle stands are suitable for the load. For
information, refer to chapter K to check that the props and
the lifting device are suited to the load to be lifted.
- To place the rear axle on axle stands, position the axle
stands under the rear axle tubes.
- To place the front axle on axle stands, position the axle
stands under the front axle on either side of the
differential housing.
4-4-wheel drive tractor:
- If the rear axle is on stands, do not start the engine
(Risk of the tractor moving if the brakes are activated
(foot brake or hand brake)).
- If the rear axle is laid on props, and if the engine must
be started, the front axle must also be laid on props.

001hsn31

6.1.5.3 Electrical services

5753

Knowledge and skill are required to work on the electrical system. If required (installation of miscellaneous
accessories, radio accessories, etc.), call your CLAAS approved workshop .
Moreover:
- Always disconnect the battery negative terminal before
working on the electrical system.
- Never replace a defective fuse with a larger calibre fuse.
Risk of fire.
- Never intervene on elements such as the alternator or
fan when the engine is running.
- Comply with safety instructions when welding (See
chapter L).

001hsn32

- Avoid generating sparks or open flames next to the battery.

- Handle the battery with great care because it contains sulphuric acid that must not come into contact with the
eyes or skin. Wear gloves and goggles. In case of projection of acid on your skin or in your eyes, thoroughly
rinse with water immediately, and call a doctor.
Use a torch to check the level of electrolyte.
Do not check the battery's charge by placing a metallic object between the terminals. Use a voltmeter or
acidimeter.

6.1.5.4 Fuel
6574

- Always switch off the engine before refuelling.

- Do not smoke while refuelling and stay away from any flame or source of sparks.
- Before filling the fuel tank, check that no cell phone is nearby.

A. 12 ELIOS 230-210 - 02/2012 - en

- Stand in a well vented location.
- Wipe immediately any spilled combustible.
- To prevent any risk of fire, remove any built-up grease or dirt.
- Before filling the tank, always carefully clean around the fuel cap to remove any pieces of straw, twigs, etc.
which could help start and then propagate a fire.
Important: When transporting fuel, use containers intended for this purpose. Your container must only be
used for this purpose.

6.1.5.5 Coolant
5755

- Do not work on the cooling system when the engine is hot.

- Engine stopped, remove the drain plug only when it is cool enough to be turned by hand. Start by turning the
plug at the first notch to eliminate pressure, then remove it completely.
- Fluid leaking from the cooling circuit may cause severe burns. Wear gloves and goggles.
- In case of projection of coolant on your skin or in your eyes, thoroughly rinse with water immediately, and call a
doctor.

6.1.6 Road use - Use for transport

5751

In all circumstances, apply the legislation on driving wheel-fitted farming tractors applicable in your country.
Never exceed the maximum transportation speed of the
machine.
If in doubt, consult the police or insurance companies.
- Never exceed the load permitted tractor (See chapter
K).
- Never exceed the allowed masses of the tractor (See
chapter K).
Before any movement:
- Check effectiveness of the tractor brakes.
- Check the effectiveness of the rolling tools if they are
fitted with a braking system.
Before each trip, check the braking.
When driving on the public road the doors must be closed
and latched.
Before driving the tractor on the road, check that the rear-
view mirrors are clean and correctly adjusted.
Make sure that the equipment is hitched correctly and 001hsn34

safely locked in position.

Whenever possible, avoid using busy roads.
When transporting equipment on a public road, use the
warning device required by the highway code. All indicators
must be clean and in working order.
The working lights must not be lit.
Brake pedals must be coupled together.
Do not use the hand accelerator when the tractor is running
on the road.

ELIOS 230-210 - 02/2012 - en A. 13

Do not use the differential lock on the road or in bends.
Disengage the front and rear power take-offs.
Putting tools coupled, semi-mounted or carried in the
transport position. If the tool has transport wheels, use
them.
The instructions on wearing the driver's and passenger's
seat belt are set by the traffic regulations in the country of
use. Comply with the regulations in force in the country
where the tractor is used.
Reduce speed on rough roads or tracks.

001hsn35

When the tractor is parked by necessity or accidentally on the public road and is hazardous for traffic, always:
- Activate the warning lights.
- Install a warning triangle upstream the hazardous area (According to the regulations in force in the country).
Slow down before changing direction.
When travelling downhill, always remain in gear: never declutch. The gear selected should be the same as would
be used to climb an equivalent gradient.
Changing the tyres size may:
- Require a new calibration of the terminal in order to meet the values authorised by CLAAS and the speed limits
authorised by the country traffic regulations (refer to chapter B for instrument panel calibration).
- Require new approval for tyres not originally provided for the model concerned.
The following 3 conditions should be observed when hitching a trailer or tool:
- The value limits authorised by the ladder and the jaw drawbar (such values are mentioned in chapter G).
- The maximum authorised tow weights are indicated on the tractor's identification plate (These values are also
found in the table detailing the tractor's specifications).
- The limit values authorised by the country's traffic regulations.
Beyond a certain size, the trailer or rolling tool hitched to the tractor must be fitted with a braking device.
Using a trailer or rolling tool fitted with a pneumatic or hydraulic braking system (For further information, refer to the
attached tool operaror's manual):
- If the tool is fitted with a hydraulic braking system, connect the hydraulic braking hose to the hydraulic pressure
tap of the braking valve at the back of the tractor (Refer to chapter E in the operator's manual).
- If the tool is fitted with a pneumatic braking system, connect the braking pneumatic hoses to the pneumatic
coupling head(s) at the back of the tractor (Refer to chapter E in the operator's manual).
Check that (hydraulic or pneumatic) pressure delivered by the braking device on the tractor trailer is compatible
with pressure accepted by the rolling tool.
Regularly check or have checked the condition of the brakes on the rolling tools hitched to the tractor (A rolling tool
with a faulty braking device will jeopardise the safety of the convoy by overloading the tractor's braking device).
CLAAS waives any liability in case of inappropriate maintenance (or adjustment) of the braking device on the rolling
tool hitched to the tractor.

6.1.7 Using the tractor

6.1.7.1 General rule
6433

CLAAS tractors were designed for farming applications. However, certain working environments, likely to tipping
over the tractor, must be banned:

A. 14 ELIOS 230-210 - 02/2012 - en

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