UIT-RGPV (Autonomous) Bhopal

Subject code- ME4251 Subject : Automobile Engineering

Semester : VIII
For credits & marks refer your scheme
COURSE OBJECTIVES :
Unit-I: Chassis & Body Engg: Types, Technical details of commercial vehicles, types of chassis, lay out, types
of frames, testing of frames for bending & torsion on unutilized body frame, vehicle body and their
construction, driver’s visibility and methods for improvement, safety aspects of vehicles, vehicle aerodynamics,
optimization of body shape, driver’s cab design, body materials, location of engine, front wheel and rear wheel
drive, four wheel drive.

Unit-II: Steering System: front axle beam, stub axle, front wheel assembly, principles of types of wheel
alignment, front wheel geometry viz. camber, Kingpin inclination, castor, toe-in and toe-out, condition for true
rolling motion, centre point steering, directional stability of vehicles, steering gear, power steering, slip angle,
cornering power, over steer & under steer, gyroscopic effect on steering gears.

Unit-III: Transmission System: Function and types of clutches, single plate, multi-plate clutch, roller & spring
clutch, clutch lining and bonding, double declutching, types of gear Boxes, synchroniser, gear materials,
determination of gear ratio for vehicles, gear box performance at different vehicle speed, automatic
transmission, torque converters, fluid coupling, principle of hydrostatic drive, propeller shaft, constant velocity
universal joints, differential gear box, rear axle construction.

Unit-IV: Suspension system : Basic suspension movements, Independent front & rear suspension, shock
absorber, type of springs: leaf spring, coil spring, air spring, torsion bar, location of shackles, power
calculations, resistance to vehicle motion during acceleration and breaking, power & torque curve, torque &
mechanical efficiency at different vehicle speeds, weight transfer, braking systems, disc theory, mechanical,
hydraulic & pneumatic power brake systems, performance, self-energisation, airbleeding of hydraulic brakes,
types of wheels and tyres, tyre specifications, construction and material properties of tyres & tubes.

Unit-V: Electrical and Control Systems: storage battery, construction and operation of lead acid battery, testing
of battery, principle of operation of starting mechanism, different drive systems, starter relay switch, regulator
electric fuel gauge, fuel pump, horn, wiper, Lighting system, head light dazzling, signaling devices, battery
operated vehicles, choppers. importance of maintenance, scheduled and unscheduled maintenance, wheel
alignment, trouble Shooting probable causes & remedies of various systems, microprocessor based control
system for automobile, intelligent automobile control systems.

Unit-VI: Emission standards and pollution control: Indian standards for automotive vehicles-Bharat I and II,
Euro-I and Euro-II norms, fuel quality standards, environmental management systems for automotive vehicles,
catalytic converters, fuel additives, and modern trends in automotive engine efficiency and emission control.

References:
1. Crouse , Automotive Mechanics TMH.
2. Srinivasan S; Automotive engines; TMH
3. Gupta HN; Internal Combustion Engines; PHI;
4. Joseph Heitner, Automotive Mechanics, Principles and Practices, CBS Pub.
5. Kripal Singh, Automotive Engineering Khanna Pub.
6. Newton & Steeds , Automotive Engineering
7. Emission standards from BIS and Euro –I and Euro-III

List of experiments :
Study of chassis, suspension, steering mechanisms, transmission, gear-box, differential systems, and electrical
systems of various light and heavy automotive vehicles;
Academic Session 2016-17 Grading
 UIT-RGPV (Autonomous) Bhopal
Subject code- ME4252 Subject : Machine Design

Semester : VIII
For credits & marks refer your scheme
COURSE OBJECTIVES :
Note: PSG Design data book and/ or Mahadevan and Reddy’s Mechanical design data book are to be
provided/ permitted in exam hall (duly verified by authority)

Unit-I : Design of Belt, Rope and Chain Drives: Methods of power transmission, selection and design of flat
belt and pulley; Selection of V-belts and sheave design; Design of chain drives, roller chain and its selection;
Rope drives, design of rope drives, hoist ropes.

Unit-II : Spur and Helical Gears: Force analysis of gear tooth, modes of failure, beam strength, Lewis
equation, form factor, formative gear and virtual number of teeth; Gear materials; Surface strength and wear of
teeth; strength against wear; Design of straight tooth spur and Helical Gears.Bevel Gears: Application of bevel,
formative gear and virtual number of teeth; Force analysis; Lewis equation for bevel gears; Strength against
wear; Design of bevel gear.

Unit-III : Design of I.C. Engine Components: General design considerations in I C engines; design of
cylinder; design of piston and piston-rings; design of connecting rod; design of crankshaft.

Unit-IV : Cams Forces in rigid system, Mathematical models, analytical methods, position error, jump, shock,
unbalance, spring, surge and winding, Synthesis of cams, High speed cam design, kloomoek and Muffley
analytical function of cycloid, harmonic and eigntu power polynomial. Analytical ram design, Disc cam with
radial flat faced follower, disc cam with radial roller follower and oscillating roller follower, Linkages .

Unit-V : Design of Miscellaneous Components & optimization : (a) design of Flanged coupling; Design of
Pressure vessels subjects to internal pressure, external pressure,
(b) Optimization: Basic concept of optimization, classification of optimization, optimization
techniques, engineering applications of optimization. Classical optimization techniques:

References:
1. Shigley J.E.; Machine Design; TMH
2. BhandariVB; Design of Machine Elments; TMH
3. Sharma CS and Purohit K; Design of Machine Elements; PHI Learning.
4. Hall and Somani; Machine Design; Schaum Series; TMH
5. Wentzell TH; Machine Design; Cegage Learning
6. Sharma & Agrawal; Machine Design; Katson
7. Kulkarni SG; Machine Design; TMH
8. Abdul Mubeen; Machine Design; Khanna Publishers
9. Juvinall RC, Marshek KM; Fundamentals of Machine Component Design; Wiley
10. Norton R; Design Of Machinery; TMH

List of Experiment :
Designing and sketching of components contained in the syllabus

Academic Session 2016-17 Grading

 UIT-RGPV (Autonomous) Bhopal
Subject code- ME4253 Subject : (A) CAD/CAM/CIM (Elective-III)

Semester : VIII
For credits & marks refer your scheme
COURSE OBJECTIVES :
Unit-I : Introduction: Information requirements of mfg organizations; business forecasting and aggregate
production plan; MPS, MRP and shop floor/ Production Activity Control (PAC); Mfg as a system, productivity
and wealth creation; production processes on volume-variety axes; importance of batch and job shop
production; CIM definition and CIM wheel, evolution and benefits; CIM as a subset of Product Life Cycle
(PLC) mgt; design for mfg (DFM) and concurrent engg; product design in conventional and CIM environment;
terms like CAD, CAE, CAM, CAP, CAPP, CATD and CAQ.

Unit-II : Graphics and standards: Raster scan, coordinate systems for model (M/ WCS) user and display;
database for graphic modeling; PDM, PIM, EDM; define EDM, features of EDM; basic transformations of
geometry- translation, scaling, rotation and mirror; introduction to modeling software; need for CAD data
standardization; developments in drawing data exchange formats; GKS, PHIGS, CORE, IGES, DXF STEP
DMIS AND VDI; ISO standard for exchange of Product Model data-STEP and major area application
protocols.

Unit-III : Geometric Modeling: Its use in analysis and mfg; 2D and 3D line, surface and volume models;
linear extrusion and rotational sweep; Constructive Solid Geometry (CSG); basics of boundary presentation-
spline, Bezier, b-spline, and NURBS; sculpture surfaces, classification, basics of coons,Bezier, b-spline and
ruled surfaces; tweaking, constraint based parametric modeling; wire-frame modeling, definition of point, line
and circle; polynomial curve fitting; introduction to rapid prototyping.

Unit-IV : Numeric control and part programming: Principles of NC machines, CNC, DNC; NC modes of
point to point, -line and 2D, 3D contouring; NC part programming; ISO standard for coding, preparatory
functions(G)- motion, dwell, unit, preset, cutter compensation, coordinate and plane selection groups;
miscellaneous (M) codes; CLDATA and tool path simulation; ISO codes for turning tools and holders; ATC,
modular work holding and pallets; time and power estimation in milling, drilling and turning; adaptive control,
sequence control and PLC; simple part programming examples.

Unit-V : Group Technology: Importance of batch and job shop production; merits of converting zigzag
process layout flow to smooth flow in cellular layout, Production Flow Analysis (PFA) and clustering methods;
concept of part families and coding; hierarchical, attribute and hybrid coding; OPITZ, MICLASS and DCLASS
coding; FMS; material handling; robots, AGV and their programming; agile mfg; Computer Aided Process
Planning (CAPP), variant/ retrieval and generative approach

References:
1. S.Kant Vajpay; Principles of CIM; PHI
2. Rao PN; CAD/CAM;TMH
3. Groover MP; Automation, Production Systems & CIM; P.H.I.
4. Rao PN, Tiwari NK, Kundra TK; Computer Aided Manufacturing; TMH
5. Alavudeen A, Venkteshwarn N; Computer Integrated Mfg; PHI
6. Radhakrishnan P, Subramanian S and Raju V; CAD/CAM/CIM; New age Pub

Academic Session 2016-17 Grading

 UIT-RGPV (Autonomous) Bhopal
Subject code- ME4253 Subject : (B) Reliability & maintenance (Elective-III)

Semester : VIII
For credits & marks refer your scheme
COURSE OBJECTIVES :
Unit-I : Basic Concepts of Reliability: Probability distributions used in maintenance engineering- Binomial,
Poisson, Exponential, Normal, Log-normal, Gamma and Weibull distribution; failure rate, hazard rate, failure
modes, MTTR, MTBF, MTTF

Unit-II : System Reliability Models: System reliability–n-component series systems, m-component parallel
systems and combined system; standby systems; K-out-of-m systems; redundancy techniques in system design;
event space, decomposition (Key Stone), cut and tie sets, Markov analysis, reliability and quality, unreliability,
maintainability, availability

Unit-III : Maintenance Concepts and Strategies: Introduction, maintenance functions and objectives,
maintenance planning and scheduling, maintenance organization.
General Introduction to Maintenance Types: Breakdown, emergency, corrective, predictive, and preventive;
maintenance prevention; design-out maintenance, productive maintenance, shutdown maintenance and
scheduled maintenance.

Unit-IV : Condition Based Maintenance: Principles of CBM, pillars of condition monitoring, CBM
implementation and benefits; condition monitoring techniques- visual monitoring, vibration monitoring, wear
debris monitoring, corrosion monitoring, performance monitoring

Unit-V : Reliability Centered Maintenance (RCM):– Concept, methodology, benefits; Total Productive
Maintenance: Evolution of TPM, TPM objectives, concept, pillars of TPM. Failure Modes and Effects
Analysis (FMEA)/ Failure Modes, Effects and Criticality Analysis (FMECA): Overview, elements of FMECA,
applications and benefits, risk evaluation, risk priority numbers, criticality analysis, process FMEA, qualitative
and quantitative approach to FMECA; design FMEA and steps for carrying out design FMEA

References:
1. Ebeling CE; An Introduction To Reliability & Maintainability Engg; TMH
2. Srinath L.S; Reliability Engineering; East West Press.
3. Naikan; Reliability engg and life testing; PHI
4. Kapur KC and Lamberson LR; Reliability in Engineering Design; Wiley India
5. Telang AD and Telang A; Comprehensive Maintanance Management; PHI
6. Mishra R.C; Reliability and Maintenance Engineering; New age International publisher.
7. Balaguruswamy; Reliability Engg; TMH
8. Dhillon; Engg Maitainability- How to design for Reliability and easy maintenance; PHI
9. Davidson John; The Reliability of mechanical system; Institution of Mech. Engineers, London
10. Patrick D.T and O.’Connor; Practical Reliability Engineerin; John Wiley and Sons

Academic Session 2016-17 Grading

 UIT-RGPV (Autonomous) Bhopal
Subject code- ME4253 Subject : (C) Energy Management & Audit (Elective-III)

Semester : VIII
For credits & marks refer your scheme
COURSE OBJECTIVES :
Unit-I : Energy Management: Concept of energy management, energy demand and supply, economic analysis;
Duties and responsibilities of energy managers.
Energy Conservation: Basic concept, energy conservation in Household, Transportation, Agricultural, service
and Industrial sectors, Lighting, HAVC.

Unit-II : Energy Audit: Definition, need and types of energy audit; Energy management (Audit) approach:
Understanding energy cost, bench marking, energy performance, matching energy use to requirement,
maximizing system efficiencies, optimizing the input energy requirement; Fuel & energy substitution; Energy
audit instruments; Energy conservation Act; Duties and responsibilities of energy manager and auditors.

Unit-III : Material energy balance: Facility as an energy system; Method for preparing process flow; material
and energy balance diagrams. Energy Action Planning: Key elements, force field analysis; Energy policy
purpose, perspective, content, formulation, rectification

Unit-IV : Monitoring and Targeting: Definition monitoring & targeting; Data and information analysis.
Electrical Energy Management: energy conservation in motors, pumps and fan systems; energy efficient
motors.

Unit-IV : Thermal energy management: Energy conservation in boilers, steam turbine and industrial heating
system; Application of FBC; Cogeneration and waste heat recovery; Thermal insulation; Heat exchangers and
heat pump; Building Energy Management.

References:
1. Murphy & Mckay, Energy Management, BSP Books Pvt. Ltd.
2. Smith CB; Energy Management Principle, Pergamon Press, New York.
3. Rajan GG, Optimising Energy Efficiency in Industry, TMH.
4. Callaghan P O, Energy Management, McGraw-Hill Book Company.
5. Amit Kumar Tyagi, Handbook on Energy Audit and Management, Tata Energy Research Institute.
6. Bureau of Energy Efficiency, Study material for energy Managers and Auditors: Paper I to V.
7. Hamies; Energy Auditing and Conservation: Method, Measurement…, Hemisphere, Washington.
8. Witty, Larry C, Industrial Enegy Management Utilisation, Hemisphere Publishers, Washington
9.Kreith & Goswami, Energy Management and Conservation Handbook, CRC Press.

Academic Session 2016-17 Grading

 UIT-RGPV (Autonomous) Bhopal
Subject code- ME4254 Subject : (A) Cryogenics (Elective-IV)

Semester : VIII
For credits & marks refer your scheme
COURSE OBJECTIVES :
Unit-I : Introduction to Cryogenic: History and development, cryogenic temperature scale. Low temperature
properties of engineering materials- Mechanical properties Thermal properties, electric and magnetic properties.

Unit-II : Gas Liquification Systems: Introduction- production of low temperature , Liquefaction systems for
freoen, hydrogen , helium and other gases Cryocoolers: Sterling, G-M and pluse tube cryocoolers. Cryogenic
heat exchangers – recuperative and regenerative; Cryogenic compressors, Pumps, expanders; Turbo alternators.

Unit-III : Gas Separation And Purification Systems:The Thermodynamically ideal separation systems-
properties of mixtures , principles of gas separation – Linde single column and double column system of air
separation

Unit-IV : Measurement Systems For Low Temperatures: Measurement and importance of vacuum in
cryogenics. Measurement of strain, pressure, flow, liquid level and Temperature in cryogenic environment;
Cryostats.

Unit-V : Cryogenic Fluid Storage And Transfer Systems Storage of cryogenic liquids; Design
considerations of storage vessel; Dewar vessels; Industrial storage vessels; Storage of cryogenic fluids in space;
Transfer systems and Lines for cryogenic liquids; Cryogenic valves in transfer lines; Two phase flow in
Transfer system; Cool-down of storage and transfer systems. Application Of Cryogenic Systems: Super
conductive devices, cryogenic space technology- cryogenics in biology and medicine. Cryopumping; Cryogenic
Engineering applications in energy, aeronautics, space, industry, biology, preservation , Application of
Cryogenic Engineering in Transport

Reference Books:
1. Cryogenics systems – Randall Barron – Mc Graw Hill Book Co
2. Cryogenic Engineering – R.B.Scott – Van Nosfrand Co.
3. Cryogenic Engineering –J.H.Bell –Prentice Hall
4. Cryogenic Engineering – R.W.Vance – John Welley.
5. Cryocoolers - Walkers – Prentice Hill Publication

Academic Session 2016-17 Grading

 UIT-RGPV (Autonomous) Bhopal
Subject code- ME4254 Subject : (B) Tool Design & Machine tools (Elective-IV)

Semester : VIII
For credits & marks refer your scheme
COURSE OBJECTIVES :
Unit-I : Basic Features and Kinematics of Machine Tools: Features of basic machine tools; construction and
operation, types of machine tools, machine tools motions, transmission-rotation in to rotation, rotation in to
translation, kinematic-structures of machine tools: elementary, complex and compound structure, kinematic-
features of gear shapers and gear hobbing machine.

Unit-II : Regulation of Speed: Design of gear boxes- need for variation of speed, selection of speed range, laws
of stepped regulation, standardization of speeds, speed diagram, analysis of productivity loss, kinematic
advantage of GP, structural diagrams, ray diagram and speed chart.
Gear Drives: Belt and cone pulley, slip gear type, north gear drive, draw key gear drive, clutch type, mechanical
step less drives, electrical drives; hydraulic drive.

Unit-III : Design of Metal working Tools: Design of press working tools, shearing, piercing, blanking, dies,
compound die design principles for forging dies, bending, forming drawing dies, tooling for forging design
principles for forging dies, drop forging, upset forging, design principles and practice for rolling, roll press
design.

Unit-IV : Design of Jigs and Fixtures: Principles of location, locating method and devices, principles of
clamping, clamping devices, drilling jigs, types, drill bushes, fixture and economics, types of fixture, milling,
grinding, broaching, assembly fixtures indexing jig and fixtures, indexing devices.

Unit-V : Design of Gauges and Inspection Features: Design of gauges for tolerance for dimensions and form
inspection; dies and mould design for Ppastics & rubber parts:
compression molding, transfer molding, blow molding.

References:
1. Mehta N.K.; Machine Tool Design and Numerical Control; TMH
2. Sen G.C, Bhattacharya A; Principles of Machine Tools; New Central Book Agency.
3. Donaldson; Tool Design T.M.H.
4. Jain KC and Chitale AK; Text Book Of Production Engineering; PHI Learning
5. Juneja, Sekhon and Seth; Fundamentals of Metal Cutting and Machine Tools; New Age.
6. Krar SF, Gill AR, Smid P; Technology of Machine Tools;TMH
7. Sharma P.C; Production Engineering; Chand S
8. Wilson; Fundamentals of Tool Design; ASTME
9. Paqwin J.R; Die Design Handbook; The Industrial Press-NY
10. ASTME; Die Design Hand Book; McGraw Hill
11. Archinov; Metal Cutting & Cutting Tool Design; MIR Publishers Moscow
12. Kempster M.H.A; Introduction to Jig and Tool Design; FLBS

Academic Session 2016-17 Grading

 UIT-RGPV (Autonomous) Bhopal
Subject code- ME4254 Subject : (C) Mechatronics (Elective-IV)

Semester : VIII
For credits & marks refer your scheme
COURSE OBJECTIVES :
Unit-I : INTRODUCTION: Definition of Mechatronics, Multi-disciplinary scenario, origins. Evaluation of
Mechatronics, An over view of mechatronics, Design of mechatronics system. Measurements system and
function of main elements of measurement systems. Need for mechatronics in industries. Objectives,
advantages and disadvantages of mechatronics. Microprocessor based controllers. Principle of working of
engine management system, automatic washing machine.

Unit-II : REVIEW OF TRANSDUCERS AND SENSORS: Defination and classification of transducers.

Definition and classification of sensors. Principle of working and applications of light sensors, proximity
sensors and Hall effect sensors. MICROPROCESSOR: Introduction, Microprocessor based digital control.
Digital member system, binary and hexadecimal number system, Logic functions, Data word representation
basic Elements of control systems.

Unit-III : MICROPROCESSOR ARCHITECTURE: 8085A processor architecture Terminology-such as,

CPU, memory and address, ALU, assembler, data, registers, Fetch cycle, write cycle, state, bus interrupts.
Micro controllers – difference between microprocessor and micro controllers. Requirements for control and
their implementation in micro controllers. Classification of micro controllers.

Unit-IV : ELECTRICAL ACTUATORS: Actuator and actuator system. Classifications of actuator system
with examples. Mechanical switches. Concept of bouncing Methods of Preventing bouncing of mechanical
switches. Solenoids, Relays. Solid state switches – Diodes, Thyristors, Triacs, Trasistors, Darlington pair.
Electrical actuator. Principle, construction and working of AC, DC motors, stepper motors, permanent motors,
servomotors, Servo systems and control
HYDRAULIC ACTUATORS: Valves – Classifications, Pressure Control Valves – Pressure relief valves,
Pressure regulating/reducing valves, Pressure sequence valve. Flow control valves – Principle, needle valve,
globe valve. Direction control valve –sliding spool valve, solenoid operated.

Unit-V : SINGLE CONDITIONING : Concept, necessity, op-amps, protection, filtering, wheat stone bridge –
Digital Signals – Multiplexer. Data acquisition – Introduction to digital signal processing – Concepts and
different methods.

Reference Books:
1. Mechatronics – Principles, Concepts and applications – Nitaigour and Premchand, Mahilik – Tata McGraw Hill -
2003
2. Mechatronics – W. Bolton, Pearson Education Asia -2nd Edition, 2001.
3. Introduction to mechatronics and measurement systems –David G. Alciatore & Michel BiHistand – Tata McGraw
Hill –2000
4. Mechatronics – H.D. Ramachandra – Sudha Publication -2003 Mechatronics by HMT Ltd. – Tata McGrawHill -
2000.
5. Mechatronics System design by Devadas Shetty and Richard A. Kark – Thomas Learining -1997.
6. Mechatronics an Introduction by Robert H Bishop – CRC
7 Mechatronics systems Fundamentals by Rolf Isermann - Springer

Academic Session 2016-17 Grading