iNPQS

P01-010 Pipework, Valves and Fittings

Intelligent National Productivity and Quality Specifications (iNPQS)

P01-10 Pipework, Valves and Fittings

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P01-010 Pipework, Valves and Fittings

CONTENTS Page

1 GENERAL 3
1.1 Scope 3
1.2 Related Sections 3
1.3 Standards, Codes, Regulations and Technical References 3
1.4 Trade Preamble 6

2 PERFORMANCE REQUIREMENTS 7
2.1 Quality Assurance 7
2.2 Pipe Joints 7
2.3 Valves 7

3 MATERIALS 9
3.1 General 9
3.2 Underground Pipework and Fittings 9
3.3 Above Ground Pipework and Fittings 10

4 WORKMANSHIP 14
4.1 Underground Pipework 14
4.2 Above Ground Pipework 14
4.3 Cleaning Procedure 15
4.4 Associated Work 15

5 VERIFICATION AND SUBMISSIONS 17

5.1 Hydrostatic test 17
5.2 Sterilisations 17
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1 GENERAL
Read this Section with G01-010 “General Requirements” and all other contract
documents.

1.1 Scope
This Section covers all domestic hot and cold water systems, from the connection to the
external mains, to the outlet fittings in the building, as shown in drawings or as specified.

1.2 Related Sections

Read this Section in conjunction with the relevant requirements of the following
sections:

Section M01-020 “Pipework, Valves and Fittings”

Section M01-030 “Thermal Insulation”

Section P01-020 “Pumps”

Section P01-030 “Water Storage”

Section P01-050 “Sterilisation”

Section P01-060 “Water Heaters”

Section P01-080 “Related Electrical Works”

Section P01-090 “System Commissioning and Testing”

Section C02-020 “General Earthworks”

1.3 Standards, Codes, Regulations and Technical References

1.3.1 Standards and Codes
Unless otherwise agreed by the SO, ensure all of the Works comply with the relevant
requirements of the standards and codes listed below or referenced in the body of the
Specification. Alternative standards and codes may be proposed for approval by the
SO, provided it can be demonstrated that the alternative standards and codes comply
with the requirements of the standards specified. All standards and codes quoted are
the current version, unless specific year references are noted.

In the event that the standards or codes are partially superseded or have become
obsolete, refer to the current edition or the approved substitution for the relevant
clauses.

Singapore Standards

SS 75 Draw-off taps and stopvalves for water services (screw-down

pattern) – draw-off taps and above-ground stopvalves

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SS 375 Suitability of non-metallic products for use in contact with

water intended for human consumption with regard to their
effect on the quality of the water

SS 636 Code of practice for water services

PUB Handbook on application of water supply (Stipulation of

standards & requirements for Water Fittings for use in
potable water service installations)

Singapore Statutes Public Utilities Act. Public Utilities (Water Supply)

Regulations

Other Standards

BS 1212 Float operated valves

BS 4991 Specification for propylene copolymer pressure pipe

BS 5154 Specification for copper alloy globe, globe stop and check,
check and gate valves

BS 5163 Valves for waterworks purposes

BS 5433 Specification for underground stopvalves for water services

BS 5834-2 Surface boxes, guards and underground chambers for the

purpose of utilities. Specification for surface boxes

BS 6920-3 Suitability of non-metallic products for use in contact with

water intended for human consumption with regard to their
effect on the quality of the water. High temperature tests

BS 7291 Thermoplastics pipe and fitting systems for hot and cold
water for domestic purposes and heating installations in
buildings

BS EN 545 Ductile iron pipes, fittings, accessories and their joints for
water pipelines. Requirements and test methods

BS EN 598 Ductile iron pipes, fittings, accessories and their joints for
sewerage applications. Requirements and test methods

BS EN 805 Water supply. Requirements for systems and components

outside buildings

BS EN 806 Specifications for installations inside buildings conveying

water for human consumption

BS EN 1057 Copper and copper alloys. Seamless, round copper tubes for
water and gas in sanitary and heating applications

BS EN 1254 Copper and copper alloys. Plumbing fittings

BS EN 1567 Buildings valves. Water pressure reducing valves and

combination water reducing valves. Requirements and tests

BS EN 10300 Steel tubes and fittings for onshore and offshore pipelines.
Bitumen hot applied materials for external coating

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BS EN 12163 Copper and copper alloys. Rod for general purposes

BS EN 12165 Copper and copper alloys. Wrought and unwrought forging

stock

BS EN 12201 Plastics piping systems for water supply, and for drainage
and sewerage under pressure. Polyethylene (PE)

BS EN 12420 Copper and copper alloys. Forgings

BS EN ISO 21003-5 Multilayer piping systems for hot and cold water installations
inside buildings. Fitness for purpose of the system

AS/NZS 2492 Cross-linked polyethylene (PE-X) pipes for pressure

applications

DIN 8077 Polypropylene (PP) pipes – PP-H, PP-B, PP-R, PP-RCT -

Dimensions

DIN 8078 Polypropylene (PP) pipes – PP-H, PP-B, PP-R, PP-RCT –

General quality requirements and testing

DIN 16892/93 Crosslinked polyethylene (PE-X) pipes – general quality

requirements, testing

DIN 16893 Crosslinked polyethylene (PE-X) pipes – dimensions

ISO 15875-5 Plastics piping systems for hot and cold water installations –
crosslinked polyethylene (PE-X) – Part 5: fitness for purpose
of the system

ISO 21003 Multilayer piping systems for hot and cold water installations
inside buildings
1.3.2 Regulations
Ensure that the Works comply with the relevant authority regulations and directions.

Where the terms “Accredited Testing Authority”, “Approving Authority”, “Relevant

Authority’’, “Local Authority” or “Local Authorities” are used in this Section, the bodies
referred to are as follows:
a. Building and Construction Authority (BCA)
b. Energy Market Authority (EMA)
c. Infocomm Media Development Authority (IMDA)
d. Land Transport Authority (LTA)
e. National Environment Agency (NEA)
f. Public Utilities Board (PUB)
g. Singapore Accreditation Council (SAC)
h. Singapore Civil Defence Force (SCDF)
1.3.3 Technical References
No item.

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1.4 Trade Preamble

1.4.1 Contractor’s Submissions
Where design verifications or design works and submissions are required to be carried
out by the Contractor, a suitably qualified person (QP) shall be employed to review,
endorse all design documents (calculation and drawings) and carry out submissions to
the Authority.

Submit the following for approval:

a. A copy of endorsed documents to the Authorities.
b. Detailed material specification, catalogue, technical data of materials and
equipment.
c. Shop drawings showing equipment location, pipework routing, ductwork routing,
cable containment and routing after coordination with other disciplines.
d. Method statements and Quality Assessment / Quality Control (QA/QC)
procedures for installation, testing and commissioning.
e. Manufacturer’s certified true copy test reports to be provided before delivery to
Site.
f. Manufacturer performance warranty for materials and equipment.
1.4.2 Operation and Maintenance Manual
Provide full information for inclusion in the Operation and Maintenance (O&M) Manual.

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2 PERFORMANCE REQUIREMENTS
Provide a complete hot and/or cold water installation using approved pipework and
materials suitable for the system operating design conditions, duty and pressures.

2.1 Quality Assurance

Materials such as pipes, fittings, jointing materials, components and appliances shall
be of the type, size, brand, material, quality and workmanship, and shall be tested by
an accredited testing laboratory and certified in compliance with the PUB stipulated
standards.

Personnel engaged on welding, brazing and fusion bonding operations must possess
a certificate of competence issued by a relevant authority.

No potable water pipe shall be laid below non-potable water piping.

2.2 Pipe Joints

Joints shall not be closer than 3000 mm except where necessitated by fittings. Other
types of proprietary-made joints that are approved by the relevant authorities or as
allowed in SS 636 may be adopted. Such materials shall not be used without prior
consultation and approval by the SO.

2.3 Valves
Install isolating valves to all items of plant including tanks, pumps, etc.

Regulating valves shall be of global types for fitting on branch lines, by passes, etc.,
where regulation of flow is required for balancing the systems.

Valves shall be of heavy duty suitable for the working hydraulic pressure of up to 1250
kPa or 1.5 times the working pressure whichever is higher.

Install valves with the valve stems fully vertical or horizontal. Arrange valves to achieve
clockwise rotation of the spindle to close the valve. Where installed at a change in
direction of the pipework, angle valves are preferred to straight through valves and
bends.

Install valves in accessible positions to facilitate easy operation and maintenance. The
connection between each valve and the adjacent equipment shall be made either with
a union or flange for ease of dismantling.

Drain cocks, bib taps, constant flow regulators, stop cocks, gate, valves, flush valves
shall be of a type resistant to dezincification.

Connections to pumpsets and to any rotating equipment subject to vibration shall be

done by means of flexible pipeline connectors and be located as close to the rotating
equipment as practical, and shall be parallel to each other and the rotating shaft centre
line. Provide flexible connectors for piping passing through building movement joints.
Select flexible connectors to accommodate the axial and lateral dynamic deflections of
the equipment to be isolated, and to accommodate building movement/settlement.

Take care to restrain longitudinal thrust due to internal pressure in flexible connections.
Anchor piping on the side of the flexible connections remote from the rotating

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equipment. The manufacturer's recommendations for the installation of flexible

connectors shall be strictly observed

Neoprene or spring hangers/spring suspension brackets by approved manufacturer

shall be used for supporting pump delivery and other equipment delivery.

Install strainers on all pumps and equipment. Control valves to trap debris and prevent
damage to or malfunction of the equipment.

Provide pressure gauge at suction and delivery of every pump. Compound pressure
and vacuum gauge to be provided for the pump suction line.

Provide all plumbing fittings (e.g. taps, shower, sinks, water mixers, etc.) other than
self-closing delay action taps with water efficient fitting that meet the PUB Mandatory
Water Efficient Labelling Scheme (Mandatory WELS).

Locate hose union taps in planter areas such that they are at a distance not less than
600mm above ground level and complete with caps and locks.

Ensure all flush valves comply with American Society of Sanitary Engineering Standard
No. 1001 and stop valve with SS 75.

Provide stopcocks for bib taps, water closets, wash hand basis, long baths and
showers.

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3 MATERIALS
3.1 General
Ensure that all water fittings comply with PUB’s “Stipulation of Standards and
Requirements for Water Fittings for Use in Potable Water Service Installations” and is
used in water service installation and conform to the Public Utilities (Water Supply)
Regulations and SS 636.

Pipe and fittings shall be suitable and fit for the conveyance of potable water; capable
of withstanding a hydrostatic field test pressure of not less than 1250 kPa or an internal
water pressure of not less than 1.5 times the maximum pressure to which the fitting is
designed to be subject to in operation, whichever is the greater.

Submit full valid test report showing compliance with the stipulated standard.
Partial/combined test reports are not acceptable.

3.2 Underground Pipework and Fittings

3.2.1 Ductile Iron
Ductile iron pipework and fittings, 80 mm DN and above, shall be in accordance to BS
EN 545 class 100 as per PUB Stipulated Standards with factory applied sulphate
resisting cement lining. Pipe shall also comply with diametral stiffness of pipe test and
abrasion resistance test under BS EN 598. Pipes shall be coated externally with
metallic zinc followed by bituminous finish coat. Push on fittings shall be used.

Jointing gaskets shall be supplied by the pipe manufacturer only. Gaskets shall have
SS 375 compliance embossed.
3.2.2 Copper
Copper pipework, 67 DN and below, shall be in accordance to BS EN 1057 – R220

Fittings shall be according to BS EN 1254 Part 2 Type B.

All copper tube shall be BSI Kitemark.

3.2.3 Polyethylene (PE)
Polyethylene (PE) pipes and fittings shall be in accordance with BS EN 12201, with
heat fusion fittings supplied by pipe manufacturer.
3.2.4 Valves

Valves shall be rated at minimum 12.5 bar or at the maximum working pressure plus
50%, whichever is greater.

Valves up to 65 mm shall be in accordance with BS 5433 manufactured from DZR

brass or gunmetal suitable for brazed joints at both ends.

Valves 80 mm and above shall be cast iron/ductile iron to BS 5163 with flange ends.

Valves which are underground in paved areas (bitumen, concrete, etc.) shall be
provided with a heavy-duty manhole cover and frame set in concrete valve chamber
and flush with finished level.

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3.3 Above Ground Pipework and Fittings

3.3.1 General
Refer to Section M01-020 “Pipework, Valves and Fittings”.
3.3.2 Pipework
3.3.2.1 Ductile Iron

Ductile iron pipework and fittings shall be in accordance with BS EN 545 K9 class 100
as per PUB Stipulated Standards with factory applied sulphate resisting cement lining.
Double Flange pipes shall be used. Standard flange fittings shall be used. Flange
adaptor shall be used where non-standard pipes or fittings are required.

Jointing gaskets shall be supplied by the pipe manufacturer only. Gaskets shall have
SS 375 compliance embossed on them.

Nuts, bolts and studs shall be hot-dip galvanised.

3.3.2.2 Copper

Copper pipework shall be in accordance with BS EN 1057 in temper R250.

Fittings with ends for capillary soldering or capillary brazing to BS EN 1254-1 using
lead free solder. Fittings with compression ends OR press-fit coupling to BS EN 1254-
2. The press-fit fitting shall consist of an ethylene-propylenediene (EPDM) “O” ring seal.
The press-fit system shall be able to withstand a working pressure of 16 bar and a
working temperature range of above freezing point to 110°C. The system shall provide
a fail-safe indicator to identify improper assembly.

3.3.2.3 Stainless Steel

Stainless steel pipe shall conform to BS EN 10312.

Fittings with compression ends or press-fit coupling shall be in accordance with BS EN

1254-2 The press-fit fitting shall consist of an EPDM “O” ring seal. The press-fit system
shall be able to withstand a working pressure of 16 bar and a working temperature
range of above freezing point to 110 °C. The system shall provide a fail-safe indicator
to identify improper assembly.

3.3.2.4 Crosslinked Polyethylene (PEX)

PEX-Aluminium(AL)-PEX multi-layer pipes for potable water installation shall conform

to BS 7291, ISO 21003 and SS 375, and joints to BS EN ISO 21003-5. Jointing
methods shall be as recommended by the supplier or manufacturer. Pipes and fittings
shall be PSB-listed and legibly marked with the manufacturer’s name or trademark. All
pipes and fittings shall have with a minimum operating pressure rating of PN20.

PEX pipes for potable water installation shall comply with ISO 15875-5, BS 7291-3,
DIN 16892/93 and AS/NZS 2492. PEX pipes shall be joined by methods as
recommended by the supplier or manufacturer. All brass components of fittings in
contact with water shall be dezincification-resistant brass (DZR), in compliance with BS
EN 12163, BS EN 12165, or BS EN 12420. PEX pipes and fittings shall be PSB-listed

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and legibly marked with the manufacturer’s name or trademark. All pipes and fittings
shall have with a minimum operating pressure rating of PN20.

3.3.2.5 Polypropylene (PP) / Polypropylene Random Copolymer (PP-R)

PP pipes to shall comply with BS 4991 DIN 8077, BS 6920 Part 2 and 3 DIN 8078. All
fittings required for joints (tees, elbows, etc) on the pipes shall be of PP-R) with BS
4991 DIN 8077, BS 6920 Part 2 and 3 DIN 8078

Cold water pipes shall be of SDR 11 (PN10) with one permanent line marked across
the whole length of pipe and interval marking “COLD WATER PIPE”.

Hot water pipes, if any, shall be of SDR 6 (PN20) or SDR 7.4 (PN16) with one
permanent red line marked across the whole length of pipe and interval marking “HOT
AND COLD WATER PIPE”.

Raw material for thermoplastic pipes and fittings must be of PP-R or PP type 3
materials or PP-R 80. The raw material supplier shall be certified ISO 9001.
3.3.3 Hot Water Service
Pipes for hot water applications shall have appropriate rating in accordance with
manufacturers’ recommendations.

Pipes for hot water service shall be either of copper or stainless steel.
3.3.4 Valves
Refer to Section M01-020, “Pipework, Valves and Fittings”.

All valves shall be rated at minimum 12.5 bar or at the maximum working pressure plus
50%, whichever is greater.

Valves 65 mm dia and smaller, socket ends suitable for brazed connections or
compression joints on each side.

Valves 80 mm dia and larger to have flanged ends or wafer type between flanges.

3.3.4.1 Isolating Valves

Isolating valves shall conform to BS 5154. Wherever possible, one brand of valves to
shall be used throughout the entire project for all sizes.

65 mm diameter and smaller – Bronze gate, wedge disc, screwed bonnet.

80 mm diameter and larger – Stainless steel or epoxy coated cast iron gate, bronze
trim, rising stem, epoxy lined body.

3.3.4.2 Sluice Valves

Sluice valves shall be rubber-bonded wedge type to BS 5163 where required by the
Water Authority. Otherwise, non-rubber bonded wedge type is acceptable.

80 mm diameter and larger – Epoxy lined cast iron body with stainless steel, bronze or
epoxy coated cast iron, blade.

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3.3.4.3 Regulating Valves

Regulation valves shall be globe type, to BS 5154.

65 mm diameter and smaller – Globe-Bronze, renewable composition disc, screwed

bonnet.

80mm diameter and larger – Butterfly-wafer type, iron body stainless steel or bronze
disc, wrench operated.

3.3.4.4 Non-Return or Check Valves

Check valves shall be to BS 5154.

50mm diameter and smaller – DZR brass or stainless steel, swing, renewable
composition disc, screwed bonnet, brazed ends.

65mm diameter and larger - Wafer type, epoxy coated cast iron body, spring loaded
dual plate type, stainless steel or bronze plates, and resilient lined casing.

Non lined check valves are not acceptable.

3.3.4.5 Pressure Reducing Valves

Pressure reducing valves shall comply with BS EN 1567.

65mm diameter and smaller – Adjustable pressure, bronze body.

80mm diameter and larger – Adjustable pressure, bronze or stainless steel body.

3.3.4.6 Tank Make-up Float Valves

Float operated valves shall comply with BS 1212. Valves shall be of copper alloy body.
The closing of the valve shall be of slow motion and have a “close and lock” action so
that the valve can only be opened when water drops to a designated level. The ball
float shall be of copper with seam welding all round. Screw connection for up to 65 mm
dia and flange connections for 80 mm dia and above.

3.3.4.7 Pressure Gauges

Pressure gauges shall conform to BS EN 837-1

Pressure gauges shall have 100 mm diameter brass cased type with flangeless face.
These shall be designed for pipe mounting and be calibrated in kPa. Pressure gauges
shall be of the Bourdon tube type and selected for normal operating point to be at about
mid-point of the scale and with maximum scale value of the order of 200 per cent of
the maximum working pressure. Pressure gauges shall be provided with suitable
gauge cocks of not less than 6.25 mm and snubbers to prevent vibration of needles.

Pressure gauges to have scales with divisions not exceeding 20 kPa for a maximum
scale valve of 1000 kPa, not exceeding 50 kPa for maximum scale valves in excess of
1600 kPa.

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Compound pressure and vacuum gauge shall be provided for the pump suction line.
The face of the dial shall read in mm of mercury and kPa for the suction range. The
gauge shall have a pressure range of 200% of the rated maximum suction pressure of
the pump.

3.3.4.8 Strainers

Strainers shall be "Y" pattern.

65 mm diameter and smaller – Bronze, screwed ends, screwed cap, stainless steel
screen.

80 mm diameter and larger – Bronze or stainless steel, flanged ends, bolted cover,
stainless steel screen. 150 mm and larger provide permanently installed blow down
connection with stop valve.

3.3.4.9 Steel Flexible Pipeline Connectors

Connectors shall be proprietary type with bellows of stainless steel mesh reinforced
synthetic rubber.

Unless specially permitted by the Engineer, rigid connectors between pipelines and
equipment will not be accepted.

50 mm diameter and smaller – Flanged or union end fittings

Larger than 50 mm diameter – Flanged ends with control bolts to limit elongation

3.3.4.10 Rubber Flexible Pipeline Connectors

Connectors shall be proprietary type with bellows of nylon reinforced synthetic rubber.

65 mm diameter and smaller – Flanged or union end fittings

80 mm diameter and larger – Flanged ends with control bolts to limit elongation

3.3.4.11 Stop Cocks

Stop cocks shall comply with SS 75.

3.3.4.12 Valve Pits

Surface boxes and covers for sluice valves, hydrants, stop valves, etc. shall conform
to BS 5834-2, coated to BS EN 10300

Surface boxes and covers for potable and NeWater works purposes to BS 5834-2 with
‘WD” or ‘NW’ indicated on the cover.

Two sets of valve keys shall be provided.

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4 WORKMANSHIP
4.1 Underground Pipework
Excavate trenches to sufficient depth to provide a minimum of 1000 mm cover to pipes.

Bed and surround pipes with 100 mm of sand.

During backfilling of trench, place blue 'WATER' tape 150 mm above top of pipe. A
metal trace shall be provided for plastics pipes for electro-detection.

Lay and joint pipes in accordance with manufacturer’s instructions.

Wrap mechanical joints with a suitable petroleum jelly tape, over its entire length with
50% overlap with minimum of 2 layers.

Provide anchor blocks in locations as shown in the drawings and to details

recommended by the pipe manufacturer.

Any necessary anchors to be installed and cured before testing.

Seal open ends of pipes to prevent debris entering before joints are made.

Valve pits shall be provided for valves of underground pipe line with covers to suit
location and loadings.

4.2 Above Ground Pipework

Refer to Section M01-020 “Pipework, Valves and Fittings”.

Exercise every precaution to avoid introducing foreign matter such as welding beads
and slag or dirt into piping system. Hammer completed welds to loosen debris.

4.2.1 End Use Pipe installation

Use modular shaped solid block to form all horizontal and vertical recesses for the
concealment of water pipes. No hacking is allowed.

Fittings for joints (tees, elbows, etc) on the pipes shall be of an approved system.
Bending of copper pipes is not allowed.

Bends on PEX pipes shall be formed using proprietary bends and saddles.

A cold water pipe shall be tee-off from the distribution pipe to the designated heater
position. Hot water pipes shall be provided from the heater position to all basin and
both bath mixers position. A pressure relief drain-off pipe also be provided for
discharging to the floor trap.

Cold water inlets and hot water outlet shall be terminated with U pipes projected at 80
mm away from the wall. The drain-off pipe shall be terminated with compression fitting
with capping at 50 mm away from the wall. All the 3 termination points shall be fixed
with 30 mm x 20 mm aluminium tags, with engraved markings of "cold water inlet", "hot
water outlet" and “drain-off" respectively.

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Light duty coloured masking tapes of 10 mm width shall be fixed on the wall surfaces
of all the pipe routing lines concealed behind walls, columns and beams. Red for hot
water pipes, blue for cold water pipes and black for drain-off pipe. No wall finish shall
be damaged by the removal of the tapes.

4.2.2 Hot water pipe

Insulate hot water piping with 25 mm thick 60 kg/m3 density preformed fibreglass
covered with factory applied jacket and pressure sensitive tape sealing system with
aluminium jacketing over. The whole insulation system shall be non-combustible,
complying with local fire regulations and be installed in with the accordance with the
manufacturer's recommendations.

Apply Insulation over pipe clamps with supporting hanger piercing insulation.

Valves and unions not to be insulated.

Finish the insulation neatly on each side of such items

4.3 Cleaning Procedure

Piping, valves and fittings shall be internally cleaned of oil, grease or dirt, prior to
assemble into system, by use of wire brush and swab.

Clean piping of 150 mm diameter and smaller by flushing with clean water and run to
waste until thoroughly free of all dirt, oil and cuttings, etc. Flush each size of pipe
separately before joining with larger size piping.

Clean piping of 200 mm diameter and bigger, by pulling through steel brush for entire
length of each pipe size, followed by fibre brush or swab, brushes and swabs slightly
larger than inside diameter of pipe being cleaned.

All cleaning operations shall be continuous throughout the piping system, except at
joints that are required for the final joining of various sections of the cleaned piping.
After cleaning and until the above stated joints are made, the ends of sections of piping
shall be adequately and tightly sealed off to prevent any dirt, water or other foreign
matter from entering the ends of the pipes.

Before submitting piping systems for acceptance, all strainers shall be inspected and
thoroughly cleaned. Temporary strainers shall be provided where required for cleaning
and flushing operations.

4.4 Associated Work

4.4.1 PUB Bulk Meter
Licensed Plumber shall arrange with PUB the position and level of incoming services,
before work commences.

Arrange with PUB to lay and connect communication pipes from PUB service pipe, up
to the boundary, including chambers, stop valves and meter. Arrange with PUB for
installation of meter.

Provide water meter chamber in accordance with SS 636.

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4.4.2 PUB Sub Water Meter

Provide and install live meter connections to tenants and remove the connections at
the time when PUB installs water sub-meters. The Contractor shall also provide
label/tag of unit numbers where one service duct serves more than one tenant per floor.
The label or tag shall be a permanent feature, with the tenant unit number clearly
indicated and firmly attached to the piping.

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5 VERIFICATION AND SUBMISSIONS

Refer to Section P01-090 “System Commissioning and Testing”.

5.1 Hydrostatic test

Test piping systems in sections but a final test shall be made on completion of all works.

Carry out interim tests before the Works are covered up and before gaining access is
difficult.

Test all piping systems with all branch piping installed, but before equipment fixtures
and fittings are set up and connected. Expose all joints for inspection during testing.

Submit and properly keep the interim test certificates.

Hydrostatically test to 1250 kPa or twice the working pressure or churn pressure,
whichever is the greater and maintain for 8 hrs. Pressure should not show a drop of
more than 2% over the 8-hr test period.

Where previously agreed, piping systems may be tested in sections but a final test shall
be made on completion of all Works.

Pressure gauge used for the testing shall be calibrated by a SAC accredited laboratory.

Underground water mains shall be tested both before and after backfilling.

Rectify test failures and repeat until a satisfactory result is achieved.

5.2 Sterilisations
The sterilisation procedure shall be performed in accordance with the guidelines
stipulated in SS 636. In addition to the bacteriological and chemical tests, water
sampling tests shall also be carried out for leaching of heavy metals as per SS 636
requirements.

Submit to the SO a certificate as evidence that sterilisation has been performed.

Submit test reports from an approved accredited laboratory on the water quality, which
shall include pH, residual chlorine bacteria, copper and iron levels.

Obtain certificate from pipe and pump suppliers upon completion.

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Intelligent National Productivity and Quality Specifications (iNPQS)

P01-020 Pumps
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P01-020 Pumps

CONTENTS Page

1 GENERAL 3
1.1 Scope 3
1.2 Related Sections 3
1.3 Standards, Codes, Regulations and Technical References 3
1.4 Trade Preamble 4

2 PERFORMANCE REQUIREMENTS 6

3 MATERIALS 7
3.1 Pumps 7
3.2 Motors 7
3.3 Pressure Vessels 7
3.4 Bases 8
3.5 Pressure Switches 8
3.6 Water Level Controllers 8
3.7 Hoisting System 8
3.8 Control Panel 8

4 WORKMANSHIP 10
4.1 Pump Installation 10
4.2 Associated Work 10

5 VERIFICATION AND SUBMISSION 11

5.1 Inspection and Testing During Manufacture 11
5.2 Hoisting system 11
5.3 Testing and Commissioning at Site 11
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P01-020 Pumps

1 GENERAL
Read this Section with G01-010 “General Requirements” and all other contract
documents.

1.1 Scope
This Section covers all booster sets associated with domestic cold water services,
and pumps associated with hot water services, as shown in drawings or as specified.

1.2 Related Sections

Read this Section in conjunction with the relevant requirements of the following sections:

Section M01-030 “Thermal Insulation”

Section P01-010 “Pipework, Valves and Fittings”

Section P01-030 “Water Storage”

Section P01-050 “Sterilisation”

Section P01-060 “Water Heaters”

Section P01-080 “Related Electrical Works”

Section P01-090 “System Commissioning and Testing”

1.3 Standards, Codes, Regulations and Technical References

1.3.1 Standards and Codes
Unless otherwise agreed by the SO, ensure all of the Works comply with the relevant
requirements of the standards and codes listed below or referenced in the body of the
Specification. Alternative standards and codes may be proposed for approval by the
SO, provided it can be demonstrated that the alternative standards and codes comply
with the requirements of the standards specified. All standards and codes quoted are
the current version, unless specific year references are noted.

In the event that the standards or codes are partially superseded or have become
obsolete, refer to the current edition or the approved substitution for the relevant
clauses.

Singapore Standards

SS 375 Suitability of non-metallic products for use in contact with

water intended for human consumption with regard to their
effect on the quality of the water

SS 636 Code of practice for water services

PUB Handbook on application of water supply (Stipulation of

standards & requirements for Water Fittings for use in
potable water service installations)

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Singapore Statutes Public Utilities Act. Public Utilities (Water Supply)

Regulations

Other Standards

BS EN 805 Water supply – Requirements for systems and components

outside buildings

BS EN 806 Specifications for installations inside buildings conveying

water for human consumption

1.3.2 Regulations
Ensure that the works comply with the relevant authority regulations and directions.

Where the terms “Accredited Testing Authority”, “Approving Authority”, “Relevant

Authority’’, “Local Authority” or “Local Authorities” are used in this Section, the bodies
referred to are as follows:
a. Building and Construction Authority (BCA)
b. Energy Market Authority (EMA)
c. Infocomm Media Development Authority (IMDA)
d. Land Transport Authority (LTA)
e. National Environment Agency (NEA)
f. Public Utilities Board (PUB)
g. Singapore Accreditation Council (SAC)
h. Singapore Civil Defence Force (SCDF)
1.3.3 Technical References
No item.

1.4 Trade Preamble

1.4.1 Contractor’s Submissions
Where design verifications or design works and submissions are required to be
carried out by the Contractor, a suitably qualified person (QP) shall be employed
to review, endorse all design documents (calculation and drawings) and carry out
submissions to the Authority.

Submit the following for approval:

a. A copy of endorsed documents to the Authorities.
b. Detailed material specification, catalogue, technical data of materials and
equipment, and pumps performance curves.
c. Local Motor Control Panel (LMCP) and equipment, complete with remote push
buttons, selector switches, indicator lights, relays, electrical circuit breakers, etc.,
and associated control single line diagram drawings.
d. Shop drawings showing equipment location, pipework routing, ductwork routing,
cable containment and routing after coordination with other disciplines.

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e. Agreement of provision and location of power supply and control interfacing with
corresponding trade contractors.
f. Method statements and Quality Assessment / Quality Control (QA/QC)
procedures for installation, testing and commissioning.
g. Manufacturer’s certified true copy test reports, to be provided before delivery to
Site.
h. Manufacturer performance warranty for materials and equipment.
i. Shop drawings showing the pump room and pipework layouts on the scale of
1:50.
j. Calculations on the mountings, inertia blocks and vibration isolators.
k. Water hammer calculation of the complete system.
1.4.2 Operation and Maintenance Manual
Provide full information for inclusion in the Operation and Maintenance (O&M)
Manual.

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2 PERFORMANCE REQUIREMENTS
Provide fully automatic potable water transfer pumps and water booster sets, or fully
automatic circulating pumps and associated controls using approved pumps and
materials suitable for the system duty and pressures.

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3 MATERIALS
3.1 Pumps
Pumps shall be of the type and duty as shown in drawings or as specified.

The rubber diaphragm used for the pressure vessel of the pumping system shall
comply with SS 375.

All cold water transfer and booster pumps shall be of vertical multi-centrifugal type
with all vital parts made of stainless steel. The casings, impellers and shafts shall be
solid stainless steel grade 316.

Each pump to be provided with but not limited to the following:

a. A gate valve and check valve at the discharge
b. A gate valve and strainer at the suction point
c. Flexible connectors at the pump suction and discharge
d. Eccentric reducer at the suction point
e. Concentric reducer at the discharge
f. Compound / pressure gauges at the suction and the discharge respectively
g. Automatic air relief valve, where applicable

The diaphragm vessel, pump, motor, manifold with isolating and non-return valves,
strainer, pressure gauges, pressure transmitters and pressure relief valve all mounted
onto a same baseplate.

Removable hot dip galvanised pump guards to be provided between pump and motor
coupling.

Stainless steel sleeves of grade 316 shall be provided to protect the shaft in the water
space and through the mechanical seals. The sleeves shall be keyed to prevent
rotation and axial movement.

The bearings shall be of ball or roller type, protected against the ingress of water, dirt
and other matter.

3.2 Motors
Vertical pumps be driven by elevated “in-line" TEFC squirrel cage motor via extended
vertical shaft complete with "universal" coupling. The pump motor be protected to IP
55 and with class F insulated windings.

3.3 Pressure Vessels

Pressure vessels shall be fitted with a pressure gauge and isolating valve and shall
be installed on the same mounting. The vessels shall be of adequate capacity to
accommodate a considerable fluctuation in water demand by the system and shall
minimise the start/stop cycles of the pumps.

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The pressure vessels shall be constructed of steel plate, built and stamped to ASME
Standards. All ancillary internal parts shall be made of copper or bronze. The
pressure vessels shall be able to withstand at least one and half times of the system
working pressure.

Provide motors for duty type S1 to BS EN 60034-1 or equivalent.

A rubber diaphragm shall be provided in the pressure vessel separating the fluid and
the gas therein. The rubber diaphragm shall comply with SS 375.

The vessels shall be pre-charged with nitrogen at the factory to a pressure to suit the
system. The pre-charge pressure shall be adjustable and a charging port with non-
return device shall be provided in each vessel.

3.4 Bases
The assembly of pump equipment and control panel shall be mounted on or be
integral with structural steel bases.

3.5 Pressure Switches

Pressure switches, including differential pressure switches shall be electrically
operated and of diaphragm, bellows or bourdon tube operating type and shall have
adjustable set points with an integral time delay device.

The pressure range shall be graduated in metric units and shall not exceed the
anticipated maximum operating pressure or maximum operating differential pressure
at any point in the pipe by more than 50%.

3.6 Water Level Controllers

Water level controllers shall be provided and fitted in cold water tanks for monitoring
the water levels and give the appropriate control/warning signals. Water level sensors
shall be of sensing floatless electrode type, controller containing the switching
circuitry and control relays, and suitable for drinking and cooling water.

3.7 Hoisting System

The Contractor shall supply, install, test and commission the hoisting system. The
hoisting system shall be provided with equipment warranty for eighteen (18) months
warranty from the date of issue of the Certificate of Substantial Completion.

The hoisting system shall include the chain block and hoists, complete with I-beam
for the lifting of the heaviest pump. Size and select the hoisting system to enable a
safe installation, maintenance and removal of the pumps.

3.8 Control Panel

Provide and install a pump control panel. Select sufficient wall space within the pump
room for the wall mounted control panel and locate it near to the entrance of the
pump room.

The panel shall be of the front-connected type and manufactured from electro-
galvanised sheet metal of minimum 1.5 mm thickness, using folded section or angle
form bracing for rigidity of construction. The panel shall have adequate ventilation and

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be drip proof. The construction shall allow for ready access to the interior of the
cubicles for operation and maintenance purposes.

Provide control panel with rubber bushes at knockout holes for the entry of all
incoming and outgoing cables.

Mount instrument indicating lights, rotary switches, etc. directly on the front panel with
locknuts to hold such items firmly in position under all conditions of operation.

The whole of the electrical Works shall comply with SS 648 and be subject to the
approval of the SO.

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4 WORKMANSHIP
4.1 Pump Installation
Install pumps and appurtenances in the space provided and easy for maintenance.

Pump installation shall be completed with adequate facilities for maintenance and
future replacement of pumps and other associated equipment.

Provide the steel framework, inertia blocks and vibration isolators for pumps.

Provide plinth structural steel and other necessary equipment and material for the
proper installation and delivery of the equipment.

Where appropriate, each pump shall be fitted with air cocks, drain plugs and a
pressure gauge on both sides of the pump.

Provide hot dip galvanized, angle iron and wire mesh guards to all exposed shafts,
couplings and moving parts. The guard to be robust, easily removable and complete
with lifting handles.

4.2 Associated Work

Refer to Section P01-080 “Related Electrical Works”.

Provide electric motors in accordance with BS 5000: Parts 11 and BS EN 50347. All
electric motors shall be totally-enclosed, fan ventilated and tropicalised.

Provide motor starters in accordance with BS EN 60947-4-1.

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5 VERIFICATION AND SUBMISSION

Refer to Section P01-090 “System Commissioning and Testing”.

Submit Manufacturer’s performance curves prior to installation. Test and certify pump
performance on completion of installation.

5.1 Inspection and Testing During Manufacture

The SO shall be entitled at all reasonable times during manufacture to inspect,
examine and test the materials and performance of all equipment. Such inspection,
examination and testing shall not release the Contractor from any obligation under
the Contract.

Facilities and equipment shall be provided for the SO to check the performance,
dimensions, workmanship and finishes of all equipment. The manufacturer shall
furnish the original copies of certificates giving records of tests carried out.

Works, inspections and testing of major equipment items shall be carried out in
accordance with the relevant standards.

5.2 Hoisting system

The hoisting system shall be tested to 1.5 times the working load in the direction of
pull appropriate to its’ purpose. Submit a certificate of load test endorsed by PE for
the lifting equipment and complete with the MOM registration number and label.

Upon acceptance of the test, the Contractor to supply and install accepted signs to
indicate the safe working load and the allowable pull directions.

5.3 Testing and Commissioning at Site

5.3.1 Notice
The Contractor shall give to the SO, in writing, 14 days' notice of the date of testing at
Site.
5.3.2 Records
Records shall include all initial insulation resistance and continuity readings, etc., as
applicable, to enable comparison to be made subsequently during the life of the
equipment.
5.3.3 Licensed Electrical Worker
Engage a Licensed Electrical Worker (LEW) of an appropriate grade, for the purpose
of certifying the testing and commissioning of the electrical works. The LEW shall also
ensure safe conditions are provided and maintained when work is required to be
undertaken after turn-on.
5.3.4 Preliminary Commissioning Checks
Ensure that all equipment is thoroughly cleaned, lubricated and checked for
serviceability.

Thoroughly flush out all pipework to ensure that all objects are removed.

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5.3.5 Commissioning
Regulate and calibrate all systems in the entire installation.

All systems shall be tested and commissioned in accordance with details in the
relevant clauses of the Specification.
5.3.6 Final Acceptance Tests
Following commissioning of the entire installation, and prior to issue of the Certificate
of Substantial Completion, the Contractor shall carry out final acceptance tests in
accordance with a programme to be accepted by the SO.

Should the results of the acceptance tests show that any plant, system and/or
equipment fails to perform to the efficiencies or other performance figures as given in
the Specifications, the Contractor shall adjust, modify and if necessary, replace the
equipment in order to achieve the required performance.
5.3.7 Integrated Testing and Commissioning
After the Works have been accepted, the Contractor shall be required to carry out or
assist in carrying out integrated testing and commissioning tests with the interfacing
contractors.
5.3.8 As-Built Drawings, Operation and Maintenance Manuals
Upon satisfactory completion of all the testing and commissioning, submit the
following for the SO’s acceptance:
a. Test records and as-built drawings endorsed by the PE/LEW
b. Operation and maintenance manuals

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_______________________________________________________________________________
1
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P01-030 Water Storage

CONTENTS Page

1 GENERAL 3
1.1 Scope 3
1.2 Related Sections 3
1.3 Standards, Codes, Regulations and Technical References 3
1.4 Trade Preamble 4

2 PERFORMANCE REQUIREMENTS 6

3 MATERIALS 7
3.1 Cold Water Storage 7
3.2 Hot Water Storage 8

4 WORKMANSHIP 9
4.1 Cold Water Storage 9
4.2 Hot Water Storage 9

5 VERIFICATION AND SUBMISSION 10

5.1 Cold Water Storage 10
5.2 Hot Water Storage 10

_______________________________________________________________________________
2
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P01-030 Water Storage

1 GENERAL
Read this Section with G01-010 “General Requirements” and all other contract
documents.

1.1 Scope
This Section covers the provision and testing of water storage tanks to supply the
domestic cold water system and hot water storage calorifiers and cylinders, as shown
in drawings or as specified.

1.2 Related Sections

Read this Section in conjunction with the relevant requirements of the following
sections:

Section P01-010 “Pipework, Valves and Fittings”

Section P01-020 “Pumps”

Section P01-050 “Sterilisation”

Section P01-060 “Water Heater”

Section P01-080 “Related Electrical Works”

Section P01-090 “System Commissioning and Testing”

1.3 Standards, Codes, Regulations and Technical References

1.3.1 Standards and Codes
Unless otherwise agreed by the SO, ensure all of the Works comply with the relevant
requirements of the standards and codes listed below or referenced in the body of the
Specification. Alternative standards and codes may be proposed for approval by the
SO, provided it can be demonstrated that the alternative standards and codes comply
with the requirements of the standards specified. All standards and codes quoted are
the current version, unless specific year references are noted.

In the event that the standards or codes are partially superseded or have become
obsolete, refer to the current edition or the approved substitution for the relevant
clauses.

Singapore Standards

SS 245 Specification for glass reinforced polyester sectional water tanks

SS 636 Code of practice for water services

PUB Handbook on application of water supply (Stipulation of standards

& requirements for Water Fittings for use in potable water service
installations)

Singapore Public Utilities Act. Public Utilities (Water Supply) Regulations

Statutes

Other Standards

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BS 1566 Copper indirect cylinders for domestic purposes

BS 853 Specification for vessels for use in heating systems

BS EN 805 Water supply. Requirements for systems and components outside

buildings

BS EN 806 Specifications for installations inside buildings conveying water for

human consumption

BS EN 10088-2 Stainless steels. Technical delivery conditions for sheet/plate and

strip of corrosion resisting steels for general purpose

1.3.2 Regulations
Ensure that the works comply with the relevant authority regulations and directions.

Where the terms “Accredited Testing Authority”, “Approving Authority”, “Relevant

Authority’’, “Local Authority” or “Local Authorities” are used in this Section, the bodies
referred to are as follows:
a. Building and Construction Authority (BCA)
b. Energy Market Authority (EMA)
c. Infocomm Media Development Authority (IMDA)
d. Land Transport Authority (LTA)
e. National Environment Agency (NEA)
f. Public Utilities Board (PUB)
g. Singapore Accreditation Council (SAC)
h. Singapore Civil Defence Force (SCDF)
1.3.3 Technical References
No item.

1.4 Trade Preamble

1.4.1 Contractor’s Submissions
Where design verifications or design works and submissions are required to be carried
out by the Contractor, a suitably qualified person (QP) shall be employed to review,
endorse all design documents (calculation and drawings) and carry out submissions to
the Authority.

Submit the following for approval:

a. A copy of endorsed documents to the Authorities.
b. Detailed material specification, catalogue, technical data of materials and
equipment.
c. Shop drawings showing equipment location, pipework routing, ductwork routing,
cable containment and routing after coordination with other disciplines.
d. Method statements and Quality Assessment / Quality Control (QA/QC)
procedures for installation, testing, commissioning.

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e. Manufacturer’s certified true copy test reports to be provided before delivery to

Site.
f. Manufacturer performance warranty for materials and equipment.
g. Design calculations, structural details and shop drawings of the tank supports.
h. Dimensioned tank opening locations, levels, pipework and installation details.
1.4.2 Operation and Maintenance Manual
Provide full information for inclusion in the Operation and Maintenance (O&M) Manual.

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2 PERFORMANCE REQUIREMENTS
Provide water storage tanks suitable for storing and maintaining the potable quality of
domestic water, or provide efficiently insulated hot water storage cylinders to safely
store the required quantity of hot water without stratification and low temperatures at
the base of storage units.

Materials shall be suitable for the environment and all exposed plastic fittings shall be
UV stabilised. The materials used for the panel and accessories shall be safe for storing
potable drinking water.

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3 MATERIALS
3.1 Cold Water Storage
Tanks shall be constructed of pressed sectional panels of either fibre-glass reinforced
plastic (FRP) type or glass reinforced plastic (GRP) or stainless steel, where indicated.

Stainless Steel sectional tanks shall be in accordance with BS EN 10088 Part 2and of
minimum SS316 grade.

FRP/GRP sectional tanks shall be in accordance with SS 245.

The materials used for the tank panels shall be safe for storing potable drinking water.
The materials and accessories shall be able to withstand weather and temperature
changes and suitable for outdoor installation. Tank panels shall be designed to facilitate
complete draining.

All materials sensitive to UV light shall be appropriately stabilised against degradation.

All joints shall be properly sealed with synthetic rubber sealant, after completion of
hydrostatic testing.

Piping and flange connections to tank shall be in accordance with the manufacturer's
recommendations, with intake and draw off connections on opposite sides or
diametrically opposed to prevent stagnation of water. Infill, draw-off, warning and drain-
off connection inverts shall be in accordance with the Water Authority requirements,
and so as to achieve the effective capacity as shown in drawings or as specified.

Tanks shall be complete with lid screens, vents, etc., to comply with requirements for
storing potable water. The inspection manhole covers and electrode holders to potable
water storage tanks shall be close fitted, hinged or chained to the tank. The inspection
manhole covers shall be configured such that they can be fully closed, secured and
locked.

Fit every isolated compartment of the potable water storage tank with a tap for sampling
purposes. Locate the sampling tap midway between the top operating water level and
the base of the storage tank. Every wash-out pipe from the bottom of the tank shall
also be provided with a tap for sampling purposes. Ensure that the tap can be locked
when not in use and is only accessible by authorised persons.

Internal tie rods shall be of stainless steel 316.

Bolts and buts shall be of stainless steel.

Each tank compartment shall be provided with the following:

a. Access opening of minimum 600 mm diameter, or 600 mm by 600 mm.
b. Flanged connections for water inlet, drain-off, wash-out and overflow pipework. All
overflow pipes shall be screened.
c. Isolating valves at all make-up, drain-off and washout points.
d. Water level indicator facing the front.
e. Air vent pipe ends and drain pipe ends provided with mosquito-proof netting.
f. Caged stainless steel ladder inside and outside of each compartment.
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g. Size of ladders that are 350 mm wide with 50 mm x 10 mm stiles.

h. Water level sensors and controllers.

Provide safety harness and safety railing around the tank roof when height exceeds 3
m (including plinth).

3.2 Hot Water Storage

3.2.1 General
All copper calorifiers and cylinders to be “works” fitted with sacrificial anodes.
3.2.2 Calorifiers
Steel shell copper lined calorifiers to BS 853. Size and duty as shown in the drawings
or as specified.
3.2.3 Copper Cylinders
Copper cylinders to BS 1566 with factory applied insulation. Size and duty as shown in
the drawings or as specified.

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4 WORKMANSHIP
4.1 Cold Water Storage
Do not locate potable water storage tanks below sewer pipes, sanitary pipes, floor
traps, waste pipes, reclaimed water pipes or any other pipes conveying fluids that may
cause contamination to the potable water in the storage tanks.

Potable water storage tanks and ancillary equipment and the premises where the
storage tank and ancillary equipment are located, shall be kept properly secured at all
times.
4.1.1 Tank Installation
Each tank shall be installed on the supporting RSJ and reinforced concrete piers with
a layer of neoprene pad in between. All steel RSJs shall be galvanised.

The usage of the water tank, operating levels (e.g. top, low and overflow water levels)
and the tank effective capacities shall be clearly printed onto the side of each tank in
conspicuous positions.

4.2 Hot Water Storage

Install storage units strictly in accordance with manufacturers’ instructions.

Pipework connections shall be by means of unions or flanges to facilitate removal.

Storage units shall be securely fixed and not rely on pipework for support.

Primary and secondary return connections shall be at a level to ensure complete

heating of storage vessel contents. Where this is not achievable, anti-stratification
pumps and pipework shall be installed.

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5 VERIFICATION AND SUBMISSION

5.1 Cold Water Storage
Refer to Section P01-090 “System Commissioning and Testing”.

Submit certification that all potable water storage tanks have been thoroughly cleaned
and washed with chlorine solution prior to filling with potable water. This to be in
addition to the system chlorination, refer Section P01-050 “Sterilisation”.
5.1.1 Tests
All water tanks shall be filled up for testing of water tightness after erection and shall
show no signs of leakage over a continuous test period of 96 hrs.

Sides and edges of sectional tanks shall be checked for any distortion.

5.2 Hot Water Storage

Refer to Section P01-090 “System Commissioning and Testing”.

Submit selected manufacturers’ details including heat recovery times.

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Intelligent National Productivity and Quality Specifications (iNPQS)

P01-050 Sterilisation
 iNPQS
P01-050 Sterilisation

CONTENTS Page

1 GENERAL 3
1.1 Scope 3
1.2 Related Sections 3
1.3 Standards, Codes, Regulations and Technical References 3
1.4 Trade Preamble 4

2 PERFORMANCE REQUIREMENTS 5

3 MATERIALS 6

4 WORKMANSHIP 7
4.1 General 7
4.2 Associated Work 7

5 VERIFICATION AND SUBMISSION 8

 iNPQS
P01-050 Sterilisation

1 GENERAL
Read this Section with G01-010 “General Requirements” and all other contract
documents.

1.1 Scope
This Section covers the cleaning and sterilisation of all domestic hot and/or cold water
services and storage vessels from the connection to the water mains to the outlet
fittings, including all water storage units, as shown in drawings or as specified.

All sterilisation shall be carried out by a licensed plumber.

1.2 Related Sections

Read this Section in conjunction with the relevant requirements of the following
sections:

Section P01-010 “Pipework, Valves and Fittings”

Section P01-020 “Pumps”

Section P01-030 “Water Storage”

Section P01-050 “Sterilisation”

Section P01-060 “Water Heaters”

Section P01-090 “System Commissioning and Testing”

1.3 Standards, Codes, Regulations and Technical References

1.3.1 Standards and Codes
Unless otherwise agreed by the SO, ensure all of the Works comply with the relevant
requirements of the standards and codes listed below or referenced in the body of the
Specification. Alternative standards and codes may be proposed for approval by the
SO, provided it can be demonstrated that the alternative standards and codes comply
with the requirements of the standards specified. All standards and codes quoted are
the current version, unless specific year references are noted.

In the event that the standards or codes are partially superseded or have become
obsolete, refer to the current edition or the approved substitution for the relevant
clauses.

Singapore Standards

SS 636 Code of practice for water services

PUB Handbook on application of water supply (Stipulation of

standards & requirements for Water Fittings for use in potable
water service installations)
Singapore Public Utilities Act. Public Utilities (Water Supply) Regulations
Statutes

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P01-050 Sterilisation

Other Standards

BS EN 805 Water supply. Requirements for systems and components

outside buildings

BS EN 806 Specifications for installations inside buildings conveying water

for human consumption
1.3.2 Regulations
Ensure that the Works comply with the relevant authority regulations and directions.

Where the terms “Accredited Testing Authority”, “Approving Authority”, “Relevant

Authority’’, “Local Authority” or “Local Authorities” are used in this Section, the bodies
referred to are as follows:
a. Building and Construction Authority (BCA)
b. Energy Market Authority (EMA)
c. Infocomm Media Development Authority (IMDA)
d. Land Transport Authority (LTA)
e. National Environment Agency (NEA)
f. Public Utilities Board (PUB)
g. Singapore Accreditation Council (SAC)
h. Singapore Civil Defence Force (SCDF)
1.3.3 Technical References
No item.

1.4 Trade Preamble

1.4.1 Contractor’s Submissions
Where design verifications or design works and submissions are required to be
carried out by the Contractor, a suitably qualified person (QP) shall be employed to
review, endorse all design documents (calculation and drawings) and carry out
submissions to the Authority.

Submit the following for approval:

a. Method statements and Quality Assessment / Quality Control (QA/QC)

procedures for cleaning and sterilization.
1.4.2 Operation and Maintenance Manual
Provide full information for inclusion in the Operation and Maintenance (O&M)
Manual.

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2 PERFORMANCE REQUIREMENTS
Sterilise all parts of the domestic water system and establish the standard of water
condition required at all outlet points.

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3 MATERIALS
Provide all materials and injection points necessary to carry out the sterilisation.

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4 WORKMANSHIP
4.1 General
After completion of the entire cold water system, carry out satisfactory testing of flush
system with potable water before sterilisation.

Every new potable water service installation including storage tanks, distribution pipe
work and any modifications or extensions to such installation shall be thoroughly and
effectively flushed using potable water, after being disinfected and before being taken
in to use.

Water service installation not brought into usage immediately after commissioning
shall be flushed at regular intervals.

Remove all flow restrictors and filters, clean and refit.

Carry out sterilisation according to the procedures in SS 636 and any requirements of
PUB.

Submit samples of system water to an approved laboratory for analysis. First agree
on points in the system where samples are extracted.

Dispose of chlorinating water to the requirements of the local water authority.

The system shall be commissioned after two consecutive successful sample tests,
otherwise sterilisation to be repeated.

4.2 Associated Work

Refer to Section P01-080 “Related Electrical Works”.

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5 VERIFICATION AND SUBMISSION

Refer to Section P01-090 “System Commissioning and Testing”.

Submit certification that sterilisation has been carried out. Include test reports from an
approved laboratory on the water quality analysis.

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P01-060 Water Heaters

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CONTENTS Page

1 GENERAL 3
1.1 Scope 3
1.2 Related Sections 3
1.3 Standards, Codes, Regulations and Technical References 3
1.4 Trade Preamble 4

2 PERFORMANCE REQUIREMENTS 5

3 MATERIALS 6
3.1 Electric Storage Heaters 6
3.2 Instantaneous Electric Heaters 7
3.3 Gas Storage Heaters 7
3.4 Continuous Flow / Instantaneous Gas Heaters 7
3.5 Solar Water Heaters 7

4 WORKMANSHIP 8
4.1 General 8
4.2 Associated Work 8

5 VERIFICATION AND SUBMISSIONS 9

 iNPQS
P01-060 Water Heaters

1 GENERAL
Read this Section with G01-010 “General Requirements” and all other contract
documents.

1.1 Scope
This Section covers the provision of domestic water heaters as part of the domestic
hot water system, as shown in drawings or as specified.

1.2 Related Sections

Read this Section in conjunction with the relevant requirements of the following
sections:

Section P01-010 “Pipework, Valves and Fittings”

Section P01-020 “Pumps”

Section P01-030 “Water Storage”

Section P01-060 “Water Heaters”

Section P01-080 “Related Electrical Work”

Section P01-090 “System Commissioning and Testing”

1.3 Standards, Codes, Regulations and Technical References

1.3.1 Standards and Codes
Unless otherwise agreed by the SO, ensure all of the Works comply with the relevant
requirements of the standards and codes listed below or referenced in the body of the
Specification. Alternative standards and codes may be proposed for approval by the
SO, provided it can be demonstrated that the alternative standards and codes comply
with the requirements of the standards specified. All standards and codes quoted are
the current version, unless specific year references are noted.

In the event that the standards or codes are partially superseded or have become
obsolete, refer to the current edition or the approved substitution for the relevant
clauses.

Singapore Standards

SS 636 Code of practice for water services

SS 638 Code of practice for electrical installations

PUB Handbook on application of water supply (Stipulation of

standards & requirements for Water Fittings for use in
potable water service installations)

Singapore Statutes Public Utilities Act. Public Utilities (Water Supply)

Regulations

Other Standards

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BS EN 805 Water supply. Requirements for systems and components

outside buildings

BS EN 806 Specifications for installations inside buildings conveying

water for human consumption
1.3.2 Regulations
Ensure that the Works comply with the relevant authority regulations and directions.

Where the terms “Accredited Testing Authority”, “Approving Authority”, “Relevant

Authority’’, “Local Authority” or “Local Authorities” are used in this Section, the bodies
referred to are as follows:
a. Building and Construction Authority (BCA)
b. Energy Market Authority (EMA)
c. Infocomm Media Development Authority (IMDA)
d. Land Transport Authority (LTA)
e. National Environment Agency (NEA)
f. Public Utilities Board (PUB)
g. Singapore Accreditation Council (SAC)
h. Singapore Civil Defence Force (SCDF)
1.3.3 Technical References
No item.

1.4 Trade Preamble

1.4.1 Contractor’s Submissions
Where design verifications or design works and submissions are required to be
carried out by the Contractor, a suitably qualified person (QP) shall be employed to
review, endorse all design documents (calculation and drawings) and carry out
submissions to the Authority.

Submit the following for approval:

a. Detailed material specification, catalogue, technical data of materials and
equipment.
b. Method statements and Quality Assessment / Quality Control (QA/QC)
procedures for installation, testing, commissioning.
c. Manufacturer’s certified true copy test reports to be provided before delivery to
Site.
d. Manufacturer performance warranty for materials and equipment.
1.4.2 Operation and Maintenance Manual
Provide full information for inclusion in the Operation and Maintenance (O&M)
Manual.

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2 PERFORMANCE REQUIREMENTS
Provide a complete installation to produce a constant supply of hot water at 60°C
using approved heaters and materials suitable for the system duty and pressures.

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3 MATERIALS
All materials and fittings shall comply with the standards and requirements of PUB.
Use of materials and fittings in potable water systems shall conform to the Public
Utilities (Water Supply) Regulations and SS 636.

Storage water heaters shall be mains pressure units.

All mains-fed storage heaters shall include an integral expansion vessel suitably
sized by the manufacturer for the stored volume and temperature range of water. The
exception being small units where acceptable pressure relief can be achieved by
relief valves or vented taps.

3.1 Electric Storage Heaters

Electric storage heaters shall be complete proprietary items with all controls, safety
devices and ancillaries, factory insulation and protective casing, to the size and duty
indicated on the equipment data sheets. All components shall be readily accessible
for maintenance.

The water tank shall be designed for a working pressure of 1250 kPa or 1.5 times the
working pressure, whichever is higher and shall be constructed of a material resistant
to corrosion by hot water chemicals and lined with factory applied glass coating
complete with anode rod.

The tank shall be completely contained inside an insulated jacket and shall be
complete with cold water inlet, hot water outlet, temperature and pressure relief valve,
corrosion resistant 240 V single phase electric immersion element, automatic on/off
adjustable thermostat and over temperature protection cut-out.

The tank jacket shall be provided with all removable covers necessary for access to
tank components. Water heater's maximum temperature setting is 60°C (140°F).

All units provided shall comply with Safety Specifications outlined in UL 174,
Underwriters' Laboratories Inc. Standards for Safety, and be installed in accordance
with SS 638.

The heater element shall be at least of 3 kW.

Hot and cold water connections and relief valve discharge line to be complete with
unions to allow for easy dismantling of water heater for servicing.

Stop cock, check valve and anti-vacuum relief valve shall be provided in the cold
water line. Anti-vacuum relief valve shall be located 75 mm above top of the tank.

A temperature and pressure relief valve shall be provided to protect the heater from
excessive temperature and pressure. The kilowatt rating of the relief valve shall not
be less than the input rating of the water heater. The pressure rating of the relief
valve shall not exceed the working pressure of the water heater tank or any
component in the system, whichever is lower.

The discharge from temperature and pressure relief valve shall be piped to the
nearest drain or floor trap, and shall be drained fully by gravity and chased in wall for
concealment. The discharge line shall not be smaller than the outlet of the relief
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valve. No valve, restriction or reducer coupling of any type shall be installed between
the relief valve and the tank or in the discharge line.

The hot water discharge pipes shall be the same material as the hot water pipe.

Electrical earthing to the water heater shall be in accordance to the manufacturer's

recommendation.

All wiring shall conform to SS 638.

3.2 Instantaneous Electric Heaters

Instantaneous electric water heaters shall be complete proprietary items with all
controls, safety devices and ancillaries within a decorative casing to the size and duty
indicated on the equipment data sheets. All components shall be readily accessible
for maintenance.

3.3 Gas Storage Heaters

Gas storage heaters shall be complete proprietary items with all controls, flame
failure and other safety devices and ancillaries, factory insulation and protective
casing, to the size and duty indicated on the equipment data sheets. All components
shall be readily accessible for maintenance.

3.4 Continuous Flow / Instantaneous Gas Heaters

The heater shall be suitable for natural gas and town gas, and designed for both
internal and external use.

The heater shall incorporate a high efficiency forced combustion system and
computer based electronic ignition and control system.

The gas heater’s ignition system shall be autopilot and the supply shall be
automatically cut off when oxygen depletion occurs and the flame is extinguished.

A digital controller shall be provided to allow for the hot water temperature to be
preset, and shall indicate the water temperature and the heater in use.

The temperature shall not be allowed to change when the heater is on.

Safety features shall include overheating switch, pressure relief valve, boil dry
protection and fan run checks.

3.5 Solar Water Heaters

Solar collectors shall be complete proprietary items with all pumps, controls and
ancillary items required to supply preheated water to the storage heaters.
Performance shall be as indicated on the equipment data sheets.

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4 WORKMANSHIP
4.1 General
Install water heaters strictly in accordance with manufacturer’s instructions.

Pipework connections to heaters shall be by means of unions or flanges to facilitate

removal.

Heaters shall be securely fixed and not rely on pipework for support.

Safety drain lines from storage heater pressure/temperature relief valves shall be
discharged as shown in drawings and shall comply with local safety regulations.

All wiring shall conform to SS 638.

4.2 Associated Work

Refer to Section P01-080 “Related Electrical Works”.

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5 VERIFICATION AND SUBMISSIONS

Refer to Section P01-090 “System Commissioning and Testing”.

Submit manufacturers performance data for selected water heaters. Carry out site
tests and confirm performance of installed heaters.

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Intelligent National Productivity and Quality Specifications (iNPQS)

P01-080 Related Electrical Works

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P01-080 Related Electrical Works

CONTENTS Page

1 GENERAL 3
1.1 Scope 3
1.2 Related Sections 3
1.3 Standards, Codes, Regulations and Technical References 3
1.4 Trade Preamble 5

2 PERFORMANCE REQUIREMENTS 7

3 MATERIALS 8
3.1 General 8
3.2 Electric Motors 8
3.3 Starters 9
3.4 Wiring and Terminations 10
3.5 Time Switches 10
3.6 Indicator Lamps 10
3.7 Fuses 11
3.8 Miniature Circuit Breakers (MCBs) 11
3.9 Variable Speed Drives: Frequency Inverters 11

4 WORKMANSHIP 14

5 VERIFICATION AND SUBMISSION 15

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1 GENERAL
Read this Section with G01-010 “General Requirements” and all other contract
documents.

1.1 Scope

This Section covers the control/starter panels for equipment and power connections
between control/starter panels to equipment.

1.2 Related Sections

Read this Section in conjunction with the relevant requirements of the following
sections:

Section P01-010 “Pipework, Valves and Fittings”

Section P01-020 “Pumps”

Section P01-030 “Water Storage”

Section P01-050 “Sterilisation”

Section P01-060 “Water Heater”

Section P01-090 “System Commissioning and Testing”

Section P02-010 “Compressed Air Plant”

Section P03-010 “Boilers”

Section P07-010 “Pipework and Equipment”

1.3 Standards, Codes, Regulations and Technical References

1.3.1 Standards and Codes

Unless otherwise agreed by the SO, ensure all of the Works comply with the relevant
requirements of the standards and codes listed below or referenced in the body of the
Specification. Alternative standards and codes may be proposed for approval by the
SO, provided it can be demonstrated that the alternative standards and codes comply
with the requirements of the standards specified. All standards and codes quoted are
the current version, unless specific year references are noted.

In the event that the standards or codes are partially superseded or have become
obsolete, refer to the current edition or the approved substitution for the relevant
clauses.

Singapore Standards
SS 530 Code of practice for energy efficiency standard for building
services and equipment

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SS 551 Code of practice for earthing

SS 555 Code of practice for protection against lightning

SS 619 Low-voltage switchgear and controlgear assemblies

SS 636 Code of practice for water services

SS 638 Code of practice for electrical installations

BCA & URA Singapore: Code for Environmental Sustainability of Buildings

EMA Electricity (Electrical Installations) Regulations

EMA The Electrical Works and Contractors Licensing Regulations

Other Standards
BS EN 50347 General purpose three-phase induction motors having standard
dimensions and outputs – Frame numbers 56 to 315 and flange
numbers 65 to 740

BS EN 60034-1 Rotating electrical machines – Part 1: Rating and performance

BS EN 60269-1 Low-voltage fuses – Part 1: General requirements

BS EN 60269-2 Low-voltage fuses – Part 2: Supplementary requirements for

fuses for use by authorized persons (fuses mainly for industrial
application)

BS EN 60529 Degrees of protection provided by enclosures (IP Code)

BS EN 60898 Electrical accessories. Circuit-breakers for overcurrent protection

for household and similar instillations. Circuit-breakers for a.c.
operation

BS 5000-11 Specification for rotating electrical machines of particular types or

for particular applications – Part 11: Small-power electric motors
and generators

BS 7671 Requirements for Electrical Installations – IET Wiring Regulations

IEC 60073 Basic and safety principles for man-machine interface, marking
and identification - Coding principles for indicators and actuators

IEC 60947 Low-voltage switchgear and controlgear

IEC 61439 Low-voltage switchgear and controlgear assemblies

1.3.2 Regulations
Ensure that the Works comply with the relevant authority regulations and directions.

Where the terms “Accredited Testing Authority”, “Approving Authority”, “Relevant

Authority’’, “Local Authority” or “Local Authorities” are used in this section, the bodies
referred to are as follows:

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a. Building and Construction Authority (BCA)

b. Energy Market Authority (EMA)
c. Infocomm Media Development Authority (IMDA)
d. Land Transport Authority (LTA)
e. National Environment Agency (NEA)
f. Public Utilities Board (PUB)
g. Singapore Accreditation Council (SAC)
h. Singapore Civil Defence Force (SCDF)

1.3.3 Technical References

No item.

1.4 Trade Preamble

1.4.1 Contractor’s Submissions

Where design verifications or design works and submissions are required to be
carried out by the Contractor, a suitably qualified person (QP) shall be employed
to review, endorse all design documents (calculation and drawings) and carry out
submissions to the Authority.

Submit the following for approval:

a. A copy of endorsed documents to the Authorities.

b. Detailed material specification, catalogue, technical data of materials and
equipment.
c. Motor control centre (MCC) and local motor control panel (LMCP) and equipment,
complete with remote push buttons, selector switches, indicator lights, relays,
electrical circuit breakers, etc., and associated power and control single line
diagram drawings.
d. Shop drawings showing equipment location, dimensioned outline, elevations and
sections, showing the arrangement of all switchboards, control and relay cubicles,
including pipework routing, ductwork routing, cable containment and routing
builders’ work details showing exact foundation requirements and weights,
dynamic loading and impact loads of switchgear after co-ordination with other
disciplines
e. Agreement of provision and location of power supply and control interfacing with
corresponding trade contractors.
f. Method statements and Quality Assurance / Quality Control (QA/QC) procedures
for installation, testing, commissioning.
g. Manufacturer’s certified true copy testing certificate and test reports to be
provided before delivery to Site.

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h. Manufacturer performance warranty for materials and equipment.

1.4.2 Operation and Maintenance Manual

Provide full information for inclusion in the Operation and Maintenance (O&M)
Manual.

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2 PERFORMANCE REQUIREMENTS
All installations shall be suitable for 400/230 V, 3-phase 4-wire, 50 Hz electrical
supply operating with a solidly earthed neutral.

All equipment provided shall be fully tropicalised.

Comply with the standards as stipulated in Clause 1.3.

Equipment, materials and wiring installation shall meet the requirement of the
environment. In hostile environment, there shall be consideration for the use of
explosion-proof equipment, materials and installation.

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3 MATERIALS

3.1 General

Plan and provide routing of the distribution wiring works and ensure size of cables
and circuit breakers provided are of adequate current carrying capacity to cater for
voltage drops allocation and motor starting currents.

Provide electrical supply to electric motors associated with the mechanical services
installations from a local motor control centre or by means of an individually-mounted
starter local to the item of plant.

Provide all necessary interlocks and control wiring systems to electrical equipment
being part of the installations to form a comprehensive power and control installation.

Provide emergency lock-off isolator to every electric motor which is not within direct
view of the isolatable electrical supply point or panel.

Provide, install and connect up all automatic changeover devices to duty cycle the
equipment to even out the run-time.

Fabrication panels and MCCs shall be according to the requirements of Section E04-
080 “Distribution Boards Using MCBs and Fuses”.

3.2 Electric Motors

Adequate rating for motors to meet the service demands of associated driven units
under all operating conditions and as limited by electrical and mechanical protective
devices shall comply with BS EN 60947-4.

All 3-phase electric motors shall comply with BS EN 50347 and BS EN 60034
requirements of continuously rated, losses and efficiency.

Three-phase motor from single phasing shall be avoided as this may result in the
overheating of rotor and motor. Thermal relays shall be provided for every phase of
motor for overheating protection. Meanwhile, phase failure relay (single phasing
relay) shall be provided for every phase and connected in the supply circuit to detect
rotor heating due to unbalanced currents and isolate rotor.

Single phase motors shall comply with BS 5000-11 and BS EN 60034.

Provide motors suitable for operation up to 45°C, of the totally enclosed fan-ventilated
type.

Provide thermistor protection in windings to motors rated at 15 kW and above.

Size motors for non-overloading rating through the full range of operation for the
driven load.

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Make final connections to motors in flexible conduit or with cable glands as dictated
by size of motor/cable.

Motors are to be designed for low shaft currents and are adequately protected
against bearing damage by shaft currents.

Where specified provide motors for high temperature operation at 250°C with Class H
insulation material.

Where specified provide vertical-shaft motors with approved thrust bearings.

3.3 Starters

Provide all the starters of same manufacture.

Starters shall be suitable for use on 3-phase 4-wire, 400/230 V, 50 Hz supplies and
fitted with 220-250 V AC operating coils and in compliance with BS EN 61439.

Starters shall be use for up to and including 4 kW are direct online. For above 4 kW
and up to and including 25 kW, use automatic star-delta type (closed transition). For
above 25 kW, use autotransformer (closed-transition), variable speed drive (VSD),
soft-starter or any other suitable starter.

Provide all overload devices for hand resetting. Do not provide a reset button on the
starter enclosure. All overload relays’ overload contacts are of the single-pole
changeover type. Clearly identify the overload scale as representing either amps to
trip or full load current.

Provide Direct On Line (DOL) starters for voltages up to and including 1 000 V AC, in
compliance with BS EN IEC 60947-4-1 and be rated for intermittent periodic duty or
intermittent duty class 0.3, to the requirements of utilisation category AC-3.

Provide Automatic Star-delta (ASD) starters for voltages up to and including 1 000 V
AC, in compliance with BS EN IEC 60947-4-1 and be rated for intermittent periodic
duty or intermittent duty class 0.3. Ensure the automatic changeover timers are
adjustable from 1 sec up to at least 20 secs. Where overload relays are connected in
the phase circuit the overload relay, clearly mark scales to show whether they
represent the current in the individual winding or whether the scale must be multiplied
by 1.7 to represent line current.

Supply Soft-start/Stop starters as a unit with an enclosure suitable for MCC mounting.

Install the soft starters in accordance with the manufacturer's instructions.

Select starters for 400 V AC, 50 Hz supply and a temperature operating range of 0°C
to 40°C.

Comply with the provisions of the EU Council Directive 89/336/EEC amended by

Directive 92/31/EEC, 93/68/EEC, 93/97/EEC, 98/13/EC for electromagnetic
compatibility or equivalent.

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Provide soft-starters with range adjustment of selectable ramp times of between 0.5
secs and 60 secs with a ramp voltage which increases linearly with time.

Incorporate in the control circuit a remote emergency stop facility to override the
normal “soft stop” of the starter.

Provide filters on the input and output of such devices.

Provide a contactor which isolates the soft-start/stop unit when the motor is not
required to run, arrange to switch “off-load”.

Install a circuit breaker with a maximum rating of 2.5 times the full load current of
motor.

3.4 Wiring and Terminations

The cable used shall be appropriate to the voltage of the equipment. Low voltage
wiring to be in polyvinyl chloride (PVC) insulated cable to SS 358.

Use PVC insulated cables of rated voltage up to and including 450/750 V, with a
minimum cross-sectional area of 2.5 mm2 – phase coloured. For control circuits, use
the L1 phase and wiring shall be in accordance with SS 638 colour code.

Extra low voltage wiring shall be in PVC insulated cable to with a minimum cross-
sectional area of 0.75 mm 2.

Use the following colour coding:

a. Phase connections – brown, black and grey for 3 phases.

b. Neutral connections – blue.
c. Earth connections – green/yellow.
d. AC voltages below 50 V – brown; if the return connection is earthed, a
yellow/green sleeve shall be fitted.
e. DC circuits – brown for positive and grey for negative ferrules to denote polarity.
f. Permanent 230 V AC connection to live side of main incoming isolator – brown.

3.5 Time Switches

Provide as a minimum, a 7 day with an hour programmable timer with 4 switching

times per day and integral battery with minimum 4 hours’ back up.

3.6 Indicator Lamps

Provide LED type indicator lamps.

Provide fuse failure lamps of the neon type, with current limiting device, fitted with
similar bezels to the transformer lamps.

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3.7 Fuses

HRC fuses may be offered as an alternative to miniature circuit breakers (MCBs).

Provide HRC type fuses complete with bridges, terminal shrouds and carriers.

Take control circuits for all starters downstream of the starter power fuse. Ensure all
control circuits use the red phase. When the power fuse is rated above 10A, ensure
the control circuit is sub-fused at 6A.

Where starters are provided for single-phase drives and are connected to the yellow
or blue phases, then separately fuse the control circuits from the red phase. Spread
single-phase drives over the three phases to avoid overloading the red phase.

Provide power fuses for all contactors together with control circuit fuses downstream
of the red phase power fuse.

Provide suitably rated control circuit fuses for groups of interlocking relays, lamps,
timers, etc., and no such fuse shall feed more than 15 items. Ensure each of these
control circuit fuses is supplied with a “Fuse Failure” neon lamp.

Fuses comply with the requirements of BS EN 60269-1 and BS BS EN 60269-2.

Feed any controllers mounted within the MCC from control circuit fuses with a
maximum of 6 items from any 1 fuse. Ensure each of such fuses is supplied with a
“Fuse Failure” neon lamp.

Provide MCCs with spare 3-phase fuseways on the busbars, comprising 10% of the
total fitted, with a minimum of 2.

Provide MCCs with a spare set of fuses mounted with spring clips adjacent to the
fuse chart on the door, comprising 20% of the total number of each size of fuse with a
minimum for each size of 4. When commissioning is complete the MCC is to be
handed over with this complete set of spare fuses provided as part of the Controls
Sub-contract.

Provide a fully detailed typed fuse chart within a plastic envelope and fitted within
each MCC section containing fuses.

3.8 Miniature Circuit Breakers (MCBs)

Select according to the specific manufacturer's recommendations and install to

withstand the prospective fault current. Provide spare ways as for fuseways but
spares clipped inside the MCC are not required.

MCBs shall comply with the requirements of BS EN 60898.

3.9 Variable Speed Drives: Frequency Inverters

CE shall be marked in accordance with European Council Directives 73/23/EEC (Low

Voltage Directive) and 89/336/EEC amended by 92/31/EEC (EMC Directives),
93/68/EEC (CE Marking) and all other current European or equivalent standards
relevant to drives and in compliance of EN 61800-3.
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Utilise pulse width modulation (PWM) or direct torque control (DTC) using thyristor
switches or transistor switches.

Rating of the frequency inverter is sufficient for the continuous maximum rating of the
motor and not its running load. Ensure the drive does not require the motor to be
derated.

The frequency inverters shall have an efficiency in excess of 95%.

The frequency inverters shall have the capability of switching on to a motor already
rotating in either direction.

Input to the frequency inverter is of an uncontrolled bridge rectifier type, to limit

harmonic distortion.

Speed is smoothly adjustable, and controlled by one of the following:

Potentiometer manual/hand operation

And 0 -10V DC signal auto operation

Or 4-20mA signal auto operation

Select a frequency inverter that has facility to select manual/automatic speed control
via a remote volt-free contact.

Provide complete overcurrent, short-circuit and earth fault protection of the output
within the control system to comply with SS 638 and BS 7671 (the IET Wiring
Regulations) so that any such fault does not damage the inverter in any way. Provide
manual reset of any fault condition.

The system provides protection against phase loss. If not included within the
frequency inverter, then fit an external phase loss detection device.

Full rated output can provide continuously at an ambient temperature of 0°C to 45°C
and 0% to 95% relative humidity, non-condensing. Provide sufficient ventilation of the
sections of the MCC housing frequency inverters so that this temperature is not
exceed.

Provide a starting arrangement to include an adjustable ramp speed control, to

achieve starting currents not exceeding normal full load current wherever possible.

Ensure the frequency inverter has the following:

g. Output frequency range nominally 1Hz to 60Hz;

h. Provision of visual information of motor speed, motor overload, motor short circuit,
over-voltage, under-voltage and equipment temperature;
i. Connections for remote start/stop control in the form of an external volt-free
contact;

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j. Volt free contacts for remote monitoring of running status, fault status and
manual/automatic speed control selected;
k. An analogue input for speed control and analogue output for frequency
monitoring.
Control circuits shall be immune to interference caused by operating on normal raw
mains supply in an industrial environment.

Frequency inverter shall incorporate either AC line chokes with both inductive and
capacitive elements or DC link chokes in both the positive and negative rails to
minimise mains harmonics.

Provide details regarding the production of mains-borne interference and harmonic

distortion. Give written guarantees that these levels of interference and harmonics will
not be exceeded over the full operating speed of the drive.

Frequency inverter shall incorporate an initial start self tune procedure to enable the
inverter to mathematically model itself to the connected motor for optimum
performance.

Incorporate adjustable under load/time parameters on the frequency inverter set up to

detect a malfunction, e.g. broken fan belt.

Determine the maximum heat dissipation from all soft-start devices and incorporate
adequate ventilation methods to ensure that the internal temperature within the panel
does not exceed 45°C.

Where the frequency inverter is to be installed in the field near to the associated
motor and not in a motor control centre, provide with a factory assembled IP54
enclosure. If installed within a motor control centre, provide with an IP2X enclosure. If
installed outdoors, provide the frequency inverter with a factory assembled IP54
enclosure contained within a separate weatherproof housing/motor control centre.

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4 WORKMANSHIP
Where applicable, liaise with the electrical contractor and the building management
system (BMS) supplier/installer to arrange and carry out all interface works.

Install motors subject to vibration with coiled feeder cable, and motor connections
generally with sufficient slack to allow positional adjustment with cable connected.

Position motors to allow ready access for maintenance and replacement.

Provide motors in excess of 35 kg with eyebolt for lifting purposes.

On completion, check that all motor rotations are correct. (This is essential when a
temporary electrical supply has been used).

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5 VERIFICATION AND SUBMISSION

Submit confirmation report on completion of all checking and testing of electrical
installations.

Submit relevant test certificates.

Submit comprehensive wiring diagram(s) for all installation.

Ensure spare fuses are handed over, or are shown to be housed in the MCC(s) as
applicable.

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Intelligent National Productivity and Quality Specifications (iNPQS)

P01-090 System Commissioning and Testing

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P01-090 System Commissioner and Testing

CONTENTS Page

1 GENERAL 3
1.1 Scope 3
1.2 Related Sections 3
1.3 Standards, Codes, Regulations and Technical References 3
1.4 Trade Preamble 4

2 PERFORMANCE REQUIREMENTS 5

3 MATERIALS 6

4 WORKMANSHIP 7
4.1 General 7
4.2 Systems Cleanliness - Water Distribution Systems 7
4.3 Pre-Commissioning Checks 7
4.4 Regulation Tolerances 8
4.5 Final Settings 8

5 VERIFICATION AND SUBMISSION 9

5.1 Underground Pipework 9
5.2 Above Ground Pipework 9
5.3 Water Tank Testing 9
5.4 Maintenance/Routine Tests 10
5.5 Submission 10
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P01-090 System Commissioner and Testing

1 GENERAL
Read this Section with G01-010 “General Requirements” and all other contract
documents.

1.1 Scope
This Section covers the testing of all domestic hot and cold water service pipework from
the mains connection to the outlet fittings.

1.2 Related Sections

Read this Section in conjunction with the relevant requirements of the following sections:

Section P01-010 “Pipework, Valves and Fittings”

Section P01-020 “Pumps”

Section P01-030 “Water Storage”

Section P01-060 “Water Heater”

Section P01-080 “Related Electrical Works”

Section P01-090 “System Commissioning and Testing”

1.3 Standards, Codes, Regulations and Technical References

1.3.1 Standards and Codes
Unless otherwise agreed by the SO, ensure all of the Works comply with the relevant
requirements of the standards and codes listed below or referenced in the body of the
Specification. Alternative standards and codes may be proposed for approval by the
SO, provided it can be demonstrated that the alternative standards and codes comply
with the requirements of the standards specified. All standards and codes quoted are
the current version, unless specific year references are noted.

In the event that the standards or codes are partially superseded or have become
obsolete, refer to the current edition or the approved substitution for the relevant
clauses.

Singapore Standards

SS 636 Code of practice for water services

PUB Handbook on application of water supply (Stipulation of

standards & requirements for Water Fittings for use in potable
water service installations)

Singapore Public Utilities Act. Public Utilities (Water Supply) Regulations

Statutes

Other Standards

BS EN 805 Water supply. Requirements for systems and components

outside buildings

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BS EN 806 Specifications for installations inside buildings conveying water

for human consumption
1.3.2 Regulations
Ensure that the works comply with the relevant authority regulations and directions.

Where the terms “Accredited Testing Authority”, “Approving Authority”, “Relevant

Authority’’, “Local Authority” or “Local Authorities” are used in this Section, the bodies
referred to are as follows:
a. Building and Construction Authority (BCA)
b. Energy Market Authority (EMA)
c. Infocomm Media Development Authority (IMDA)
d. Land Transport Authority (LTA)
e. National Environment Agency (NEA)
f. Public Utilities Board (PUB)
g. Singapore Accreditation Council (SAC)
h. Singapore Civil Defence Force (SCDF)
1.3.3 Technical References
No item.

1.4 Trade Preamble

1.4.1 Contractor’s Submissions
Where design verifications or design works and submissions are required to be carried
out by the Contractor, a suitably qualified person (QP) shall be employed to review,
endorse all design documents (calculation and drawings) and carry out submissions to
the Authority.

Submit the following for approval:

a. Method statements and Quality Assessment / Quality Control (QA/QC)
procedures for installation, testing, commissioning.
b. Manufacturer’s certified true copy test reports to be provided before delivery to
Site.
1.4.2 Operation and Maintenance Manual
Provide full information for inclusion in the Operation and Maintenance (O&M) Manual.

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P01-090 System Commissioner and Testing

2 PERFORMANCE REQUIREMENTS
Propose and agree on the use of one consistent set of commissioning guides for the
project, either selected from Clause:1.3.1 above or as approved by the SO.

Carry out pre-commissioning, commissioning and testing entirely in accordance with

the selected commissioning guides and this Specification.

Test all pipework to establish watertightness to the required standard.

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3 MATERIALS

Provide all test points and materials required to properly carry out testing.

Ensure that all instruments to be used have a current certificate of calibration valid for
a minimum of the whole of the commissioning period plus one calendar month.

Ensure that pressure gauges are selected to provide full-scale deflection at the required
test pressure.

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4 WORKMANSHIP
4.1 General
Before commencement of commissioning and testing programmes, give a minimum of
2 clear working weeks’ written notice to parties required or requiring to witness tests
and commissioning procedures, the date of commencement and the final programme
details.

The same requirement shall apply to any off-site tests to be arranged.

Ensure that all “snag list” items are cleared and accepted as complete.

Ensure that commissioning and testing shall be carried out only after the installed
systems are statically tested and certified complete.

4.2 Systems Cleanliness - Water Distribution Systems

Ensure all water distribution systems have been thoroughly flushed and cleaned as
part of pre-commissioning, in accordance with the following:
a. Nominated Commissioning Guides, see Clause 2.
b. Section P01-050 “Sterilisation”.

4.3 Pre-Commissioning Checks

4.3.1 General Requirements
Carry out pre-commissioning checks to ensure that all system components are
correctly installed and are fit for purpose.

Ensure that all statically complete installations are in accordance with the Specification,
free of installation defects, and are clean and safe to operate.

Before starting-up, make checks in accordance with the relevant Commissioning

Codes and the Application Guides.
4.3.2 Water Distribution Systems
Ensure that water flushing and cleaning is completed before water balancing
commences.

Check all valves are correctly installation, tested for correct operation and, except for
normally closed valves, set in the fully open position.

Check all components, including temperature and pressure test points, commissioning
sets, gauges, thermometer pockets, air vents, drains, etc. for correct location and
altitude.
4.3.3 Electrical Wiring
Check control panels for completion, compliance with the wiring diagrams, and correct
identification.

Check terminations to starters, pumps and all control items and interlocked equipment.

Check and confirm that all safety and emergency provisions are in working order.

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Immediately rectify all faults.

4.4 Regulation Tolerances

Regulate water systems to tolerances appropriate for the system type as described in
the Commissioning Guide. Unless otherwise stated, base water system tolerances on
a “medium” performance effect.

4.5 Final Settings

Do not adjust any regulating valve in excess of the manufacturer's recommendations.

Lock all water regulating devices in final positions, in accordance with the
manufacturer's approved method.

Record final positions of water regulating devices on the particular system

commissioning record sheet.

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5 VERIFICATION AND SUBMISSION

5.1 Underground Pipework
5.1.1 Testing General
After initial laying and jointing, all pipework shall be tested with potable water prior to
joints being covered with backfill. Ensure the pipework is sufficiently anchored before
testing.

On completion of installation, all piping shall be thoroughly flushed with potable water
and a final water test applied.

Any water meters shall be removed during testing.

Valves shall not be used to hold test pressure. Where applicable, valves shall be open
and ends sealed with proprietary caps or blank flanges.
5.1.2 Metal Pipes
Apply water test to a minimum of 12.5 bar or maximum working pressure plus 50%,
whichever is greater. Pressure shall be maintained for 2 hrs without further pumping. If
required by the SO, maintain pressure test for 24 hrs.
5.1.3 Polypropylene Pipes
Apply initial water pressure of minimum 12.5 bar or maximum working pressure plus
50%, whichever is greater. After 30 mins, reduce the pressure to 1.5 times working
pressure and maintain for 2 hrs without further pumping. If required by the SO, maintain
pressure test for 24 hrs.

The initial pressure shall allow for stretching of the pipe material. The test pressure
may increase slightly during the 2-hr period due to pipe contraction but must not drop.

5.2 Above Ground Pipework

After initial installation and jointing, all pipework to be tested with potable water prior to
joints being concealed by false ceilings duct enclosures, etc. Ensure the pipework is
sufficiently anchored before testing.

On completion of installation, all piping shall be thoroughly flushed with potable water
and a final water test shall be applied.

Valves shall not be used to hold test pressure. Where applicable, valves shall be open
and ends shall be sealed with proprietary caps or blank flanges.

Disconnect any appliances which could be adversely affected by the test pressure.

Apply water test to a minimum of 12.5 bar or maximum working pressure plus 50%,
whichever is greater. Pressure shall be maintained for 2 hrs without further pumping. If
required by the SO, maintain pressure test for 24 hrs.

5.3 Water Tank Testing

Conduct the following tests immediately when the tank is complete and fully connected,
to ensure that the tank is watertight:

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a. Fill to normal water level, mark level and leave for 24 hrs.
b. Check for leaks and mark water level every 8 hrs.
c. Observe whether leakage or changes in water level occur.

Carry out necessary remedial works to any leaks. Repeat tests as necessary until a
satisfactory result is reached.

Where a tank has more than one compartment, test each compartment separately.

On completion of testing, scrub out tanks and sterilise with chlorine-containing solution
before putting into service.

Hydraulically test the completed pipework to 1½ times the closed head pressure,
maintained for two hours without further pumping.

Ensure no leaks are detected, otherwise repair and retest until there is no leakage at
the test conditions.

Submit maintenance literature for all components installed and covered by this
Specification.

5.4 Maintenance/Routine Tests

Maintain the whole system in good condition during the Defects Liability Period.

Make all lockable box keys available to the Local Authority personnel for inspections
whenever required.

Make any tests required by the Local Authority during the Defects Liability Period in
addition to the monthly test and submit record of such tests to the building Owner.

5.5 Submission
Submit all records of commissioning and testing procedures results in an agreed
format.

Submit pipework leakage test certificates where required for the systems listed.

Record full details of all tests made, off-site and on-site.

Obtain test certificates for equipment items tested off-site in manufacturers’ works.

Submit written record of each test made with name of commissioning firm if different
from Installer and name(s) of personnel carrying out commissioning and testing
activities, and names of witness(es) and their organisation(s).

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P02-010 Compressed Air Plant

Intelligent National Productivity and Quality Specifications (iNPQS)

P02-010 Compressed Air Plant

 iNPQS
P02-010 Compressed Air Plant

CONTENTS Page

1 GENERAL 3
1.1 Scope 3
1.2 Related Sections 3
1.3 Standards, Codes, Regulations and Technical References 3
1.4 Trade Preamble 4

2 PERFORMANCE REQUIREMENTS 6

3 MATERIALS 7
3.1 General 7
3.2 Piping 7
3.3 Isolating Valves 7

4 WORKMANSHIP 8
4.1 Fabrication and Installation 8
4.2 Compressor Units 8
4.3 Wet Air Receivers 10
4.4 Dryers 11
4.5 Filters 11
4.6 Drain Trap Assemblies 12
4.7 Pressure Reducing Sets 12
4.8 Controls and Instrumentation 12
4.9 Electrical Works 14

5 VERIFICATION AND SUBMISSION 15

5.1 Tests 15
5.2 Inspection 15
5.3 Shop Testing 15
5.4 Supervision 16
5.5 Certified Drawings 16
5.6 Shop Fabrication and Assembly 16
5.7 Preparation for Shipping and Transport 16
5.8 Training of Clients’ Personnel 17
 iNPQS
P02-010 Compressed Air Plant

1 GENERAL
Read this Section with G01-010 “General Requirements” and all other contract
documents.

1.1 Scope
This Section covers the specification for compressed air plant, as shown in drawings
or as specified.

1.2 Related Sections

Read this Section in conjunction with the relevant requirements of the following
sections:

Section P01-080 “Related Electrical Works”

1.3 Standards, Codes, Regulations and Technical References

1.3.1 Standards and Codes

Unless otherwise agreed by the SO, ensure all of the Works comply with the relevant
requirements of the standards and codes listed below or referenced in the body of the
Specification. Alternative standards and codes may be proposed for approval by the
SO, provided it can be demonstrated that the alternative standards and codes comply
with the requirements of the standards specified. All standards and codes quoted are
the current version, unless specific year references are noted.

In the event that the standards or codes are partially superseded or have become
obsolete, refer to the current edition or the approved substitution for the relevant
clauses.

Singapore Standards

SS 638 Code of practice for electrical installation

SS ISO 11011 Compressed air – Energy efficiency – Assessment

Other Standards

ASTM Standard specification for forged or rolled alloy and stainless steel
A182/182M pipe flanges, forged fittings, and valves and parts for high-
temperature service

BS EN 286-1 Simple unfired pressure vessels designed to contain air or

nitrogen – Part 1: Pressure vessels for general purposes

BS EN 10255 Non-alloy steel tubes suitable for welding and threading.

Technical delivery conditions

BS EN 1092-1 Flanges and their joints – Circular flanges for pipes, valves,
fittings and accessories, PN designated – Part 1: Steel flanges

BS EN 1515-1 Flanges and their joints – Bolting – Part 1: Selection of bolting

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BS ISO 7121 Steel ball valves for general-purpose industrial applications

BS ISO 7183 Compressed-air dryers – specifications and testing

BS 1123 Fusible plugs for steam boilers and compressed air applications.
Specification

PD 5304 Guidance on safe use of machinery

1.3.2 Regulations
Ensure that Works comply with the relevant authority regulations and directions.

Where the terms “Accredited Testing Authority”, “Approving Authority”, “Relevant

Authority’’, “Local Authority” or “Local Authorities” are used in this section, the bodies
referred to are as follows:
a. Building and Construction Authority (BCA)
b. Energy Market Authority (EMA)
c. Infocomm Media Development Authority (IMDA)
d. Land Transport Authority (LTA)
e. National Environment Agency (NEA)
f. Public Utilities Board (PUB)
g. Singapore Accreditation Council (SAC)
h. Singapore Civil Defence Force (SCDF)

1.3.3 Technical References

No item.

1.4 Trade Preamble

1.4.1 Contractor’s Submissions

Where design verifications or design works and submissions are required to be
carried out by the Contractor, a suitably qualified person (QP) shall be employed to
review, endorse all design documents (calculation and drawings) and carry out
submissions to the Authority.

Submit the following for approval:

a. A copy of endorsed documents to the Authorities.
b. Detailed material specification, catalogue, technical data of materials and
equipment.
c. Electrical single line diagram and associated control single line diagram drawings
endorsed by a Licensed Electrical Worker of the appropriate grade.
d. As-built drawings showing equipment location, pipework routing, cable
containment and routing after coordination with other disciplines.

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e. Method statements and Quality Assurance / Quality control (QA/QC) procedures

for installation, testing and commissioning.
f. Manufacturer’s certified true copy test reports to be provided before delivery to
Site.
g. Manufacturer performance warranty for materials and equipment.

1.4.2 Operation and Maintenance Manual

Provide full information for inclusion in the Operation and Maintenance (O&M)
Manual.

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2 PERFORMANCE REQUIREMENTS
The rated capacity of the equipment shall be in accordance with the equipment data
sheets of this specification. The performance shall be for the complete system,
including connecting pipework to all process and production equipment.

Equipment capacity shall take full account of all air volume, air quality and pressure
losses for dryers, filters (dirty condition) pipework and ancillary equipment.

The volumes specified in this document are nett.

Include all allowances for purge air at the dryers in determining the gross volume
requirements. “Normal cubic metres per hour” (Nm³/hr) refers to a capacity with air at
a pressure of 1.01325 bar, a temperature of 15.6°C and relative humidity of 0%.

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3 MATERIALS

3.1 General
Use all new materials throughout. Materials shall be approved by the relevant
controlling Authorities and shall comply with the standards and codes listed.

3.2 Piping
Use galvanised steel pipes or stainless steel 304 or copper welded pipe as specified,
from the compressors to the terminal device.

Drain pipes shall be to BS EN 10255 in galvanised steel with screwed connections.

3.3 Isolating Valves

All isolating valves up to DN 50 for compressed air shall be ball-type with screwed
connections and valves DN 65 and above shall be butterfly type with flanged
connection.

Valve seats shall be of PTFE or similar.

Use valves to BS ISO 7121 and to ASTM A182/182M, grade F316L.

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4 WORKMANSHIP

4.1 Fabrication and Installation

Comply with the fundamental requirements of performance and quality outlined in the
specification and take into consideration, ease of operation, maintenance, good
house-keeping and safety.

Provide adequate adjustment to compensate for wear. Replacement of parts shall

require a minimum of disassembly. Access shall be reasonable and safe.

In addition to the forces imposed by the function of the equipment, provide for
reasonable forces imposed by personnel and equipment used in servicing.

Where specified standards or authorities are mentioned in the Specifications or where

authorities have jurisdiction over equipment or installations specified therein, the
chemical and physical properties of all equipment and the design, performance,
characteristics, and methods of construction of all items shall be in accordance with
the latest edition of applicable standard specifications issued by these authorities.
The most stringent specification shall govern.

Submit immediately after notification of contract award, a list of the materials to be

furnished including any alternative items which are submitted with the Tender Form
and which have been accepted.

Prepare and submit all drawings and other documents as necessary to apply for
approvals. Obtain the approval of all authorities having jurisdiction.

All equipment shall comply with national/international standards and approved codes
of practice.

Display all warnings signs and nameplates as listed in the standards and codes
and/or as required by the Relevant Authorities.

Standard specifications issued by regulatory bodies shall not decrease the quality of
workmanship and material specified herein.

Ensure that the compressed air system including compressors and all ancillaries shall
be in full accordance with the Pressure Systems and Transportable Gas Container
Regulations, 1989 or equivalent and approved by the Local Authority.

Installation materials and components shall comply with the recommendations

published by European Committee of Manufacturers of Compressed Air Equipment
(PNEUROP) and European Committee of Hydraulic Oil and Pneumatic Transmission
Equipment (CETOP) for safety or equivalent.

4.2 Compressor Units

Compressors shall be complete with all necessary ancillary items to ensure
continuous automatic operation.

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Select compressors to allow for pressure drops located downstream (filters, vessels,
dryers, pipes, valves) and for purge losses in the dryers, in additional to the net air
volume specified in this specification.

Specified capacity shall be met with discharge pressure within +5 per cent and -0 per
cent of that specified.

Air compressors, dryers and all auxiliary equipment are suitable for continuous full
load duty, and for the operating conditions.

Ensure compressors are designed and arranged for ease of accessibility for
maintenance and removal, without the need for major disassembly and without
disturbing the air piping or compressor alignment.

Provide suitable soft starting or star delta starters for the compressor set.

Ensure the equipment is designed and arranged to “fail-safe” in the event of controls
or power failure.

All moving parts of the machine shall be totally enclosed or adequately guarded.

Secure sealed inspection and maintenance covers to the main body by bolting.

Equipment included in the package shall suitable for the specified operating
conditions and is designed and constructed for the minimum service life specified.

Major parts such as casing components and bearing housings are designed and
manufactured to ensure accurate alignment on re-assembly.

Shaft seals and bearings shall be accessible for inspection and replacement shall be
carried out with minimum disassembly.

Each compressor package shall consist of a local control panel to contain all
instrumentation and controls required for the safe and reliable control, regulation and
protection of the individual compressor and all ancillaries, including the following:
a. Compressor control.
b. Motor protection and starter of star-delta or soft start type.
c. Alarms, trips and indication.

Provide panels to include as a minimum the following facilities:

a. Door interlock isolator

b. Start push-button

c. Stop push-button

d. Emergency stop push-button

e. manual/auto selector switch

f. supply healthy lamp

g. controls supply healthy lamp

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h. compressor running lamp

i. compressor ready

j. oil temperature high alarm

k. oil temperature low alarm

l. emergency stop operated

m. air filter filter differential pressure high alarm

n. oil filter filter differential pressure. high alarm

Interface Terminals and logic for the MCP inputs and

o. outputs

Analogue or Digital indicators for:

i. air delivery temperature
ii. air delivery pressure
iii. total running hours
iv. total loaded hours
p. v. Compressor Units

Provide compressor units of the type suitable to safely withstand specified pressures,
temperatures and other service conditions.

Design shall permit ease of safe operation and maintenance of the compressor unit,
whilst minimising the risk of physical injury.

Ensure that compressor unit components in excess of 25 kg are fitted with suitable
devices to attach them to lifting gear.

4.3 Wet Air Receivers

Air receivers shall be constructed according to BS EN 286-1 or equivalent.

Ensure a one-millimetre corrosion allowance is incorporated by the manufacturer.

The receiver shall be marked with Safe Working Pressure, Manufacturer’s nameplate
and test authority stamp or plate.

Provide the following:

- hinged access manhole minimum of 600 mm diameter in the vessels.

- flanged branches suitably sized for system pipeline sizes for inlet and outlet.

- connections for drain, pressure gauge and pressure sensors.

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Fit safety valves, 100 mm dial pressure gauge with siphon and cock and an automatic
drain valve to vessels. Pass drain lines through an interceptor before discharging to
drain.

Paint interiors of vessels with corrosion resistance paint.

Paint the vessels externally to the manufacturer’s standard specification.

Install vessels with lifting lugs and pressure relief valves.

Size air receivers with a total cubic capacity as appropriate.

Vessels shall be constructed of carbon steel to BS EN 10028-1 or equivalent.

4.4 Dryers
Provide dryers as complete, packaged, enclosed assemblies mounted on fabricated
steel base-plates suitable for direct mounting onto concrete plinths.

Mount a prefilter and after-filter on the same base-plate.

Provide an outlet air silencer for each dryer.

Minimise the volume of purge air.

Dryers shall be complete with all ancillary items necessary for continuous automatic
operation unattended with one vessel or modular cells drying while the other vessel
or cells regenerates.

The equipment shall be designed and arranged for ease of accessibility for
maintenance and removal, without the need for major disassembly.

All hot surfaces shall be thermally insulated for personnel protection, limiting surface
temperatures to 40°C.

The equipment shall be designed and arranged to be “fail-safe” in the event of control
or power failure.

Equip each dryer with an integral local control panel including dew point detector
indicator for faults, generating (in service), drying/regenerating, temperature, dew
point and moisture. Control the cycle of drying/regeneration to maximise the capacity
of the desiccant.

Provide all instrumentation and controls required for the safe and reliable control,
regulation and protection of the individual dryer and ancillaries.

4.5 Filters
Provide air filtration before the dryer to the performance requirements as appropriate.

Each air filter shall be complete with integral differential pressure indicator and
automatic water trap be piped and collected locally.

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Provide an air filter after the dryer to remove particle carry-over and complete with
bypass integral differential pressure indicator.

4.6 Drain Trap Assemblies

Fit drain trap assemblies at the base of each vertical branch main, at moisture
separators and at air receivers. Drain trap assemblies shall comprise isolating valve,
strainer, compressed air trap and liquid discharge pipe extended to the nearest
gulley.

Fit a pressure pipe between the branch main and separator inlet or air receiver.

4.7 Pressure Reducing Sets

Provide pressure reducing sets with the following:

- moisture separator
- trapped drain
- stop valve
- strainer with blow-down provision
- inlet pressure gauge
- pressure reducing valve
- stop valve
- safety relief valve with drain at low level
Provide an outlet pressure gauge within one metre of the downstream connection of
the by-pass pipe.

Complete assembly shall comprise a full-bore by-pass with globe valve.

The pressure reducing valve shall be supplied with filtered compressed air for
operation, through a regulator.

Install a pressure control valve shall along the pipe after the pressure reducing valve
(on the low-pressure side), and not closer than 10 times pipe diameter length from
the pressure gauge.

4.8 Controls and Instrumentation

4.8.1 General
Compressed air system controls shall be fully automatic and capable of running
unattended.

Controls and instrumentation and electrical work include but are not limited to the
following:
a. Control Panel fabricated to sheet metal with not less than 16 SWG thickness for
the compressed air system.

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b. Instrumentation mounted on the compressed air system.

c. Sequence (Pressure) Controller provided by compressor manufacturer.
d. Complete controls cabling installation for each Compressor and Dryer.
e. Complete power cabling installation for all electrical equipment.
Ensure the Control Panel includes the following items:
a. Isolator
b. Compressor lead/lag selection switch/indicator
c. Plant is available to run
d. supply healthy
e. controls supply healthy
f. Compressor running
g. Compressor available
h. Compressors common fault
i. Each dryers running
j. Dryer fault
k. Air filters differential pressure alarm
l. Analogue or Digital indicators for:
i. Header air delivery temperature
ii. Header air delivery pressure
iii. Header air delivery pressure dew point or moisture contents

Provide the following signals to the BMS wired out to terminals:

a. Each Compressor:
i. Running
ii. Stopped
iii. Fault
iv. Discharge Pressure
b. Each Dryer: Fault
c. System: Supply Pressure

Ensure the Control Panels include facilities for the following input and output signals.

a. Each Compressor (outputs):

i. Running
ii. Stopped
iii. Tripped
iv. Fault
b. Each Dryer (outputs): Fault

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c. Each Compressor (inputs):

i. Start
ii. Stop

4.8.2 Compressor Control

Ensure the Compressed Air System operates to the requirements of the

Ensure the Compressed Air System operates to the requirements of Client / SO or as

indicated on the drawings

4.8.3 Air Filters

Monitor each air filter for dirty condition by a differential pressure switch. On reaching
the set point, an alarm shall be raised at the Control Panel.

4.9 Electrical Works

Include the following in the Electrical Works associated with this system:
a. A motor control centre (MCC) for the system containing motor starters for all drive
motors on the system except those on packaged equipment having motor starters
provided in the Control Panel (CP) and moulded case circuit breaker protected
feeds to all CPs.
b. Power cabling and containment between the MCC and all motors or CPs.
c. An earthing installation for the electrical system described above.

Refer to Section P01-080 “Related Electrical Works”.

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5 VERIFICATION AND SUBMISSION

5.1 Tests
Conduct strength and leakage pressure tests on all equipment items after
manufacture.

Carry out a field leakage test of the compressed air system after all pipework has
been fitted in accordance with standards detailed in this Specification. This test is in
addition to the pressure test on each unit at the completion of manufacture.

5.2 Inspection
The Client or SO reserve the right to inspect the manufacture and fabrication work
while in progress.

Provide free access to the manufacturer’s plant and facilities and their suppliers at
any time and assist the inspectors to carry out their duties.

Notify the SO or the Client in writing at least 2 weeks in advance of the equipment
fabrication being 100% complete, and at least 1 week prior to scheduled testing so
SO or Client may inspect the equipment and witness the works tests.

Inspection at the Contractor’s and/or the Supplier's works will not relieve the
Contractor from any responsibility in regard to imperfect material or workmanship,
and the necessity to replace defective material or workmanship which does not fulfil
the requirements of the Specification, in compliance with the performance
requirements of this Specification.

The acceptance of, or failure to inspect, any material or finished parts by the SO/
Client will not preclude subsequent rejection if found defective.

Replace and make good any rejected material and workmanship.

Schedule and maintain adequate shop inspection during the fabrication of the
equipment.

5.3 Shop Testing

Carry out complete tests on the individual components and on the complete
equipment assembly.

Tests shall be in accordance with the applicable codes, standards and this
Specification.

Submit to the SO 2 copies of each test report, signed by the appropriate Quality
Control Inspector as proof of compliance with the inspection and test requirements of
the Specification.

The Supplier shall provide an acceptable warranty for all equipment supplied.

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Ensure main plant is supplied from a single source.

5.4 Supervision
Include, for the services of competent supervisors, all major Supplier to supervise and
approve the installation.

Equipment shall be pre-commissioned, cleaned and commissioned in accordance

with the the Supplier's instructions and in accordance with the contract documents.

5.5 Certified Drawings

Detailed shop drawings shall be to the scale required by the Client.

Submit to the SO/Engineer for approval. Do not commence fabrication until the
drawings have been approved. Include in drawings all connection sizes, in SI units.

5.6 Shop Fabrication and Assembly

Obtain approval of certified drawings and data described in the specification from the
SO before the commencement of fabrication.

Methods and equipment employed for shop fabrication shall be to the requisite
standard of workmanship required by this Specification.

Select and install all purchased components in accordance with the manufacturer's
recommendations for application. Thoroughly inspect for dimensional accuracy,
surface finish, etc., before assembly.

Supplier shall provide an acceptable warranty for all equipment supplied.

Ensure main plant is provided by a single source.

5.7 Preparation for Shipping and Transport

Equipment shall be designed and fabricated to facilitate the handling, loading and
installation process, and to include suitable lifting lugs or other fittings or features
required for lifting, handling and installations.

Ensure that each item of equipment or parts thereof is fully protected for transport to
Site and lifting into final position. Any damage sustained during transportation to final
operating location shall be repaired at the Contractor's cost to the satisfaction of SO.

Machined working parts shall be rust inhibited and wrapped for shipment.

Flanged connections shall have blind flanges bolted onto the flanges to protect the
flanges from damage and the equipment interior from contamination during shipment.

Cap screwed end connections and plug other openings in the equipment.

Moving parts shall be securely blocked to prevent damage during transport. Tag and
mark all material used for blocking moving parts to ensure removal before start-up.

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Issue report on damages or shortages after check-out on site of each shipment and
equipment. All material delivered will be subject to the SO’s inspection and rejection.

Supply sufficient appropriate paint for touch-up after installation.

Protect aluminium casing panels and control panels during shipment with strippable
compound.

Ensure the equipment and packages are clearly marked for handling pressurised
vessels and associated safety precautions.

5.8 Training of Clients’ Personnel

Arrange for appropriate training for the clients’ personnel to an agreed programme
before the final performance demonstration of the plant commences.

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P03-010 Boilers

Intelligent National Productivity and Quality Specifications (iNPQS)

P03-010 Boilers
 iNPQS
P03-010 Boilers

CONTENTS Page

1 GENERAL 3
1.1 Scope 3
1.2 Related Sections 4
1.3 Standards, Codes, Regulations and Technical References 4
1.4 Trade Preamble 5

2 PERFORMANCE REQUIREMENTS 7

3 MATERIALS 8

4 WORKMANSHIP 9
4.1 Fabrication 9
4.2 Installation 13

5 VERIFICATION AND SUBMISSION 15

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P03-010 Boilers

1 GENERAL
Read this Section with G01-010 “General Requirements” and all other contract
documents.

1.1 Scope
This Section covers the specification of steam raising and distribution plant, as shown
in drawings or as specified.

Ensure the safe and reliable operation of the complete system.

The installation provider shall be a specialist engineer in the total provision of steam
installations including maintenance, acceptable to the SO.

Provisions include the following:

a. Packaged steam boiler(s) complete with burners, ignition system, controls and
safety devices, thermal insulation and cladding.
b. Plant and accessories, including (but are not limited to):

i. Boiler feed tank

ii. Boiler feed pump
iii. Water treatment and monitoring system
iv. De-aeration plant
v. Blow-down pit /tank
vi. Flash steam vessel/receiver
vii. Monitoring of flow, pressure, temperature and feed water quality.
c. Distribution system of headers, steam distribution pipework valves and fittings,
including supports, over-pressure protection and regulation, steam separators and
steam traps, air vents and drains.
d. Condensate return system of pipework valves and fittings, including supports and
condensate receivers/pumping sets.
e. Steam and water sampling system.
f. Fuel consumption and burner efficiency monitoring, alarm system with auxiliary
voltage-free contacts for BMS connection.
g. Fuel distribution system complete with pipework steam stop valves fittings and
safety valves, storage tanks and bunkers, fuel pumps and strainers, level and
pressure monitoring, all in compliance with NEA Pollution Control Department and
SCDF Fire Safety and Shelter Department.
h. Flushing, pressure testing, commissioning and performance verification of
complete installation
i. Thermal insulation, cladding, painting and labelling (including record sheets for
O&M Manual and boiler room chart) for complete installation.

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1.2 Related Sections

Read this Section in conjunction with the relevant requirements of the following
Sections:

Section M01-010 “Circulating Pumps”

Section M01-020 “Pipework, Valves and Fittings”

Section M01-030 “Thermal Insulation”

Section P01-080 “Related Electrical Works”

1.3 Standards, Codes, Regulations and Technical References

1.3.1 Standards and Codes

Unless otherwise agreed by the SO, ensure all of the Works comply with the relevant
requirements of the standards and codes listed below or referenced in the body of the
Specification. Alternative standards and codes may be proposed for approval by the
SO, provided it can be demonstrated that the alternative standards and codes comply
with the requirements of the standards specified. All standards and codes quoted are
the current version, unless specific year references are noted.

In the event that the standards or codes are partially superseded or have become
obsolete, refer to the current edition or the approved substitution for the relevant
clauses.

Singapore Standards

SS 567 Code of practice for factory layout

Other Standards

API 5L Specification for line pipe

BS EN 676 Forced draught burners for gaseous fuels

BS EN 12953-1 Shell boilers – General

BS EN 13480-4 Metallic industrial piping – Fabrication and installation

BS EN 10028-2 Flat products made of steels for pressure purposes – Part 2: Non-
alloy and alloy steels with specified elevated temperature
properties

BS EN 1993-3-2 Eurocode 3 – Design of steel structures – Part 3-2: Towers, masts

and chimneys – Chimneys

BS EN 60079-14 Explosive atmospheres. Electrical installations design, selection

and erection

BS 2790 Specification for design and manufacture of shell boilers of

welded construction

BS 5885-1 Automatic gas burners – Part 1: Specification for burners with

input rating 60 kW and above

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BS 5885-2 Automatic gas burners – Part 2: Specification for packaged

burners with input rating 7.5 kW up to but excluding 60 kW

ASME Boiler and Pressure Vessel Code

ASHRAE ASHRAE equipment

1.3.2 Regulations
Ensure that the Works comply with the relevant authority regulations and directions.

Where the terms “Accredited Testing Authority”, “Approving Authority”, “Relevant

Authority’’, “Local Authority” or “Local Authorities” are used in this section, the bodies
referred to are as follows:
a. Building and Construction Authority (BCA)
b. Energy Market Authority (EMA)
c. Infocomm Media Development Authority (IMDA)
d. Land Transport Authority (LTA)
e. National Environment Agency (NEA)
f. Public Utilities Board (PUB)
g. Singapore Accreditation Council (SAC)
h. Singapore Civil Defence Force (SCDF)

1.3.3 Technical References

No item.

1.4 Trade Preamble

1.4.1 Contractor’s Submissions

Where design verifications or design works and submissions are required to be
carried out by the Contractor, a suitably qualified person (QP) shall be employed
to review, endorse all design documents (calculation and drawings) and carry out
submissions to the Authority.

Submit the following for approval:

a. A copy of endorsed documents to the Authorities.
b. Detailed material specification, catalogue, technical data of materials and
equipment.
c. Electrical single line diagram and associated control single line diagram drawings
endorsed by a Licensed Electrical Worker of the appropriate grade.
d. Shop drawings showing equipment location, pipework routing, ductwork routing,
cable containment and routing after coordination with other disciplines.
e. Agreement of provision and location of power supply and control interfacing with
corresponding trade contractors.

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f. Method statements and Quality Assurance / Quality Control (QA/QC) procedures

for installation, testing and commissioning.
g. Manufacturer’s certified true copy test reports to be provided before delivery to
Site.
h. Manufacturer performance warranty for materials and equipment.
i. As-Built drawings, Operating and Maintenance (O&M) Manual(s), system(s)
schematic layout and comprehensive valve chart each mounted on hardboard
with glazed faces and mounted on the boiler room wall clearly visible from the
main steam header and boiler controls panels.
j. Details of all equipment and materials installed with monthly, quarterly half-yearly
and annual maintenance schedules to be included in the O&M Manual(s).
k. A list of all necessary spares, and tools for maintenance with mounting devices
installed within the boiler room.

1.4.2 Operation and Maintenance Manual

Provide full information for inclusion in the O&M Manual.

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2 PERFORMANCE REQUIREMENTS
Advise specific efficiency of the boiler/burner combination at full load operation with
Tender return.

Boiler plant output shall meet the requirements as stated in this Specification and/or
drawings.

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3 MATERIALS
Ensure all materials comply with the Standards listed.

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4 WORKMANSHIP
4.1 Fabrication

4.1.1 General
Provide steam boilers as listed in this Specification and/or drawings of manufacture
by a company with a recognised Quality Assurance programme acceptable to the
SO.

Use packaged fire tube 3 or 4 pass boilers.

Heating surface shall be less than 0.5 m2 per boiler kW power.

Boiler plant shall be suitable for both automatic and manual operation.

Boilers shall have inspection panels to provide ease of maintenance and access for
annual inspections.

Provide the following:

a. Forced draught air system with modulating damper
b. Main steam crown (angle type valve)
c. Fuel pump with strainer (oil-fired boilers)
d. Electronic ignition assembly.
e. Photo-electric cell
f. Alarm bell and auxiliary contacts for BMS connection
g. Low water and flame failure cut-off control
h. Water-level gauge and cocks
i. Water-sampling condenser and test cock
j. High-lift double-spring pressure relief valves with discharge pipes design to BS
EN 13480-4 and extended to outside the building
k. Manual and automatic blowdown valves with fine mesh strainer on steam
connection and lever operated valve on water connection
l. Chimney and flue connection for each boiler installed

Provide a microprocessor-based proprietary control system that complies with the

appropriate Authority’s’ requirements.

All outgoing circuits from control panel to burner shall be connected by a multi-pin
plug to permit quick removal of the burner.

House all starters, circuit protection, transformers, ignition control, safety and ancillary
equipment and monitoring devices in a packaged control panel. Construct the panel
of 1.6 mm epoxy-coated steel and resiliently mount onto the package framing
members. Finish panel to colour listed on equipment data sheet.

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4.1.2 Boiler Feed Tank (Hotwell)

Provide a stainless steel boiler feed tank (hotwell) and supporting structure suitably
sized for the total weight of the tank and all contents and appurtenances, and a fixed
access ladder and platform for servicing inlet stop valve(s) and level controls.

Appurtenances to include the following:

a. Float type level controller
b. High and low level audible alarms with connection to/indication at BMS
c. High temperature audible alarm with connection to/indication at BMS
d. Drain connection and lockable stop valve at bottom of tank with extension pipe to
accessible position and captive cap
e. Fitted cover to tank top
f. Thermal insulation and aluminium sheet cladding to sides and bottom of tank (50
mm thickness mineral wool at 80 kg/m3).

Provide a surge plate to protect the level controller from water surface disturbances.

4.1.3 Water Treatment Plant

Engage a specialist water treatment contractor to provide a water treatment and
softening plant to the specific requirements listed in the drawings or as specified.

The complete water treatment installation shall fit into the space allocated, including
salt and chemical storage requirements.

4.1.4 Boiler Feed Pumps

Each boiler shall have a dedicated feed water pump capable of operating against the
boiler pressure, and relevant temperatures, and controlled by level switches to
operate between boiler normal and low level conditions.

Fit each pump with a strainer, feed check valve, mechanical seals and pressure
gauges.

4.1.5 Instrumentation
Each boiler shall have the following fixed instruments:
a. 150 mm dial pressure gauge and siphon
b. 150 mm dial thermometers for steam leaving, feed water entering and flue gas
exit temperatures
c. steam separator
d. steam flow meter (accumulating type)
e. Fuel oil flow meter (accumulating type)
f. Make-up line water meter
g. Draught indicator at each boiler outlet
h. CO-2 sensor with audible alarm at each boiler outlet.

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4.1.6 Fuel Oil System

Use light diesel fuel oil with less than 0.5% sulphur content where there are
residential buildings within 500 m of the proposed flue location. In other locations, a
sulphur content of up to 2% and 44.5 MJ/kg higher calorific value (HCV) may be
used, subject to the approval of the relevant Authority.

A fuel handling/transfer system shall comprise:

a. Main bulk storage tank
b. Associated inlet (fill) connection and lockable fill point
c. High level alarm at fill point
d. Vents, drain branch and valves
e. Sludge strainer

All access points and valves shall be robust and lockable.

House each oil transfer pump control panel in a flameproof cabinet. Provide auxiliary
contacts for BMS connection.

Size transfer pumps to match oil flow so that the Day tank will fill from low level to full
in 10 minutes while boiler draw-off is at maximum.

Provide pumps as brass fitted piston or centrifugal brass impeller type with flameproof
and drip-proof motors suitable for a 415 volt 3 phase 50 Hz electrical supply to BS
1499 and the duty requirement.

4.1.7 Oil Fuel Burne

Select burner to achieve 120% rated capacity irrespective of fuel type and comply
with relevant codes.

Burner shall be adjusted to achieve highest possible thermal efficiency and

demonstrate by continuous tests.

Submit full details of the system with the tender return and include proposed system
operating pressures and thermal/stoichiometric performance.

Ensure burner achieves 82% thermal efficiency at rated output.

Control each burner from the proprietary boiler control panel and fit with a modulating
primary air damper.

Comply with noise level limitations fit burners with a suitable acoustic hood, where
necessary.

4.1.8 Boilers Chimney and Flue Connections

Construct a vertical chimney and horizontal flue connections in mild steel plate not
less than 6 mm thickness to the indicative size(s) specified.

Construct chimney and flue in accordance with BS EN 1993-3-2 Design of Steel

Structures.
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Chimney size shall be suitable for two steam boilers operating together.

Where flanged joints occur, joints shall be gas-tight and include approved fire-
resistant gaskets.

Chimney shall have an efflux cone to ensure a discharge velocity of 12 m/sec, and
that the chimney shall terminate at the regulatory height above the building line.

Fully support the stack by steel framework securely bolted to a structural base, with
lateral supports or guides in the chimney shaft (where provided) at intervals not
exceeding 6.4 m throughout the height.

Design free-standing chimneys to withstand local wind pressure design data.

Submit the support design for the top section of the vertical chimney to the SO for
approval before construction. Ensure that rainwater cannot penetrate the chimney
shaft. Submit design to the Local Authorities for approval.

Install explosion/cleaning doors at the base of the main stack, of a size to allow for
man-access. Include a drain connection with gate valve and extend an outlet pipe to
terminate at the cooling pit.

Install gasketed gas-tight cleaning doors with lifting handles at each change in
direction of flue connection or chimney set on flanged spigot branches to clear flue
insulation. Door plates shall be of same metal thickness as flue construction.

Support flue connections from building structure as appropriate but insulate from
direct contact and allow for thermal expansion movement.

On completion of chimney and flue connections, thoroughly wire brush all metal
surfaces and apply two coats of bright aluminium-based high temperature paint
suitable for 600ºC operation.

Insulate flue connections and any part of the vertical chimney likely to be accessible
to building occupants or service personnel with 50 mm thickness 80 kg/cu.m density.
Use 0.04 W/mK “lamda value” mineral wool slabs and batts to suit contours of flue-
ing system.

Finish insulation with 1.0 mm thickness plain aluminium sheet retained in place with
aluminium bands and a full wrap of galvanised wire mesh with edges laced together
with soft iron wire.

Boiler construction shall be to BS EN 12953-1 (steel boiler plates to BS EN 10028-2),

with oil burners to BS EN 676.

The main body of the boiler shall be properly descaled and painted internally and
externally with corrosion inhibitor and 2 coats heat resistant primer paint.

Externally insulate boiler shell with 75 mm 80kg/m3 mineral wool and clad with 1.0
mm thick galvanised sheet steel painted in accordance with the equipment data
sheet.

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4.2 Installation

4.2.1 General
Boiler installation, including all accessories, wiring and pipe connections, shall be
carried out by the manufacturer’s personnel.

Installation shall allow for ready access for maintenance as recommended by the
manufacturer.

Mount main boiler shell and ancillaries on a common steel base and set on a 100 mm
thickness concrete base within the boiler room.

Supply the following spares free-of-charge and any additional which may be
consumed during the maintenance period:
a. Two sets of all gaskets and seals for each boiler installed
b. Two sets of boiler feed pump end seals
c. Spare cover plate with full set of bolts and nuts
d. Two sets of each type of MCB and relay

4.2.2 Water Treatment Plant

Connect mains water supply to water treatment and softening plant. Extend pipework
connection from the plant to boiler feed tank (hotwell).

4.2.3 Boiler Feed Pumps

Install pumps between hotwell and boiler and use stainless steel flexible connections
rated for the service pressure and temperature.

Mount horizontal bedplate pumps on concrete base.

4.2.4 Instrumentation

Provide sockets or mating flanges for the following according to information from the
BMS Installer:
a. Steam discharge pressure-sensing transducers
b. Steam flow meters
c. Condensate flow meter
d. Gas or fuel oil meter
e. Flue gas temperature sensor at exit from each boiler
f. Smoke density meter at exit from each boiler
g. CO-2 monitoring device at exit from each boiler

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4.2.5 Fuel Oil System

Install a storage tank and duty/standby oil transfer pump system to comply with SCDF
and NEA requirements.

Mount pump starters in an auxiliary panel and locate it in the boiler room. Power
supply shall be from the main boiler room distribution board.

Electrical wiring and controls between the boiler room and tank installation shall
facilitate transfer pump operation from the day tank in the boiler room.

The main fuel transfer pumps control panel shall be situated in the bulk storage tank
room. Ensure the following are provided:
a. “Mains On” indication
b. Auto-manual-off selector switch
c. Pumps run/trip status
d. Level indication for bulk storage and day tanks
e. Lamp test button

Fit stainless steel flexible connections at pump connections. Install appropriate

guards and protection to all rotating machinery.

Fit the bulk storage tank with a fail-safe explosion-proof solenoid valve to BS EN
60079-14 interconnected with the fire alarm system.

Install fuel supply and transfer line in seamless tube to API 5L (Standard), fire-rated
where necessary. Select valves suitable for the same application.

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5 VERIFICATION AND SUBMISSION

Carry out combustion test to prove operation of plant meets the specified
requirements.

Submit all records of commissioning and test results in an agreed format.

Submit pipework leakage test certificates where required for the systems listed.
Record full details of all tests made off site and on site.

Obtain test certificates for equipment items tested off-site, in manufacturers’ works.

Submit written record of each test made with name of commissioning firm if different
from Installer and name(s) of personnel carrying out commissioning and testing
activities, and names of witnesses and their organisation(s).

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Intelligent National Productivity and Quality Specifications (iNPQS)

P05-010 Pipework, Valves and Fittings

 iNPQS
P05-010 Pipework, Valves and Fittings

CONTENTS Page

1 GENERAL 3
1.1 Scope 3
1.2 Related Sections 3
1.3 Standards, Codes, Regulations and Technical References 3
1.4 Trade Preamble 5

2 PERFORMANCE REQUIREMENTS 7
2.1 Sanitary Plumbing 7
2.2 Sanitary Drainage 7

3 MATERIALS 8
3.1 General 8
3.2 Unplasticised Polyvinyl Chloride (uPVC) 8
3.3 Ductile Iron 8
3.4 Hubless Cast Iron with Epoxy Coating 8
3.5 Polypropylene (PP-R, PP-H) 8
3.6 High-density Polyethylene (HDPE) 9
3.7 Vitrified Clay 9
3.8 Concrete 9
3.9 Gullies 9

4 WORKMANSHIP 11
4.1 Sanitary Plumbing 11
4.2 Sanitary Drainage 16

5 VERIFICATION AND SUBMISSION 18

5.1 TESTING 18
5.2 TEST CERTIFICATES 18
 iNPQS
P05-010 Pipework, Valves and Fittings

1 GENERAL
Read this Section with G01-010 “General Requirements” and all other contract
documents.

1.1 Scope
This Section covers the specification of pipework, valves and fittings as indicated in
the drawings for:
i. Sanitary plumbing services located above ground soil, waste and vent
systems, and includes connections to the outlet of sanitary fittings, but does
not include the provision of sanitary fittings
ii. Sanitary drainage services located below and immediately outside the building
up to the connection to the sewerage system.

1.2 Related Sections

Read this Section in conjunction with the relevant requirements of the following
sections:

Section P05-020 “Manholes and Inspection Chambers”

Section P05-030 “Sanitary Drainage Equipment”

Section P05-080 “Related Electrical Works”

Section P05-090 “System Commissioning and Testing”

Section C02-020 “General Earthworks”

Section C06-010 “Sewers Construction”

Section C06-020 “Drains Construction (including detention tank)”

1.3 Standards, Codes, Regulations and Technical References

1.3.1 Standards and Codes

Unless otherwise agreed by the SO, ensure all of the Works comply with the relevant
requirements of the standards and codes listed below or referenced in the body of the
Specification. Alternative standards and codes may be proposed for approval by the
SO, provided it can be demonstrated that the alternative standards and codes comply
with the requirements of the standards specified. All standards and codes quoted are
the current version, unless specific year references are noted.

In the event that the standards or codes are partially superseded or have become
obsolete, refer to the current edition or the approved substitution for the relevant
clauses.

Singapore Standards

SS 183 Specification for concrete cylindrical pipes and fittings including

manholes and street gullies

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SS 213 Specification for unplasticised PUV pipes and fittings for soil,
waste and vent applications

SS 272 Specification for unplasticised PVC pipes and fittings below

ground for drainlines and sewers

SS 556 Code of practice for the design and management of aquatic

facilities

PUB Code of practice on sewerage and sanitary works

Singapore Sewerage and Drainage Act (Chapter 294)

Statutes

Other Standards

BS EN 295-1 Vitrified clay pipe systems for drains and sewers – Part 1:
Requirements for pipes, fittings and joints

BS EN 598 Ductile iron pipes, fittings, accessories and their joints for
sewerage applications – Requirements and test methods

BS EN 681-1 Elastomeric seals – Material requirements for pipe joint seals

used in water and drainage applications – Part 1: Vulcanized
rubber

BS EN 681-2 Elastomeric seals. Material requirements for pipe joint seals

used in water and drainage applications – Part 2:
Thermoplastic elastomers

BS EN 752 Drain and sewer systems outside buildings – Sewer system

management

BS EN 877 Cast iron pipes and fittings, their joints and accessories for the
evacuation of water from buildings – Requirements, test
methods and quality assurance

BS EN 1401-1 Plastics piping systems for non-pressure underground

drainage and sewerage – Unplasticized poly(vinyl chloride)
(PVC-U) – Part 1: Specifications for pipes, fittings and the
system

BS EN 1451-1 Plastics piping systems for soil and waste discharge (low and
high temperature) within the building structure – Polypropylene
(PP) – Par1: Specifications for pipes, fittings and the system

BS EN 1519-1 Plastics piping systems for soil and waste discharge (low and
high temperature) within the building structure – Polyethylene
(PE) – Part 1: Requirements for pipes, fittings and the system

BS EN 1610 Construction and testing of drains and sewers

BS EN 1916 Concrete pipes and fittings, unreinforced, steel fibre and

reinforced

BS EN ISO Hot dip galvanized coatings on fabricated iron and steel

1461 articles – Specifications and test methods

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BS 3974-1 Specification for pipe supports. Pipe hangers, slider and roller
type supports

BS 5911-2 Precast concrete pipes, fittings and ancillary products – Part 2:

Specification for inspection chambers

BS 7874 Method of test for microbiological deterioration of elastomeric

seals for joints in pipework and pipelines

1.3.2 Regulations
Ensure that the Works comply with the relevant authority regulations and directions.

Where the terms “Accredited Testing Authority”, “Approving Authority”, “Relevant

Authority’’, “Local Authority” or “Local Authorities” are used in this section, the bodies
referred to are as follows:
a. Building and Construction Authority (BCA)
b. Energy Market Authority (EMA)
c. Infocomm Media Development Authority (IMDA)
d. Land Transport Authority (LTA)
e. National Environment Agency (NEA)
f. Public Utilities Board (PUB)
g. Singapore Accreditation Council (SAC)
h. Singapore Civil Defence Force (SCDF)

1.3.3 Technical References

No item.

1.4 Trade Preamble

1.4.1 Contractor’s Submissions

Where design verifications or design works and submissions are required to be
carried out by the Contractor, a suitably qualified person (QP) shall be employed to
review, endorse all design documents (calculation and drawings) and carry out
submissions to the Authority.

Submit the following for acceptance:

a. A copy of endorsed documents to the Authorities.
b. Detailed material specification, catalogue, technical data of materials and
equipment.
c. Electrical switchboard, motor control center (MCC) and local motor control panel
(LMCP) and equipment, complete with remote push buttons, selector switches,
indicator lights, relays, electrical circuit breakers, etc., and associated control
single line diagram drawings.
d. Shop drawings showing equipment location, pipework routing, ductwork routing,
cable containment and routing after coordination with other disciplines.

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e. Agreement of provision and location of power supply and control interfacing with
corresponding trade contractors.
f. Method statements and Quality Assurance / Quality Control (QA/QC) procedures
for installation, testing and commissioning.
g. Manufacturer’s certified true copy test reports to be provided before delivery to
Site.
h. Manufacturer performance warranty for materials and equipment.

1.4.2 Operation and Maintenance Manual

Provide full information for inclusion in the Operation and Maintenance (O&M)
Manual.

1.4.3 Confirm Existing Sewer Levels

Before commencement of pipe laying, QP/Contractor shall confirm the position and
level of the sewer, to which it is proposed to make connection, if necessary by
excavation.

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2 PERFORMANCE REQUIREMENTS
2.1 Sanitary Plumbing
Provide a complete soil, waste and vent installation using approved pipework and
materials suitable for the system duty and pressures; with no leakage.

All pipework shall have the correct pressure, temperature and chemical properties
for the system in which it is operating.

2.2 Sanitary Drainage

Provide pipework and fittings of sufficient strength for the conditions in which they will
operate; with no leakage.

Ensure that all joints are in true alignment, with no intrusion into the bore to affect the
hydraulic efficiency of the system.

The allowable tolerance on given invert levels will be ±5 mm, provided that the as-laid
gradient of the pipe runs between successively given invert levels do not vary by
more than 10% from that shown in the drawings and that the relative level differences
between pipes in an individual installation are maintained.

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3 MATERIALS
3.1 General
Materials and products shall be tested to the above specified standard and certified
by a conformance assessment body or certification body accredited by SAC-
SINGLAS or under its Mutual Recognition Agreements (MRAs) and can be used in
the sanitary work. Test certificates and reports shall be submitted together with
sample material.

The manufacturer’s name/brand name or mark and standards under which the
products are in conformance with shall be marked clearly on the pipes and fittings,
manhole/IC frames and covers; and to be in accordance with code of practice on
sewerage and sanitary works.

3.2 Unplasticised Polyvinyl Chloride (uPVC)

3.2.1 Sanitary Plumbing

uPVC soil pipes and fittings shall comply with SS 213 and are approved by the
relevant authority.

3.2.2 Sanitary Drainage

uPVC pipes and fittings shall comply with SS 272, using ring seals and gaskets
complying with BS EN 681-2 to be supplied by the pipe manufacturer.

3.3 Ductile Iron

3.3.1 Sanitary Plumbing

Ductile iron pipes and fittings shall comply with BS EN 598 with sulphate resisting
cement lining.

Pipes shall be coated externally with metallic zinc followed by bituminous finish
coat in accordance with BS EN 598.

Nuts, bolts and studs shall be hot-dip galvanised to BS EN ISO 1461 and Rilsan®
nylon coated.

3.3.2 Sanitary Drainage

Cement lined ductile iron pipes and fittings shall comply with the requirements of BS
EN 598.

3.4 Hubless Cast Iron with Epoxy Coating

Hubless cast iron pipes with epoxy coating and fittings shall comply with BS EN
877, approved by the relevant authority.

3.5 Polypropylene (PP-R, PP-H)

Polypropylene pipes shall comply with BS EN 1451-1.

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3.6 High-density Polyethylene (HDPE)

High-density polyethylene (HDPE) pipes shall comply with BS EN 1519-1.

3.7 Vitrified Clay

Vitrified clay pipes and fittings shall comply with BS EN 295-1, and be of the following
minimum crushing strengths:

Nominal Size
Crushing Strength (kN/m)
(mm)

Class 120 Class 160

100 28 34

150 28 34
200 24 32

225 28 36

250 30 40
300 36 48
375 45 60

400 48 64

450 54 72
500 60 80

600 72 96

3.8 Concrete
Provide concrete pipes and fittings to the classification shown in the drawings to
comply with the requirements of SS 183.

3.9 Gullies
Gullies shall be set on a 150 mm thick concrete bed and surrounded with a minimum
thickness of 150 mm of concrete.

Gully frames shall be set on 1 to 3 courses of engineering brickwork to finish with the
top not more than 5 mm below the finished surface.

All gully gratings and frames shall be to the patterns, loading and sizes shown on the
drawings or as specified.

3.9.1 Concrete Gullies

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Provide precast concrete gullies to comply with the requirements of BS 5911-2.

3.9.2 Vitrified Clay Gullies

Vitrified clay gullies shall comply with the requirements of BS EN 295-1.

3.9.3 uPVC Gullies

uPVC gullies shall comply with the requirements of BS EN 1401-1.

3.9.4 Cast Iron Gully Traps

Cast iron gully traps shall be of Authority approved type. Gully gully traps shall be
supplied complete with hopper and purpose made inlets with 150 mm square hinged
gratings. Also ensure that an approved anti-mosquito device is incorporated to
prevent mosquito breeding within the gully trap water seal.

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4 WORKMANSHIP
4.1 Sanitary Plumbing

4.1.1 General
Examine all pipes and fittings before fixing. Replace defective items. Make all
joints in accordance with manufacturer’s instructions.

Jointing rings, couplings and adaptors, to be of types recommended by the

manufacturer of the pipes to be jointed. Joint ring material to be to BS 7874, BS EN
681-1, BS EN 681-2 and stored in bags as-delivered and not exposed to sunlight.

Joints between pipes of different materials shall be made only with suitable
proprietary fittings.

Take care that all pipework is erected and secured truly parallel and plumb with
vertical surfaces. Arrange all horizontal pipework with falls as approved by the
Local Authority.

Sweep all branch connections to horizontal pipework in the direction of flow.

Erect long runs of pipework so that stresses of expansion and contraction, due to
temperature variation, are taken up by expansion joints. Where small bore
branches are made to mains remote from anchor points, arrange the branches to
form a radius arm so that the axial movement of the main does not stress the
connecting fittings.

Every waste and soil pipe and stack shall be fitted with inspection eyes, bends,
branches, junctions and other fittings for connections from the sanitary
appliances and floor traps, shall be securely supported or fixed to the wall of a
building. For long runs of sanitation pipes, ends of pipes shall be provided with
cleaning eyes.

Use reducers or increasers when changing pipe sizes.

Duck-foot bend or special deflector bend shall be used at the base of all soil and
waste stack pipe.

Expansion devices to be of similar material to the pipe installed in line with the axis
of the pipe, and be free from compression, tension or torsion. Anchor the female
member of the expansion devices to allow the male member to take all movement.

Where pipes pass through fire compartment walls, floors and in-fill slabs, fit
sleeves to allow free axial movement of the pipes. Sleeves to be of a material
compatible with the pipes they protect, non-combustible and of a minimum bore to
allow such movement. The length of sleeve to be sufficient to finish flush with the
finished wall or, where passing through floors, to protrude 6mm above and below
the finished floor thickness.

Tightly pack the annular space between pipe and sleeve with alumina silicate
string or rope and seal with fire-retardant mastic to prevent the passage of fire.

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Provide slip-on wall and floor cover-plates as a finish to pipework, up to and

including 50 mm diameter, in occupied areas other than plantrooms and service
voids. Submit samples first.

Provide union type fittings to outlets of basin and sink wastes, drip cups and
dilution receivers, etc., on pipework up to and including 50 mm diameter.

Joints in pipework shall not to be made within the thickness of walls, floor or roof,
or where they would later be built in wherever this can be avoided.

Jointing material not to project into the bore of pipes, fittings or appliances.

Fit access plates at the foot of each vertical stack and also at junctions to
horizontal branches of 50mm diameter and over to enable the complete piping
system to be internally cleaned and rodded.

Fit access caps/plates at ends of all horizontal pipework, at junctions and at

changes of direction on branch pipework.

At all penetrations of roofs, provide a suitable method of water seal and

weathering. Where the pipes pass through the roof, provide a 150 mm high
sleeve. Over-flash this upstand to the respective pipe.

Continue soil, waste and vent stacks above each highest branch upwards, at the
full diameter, above roof level to a height in accordance with local regulations and
terminate with a guard.

Provide approved anti-mosquito devices to all floor traps.

Connect WC pans to discharge pipes using proprietary flexible connector.

Bends, springs and sets in copper tubing, up to and including 42 mm diameter,

may be made where standard fittings cannot be used or where this method will
give a neater appearance. Pulled bends or offsets which show flattening, rippling
or restriction of the bore will not be accepted.

4.1.2 Pipework Supports

Provide pipework supports in accordance with Table 1 and either side of bends.

Table 1: Pipework Supports Requirements

Low gradient
Pipe Size Vertical Pipes
Pipe material pipes
(mm) (m)
(m)

Cast iron all sizes 3.0 3.0

30 – 40 1.2 0.5
Polypropylene
50 1.2 0.6

uPVC 32 – 40 1.2 0.5

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50 1.2 0.6

75 – 100 1.8 0.9

150 1.8 1.2

15 2 2

20 – 25 2.5 2.5

Copper 32 – 50 3 3

65 – 75 3.5 3.5

100 - 150 4.5 4

15 2.5 2

20 – 25 3 2.5

Stainless Steel 32 3 3

40 – 65 4 3

75 – 150 4.5 3.5

15 2.5 2

Galvanised Steel / 20 – 25 3 2.5

Cast Iron / Ductile
Iron 32 – 65 3.5 3

80 – 150 4.5 3.5

15 – 25 1.8 0.9

50 – 65 2.2 1.2

uPVC / PP-R 90 – 125 2.5 1.5

150 – 200 3 1.8

225 – 300 3.5 2.5

Space multiple pipe supports for pipes of differing sizes at intervals required for the
smallest pipe.

Construct and assemble suspended-type pipe hangers and accessories in accordance

with BS 3974-1.

Select the type of pipe hanger clip or hoop according to the application, special
provision being made in instances where the piping or tubing is subject to axial
movement due to thermal expansion and/or contraction.

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Where it is proposed to support pipes on cantilevers of fabricated mild steel section,

either bolted or welded, submit full details of proposals to the SO for acceptance prior
to ordering or fabrication.

Where individual fixings require cutting for and building into the building structure,
arrange for positions to be marked out on the building for acceptance by the SO
before cutting-out and fixing.

Contact between dissimilar metals must be prevented. Mild steel piping to have steel
supporting members actually in contact with the pipe.

All pipework shall be supported by pipe hangers. Unless otherwise stated, all pipe
hangers and supports shall be of steel construction adjustable for height and be prime
coated with two layers of rust preventive paint and finished with two coats of paint of the
same colour as the pipe.

Vertical pipe risers passing from floor to floor shall be supported to each floor by riser
clamps or collars attached to the pipes.

All vertical pipe risers shall have duckfoot bends or concrete block supports at their
lowest points.

Where pipe, and clamp / hanger are of dissimilar materials, an approved gasket shall be
installed between the pipe and clamp/hanger.

Where supports are supporting pipelines or equipment subjected to vibration or noise,

provide and install rubber vibration isolation blocks so as to prevent the transmission of
vibration or noise to the building structure.

The first 3 hangers/supports from all mechanical equipment shall be spring in series with
neoprene types.

All other supports/hangers, unless otherwise specified, shall incorporate an isolation

medium of 8 mm thickness such as neoprene waffle pad, felt or high density fibreglass
between pipe and hanger/support or between hanger/support and wall. This applies to all
piping installed on this project, whether in horizontal PVC trenches or vertical pipe risers.

Support socket-less pipe systems adjacent to every joint using brackets supplied by
the pipe manufacturer at centres and fixings in accordance with manufacturer's fixing
instructions. 3 m lengths shall have a minimum of 2 brackets. Laterally brace long
sections of drain to the structure with angle section mild steel to prevent horizontal
movement.

Fit angle section mild steel thrust brackets at vertical bends to prevent axial movement
of suspended pipes.

In undercrofts and similar positions where the piping system is not suspended from a
slab over, support from engineering brick piers with concrete bedding and haunching.
Spacing for piers to be as for pipe supports.

Steel brackets shall be wire-brushed clean of rust and then painted with 1 coat of red-
oxide paint prior to erection. Following erection and installation of the piping, the
brackets shall be painted with one additional coat of red-oxide paint.

Support exposed pipework in occupied areas on brass or mild steel pipe rings as
appropriate

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4.1.3 Access to Pipework

Every pipe work enclosure such as a duct or casing shall be of suitable sizes and
provided with ready access opening for maintenance and cleaning.

No pipe other than the ventilating pipe or ventilating pipe stock shall be encased in
columns, beams or walls.

Inspection and cleaning eyes shall be provided on all soil, waste or soil and waste
pipes to provide access for proper inspection and cleaning of the entire length of the
pipe.

Oval access openings shall have an area of not less than the cross-sectional area of
the pipe to which they are fitted.

All bends and junctions of the soil and waste fittings shall be provided with access
doors fitted with washers and gun metal set screws, provided on the heel or the front
of the fitting.

The internal face of the cover shall be shaped to form a true completion of the bore of
the pipe. The openings shall be made airtight and watertight with good quality rubber
washers, and the covers firmly secured with gun metal or other suitable screws or
studs.

4.1.4 Insulation of Waste and Soil Pipes

All waste and soil pipes receiving discharge from air-conditioning condensate shall be
insulated with minimum 25 mm thick fiberglass of density 80 kg/m3 and a maximum
thermal conductivity of 0.03 w/m K at 20 degree C mean temperature and shall be a
snug fit around the pipes.

The insulation material shall be sheathed with a vapour barrier of double-sided

aluminium foil with class “O” flame spread rating in accordance with local fire
regulations.

4.1.5 Traps
All floor traps, outlets gratings and gully traps shall be suitably protected from the
ingress of cement grout and foreign objects during construction stage which will
choke up the traps. All traps must be cleaned before fixing or grating covers.

Gully traps shall be of heavy-duty type and shall be embedded in concrete to a

thickness of at least 100 mm all round.

All wastes or floor trap shall have a minimum of 50 mm water-seal and shall not
exceed 600 mm in depth.

4.1.6 Grating and Cover for Floor Trap and Floor Waste
The grating and cover shall be of an approved design so as to enable them to be
bolted down to the frame or otherwise secured to deter the unwarranted opening of
the grating or cover; hence, preventing the discharge of garbage or other solid waste
from entering the sewerage system.

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P05-010 Pipework, Valves and Fittings

Install and situate the grating or cover such that they blend in with the surrounding
ground levels and do not pose a hazard in causing a person to trip, etc. All traps
exposed to the external surrounding shall have a non-perforated cover.

4.2 Sanitary Drainage

4.2.1 General
Lay all pipes in straight lines both in direction and gradient between inspection
chambers, rodding eyes, access chambers, etc. Bends shall only be provided above
ground and where shown in the drawings or as specified.

Lay pipes true to the invert levels and gradients shown in the drawings or as specified
and, in the event of any variation in the position of any manhole or the line of the
sewer being considered necessary, construct the Works as directed.

The plan setting out dimensions shall be within ±5 mm of the drawing dimensions.

Install and joint pipes strictly in accordance with the manufacturer’s instructions using
jointing gaskets supplied by the pipe manufacturer.

Lay pipes with the whole of the barrel of the pipes evenly and solidly, supported by
bedding material with shaped holes to receive the sockets.

After making the joint carefully, pack bedding material round the joint to fill the void in
the remaining bed for jointing.

Do not use bricks or other hard packings as temporary pipe supports. Pipe spigots
must not bear on socket inverts in such a manner as to produce uneven pressure on
the joints.

Notwithstanding the flexibility provided in the pipe joints, pipes must be securely
positioned, and haunched where run underground, to prevent movement during and
after the making of the joint.

The space between the end of the spigot and the shoulder of the socket of flexibly
jointed pipes when jointed must be as recommended by the manufacturer.

Where double spigot pipes are jointed using proprietary flexible couplings, care must
be taken to ensure alignment of the spigots.

Immediately after flexibly jointed socket and spigot pipes above 150 mm have been
tested, seal the gaps between the barrel of the pipes and the internal face of the
socket with puddle clay or other suitable flexible material to prevent the ingress of the
bedding and fill media.

All ends of pipe runs left open must be temporarily fitted with propriety end caps as
supplied by the pipe manufacturer. Where these are not available, use expanding
stoppers.

Adequate precautions shall be taken to prevent flotation of the pipeline.

The protection of installed drainage pipelines from loads generated by the

construction operations is the responsibility of the Contractor. Proposals for protection
shall be submitted prior to the installation of the permanent drainage works.
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4.2.2 Provision for Future Connections

Where provisions have been made for future connections, seal the ends of the pipes
with proprietary end caps. Clearly mark on the surface with a concrete post or pad the
position of the end caps.

Mark the stopper with blue plastic tape for surface water or red for foul and install a
galvanised wire linking the concrete post and the stopper to facilitate location at a
later date.

4.2.3 Drains Through Structure

Install two flexible joints at each point where the pipe line is built into and supported
by the structure, positioned at 150 mm and 750 mm from the face of the structure.

4.2.4 Drains Below Structure

Where the top of a pipe of less than 150 mm diameter is within 300 mm of the
underside of a concrete slab or footing, the pipe must be bedded and surrounded in
150 mm of concrete.

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5 VERIFICATION AND SUBMISSION

5.1 TESTING
Refer to Section P05-090 “System Commissioning and Testing”.

5.2 TEST CERTIFICATES

Refer to Section P05-090 “System Commissioning and Testing”.

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Intelligent National Productivity and Quality Specifications (iNPQS)

P05-020 Manholes and Inspection Chambers

 iNPQS
P05-020 Manholes and Inspection Chambers

CONTENTS Page

1 GENERAL 3
1.1 Scope 3
1.2 Related Sections 3
1.3 Standards, Codes, Regulations and Technical References 3
1.4 Trade Preamble 4

2 PERFORMANCE REQUIREMENTS 6

3 MATERIALS 7
3.1 Concrete 7
3.2 Precast Concrete Inspection Chambers 7
3.3 Brick Inspection Chambers 7
3.4 Inspection Chamber Covers 7
3.5 Step Irons 7

4 WORKMANSHIP 8
4.2 Brick Inspection Chambers 9
4.3 Pre-cast Concrete Inspection Chambers 9

5 VERIFICATION AND SUBMISSION 11

5.1 Testing 11
5.2 Test Certificates 11
 iNPQS
P05-020 Manholes and Inspection Chambers

1 GENERAL
Read this Section with G01-010 “General Requirements” and all other contract
documents.

1.1 Scope
This Section covers the specification of inspection chambers constructed as part of
the Sanitary Drainage and Sanitary Plumbing Services located below the building and
immediately outside the building, up to the connection to the Sewerage System, as
shown in drawings or as specified.

1.2 Related Sections

Read this Section in conjunction with the relevant requirements of the following
sections:

Section P05-010 “Pipework, Valves and Fittings”

Section P05-030 “Sanitary Drainage Equipment”

Section P05-080 “Related Electrical Works”

Section P05-090 “System Commissioning and Testing”

Section C02-020 “General Earthworks”

Section C06-010 “Sewers Construction”

Section C06-020 “Drains Construction (including detention tank)”

1.3 Standards, Codes, Regulations and Technical References

1.3.1 Standards and Codes

Unless otherwise agreed by the SO, ensure all of the Works comply with the relevant
requirements of the standards and codes listed below or referenced in the body of the
Specification. Alternative standards and codes may be proposed for approval by the
SO, provided it can be demonstrated that the alternative standards and codes comply
with the requirements of the standards specified. All standards and codes quoted are
the current version, unless specific year references are noted.

In the event that the standards or codes are partially superseded or have become
obsolete, refer to the current edition or the approved substitution for the relevant
clauses.

Singapore Standards

SS 30 Manhole tops and surface-box tops

SS 556 Code of practice for the design and management of aquatic

facilities

PUB Code of practice on sewerage and sanitary works

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Singapore Sewerage and Drainage Act (Chapter 294)

Statutes

Other Standards

BS EN 752 Drain and sewer systems outside buildings – Sewer system

management

BS EN 1610 Construction and testing of drains and sewers

BS EN 1917 Concrete manholes and inspection chambers, unreinforced,

steel fibre and reinforced

BS EN 13101 Steps for underground man entry chambers – Requirements,

marking, testing and evaluation of conformity

BS 3921 Specification for clay bricks

1.3.2 Regulations
Ensure that the Works comply with the relevant authority regulations and directions.

Where the terms “Accredited Testing Authority”, “Approving Authority”, “Relevant

Authority’’, “Local Authority” or “Local Authorities” are used in this section, the bodies
referred to are as follows:
a. Building and Construction Authority (BCA)
b. Energy Market Authority (EMA)
c. Infocomm Media Development Authority (IMDA)
d. Land Transport Authority (LTA)
e. National Environment Agency (NEA)
f. Public Utilities Board (PUB)
g. Singapore Accreditation Council (SAC)
h. Singapore Civil Defence Force (SCDF)

1.3.3 Technical References

No item.

1.4 Trade Preamble

1.4.1 Contractor’s Submissions

Where design verifications or design works and submissions are required to be
carried out by the Contractor, a suitably qualified person (QP) shall be employed
to review, endorse all design documents (calculation and drawings) and carry out
submissions to the Authority.

Submit the following for approval:

a. A copy of endorsed documents to the Authorities.

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b. Detailed material specification, catalogue, technical data of materials and

equipment.
c. Shop drawings showing equipment location, pipework routing, ductwork routing,
cable containment and routing after coordination with other disciplines.
d. Method statements and Quality Assurance / Quality Control (QA/QC) procedures
for installation, testing and commissioning.
e. Manufacturer’s certified true copy test reports to be provided before delivery to
Site.
f. Manufacturer performance warranty for materials and equipment.

1.4.2 Operation and Maintenance Manual

Provide full information for inclusion in the Operation and Maintenance (O&M)
Manual.

1.4.3 Confirm Existing Sewer Levels

Before commencement of pipe laying, QP/Contractor shall confirm the position and
level of the sewer, to which it is proposed to make connection, if necessary by
excavation.

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P05-020 Manholes and Inspection Chambers

2 PERFORMANCE REQUIREMENTS
Inspection chambers shall be constructed to such standard (with no sinking into the
soil due to its weight) and to prevent the passage of groundwater into the chamber
and effluent out of the chamber, and shall be readily accessible for cleaning.

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3 MATERIALS
3.1 Concrete
For concrete mixes, referred to Section C06-010 “Sewers Construction” and Section
C06-020 “Drains Construction (including detention tank)”

All concrete used shall be ordinary Portland cement or sulphate resisting concrete.

Granolithic concrete shall consist of 1 part cement, 2 parts of sand and 3 parts of 5
mm single-sized aggregate, complying with BS EN 1610.

3.2 Precast Concrete Inspection Chambers

Precast concrete chamber rings, tapers, shaft rings and cover slabs shall comply with
BS EN 1917 and shall be of ordinary Portland cement.

3.3 Brick Inspection Chambers

Brick inspection chambers shall be constructed from engineering bricks, complying
with BS EN 3921, class B smooth-faced.

3.4 Inspection Chamber Covers

Inspection Chamber covers shall conform to SS 30, fabricated from flake graphite
cast iron, or spheroidal graphite cast iron, or cast steel, or rolled steel, or any one of
the above materials combined with concrete or steel reinforced concrete.

3.5 Step Irons

Step irons to comply with BS EN 13101.

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4 WORKMANSHIP

4.1.1 Channels and Benching

Invert channels to form a transition between the gradients of the incoming and
outgoing pipes and, where there is a change in the direction of these pipes, finish the
channel to a smooth, curved surface with either purpose-made channels or in-situ
concrete finished with 25 mm granolithic rendering in two courses.

Connection of branch channel inlet pipe to the sides of main channels, shall be above
half diameter of main channels. The invert levels shown shall be at the centre of the
inspection chamber, and the as-constructed levels shall be within the tolerance given
in the pipe-laying clauses.

The soffits of the incoming and outgoing pipes shall be level or to the mean gradient
of the drainage run.

All benching shall have a fall of 1 in 12 from back to front and a 25-mm radius nosing
to the channel, with a vertical rise from the edge of the channel to the soffit.

The whole of the benching shall be finished in 25 mm granolithic rendering in 2

courses.

4.1.2 Pipes Through Chamber Walls

Install 2 flexible joints at each point where the pipe line is built into the inspection
chamber wall, positioned at 150 mm and 750 mm from the outside face of the
structure.

4.1.3 Step Irons

Step irons shall be staggered at 150 mm on each side of the centre line of the shaft:
- the bottom step iron 300 mm above the benching
- top step iron on the left (facing the steps) where practicable, not more than
450 mm from the top of the manhole cover.

4.1.4 Inspection Chamber Covers

Infill type inspection chamber covers shall be filled in accordance with the
manufacturer's recommendations and to match the surrounding surface finish.
Covers must be securely fixed within frames and in their final location before infill is
applied.

Covers and frames shall be of the type shown on the drawings with the frame
securely bedded in cement and mortar (1:3) on class B, engineering brickwork, not
exceeding 3 courses high, to provide adjustment for the final cover level.

The cover level must be between specified levels and 5 mm low.

Provide 2 sets of cover-lifting keys for each type of cover and hand over keys when
directed.

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P05-020 Manholes and Inspection Chambers

Unless otherwise noted, all covers within and adjacent to buildings, footpaths and
roads shall be set square to wall and kerb lines.

4.1.5 Protection
During construction, ensure that the Site is cordoned off, and all ground openings
covered with steel plates. After construction, ensure that inspection chambers are
properly covered for safety reasons and to prevent ingress of debris.

4.2 Brick Inspection Chambers

Construct the chamber base slab and rough benching of ST4 concrete with channels
and benching as shown in the drawings.

Lay brickwork in English bond with all joints filled solidly in cement and mortar (1:3),
neatly flush pointed internally as the Work proceeds. No bats or broken bricks will be
used except as closers for the purpose of breaking bond. Joints shall not exceed 7
mm in thickness.

Where brickwork is corbelled, each course shall not oversail the course below by
more than 32 mm.

Either:

Build brick arches over each pipe 300 mm diameter or larger, with bricks cut to the
required shape. Arches to be 2 half-brick sizes for pipes with 450 mm diameter and
over and 1 half-brick size for under 450 mm diameter

or

Build concrete lintels into the brickwork above each pipe with 300 mm diameter or
larger, sufficient to relieve the load of brickwork on the pipe.

4.3 Pre-cast Concrete Inspection Chambers

The chamber base up to a level of 50 mm above the highest pipe soffit shall be
constructed of ST4 in-situ concrete with channels and benching.

Cover each joint of the chamber rings with mortar and cement (1:3) before the next
ring is lowered into position. The joint shall be wiped clean and flush pointed.

Take care when lowering the rings into position that the step irons are truly aligned
vertically and in the correct position shown in the drawings.

Reducing slabs shall have 900 mm access shafts and be placed so that the shaft is in
the correct relative position to the chamber as shown in the drawings.

Any holes formed in precast units for lifting purposes shall be sealed after erection
with cement and mortar (1:3) finished and flush with the inside of the chamber.

Concrete surround to inspection chambers shall be ST4 concrete 150 mm thick.

Where it is necessary to include a backdrop and rodding eye in concrete inspection

chambers, suitable lengths of chamber rings shall be provided so that the position of
the rodding eye hole does not occur at or near a joint between chamber rings. The
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P05-020 Manholes and Inspection Chambers

rodding eye hole shall then cut through the chamber ring so as to provide an invert
level with that of the backdrop junction. A special short length of pipe shall be cut to fit
the inside of the chamber ring to form the rodding eye.

Inspection chamber shall be constructed in accordance with the standard

specifications and drawings of PUB.

Minimum internal dimensions of inspection chamber shall be 900 mm x 700 mm. The
size of the chamber shall be adequate for the number of drains to be connected.
Where necessary, upgrade the size of the inspection chamber to the maximum
internal dimension of 1350 mm x 1350 mm.

Inspection chamber of depth exceeding 2.5 m deep but less than 6 m shall be
constructed of reinforced concrete chamber ring with 150 mm thick concrete
surround. Each summit inspection chamber shall be vented to the roof of building.

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5 VERIFICATION AND SUBMISSION

5.1 Testing

Refer to Section P05-090 “System Commissioning and Testing”.

5.2 Test Certificates

Refer to Section P05-090 “System Commissioning and Testing”.

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P05-030 Sanitary Drainage Equipment

Intelligent National Productivity and Quality Specifications (iNPQS)

P05-030 Sanitary Drainage Equipment

 iNPQS
P05-030 Sanitary Drainage Equipment

CONTENTS Page

1 GENERAL 3
1.1 Scope 3
1.2 Related Sections 3
1.3 Standards, Codes, Regulations and Technical References 3
1.4 Trade Preamble 4

2 PERFORMANCE REQUIREMENTS 6

3 MATERIALS 7
3.1 Grease Separators 7
3.2 Sump Pumps 7
3.3 Sewage Ejectors 7
3.4 Solids Diverters 9

4 WORKMANSHIP 10

5 VERIFICATION AND SUBMISSION 11

 iNPQS
P05-030 Sanitary Drainage Equipment

1 GENERAL
Read this Section with G01-010 “General Requirements” and all other contract
documents.

1.1 Scope
This Section covers the specification of equipment as part of the Sanitary Drainage
and Sanitary Plumbing Services, as shown in drawings or as specified.

1.2 Related Sections

Read this Section in conjunction with the relevant requirements of the following
sections:

Section P05-010 “Pipework, Valves and Fittings”

Section P05-020 “Manholes and Inspection Chambers”

Section P05-080 “Related Electrical Works”

Section P05-090 “System Commissioning and Testing”

Section “C02-020 General Earthworks”

Section C06-010 “Sewers Construction”

Section C06-020 “Drains Construction (including detention tank)”

1.3 Standards, Codes, Regulations and Technical References

1.3.1 Standards and Codes

Unless otherwise agreed by the SO, ensure all of the Works comply with the relevant
requirements of the standards and codes listed below or referenced in the body of the
Specification. Alternative standards and codes may be proposed for approval by the
SO, provided it can be demonstrated that the alternative standards and codes comply
with the requirements of the standards specified. All standards and codes quoted are
the current version, unless specific year references are noted.

In the event that the standards or codes are partially superseded or have become
obsolete, refer to the current edition or the approved substitution for the relevant
clauses.

Singapore Standards

SS 556 Code of practice for the design and management of aquatic

facilities

PUB Code of practice on sewerage and sanitary works

Singapore Sewerage and Drainage Act (Chapter 294)

Statutes

Other Standards

3 Version 1.1
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P05-030 Sanitary Drainage Equipment

BS EN 752 Drain and sewer systems outside buildings. Sewer system

management

BS EN 1610 Construction and testing of drains and sewers

IEC 60034-1 International Standard for rotating electrical machine – Part 1:

Rating and performance

1.3.2 Regulations
Ensure that the Works comply with the relevant authority regulations and directions.

Where the terms “Accredited Testing Authority”, “Approving Authority”, “Relevant

Authority’’, “Local Authority” or “Local Authorities” are used in this section, the bodies
referred to are as follows:

a. Building and Construction Authority (BCA)

b. Energy Market Authority (EMA)

c. Infocomm Media Development Authority (IMDA)

d. Land Transport Authority (LTA)

e. National Environment Agency (NEA)

f. Public Utilities Board (PUB)

g. Singapore Accreditation Council (SAC)

h. Singapore Civil Defence Force (SCDF)

1.3.3 Technical References

No item.

1.4 Trade Preamble

1.4.1 Contractor’s Submissions

Where design verifications or design works and submissions are required to be
carried out by the Contractor, a suitably qualified person (QP) shall be employed
to review, endorse all design documents (calculation and drawings) and carry out
submissions to the Authority.

Submit the following for approval:

a. A copy of endorsed documents to the Authorities.

b. Detailed material specification, catalogue, technical data of materials and

equipment.

c. Electrical switchboard, motor control center (MCC) and local motor control panel
(LMCP) and equipment, complete with remote push buttons, selector switches,

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P05-030 Sanitary Drainage Equipment

indicator lights, relays, electrical circuit breakers, etc., and associated control
single line diagram drawings.

d. Shop drawings showing equipment location, pipework routing, ductwork routing,

cable containment and routing after coordination with other disciplines.

e. Agreement of provision and location of power supply and control interfacing with
corresponding trade contractors.

f. Method statements and Quality Assurance / Quality Control (QA/QC) procedures

for installation, testing and commissioning.

g. Manufacturer’s certified true copy test reports to be provided before delivery to

Site.

h. Manufacturer performance warranty for materials and equipment.

1.4.2 Operation and Maintenance Manual

Provide full information for inclusion in the Operation and Maintenance (O&M)
Manual.

1.4.3 Confirm Existing Sewer Levels

Before commencement of pipe laying, QP/Contractor shall confirm the position and
level of the sewer, to which it is proposed to make connection, if necessary by
excavation.

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P05-030 Sanitary Drainage Equipment

2 PERFORMANCE REQUIREMENTS
All equipment shall be proprietary items manufactured specifically for the application
detailed in this Specification.

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P05-030 Sanitary Drainage Equipment

3 MATERIALS
3.1 Grease Separators

3.1.1 Grease Retention Units

Retention type grease separators to be proprietary units.

The capacity and size of each unit are as shown in drawings or as specified.

3.1.2 Biomatic Grease Separators

Biomatic type grease separation units to be proprietary items.

Either:

the units shall be suitable for liquid enzyme dosing using an automatic dosing system
with container replacement alarm

or

the units shall be suitable for hand dosing.

The capacity and size of each unit shall be as shown in drawings or as specified.

3.1.3 Grease Removal Units

Grease removal units shall be stainless steel proprietary items incorporating inlet
filters.

The heater and skimming unit shall be controlled by a 7-day timer.

The capacity and size of each unit are as shown in drawings or as specified.

3.2 Sump Pumps

Sump pump installations shall be as shown in drawings or as specified to comprise all
items necessary to provide a complete automatic duplicate pump set. This shall
include but not be restricted to: submersible pumps, guide rails, lifting chains, quick
release low level couplings, check valves, gate valves, mercury float switches control
panel and all wiring.

Volt free contacts shall be provided in the control panel for remote function monitoring
by the Building Management System (BMS).

Pump specifications as indicated on the equipment data sheets.

3.3 Sewage Ejectors

Sewage ejectors shall be complete cast iron package units with all components
necessary for automatic sewage ejection. Include but do not be restricted to: all check
valves, gate valves, level controls, control panel and all interconnecting piping and
wiring.

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P05-030 Sanitary Drainage Equipment

The sewage ejector tank shall have the following requirements:

a. Custom fabricated from AISI grade 304 stainless steel with minimum of 4.5 mm
thickness.

b. Cylindrical in shape with rounded edges and filleted corners.

Provide the sewage ejector tank with the following piping connections and
accessories:

a. 2-pump suction operation

b. In flow connection

c. Vent connection

d. Drain connection

e. Access manhole

All bolts, nuts and washer for the entire sewage ejector system shall be AISI grade
304 stainless steel.

The tank shall be designed to withstand twice the working pressure.

The control panel should include volt free contacts for remote function monitoring by
BMS.

The capacity and performance of the ejector as indicated on the equipment data
sheet.

Casing: High grade cast iron with PVC internal coating. Epoxy primer and black
chloric rubber coating.

Impeller: High grade cast iron of single vane, non-clogging design coated with amide
plastic for extra corrosion protection.

Shaft: EN 57 Stainless Steel

Seal: Tandem double mechanical seals

Cable: Polyurethane-filled stainless steel cable connection shall be provided to

ensure a hermetically sealed cable entry to eliminates the risk of water entering the
motor through the cable.

Wear ring: Each pump shall have a replaceable stainless steel wear ring on the
impeller and a rubber seal ring in the pump housing to enable for maintaining
maximum pumping efficiency without replacing the impeller.

Maximum Speed: 1450 rpm

Motor: The motor shall be an integral part of the submersible pump and hence
suitable for submerged application with IP 68 enclosure and shall be of following
requirements:

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P05-030 Sanitary Drainage Equipment

a. Manufactured and tested to IEC 60034-1 standard.

b. Specially designed for high temperature operation of up to 90⁰C.

c. Motor shall be of Class H (180⁰C) insulation material to meet the requirement of

Class F (155⁰C) temperature rise.

d. Rated for 400 V / 50 Hz/3ph operation.

e. 3 thermal switches embedded in the stator winding for over temperature

protection.

3.4 Solids Diverters

Solids diverters shall be complete cast iron package units with all components
necessary for automatic function, including (but not restricted to) all check valves,
gate valves, pumps, level controls, control panel and interconnecting piping and
wiring.

The control panel shall include volt-free contacts for remote function monitoring by
BMS.

The capacity and performance of the solids diverters shall be as indicated on the
equipment data sheets.

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P05-030 Sanitary Drainage Equipment

4 WORKMANSHIP
Install equipment strictly in accordance with manufacturers’ instructions.

Equipment must be independently supported and not rely on pipework for support.

Provide flanges or other suitable means of disconnection to allow equipment to be

removed for maintenance or replacement.

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P05-030 Sanitary Drainage Equipment

5 VERIFICATION AND SUBMISSION

On completion of installation of equipment and associated pipework, carry out
performance test to establish the equipment meets the requirements of this
Specification and manufacturers published data.

Submit certificate stating manufacturers’ performance data and any requirements.

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P05-080 Related Electrical Works

Intelligent National Productivity and Quality Specifications (iNPQS)

P05-080 Related Electrical Works

 iNPQS
P05-080 Related Electrical Works

CONTENTS Page

1 GENERAL 3
1.1 Scope 3
1.2 Related Sections 3
1.3 Standards, Codes, Regulations and Technical References 3
1.4 Trade Preamble 5

2 PERFORMANCE REQUIREMENTS 6

3 MATERIALS 7
3.1 General 7
3.2 Electric Motors 7
3.3 Starters 8
3.4 Wiring and Terminations 9
3.5 Time Switches 9
3.6 Indicator Lamps 9
3.7 Fuses 10
3.8 Miniature Circuit Breakers (MCBs) 10
3.9 Variable Speed Drives: Frequency Inverters 10

4 WORKMANSHIP 13

5 VERIFICATION AND SUBMISSION 14

 iNPQS
P01-020 Pumps

1 GENERAL
Read this Section with G01-010 “General Requirements” and all other contract
documents.

1.1 Scope

This Section covers the control/starter panels for equipment and power connections
between control/starter panels to equipment.

1.2 Related Sections

Read this Section in conjunction with the relevant requirements of the following
sections:

Section P05-030 “Sanitary Drainage Equipment”

Section P05-090 “System Commissioning and Testing”

Section E04-080 “Distribution Boards Using MCB’s and Fuses”

1.3 Standards, Codes, Regulations and Technical References

1.3.1 Standards and Codes

Unless otherwise agreed by the SO, ensure all of the Works comply with the relevant
requirements of the standards and codes listed below or referenced in the body of the
Specification. Alternative standards and codes may be proposed for approval by the
SO, provided it can be demonstrated that the alternative standards and codes comply
with the requirements of the standards specified. All standards and codes quoted are
the current version, unless specific year references are noted.

In the event that the standards or codes are partially superseded or have become
obsolete, refer to the current edition or the approved substitution for the relevant
clauses.

Singapore Standards

SS 530 Code of practice for energy efficiency standard for building

services and equipment

SS 551 Code of practice for earthing

SS 555 Code of practice for protection against lightning

SS 619 Low-voltage switchgear and controlgear assemblies

SS 636 Code of practice for water services

SS 638 Code of practice for electrical installations

BCA & URA Singapore: Code for Environmental Sustainability of Buildings

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EMA Electricity (Electrical Installations) Regulations

EMA The Electrical Works and Contractors Licensing Regulations

Other Standards
BS EN 50347 General purpose three-phase induction motors having standard
dimensions and outputs – Frame numbers 56 to 315 and flange
numbers 65 to 740

BS EN 60034-1 Rotating electrical machines – Part 1: Rating and performance

BS EN 60269-1 Low-voltage fuses – Part 1: General requirements

BS EN 60269-2 Low-voltage fuses – Part 2: Supplementary requirements for

fuses for use by authorized persons (fuses mainly for industrial
application)

BS EN 60529 Degrees of protection provided by enclosures (IP Code)

BS EN 60898 Electrical accessories. Circuit-breakers for overcurrent protection

for household and similar instillations. Circuit-breakers for a.c.
operation

BS 5000-11 Specification for rotating electrical machines of particular types or

for particular applications – Part 11: Small-power electric motors
and generators

BS 7671 Requirements for Electrical Installations – IET Wiring Regulations

IEC 60073 Basic and safety principles for man-machine interface, marking
and identification - Coding principles for indicators and actuators

IEC 60947 Low-voltage switchgear and controlgear

IEC 61439 Low-voltage switchgear and controlgear assemblies

1.3.2 Regulations
Ensure that the Works comply with the relevant authority regulations and directions.

Where the terms “Accredited Testing Authority”, “Approving Authority”, “Relevant

Authority’’, “Local Authority” or “Local Authorities” are used in this section, the bodies
referred to are as follows:

a. Building and Construction Authority (BCA)

b. Energy Market Authority (EMA)
c. Infocomm Media Development Authority (IMDA)
d. Land Transport Authority (LTA)
e. National Environment Agency (NEA)
f. Public Utilities Board (PUB)

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g. Singapore Accreditation Council (SAC)

h. Singapore Civil Defence Force (SCDF)

1.3.3 Technical References

No item.

1.4 Trade Preamble

1.4.1 Contractor’s Submissions

Where design verifications or design works and submissions are required to be
carried out by the Contractor, a suitably qualified person (QP) shall be employed
to review, endorse all design documents (calculation and drawings) and carry out
submissions to the Authority.

Submit the following for approval:

a. A copy of endorsed documents to the Authorities.

b. Detailed material specification, catalogue, technical data of materials and
equipment.
c. Motor control centre (MCC) and local motor control panel (LMCP) and equipment,
complete with remote push buttons, selector switches, indicator lights, relays,
electrical circuit breakers, etc., and associated power and control single line
diagram drawings.
d. Shop drawings showing equipment location, dimensioned outline, elevations and
sections, showing the arrangement of all switchboards, control and relay cubicles,
including pipework routing, ductwork routing, cable containment and routing
builders’ work details showing exact foundation requirements and weights,
dynamic loading and impact loads of switchgear after co-ordination with other
disciplines.
e. Agreement of provision and location of power supply and control interfacing with
corresponding trade contractors.
f. Method statements and Quality Assurance / Quality Control (QA/QC) procedures
for installation, testing, commissioning.
g. Manufacturer’s certified true copy testing certificate and test reports to be
provided before delivery to Site.
h. Manufacturer performance warranty for materials and equipment.

1.4.2 Operation and Maintenance Manual

Provide full information for inclusion in the Operation and Maintenance (O&M)
Manual.

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P01-020 Pumps

2 PERFORMANCE REQUIREMENTS
All installations shall be suitable for 400/230 V, 3-phase 4-wire, 50 Hz electrical
supply operating with a solidly earthed neutral.

All equipment provided shall be fully tropicalised.

Comply with the standards as stipulated in Clause 1.3.

Equipment, materials and wiring installation shall meet the requirement of the
environment. In hostile environment, there shall be consideration for the use of
explosion-proof equipment, materials and installation.

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P01-020 Pumps

3 MATERIALS

3.1 General

Plan and provide routing of the distribution wiring works and ensure size of cables
and circuit breakers provided are of adequate current carrying capacity to cater for
voltage drops allocation and motor starting currents.

Provide electrical supply to electric motors associated with the mechanical services
installations from a local motor control centre or by means of an individually-mounted
starter local to the item of plant.

Provide all necessary interlocks and control wiring systems to electrical equipment
being part of the installations to form a comprehensive power and control installation.

Provide emergency lock-off isolator to every electric motor which is not within direct
view of the isolatable electrical supply point or panel.

Provide, install and connect up all automatic changeover devices to duty cycle the
equipment to even out the run-time.

Fabrication panels and MCCs shall be according to the requirements of Section E04-
080 “Distribution Boards Using MCBs and Fuses”.

3.2 Electric Motors

Adequate rating for motors to meet the service demands of associated driven units
under all operating conditions and as limited by electrical and mechanical protective
devices shall comply with BS EN 60947-4.

All 3-phase electric motors shall comply with BS EN 50347 and BS EN 60034
requirements of continuously rated, losses and efficiency.

Three-phase motor from single phasing shall be avoided as this may result in the
overheating of rotor and motor. Thermal relays shall be provided for every phase of
motor for overheating protection. Meanwhile, phase failure relay (single phasing
relay) shall be provided for every phase and connected in the supply circuit to detect
rotor heating due to unbalanced currents and isolate rotor.

Single phase motors shall comply with BS 5000-11 and BS EN 60034.

Provide motors suitable for operation up to 45°C, of the totally enclosed fan-ventilated
type.

Provide thermistor protection in windings to motors rated at 15 kW and above.

Size motors for non-overloading rating through the full range of operation for the
driven load.

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Make final connections to motors in flexible conduit or with cable glands as dictated
by size of motor/cable.

Motors are to be designed for low shaft currents and are adequately protected
against bearing damage by shaft currents.

Where specified provide motors for high temperature operation at 250°C with Class H
insulation material.

Where specified provide vertical-shaft motors with approved thrust bearings.

3.3 Starters

Provide all the starters of same manufacture.

Starters shall be suitable for use on 3-phase 4-wire, 400/230 V, 50 Hz supplies and
fitted with 220-250 V AC operating coils and in compliance with BS EN 61439.

Starters shall be use for up to and including 4 kW are direct online. For above 4 kW
and up to and including 25 kW, use automatic star-delta type (closed transition). For
above 25 kW, use autotransformer (closed-transition), variable speed drive (VSD),
soft-starter or any other suitable starter.

Provide all overload devices for hand resetting. Do not provide a reset button on the
starter enclosure. All overload relays’ overload contacts are of the single-pole
changeover type. Clearly identify the overload scale as representing either amps to
trip or full load current.

Provide Direct On Line (DOL) starters for voltages up to and including 1 000 V AC, in
compliance with BS EN IEC 60947-4-1 and be rated for intermittent periodic duty or
intermittent duty class 0.3, to the requirements of utilisation category AC-3.

Provide Automatic Star-delta (ASD) starters for voltages up to and including 1 000 V
AC, in compliance with BS EN IEC 60947-4-1 and be rated for intermittent periodic
duty or intermittent duty class 0.3. Ensure the automatic changeover timers are
adjustable from 1 sec up to at least 20 secs. Where overload relays are connected in
the phase circuit the overload relay, clearly mark scales to show whether they
represent the current in the individual winding or whether the scale must be multiplied
by 1.7 to represent line current.

Supply Soft-start/Stop starters as a unit with an enclosure suitable for MCC mounting.

Install the soft starters in accordance with the manufacturer's instructions.

Select starters for 400 V AC, 50 Hz supply and a temperature operating range of 0°C
to 40°C.

Comply with the provisions of the EU Council Directive 89/336/EEC amended by

Directive 92/31/EEC, 93/68/EEC, 93/97/EEC, 98/13/EC for electromagnetic
compatibility or equivalent.

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Provide soft-starters with range adjustment of selectable ramp times of between 0.5
secs and 60 secs with a ramp voltage which increases linearly with time.

Incorporate in the control circuit a remote emergency stop facility to override the
normal “soft stop” of the starter.

Provide filters on the input and output of such devices.

Provide a contactor which isolates the soft-start/stop unit when the motor is not
required to run, arranged to switch “off-load”.

Install a circuit breaker with a maximum rating of 2.5 times the full load current of
motor.

3.4 Wiring and Terminations

The cable used shall be appropriate to the voltage of the equipment. Low voltage
wiring to be in polyvinyl chloride (PVC) insulated cable to SS 358.

Use PVC insulated cables of rated voltage up to and including 450/750 V, with a
minimum cross-sectional area of 2.5 mm 2 – phase coloured. For control circuits, use
the L1 phase and wiring shall be in accordance with SS 638 colour code.

Extra low voltage wiring shall be in PVC insulated cable to with a minimum cross-
sectional area of 0.75 mm 2.

Use the following colour coding:

a. Phase connections – brown, black and grey for 3 phases.

b. Neutral connections – blue.
c. Earth connections – green/yellow.
d. AC voltages below 50 V – brown; if the return connection is earthed, a
yellow/green sleeve shall be fitted.
e. DC circuits – brown for positive and grey for negative ferrules to denote polarity.
f. Permanent 230 V AC connection to live side of main incoming isolator – brown.

3.5 Time Switches

Provide as a minimum, a 7 day with an hour programmable timer with 4 switching

times per day and integral battery with minimum 4 hours’ back up.

3.6 Indicator Lamps

Provide LED type indicator lamps.

Provide fuse failure lamps of the neon type, with current limiting device, fitted with
similar bezels to the transformer lamps.

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3.7 Fuses

HRC fuses may be offered as an alternative to miniature circuit breakers (MCBs).

Provide HRC type fuses complete with bridges, terminal shrouds and carriers.

Take control circuits for all starters downstream of the starter power fuse. Ensure all
control circuits use the red phase. When the power fuse is rated above 10A, ensure
the control circuit is sub-fused at 6A.

Where starters are provided for single-phase drives and are connected to the yellow
or blue phases, then separately fuse the control circuits from the red phase. Spread
single-phase drives over the three phases to avoid overloading the red phase.

Provide power fuses for all contactors together with control circuit fuses downstream
of the red phase power fuse.

Provide suitably rated control circuit fuses for groups of interlocking relays, lamps,
timers, etc., and no such fuse shall feed more than 15 items. Ensure each of these
control circuit fuses is supplied with a “Fuse Failure” neon lamp.

Fuses comply with the requirements of BS EN 60269-1 and BS BS EN 60269-2.

Feed any controllers mounted within the MCC from control circuit fuses with a
maximum of 6 items from any 1 fuse. Ensure each of such fuses is supplied with a
“Fuse Failure” neon lamp.

Provide MCCs with spare 3-phase fuseways on the busbars, comprising 10% of the
total fitted, with a minimum of 2.

Provide MCCs with a spare set of fuses mounted with spring clips adjacent to the
fuse chart on the door, comprising 20% of the total number of each size of fuse with a
minimum for each size of 4. When commissioning is complete the MCC is to be
handed over with this complete set of spare fuses provided as part of the Controls
Sub-contract.

Provide a fully detailed typed fuse chart within a plastic envelope and fitted within
each MCC section containing fuses.

3.8 Miniature Circuit Breakers (MCBs)

Select according to the specific manufacturer's recommendations and install to

withstand the prospective fault current. Provide spare ways as for fuseways but
spares clipped inside the MCC are not required.

MCBs shall comply with the requirements of BS EN 60898.

3.9 Variable Speed Drives: Frequency Inverters

CE shall be marked in accordance with European Council Directives 73/23/EEC (Low

Voltage Directive) and 89/336/EEC amended by 92/31/EEC (EMC Directives),
93/68/EEC (CE Marking) and all other current European or equivalent standards
relevant to drives and in compliance of EN 61800-3.
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Utilise pulse width modulation (PWM) or direct torque control (DTC) using thyristor
switches or transistor switches.

Rating of the frequency inverter is sufficient for the continuous maximum rating of the
motor and not its running load. Ensure the drive does not require the motor to be
derated.

The frequency inverters shall have an efficiency in excess of 95%.

The frequency inverters shall have the capability of switching on to a motor already
rotating in either direction.

Input to the frequency inverter is of an uncontrolled bridge rectifier type, to limit

harmonic distortion.

Speed is smoothly adjustable, and controlled by one of the following:

Potentiometer manual/hand operation

And 0 -10V DC signal auto operation

Or 4-20mA signal auto operation

Select a frequency inverter that has facility to select manual/automatic speed control
via a remote volt-free contact.

Provide complete overcurrent, short-circuit and earth fault protection of the output
within the control system to comply with SS 638 and BS 7671 (the IET Wiring
Regulations) so that any such fault does not damage the inverter in any way. Provide
manual reset of any fault condition.

The system provides protection against phase loss. If not included within the
frequency inverter, then fit an external phase loss detection device.

Full rated output can provide continuously at an ambient temperature of 0°C to 45°C
and 0% to 95% relative humidity, non-condensing. Provide sufficient ventilation of the
sections of the MCC housing frequency inverters so that this temperature is not
exceed.

Provide a starting arrangement to include an adjustable ramp speed control, to

achieve starting currents not exceeding normal full load current wherever possible.

Ensure the frequency inverter has the following:

g. Output frequency range nominally 1Hz to 60Hz;

h. Provision of visual information of motor speed, motor overload, motor short circuit,
over-voltage, under-voltage and equipment temperature;
i. Connections for remote start/stop control in the form of an external volt-free
contact;

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P01-020 Pumps

j. Volt free contacts for remote monitoring of running status, fault status and
manual/automatic speed control selected;
k. An analogue input for speed control and analogue output for frequency
monitoring.
Control circuits shall be immune to interference caused by operating on normal raw
mains supply in an industrial environment.

Frequency inverter shall incorporate either AC line chokes with both inductive and
capacitive elements or DC link chokes in both the positive and negative rails to
minimise mains harmonics.

Provide details regarding the production of mains-borne interference and harmonic

distortion. Give written guarantees that these levels of interference and harmonics will
not be exceeded over the full operating speed of the drive.

Frequency inverter shall incorporate an initial start self tune procedure to enable the
inverter to mathematically model itself to the connected motor for optimum
performance.

Incorporate adjustable under load/time parameters on the frequency inverter set up to

detect a malfunction, e.g. broken fan belt.

Determine the maximum heat dissipation from all soft-start devices and incorporate
adequate ventilation methods to ensure that the internal temperature within the panel
does not exceed 45°C.

Where the frequency inverter is to be installed in the field near to the associated
motor and not in a motor control centre, provide with a factory assembled IP54
enclosure. If installed within a motor control centre, provide with an IP2X enclosure. If
installed outdoors, provide the frequency inverter with a factory assembled IP54
enclosure contained within a separate weatherproof housing/motor control centre.

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P01-020 Pumps

4 WORKMANSHIP
Where applicable, liaise with the electrical contractor and the building management
system (BMS) supplier/installer to arrange and carry out all interface works.

Install motors subject to vibration with coiled feeder cable, and motor connections
generally with sufficient slack to allow positional adjustment with cable connected.

Position motors to allow ready access for maintenance and replacement.

Provide motors in excess of 35 kg with eyebolt for lifting purposes.

On completion, check that all motor rotations are correct. (This is essential when a
temporary electrical supply has been used).

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5 VERIFICATION AND SUBMISSION

Submit confirmation report on completion of all checking and testing of electrical
installations.

Submit relevant test certificates.

Submit comprehensive wiring diagram(s) for all installation.

Ensure spare fuses are handed over, or are shown to be housed in the MCC(s) as
applicable.

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Intelligent National Productivity and Quality Specifications

(iNPQS)

P05-090 System Commissioning and Testing

 iNPQS
P05-090 System Commissioning and Testing

CONTENTS Page

1 GENERAL 3
1.1 Scope 3
1.2 Related Sections 3
1.3 Standards, Codes, Regulations and Technical References 3
1.4 Trade Preamble 4

2 PERFORMANCE REQUIREMENTS 6
2.1 Sanitary Plumbing 6
2.2 Sanitary Drainage 6

3 MATERIALS 7

4 WORKMANSHIP 8
4.1 Sanitary Plumbing 8
4.2 Sanitary Drainage 9

5 VERIFICATION AND SUBMISSION 11

5.1 General 11
5.2 Interim Test Certificates 11
5.3 Final Test Certificate 11
 iNPQS
P05-090 System Commissioning and Testing

1 GENERAL
Read this Section with G01-010 “General Requirements” and all other contract
documents.

1.1 Scope
This Section covers the specification of system commissioning and testing for the
following:

a. Sanitary Plumbing Services located above ground soil, waste and vent systems,
and includes connection to the outlet of sanitary fittings, but does not include
the provision of sanitary fittings.

b. Sanitary Drainage Services located below and immediately outside the building,
up to the connection to the Sewerage System.

1.2 Related Sections

Read this Section in conjunction with the relevant requirements of the following
sections:

Section P05-010 “Pipework, Valves and Fittings”

Section P05-020 “Manholes and Inspection Chambers”

Section P05-030 “Sanitary Drainage Equipment”

Section P05-080 “Related Electrical Works”

Section C02-020 “General Earthworks”

Section C06-010 “Sewers Construction”

Section C06-020 “Drains Construction (including detention tank)”

1.3 Standards, Codes, Regulations and Technical References

1.3.1 Standards and Codes

Unless otherwise agreed by the SO, ensure all of the Works comply with the relevant
requirements of the standards and codes listed below or referenced in the body of the
Specification. Alternative standards and codes may be proposed for approval by the
SO, provided it can be demonstrated that the alternative standards and codes comply
with the requirements of the standards specified. All standards and codes quoted are
the current version, unless specific year references are noted.

In the event that the standards or codes are partially superseded or have become
obsolete, refer to the current edition or the approved substitution for the relevant
clauses.

Singapore Standards

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SS 556 Code of practice for the design and management of aquatic

facilities

PUB Code of practice on sewerage and sanitary works

Singapore Sewerage and Drainage Act (Chapter 294)

Statutes

Other Standards

BS EN 752 Drain and sewer systems outside buildings – Sewer system

BS EN 1610 Construction and testing of drains and sewers

ISO 10802 Hydrostatic testing after installation

1.3.2 Regulations
Ensure that the Works comply with the relevant authority regulations and directions.

Where the terms “Accredited Testing Authority”, “Approving Authority”, “Relevant

Authority’’, “Local Authority” or “Local Authorities” are used in this section, the bodies
referred to are as follows:

a. Building and Construction Authority (BCA)

b. Energy Market Authority (EMA)

c. Infocomm Media Development Authority (IMDA)

d. Land Transport Authority (LTA)

e. National Environment Agency (NEA)

f. Public Utilities Board (PUB)

g. Singapore Accreditation Council (SAC)

h. Singapore Civil Defence Force (SCDF)

1.3.3 Technical References

No item.

1.4 Trade Preamble

1.4.1 Contractor’s Submissions

Where design verifications or design works and submissions are required to be
carried out by the Contractor, a suitably qualified person (QP) shall be employed to
review, endorse all design documents (calculation and drawings) and carry out
submissions to the Authority.

Submit the following for approval:

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P05-090 System Commissioning and Testing

a. A copy of endorsed documents to the Authorities.

b. Detailed material specification, catalogue, technical data of materials and

equipment, and pumps performance curves.

c. Shop drawings showing equipment location, pipework routing, cable containment

and routing after coordination with other disciplines.

d. Method statements and Quality Assurance / Quality Control (QA/QC) procedures

for installation, testing and commissioning.

e. Manufacturer’s certified true copy test reports to be provided before delivery to

Site.

f. Manufacturer performance warranty for materials and equipment.

1.4.2 Operation and Maintenance Manual

Provide full information for inclusion in the Operation and Maintenance (O&M)
Manual.

1.4.3 Confirmation of Existing Sewer Levels

Before commencement of pipe laying, QP/Contractor shall confirm the position and
level of the sewer, to which it is proposed to make connection, if necessary by
excavation.

5 Version 1.1
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P05-090 System Commissioning and Testing

2 PERFORMANCE REQUIREMENTS

2.1 Sanitary Plumbing

Test to establish pipework is capable of withstanding the pressures stated in this
Specification, without leakages.

2.2 Sanitary Drainage

Test to establish pipelines and inspection chambers are clear of obstructions and
watertight or without leakage, to the requirements of this Specification.

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3 MATERIALS
Provide all materials and equipment required to carry out testing in accordance with
this Specification.

All instruments to be used shall have a current certificate of calibration valid for a
minimum of the whole of the commissioning period plus 1 calendar month.

Pressure gauges shall be selected to provide full-scale deflection at the required test
pressure.

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4 WORKMANSHIP
Unless more stringent requirements are stated in this Specification, carry out all
testing in accordance with BS EN 1610.

4.1 Sanitary Plumbing

4.1.1 Gravity Pipework Testing

4.1.1.1 Initial Test – High Pressure Air Test

Test all internal pipework and jointed external pipework with air as soon as
practicable, after installation and before enclosing with shaft walls and suspended
ceilings, etc.

Perform high pressure air test when all sanitary appliances are not yet connected
to the pipework, and all traps (water seals) are dry and sealed, before applying
high pressure air to the pipework.

Plug off all pipe open ends with caps or inflatable rubber plugs.

A modified pipe-end cap fixed with a T-pipe, one branch is connected to a

pressure gauge and the other branch is fixed with an air inlet valve connected to
an air pump, should be installed at the lower end of the discharge stack under
test.

Pipework shall be tested to air pressure of 34 kPa (or 5 PSI). The test pressure in the
pipe works shall sustained for a minimum of 15 minutes after shutting off the air
pump.

4.1.1.2 Final Test – Low Pressure Air Test

On completion of installation and connection of all sanitary appliances, traps (water

seals) are installed and are charged with water before low pressure air test to the
pipework are conducted.

All pipe open ends shall be plugged with caps or inflatable rubber plugs.

Use a modified pipe-end cap fixed with a T-pipe. Connect one end to a water gauge
manometer and fix the other end to an air inlet valve connected to an air pump
installed at the lower end of the discharge stack under test.

Test pipe works at air pressure 38 mm wg held constant for a minimum of 3

minutes.

Leakage can be located by:

a. Applying soap solution to the pipes and joints under air test.
b. Pumping smoke into the defective pipework.

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4.1.2 Pumping Mains Testing

Fill the mains slowly with water to exclude air and leave the supply running for a
sufficient time to ensure that the system is fully purged of air.

Ductile iron pumping main shall be tested hydrostatically in compliance with ISO
10802.

In the event that surge pressure is higher than the test pressure specified in ISO
10802, hydrostatic test shall be performed for the maximum surge pressure.

4.2 Sanitary Drainage

4.2.1 Pipework Testing

Test all drains with water after being laid and jointed, but before surround and
backfilling commences, to ensure that the jointing is satisfactory. The water tightness
of the sanitary drain line shall be tested under a static head of not less than 1.5m of
water at the upstream end of the line.

Carry out a further water test on completion of the Works preceded by rodding with a
profile disk to ensure the nominal bore of the drain is clear of any restriction.

In the event of the failure of any test, or the occurrence of infiltration, the defect shall
be located and repaired and the test repeated.

Submit a final test certificate following successful testing of the entire drainage works.

4.2.2 Inspection Chamber Testing

Internally clean inspection chambers prior to testing.

The inspection chamber can be tested in 2 ways. Select either :

a. Test 1

Seal connections to the chamber, then fill completely with water and after time has
been allowed for absorption to take place, refill to the level of the top of the cover. For
30 mins, do not add more water to the chamber and if at the end of this time the
water has not dropped in level by more than stated in BS EN 1610 (0.40l/m²), the
inspection chamber can be regarded as satisfactory. Should the drop in level be more
b. Test 2

Seal connections to the chamber, then fill with water to a level 1.5 m above the
channel invert, or 0.5 m above the highest connection, whichever is greater. After
time has been allowed for absorption to take place, add water up to the previous
level. Do not add more water for the next 30 minutes, and if at the end of this period,
the water has not dropped in level by more than stated in BS EN 1610 (0.40 l/m²), the
inspection chamber can be regarded as satisfactory.

Should the drop in level be more than 25 mm, locate the leakage and rectify.
Inspection chambers constructed below the ground water table to have all outlet
pipes closed by means of expanding stoppers. After a period of 30 minutes if water

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has entered the chamber at a rate of 0.40l/m² or more, the inspection chamber to be
regarded as unsatisfactory.

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5 VERIFICATION AND SUBMISSION

5.1 General

Submit Test Certificate on completion of each section of the Work as confirmation of

successful testing of installation.

Submit separate certificates for initial test and final test for gravity pipework tests.

5.2 Interim Test Certificates

Include the following information in the Interim Test Certificates:

Item

a Project Name

b Name of Contractor

c Name of Registered Plumber

d Service

e Section under Test

f Nature of Test

- Water / Air

- Pressure

- Duration

g Materials and Installation in accordance with Specification: Yes/No

h Recorded Drawing received by SO: Yes/No

i Signature for Contractor

j Witness

k Date of Test

5.3 Final Test Certificate

Include the following information in Final Test Certificates:

Item

a Name of Contractor

b Name of Registered Plumber

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c Service

d Section under Test

e Nature of Test

- Water / Air

- Pressure

- Duration

f Complete Set of Interim Test Certificates received by the SO: Yes/No

g Test Certificates for Plant Items received by SO: Yes/No

h Systems flushed: Yes / No

i System Rodded with Profile Disc: Yes/No

j System Commissioned: Yes/No

k Recorded Drawings received by the SO

l Signature for Contractor

m Witness

n Date of Test

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P06-010 Gas Installation

Intelligent National Productivity and Quality Specifications (iNPQS)

P06-010 Gas Installation

 iNPQS
P06-010 Gas Installation

CONTENTS Page

1 GENERAL 3
1.1 Scope 3
1.2 Related Sections 3
1.3 Standards, Codes, Regulations and Technical References 3
1.4 Trade Preamble 5

2 PERFORMANCE REQUIREMENTS 6

3 MATERIALS 7
3.1 Pipework 7
3.2 Valves 8

4 WORKMANSHIP 9

5 VERIFICATION AND SUBMISSION 10

5.1 General 10
5.2 Testing 10
5.3 Commissioning 10
5.4 Certification 10
 iNPQS
P06-010 Gas Installation

1 GENERAL
Read this Section with G01-010 “General Requirements” and all other contract
documents.

1.1 Scope
This Section covers the specification for gas installation from the primary meter to the
appliances, as shown in drawings or as specified.

1.2 Related Sections

No item.

1.3 Standards, Codes, Regulations and Technical References

1.3.1 Standards and Codes

Unless otherwise agreed by the SO, ensure all of the Works comply with the relevant
requirements of the standards and codes listed below or referenced in the body of the
Specification. Alternative standards and codes may be proposed for approval by the
SO, provided it can be demonstrated that the alternative standards and codes comply
with the requirements of the standards specified. All standards and codes quoted are
the current version, unless specific year references are noted.

In the event that the standards or codes are partially superseded or have become
obsolete, refer to the current edition or the approved substitution for the relevant
clauses.

Singapore Standards

SS 608 Code of practice for gas installation

SS EN 10255 Non-alloy steel tubes suitable for welding and threading –

technical delivery conditions

Singapore Gas (Supply) Regulations

Statutes

Singapore Gas Act (Cap. 116A)

Statutes
Other Standards

API 1104 Welding of pipelines and related facilities

BS 1552 Specification for open bottomed taper plug valves for 1st,2nd
and 3rd family gases up to 200mbar.

BS 7786 Specification for unsintered PTFE tapes for general use.

BS EN 1057 Copper and copper alloys. Seamless, round copper tubes for
water and gas in sanitary and heating applications

BS EN 1092-1 Flanges and their joints. Circular flanges for pipes, valves,
fittings and accessories, PN designated. Steel flanges

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BS EN 1171 Industrial valves. Cast iron gate valves

BS EN 1254 Copper and copper alloys. Plumbing fittings.

BS EN 10216-1 Seamless steel tubes for pressure purposes. Technical

delivery conditions. Non-alloy steel tubes with specified room
temperature properties

BS EN 10255 Non-alloy steel tubes suitable for welding and threading.

Technical delivery conditions

BS EN 10226-1 Pipe threads where pressure tight joints are made on the
threads. Taper external threads and parallel internal threads.
Dimensions, tolerances and designation

BS EN 1555-2 Plastics piping systems for the supply of gaseous fuels.

Polyethylene (PE). Pipes

BS EN 1555-3 Plastics piping systems for the supply of gaseous fuels.

Polyethylene (PE). Fittings

BS ISO 11413 Plastics pipes and fittings. Preparation of test puece

assemblies between a polyethylene (PE) pipe and an
electrofusion fittings.

GIS/PL2-2 Polyethylene pipes and fittings for natural gas and suitable
manufactured gas. Pipes for use at pressure up to 5.5 bar

GIS/PL2-4 Polyethylene pipes and fittings for natural gas. Fusion fittings
with integral heating element(s)

GIS/PL2-5 Polyethylene pipes and fittings for natural gas and suitable
manufactured gas. Electrofusion ancillary tooling

1.3.2 Regulations
Ensure that the Works comply with the relevant authority regulations and directions.

Where the terms “Accredited Testing Authority”, “Approving Authority”, “Relevant

Authority’’, “Local Authority” or “Local Authorities” are used in this section, the bodies
referred to are as follows:
a. Building and Construction Authority (BCA)
b. Energy Market Authority (EMA)
c. Infocomm Media Development Authority (IMDA)
d. Land Transport Authority (LTA)
e. National Environment Agency (NEA)
f. Public Utilities Board (PUB)
g. Singapore Accreditation Council (SAC)
h. Singapore Civil Defence Force (SCDF)

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1.3.3 Technical References

No item.

1.4 Trade Preamble

1.4.1 Contractor’s Submissions

Where design verifications or design works and submissions are required to be
carried out by the Contractor, a suitably qualified person (QP) shall be employed
to review, endorse all design documents (calculation and drawings) and carry out
submissions to the Authority.

Submit the following for approval:

a. A copy of endorsed documents to the Authorities.
b. Detailed material specification, catalogue, technical data of materials and
equipment.
c. Gas solenoid valve complete with remote push buttons, selector switches,
indicator lights, relays, electrical circuit breakers, etc., and associated control
single line diagram drawings.
d. Shop drawings showing equipment location, pipework routing, ductwork routing,
cable containment and routing after coordination with other disciplines.
e. Agreement of provision and location of power supply and control interfacing with
corresponding trade contractors.
f. Method statements and Quality Assurance / Quality Control (QA/QC) procedures
for installation, testing and commissioning.
g. Manufacturer’s certified true copy test reports to be provided before delivery to
Site.
h. Manufacturer performance warranty for materials and equipment.

1.4.2 Operation and Maintenance Manual

Provide full information for inclusion in the Operation and Maintenance (O&M)
Manual.

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2 PERFORMANCE REQUIREMENTS
Provide a complete installation complying with all gas safety regulations, using
approved pipework and materials suitable for the system duty and pressures.

Carry out pre-commissioning, commissioning and testing entirely in accordance with

SS 608.

Carry out testing and commissioning to establish that the installation meets all
requirements in regard to safety and pressure tightness.

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3 MATERIALS
All materials shall be suitable for contact with gas and approved for such use by
Power Gas Ltd and/or City Gas Pte Ltd.

3.1 Pipework

3.1.1 Copper
Use copper pipework to BS EN 1057.

Nominal Diameter (mm) Tube Thickness (mm)

15 1

22 1.2

28 1.2

35 1.5

42 1.5

54 2.0

67 2.0

76 2.0

108 2.5

Fittings to BS EN 1254 – 1, 2, 3, 4 or 5.

3.1.2 Steel Pipes

Use steel pipes conforming to BS EN 10216-1 or American Petroleum Institute
Standard 5L grade B.

Fittings to ASTM Standards and welded joints to be examined in accordance to API

1104.

3.1.3 Galvanised Mild Steel Pipe and Fittings

Use piping to BS EN 10255 or SS EN 10255.

For straight length of pipes DN 100, use screwed flanges joints complying with BS EN
1092-1.

Use screwed fittings less than DN 100 with joints made by using tapered screw
thread to BS EN 10226-1.

Use polytetrafluoroethylene (PTFE) tape for all screwed joints conforming to BS

7786.

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3.1.4 Ductile Iron

Use ductile iron pipe in accordance to BS EN 969 and fittings (bolts and nuts) to BS
EN ISO 4016/4034.

3.1.5 Polyethylene Pipes

Use polyethylene pipes in accordance to BS EN 1555-2 or GIS/PL 2-2 and fittings to
BS EN 1555-3 or GIS/PL 2-4. Electrofusion jointing to be prepared and assembled to
BS ISO 11413 or GIS/PL 2-5.

3.2 Valves
All valves shall have flanged or union ends to facilitate removal.

3.2.1 Cast Iron Gate Valves

Use cast iron gate valves to BS EN 1171.

3.2.2 Plug Valves

Use taper plug valves to BS 1552.

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4 WORKMANSHIP
Liaise with City Gas Pte Ltd regarding incoming gas main and provision of primary
meter.

Only “Licensed Gas Service Workers” shall carry out installation.

Workmanship shall be to a standard acceptable to Power Gas Ltd.

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5 VERIFICATION AND SUBMISSION

5.1 General
Ensure that all faults identified items are cleared and accepted as complete.

Commissioning and testing shall be carried out only after the installed systems are
statically tested and certified complete.

Provide all materials and test points required to carry out the testing and
commissioning.

Instruments to be used shall have a current certificate of calibration valid for a

minimum of the whole of the commissioning period plus 1 calendar month.

Pressure gauges shall be selected to provide full-scale deflection at the required test
pressure.

5.2 Testing
Carry out pressure tests on completion of installation. These include the following:
a. Final pressure tests on all completed sections of the installation work.
b. Final pressure test to be carried out separately for the consumer’s service and
internal pipes

Isolate pipework from primary and any secondary meters during testing.

Apply an air or nitrogen or carbon dioxide testing medium at the stipulated pressure
and duration of the test.

Carry out any additional tests required by City Gas Pte Ltd.

Commission gas fired appliances shall be in accordance with manufacturer’s

instructions to confirm correct functioning.

Check all ancillary equipment, including flame failure devices for correct functioning.

A proof test shall be carried out on the installation in accordance with SS 608
immediately prior to the admission or turn-on of gas.

5.3 Commissioning
In addition to other tests, conduct a commissioning test in the presence of the
project’s QP and Registered Inspector (RI) as soon as possible after completion of
the system installation.

5.4 Certification
Submit certificates to confirm satisfactory pressure testing of pipework and
commissioning of appliances.

Confirm installation has been accepted by City Gas Pte Ltd.

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Intelligent National Productivity and Quality Specifications (iNPQS)

P07-020 Pipework and Equipment

 iNPQS
P07-010 Pipework and Equipment

CONTENTS Page

1 GENERAL 3
1.1 Scope 3
1.2 Related Sections 3
1.3 Standards, Codes, Regulations and Technical References 3
1.4 Trade Preamble 4

2 PERFORMANCE REQUIREMENTS 6

3 MATERIALS 7

4 WORKMANSHIP 8
4.2 Installation 14
4.3 Associated Work 15

5 VERIFICATION AND SUBMISSION 17

5.1 Test and Commission 17
 iNPQS
P07-010 Pipework and Equipment

1 GENERAL

Read this Section with G01-010 “General Requirements” and all other contract
documents.

1.1 Scope

This Section covers the specification of water filtration and sterilisation plant for
swimming and jacuzzi pool installations, as shown in drawings or as specified.

1.2 Related Sections

Read this Section in conjunction with the relevant requirements of the following
sections:

Section M01-020 “Pipework, Valves and Fittings”

Section P01-020 “Pumps”

Section P01-030 “Water Storage”

Section P01-080 “Related Electrical Works”

1.3 Standards, Codes, Regulations and Technical References

1.3.1 Standards and Codes

Unless otherwise agreed by the SO, ensure all of the Works comply with the relevant
requirements of the standards and codes listed below or referenced in the body of the
Specification. Alternative standards and codes may be proposed for approval by the
SO, provided it can be demonstrated that the alternative standards and codes comply
with the requirements of the standards specified. All standards and codes quoted are
the current version, unless specific year references are noted.

In the event that the standards or codes are partially superseded or have become
obsolete, refer to the current edition or the approved substitution for the relevant
clauses.

Singapore Standards

SS 556 Code of practice for the design and maintenance of aquatic

facilities

NEA Code of practice on Environmental Health (COPEH)

Other Standards

BS EN 593 Industrial valves – Metallic butterfly valves for general

purposes

BS 3505 Specification for unplasticized polyvinyl chloride (PVC-U)

pressure pipes for cold potable water

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BS 3506 Specification for unplasticized PVC pipe for industrial uses

BS 7079 General introduction to standards for preparation of steel

substrates before application of paints and related products

PD 5500 Specification for unfired fusion welded pressure vessels

1.3.2 Regulations

Ensure that the Works comply with the relevant authority regulations and directions.

Where the terms “Accredited Testing Authority”, “Approving Authority”, “Relevant

Authority’’, “Local Authority” or “Local Authorities” are used in this section, the bodies
referred to are as follows:

a. Building and Construction Authority (BCA)

b. Energy Market Authority (EMA)

c. Infocomm Media Development Authority (IMDA)

d. Land Transport Authority (LTA)

e. National Environment Agency (NEA)

f. Public Utilities Board (PUB)

g. Singapore Accreditation Council (SAC)

h. Singapore Civil Defence Force (SCDF)

1.3.3 Technical References

No item.

1.4 Trade Preamble

1.4.1 Contractor’s Submissions

Where design verifications or design works and submissions are required to be

carried out by the Contractor, a suitably qualified person (QP) shall be employed
to review, endorse all design documents (calculation and drawings) and carry out
submissions to the Authority.

Submit the following for approval:

a. A copy of endorsed documents to the Authorities.
b. Detailed material specification, catalogue, technical data of materials and
equipment.
c. Electrical motor control center (MCC) and local motor control panel (LMCP) and
equipment, complete with remote push buttons, selector switches, indicator lights,
relays, electrical circuit breakers, etc., and associated control single line diagram
drawings.
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d. Shop drawings showing equipment location, pipework routing, cable containment

and routing after coordination with other disciplines.
e. Method statements and Quality Assurance / Quality Control (QA/QC) procedures
for installation, testing and commissioning.
f. Manufacturer’s certified true copy test reports to be provided before delivery to
Site.
g. Manufacturer performance warranty for materials and equipment.

1.4.2 Operation and Maintenance Manual

Provide full information for inclusion in the Operation and Maintenance (O&M)
Manual.

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2 PERFORMANCE REQUIREMENTS

Retain all particulate matter over 20 micrometres diameter at with at least 3 filters
with 1 standby unit.

Ensure that final pool water condition meets the defined standards for clarity and
sterilisation.

The pool water quality shall be as follows:

PH range 7.6 to 7.8

Turbidity Below 5 ppm

Colour Hazen unit less than 5

Residual Chlorine To Local Authorities’ requirements

(As a guideline, the residual chlorine is 1.0 ppm to 1.5 ppm.)

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3 MATERIALS

Use mild steel galvanised after manufacture or stainless-steel filters as specified.

Use stainless steel plate heat exchangers where required.

Provide plastics interconnecting pipework and fittings, and EDPM-lined main control
valves.

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4 WORKMANSHIP

4.1.1 General

Obtain supply water analysis to determine water treatment requirements.

Employ a Water Treatment Specialist to recommend, provide and apply all water
conditioning chemicals, and to confirm compatibility with all systems water-conveying
materials.

Ensure all filters proposed for use are approved for use by the NEA.

4.1.2 Pressure Sand Filters

Each filter shall also be equipped with automatic air release valves, water control
valves, wash water sight glasses, inlet and outlet pressure gauges and draw-off taps
for taking sample of raw and filtered water

Design pressure sand type filters generally to PD 5500; fabricate from 8 mm thick
plate body shell) and 10 mm thick plate (dished ends).

Provide filters complete with the following:

a. One access manhole with bolted cover
b. One 600 mm diameter sandhole with bolted cover
c. Raw water inlet pipe, complete with central bell mouth distributor
a. Filtered water outlet pipe
b. Threaded fitting for automatic air release
c. Integral support feet

4.1.3 Underdrains

Install each filter complete with one set of underdrains manufactured in PVC material
and of welded fabrication.

Provide system comprised of a centrally fed header with perforated laterals designed
to ensure an even collection of filtered water and even distribution for backwash.

Support the underdrain system with good quality foundation concrete and corrosion
resistant material.

4.1.4 Filter Media

Each filter shall be complete with a multi-grade sand bed with a minimum depth of 1
m. The filtration media shall be approved grade sand and shall consist of screened
silica sand with an effective size between 0.3 mm to 0.5 mm with a uniformity
coefficient not greater than 1.75.

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Filter sand shall be free from clay, organic matter, punice, iron, sulphate, phosphate
and calcium carbonate. The sand shall have a solubility not exceeding 5% when
soaked in concentrated hydrochloric acid for a period of 2 hrs. Sufficient random
samples from each filter shall be sent to PSB Corporation to check for the above
requirements. Filter medium shall have a depth of not less than 0.5 m excluding
coarse supporting grades and not less than 0.3 m free board. The filter medium shall
be restored to clean condition after each backwash without tendencies either to
mudball or lose sand.

4.1.5 Filter Fittings

Provide each filter complete with the following:

a. 12 mm bore (Spirax) type automatic air release valve, together with in-line
strainer.
b. 12 mm bore bulk air release valve.
c. Inlet and outlet pressure gauges with full scale reading 0 m to 40 m head,
mounted on a common gauge board on the front of each filter. Gauges shall be
complete with all necessary gauge cocks, copper pipework and fittings.
d. 50 mm bore filter drain valve and pipework.
e. A Perspex full bore sight glass (where the system incorporates more than one
filter and depending on the location of the filters in the plantroom area, the system
may incorporate a common sight glass).

4.1.6 Pre-coat Filters

Use diatomaceous earth filters of stainless steel construction rated to withstand four
times the circulating pump maximum operating pressure.

Include monofilament elements which are removable for chemical cleaning, and
replacement when necessary, mounted on removable support frames

Use each filter installed with a drain, manual air-release valve, interconnecting
system pipework with multi-port valve to allow independent operation and back-
washing.

4.1.7 Separation Tank

Install vertical cylindrical stainless steel-cased tanks rated to withstand 4 times the
circulating pump maximum operating pressure.

Use pressure-tight quick-release cover for removal of washable, re-usable separation

bag.

Provide supports in-tank for the bag to prevent waste earth by-passing the bag.

Fit tank with manual air-release valve, inlet pressure gauge and outlet sight-glass.

4.1.8 Circulating Pumps

Refer to Section P01-020 “Pumps”.

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Provide duplicate circulating pumps of the close-coupled type, each rated at 50%
duty, manufactured in cast iron and each complete with mechanical seal, suction and
discharge isolating valves and discharge non-return valve, all EDPM lined and driven
by a TEFV motor suitable for a 415 volt, 3 phase, 50 Hz electrical supply.

Pump impeller shall be gun metal or zinc free bronze, stainless steel shaft (5%
chrome) complete with eotors shall be rated for continuous duty and non-overloading
at all points on performance curve.

Select the circulating pump to ensure adequate flow rate and pressure for efficient
back-washing with 10% reserve at the filtering and back-wash duty point.

Mount pumpsets on plinths with suitable anti-vibration inserts or mountings.

4.1.9 Strainer Box

Fabricate strainer boxes in stainless steel, complete with a stainless steel strainer
basket. Provide the unit complete with air release cock, drain down valve and make-
up water connection.

4.1.10 Valves

Refer to Section P01-010 “Pipework, Valves and Fittings”.

a. All main control valves shall be of ‘wafer’ pattern butterfly type to BS EN 593.
Manufacture valves from cast iron with EPDM liner and nylon coated disks. Select
either lever or handwheel operation depending on size and/or application.
b. Non-return valves shall be of the double flap utility check type manufactured from
a suitable material (coated if appropriate) and fitted with stainless steel trim and, if
necessary, a return spring.
c. Small bore valves on chemical lines shall be ball type, manufactured in uPVC
material.
d. Small-bore valves on water lines shall be ball type manufactured in gunmetal and
suitably rated for the operating pressures.

4.1.11 Pool Fittings

Provide a complete set of pool inlet and outlet fittings fabricated to suit the design of
the pool and to meet the required turnover rate.

Fabricate the fittings in white PVC or stainless steel as particularly specified, with
grilles secured into the frames with stainless steel fixings.

Pool inlet fittings shall be complete with all necessary flow adjustable shutters to
provide an even pool water distribution.

4.1.12 Chemical Treatment:

Treatment shall be as appropriate to Design Requirements.

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4.1.13 Coagulant Dosing Equipment

To dose polyaluminium chloride, provide one electronic dosing pump of suitable size
per system mounted on a common 200 L solution mixing tank, suitable for a 240 V,
single phase, 50 Hz supply fitted with a preset timer to give a specific unit run-time.

Provide solution tank complete with level indicator.

Design the system units to draw chemical from the solution tank.

Provide the pipework from the tank to the injection point via the pump in flexible EVA
tubing with a special fitting at the injection point.

4.1.14 Flow Meter

For each system, provide a by-pass orifice type flow meter for flow measurement.

Provide a stainless steel orifice plate assembly mounted in the pipework between the
circulating pumps and the filters to operate the metering system complete with all
necessary pipework, valves and fittings extended to the indicator.

Calibrate indicator as specified.

4.1.15 Make-up Water

Provide the connection between the filtration system and the make-up water supply
break-tank in the filtration plantroom area. Comply with the local Authority bylaws.

Each system shall incorporate a solenoid valve to control the make-up water system
automatically based on pool water level.

Provide and fix sensing element within the balance tank(s).

4.1.16 Sterilisation System

To maintain the free chlorine residual and pH control within the pool, provide an
automatic dosing system to dispense sodium hypochlorite and acid.

The system shall incorporate automatic control for the dosing of both chemicals in
accordance with the following:

4.1.16.1 Hypochlorite Dosing Unit

Electronic chemical dosing pump of suitable size includes the following:

a. Pressure release/unloading valve
b. Anti-siphon valve
c. Flow indicator (see-through head)

4.1.16.2 Hypochlorite Day Tank/ Pipework

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Install adequately sized hypochlorite day tank, manufactured in polythene, graduated in

litres complete with high and low level sensor with both visual and audible warning
provisions, overflow and drain.

Provide all necessary 9.0 mm bore EVA tubing from the dosing pump to the injection
point.

Provide main injection fitting.

Support in 20 mm PVC conduit.

4.1.16.3 Acid Dosing Unit

Use a suitably sized electronic chemical dosing pump, complete with the following:
a. Pressure release/unloader valve
b. Anti-siphon valve
c. Flow indicator (see-through head type)

4.1.16.4 Acid Day Tank / Pipework

Install an adequately sized day tank, fabricated in polythene, with litre graduations.

Tank shall complete with high and low level sensors with both visual and audible
warning provisions, overflow and drain.

Provide all necessary 6.5 mm bore EVA tubing from the dosing unit to the injection
point.

Provide main injection fitting.

Support in 20 mm PVC conduit.

4.1.16.5 Chemical Control Unit

Control system for free chlorine and pH shall comprise the following:
a. Free chlorine / pH controller – Additional to provision of control, select this unit to
give direct reading of free chlorine, pH value and redox potential. Display these
values on LCD indicators. Unit shall be complete with the necessary alarm
facilities for free chlorine and pH.
b. Compact measuring cell housing the electrodes necessary for measuring free
chlorine pH value and redox potential.

A set of water testing equipment shall determine the residual chlorine and pH value of
the treated water. The equipment shall comprise a chlorimetric comparator with the
necessary indicator solution. The equipment shall be contained in a robust portable
case suitable for carrying out field test.

4.1.16.6 Sampling Line Pipework

Provide 8 mm O.D. nylon pipework supported in conduit from the sampling points to
the chlorine/pH analysers. Include isolating valves.

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4.1.16.7 Sodium Hypochlorite Bulk Tank

Construct rigid tank from a minimum of 7 mm thickness black polythene of

dimensions and capacity indicated with flat base and top, and fitted with a removable
access cover.

Provide the unit complete with the following:

a. DN 50 vent line with air filter
b. DN 50 overflow line
c. DN 40 washout connection with cap
d. DN 20 outlet connection to day tank complete with ball valve
e. Float type level indicator
f. DN 40 fill line complete with diaphragm valve and Kamlock type fitting at the fill
point

4.1.16.8 Hand Transfer Pump

Provide a standby hand pump suitable for wall-mounting, complete with all pipework
and fittings, with 3 m of flexible suction hose.

4.1.16.9 Acid Transfer System

Provide a system to transfer hydrochloric acid from a carboy into the day tank by
means of a dilution system.

Take dilution water from the fresh water supply (boosted if necessary) complete with
a dilution assembly mounted on the day tank.

4.1.17 Control Panel

Provide full control equipment for the filtration and water treatment system, incorporating
all necessary fail-safe requirements housed within a composite control panel.

4.1.18 Lighting – Display

Submersible display lighting fittings shall be as specified or scheduled.

Fittings shall be waterproof and of cast bronze construction with brass and stainless
steel trim.

Use cast-glass convex heat-resistant and tempered lenses.

Stands shall be of cast bronze.

4.1.19 Lighting – Pool Lights

Provide proprietary 12 V underwater lights for wet niche mounting with all necessary
accessories for installation.

Lights shall be heavy-duty and of corrosion-resistant materials.

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Locate step-down transformers in filtration plant switchboard.

Extend cabling below ground without joints to lights. Comply strictly with SS 638 and
complete with sufficient cabling length to facilitate maintenance.

Use heavy-duty bronze junction boxes with cable glands located 3 m minimum from
pool edges.

On completion of electrical connections, fill boxes with silicon-rubber sealant.

4.1.20 Extract Fans

Provide single-phase (230 volt) extract fans constructed of chlorine-resistant material,

continuously-rated.

Install fans with insect screens and aluminium weatherproof louvres.

4.1.21 Filters

After manufacture shot blast the mild steel filter shell to BS 7079, second quality to
remove all mill scale and similar unwanted debris.

Prime coat all surfaces within 4 hours of shot blasting and under shop conditions.
Ensure the primer is compatible with the following final protective coatings:
a. Internally: Monarch 30B glass flake reinforced polyester resin-based lining (or
equal) to give a minimum total dry film thickness of 500 microns.
b. Externally: 1 coat of zinc phosphate primer paint

4.1.22 Pipework

Fabricate all pool circulating and plantroom pipework in uPVC material in accordance
with BS EN ISO 1452-1 and BS 3506. Use fittings of the solvent weld type. At
connecting points to the valves and items of plant, fit stub flanges complete with
galvanised mild steel backing rings.

4.1.23 Control Panel

Provide full control equipment for the filtration and water treatment system,
incorporating all necessary fail-safe requirements housed within a composite control
panel.

Fabricate a rigid panel enclosure of mild steel sheet proofed against damp and dust,
fitted with a hinged and gasketed door.

House all necessary starters for each of the electrical items associated with the
filtration system complete with mechanical interlocking isolator on the door.

4.2 Installation

Install sand pressure or diatomaceous earth filters as specified.

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Install all the necessary equipment and pipework system.

4.2.1 Pipe Supports

Support all pipe at high and low levels as applicable. Use purpose-made build-in
supports of either mild steel suitably coated or plated mild steel (e.g., Unistrut type)
located at the intervals recommended by the pipe manufacturer.

4.2.2 Painting

On completion of the installation, site-repair the primer coats on all items of

equipment. After testing and commissioning the plant, finish-spray paint all
equipment, including pumps and valves, in a protective paint system to a selected
colour.

4.2.3 Control Panels

Install panels on minimum of 100 mm high builders’ work housekeeping plinths and
ensure that positioning provides unobstructed safe access to all internal equipment
and wiring.

4.2.4 Plant Labels

Label all valves and major items of plant with white/black/white sandwich i.e., black
letters on white background.

Provide schematic diagram of the system and numbered valve chart, framed and wall
mounted in the plantroom.

4.3 Associated Work

Provide or arrange for pool make-up water supply to the break-tank in filtration plant
area.

Provide or arrange for potable water supply to the plantroom(s) and to wash-down
points in chemical areas.

Arrange for provision of water and electricity during the installation and testing and
commissioning periods.

Arrange for disposal of test water quantities.

Clean and fill pool(s), balance tanks, transfer channels, floor and wall surfaces before
commissioning.

Fill the pool(s) for both static water tests and final commissioning.

Extend a suitable electrical supply to the control panel, for all swimming pool
equipment.

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Include all necessary builder’s work, including balance tank(s), the concrete to
support the underdrain systems in the vessels, equipment plinths, construction and
lining of chemical bunded areas, etc.

Establish all datum levels and setting out dimensions to enable installation of
pipework distribution systems.

All necessary excavation and backfilling for the under-pool and circulating pipework
systems. The backfilling to incorporate the necessary pea gravel support surrounding
the pipework and/or in accordance with the pipe manufacturers recommendations
assuming that ground conditions would be adequate to provide support to the
pipework and backfill systems.

Arrange for the necessary pipe stoppers required for the pool static water test.

Where ozone treatment is incorporated, the necessary ventilation required to provide

the conditions required for the ozone generator.

Arrange for power and fuel for the commissioning/proving period and any subsequent
period thereafter as instructed.

Refer to Section P01-080 “Related Electrical Works”.

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5 VERIFICATION AND SUBMISSION

5.1 Test and Commission

All items with faults identified shall be cleared and accepted as complete.

Carry out commissioning and testing only after the installed systems are statically
tested and certified complete, including the following:
a. Water leakage and pressure testing of pipework where required.
b. Electrical checks for panels and pumps to SS 638 Code of Practice for Electrical
Installations.
c. Works testing of plant.
d. Water leakage and pressure testing plant where required.

On completion of installation, test and commission the systems and demonstrate

operation.

Adjust flow control shutters to achieve an even pool water distribution.

Final setting of the chemical dosing system shall be carried out by the
manufacturer(s)/supplier(s) of the chemical equipment.

Demonstrate that water clarity is acceptable.

Upon satisfactory operation, give the necessary instruction to the Owners’ Plant
Operatives on the maintenance and operation of the system.

5.1.1 Test Set

Provide 2 comparators for measuring free/combined chlorine, pH and alkalinity in the

pool water. Obtain unit complete with all necessary reagent tablets and mounted in a
PVC carrying case.

5.1.2 Protective Clothing

Provide the following protective clothing, for use when handling chemicals:
a. 2 pairs of PVC gloves
b. 2 PVC overalls
c. 2 pairs of rubber boots
d. 2 pairs of goggles

5.1.3 Chemicals

Include for the supply of all necessary chemicals required for testing, commissioning
and demonstrating the plant.

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