Manual Servo Sew

Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services
MOVIDRIVE® compact
MCF/MCV/MCS4_A
Edition 11/2006
11535016 / EN Operating Instructions
SEW-EURODRIVE – Driving the world
1 Structure of the Safety Notes................................................................................ 5
2 Safety Notes ........................................................................................................... 6

2.1 General information ....................................................................................... 6
2.2 Target group .................................................................................................. 6
2.3 Designated use .............................................................................................. 6
2.4 Transportation, putting into storage ............................................................... 7
2.5 Installation ...................................................................................................... 7
2.6 Electrical connection ...................................................................................... 7
2.7 Safe disconnection......................................................................................... 7
2.8 Operation ....................................................................................................... 8
3 Unit Design ............................................................................................................. 9

3.1 Unit designation, nameplates and scope of delivery...................................... 9
3.2 Size 1 MCF/MCV/MCS4_A .......................................................................... 11
3.3 Size 2 MCF/MCV/MCS4_A .......................................................................... 12
3.4 Size 3 MCF/MCV/MCS4_A .......................................................................... 13
3.5 Size 4 MCF/MCV/MCS4_A .......................................................................... 14
3.6 Size 5 MCF/MCV/MCS4_A .......................................................................... 15
4 Installation ............................................................................................................ 16
4.1 Installation instructions for the basic unit ..................................................... 16
4.2 Installation notes for PROFIBUS-DP interface (MC_41A) ........................... 22
4.3 UL-compliant installation .............................................................................. 25
4.4 Shield clamps............................................................................................... 26
4.5 Touch guard ................................................................................................. 27
4.6 Wiring diagram for basic unit........................................................................ 28
4.7 Removing the connection unit...................................................................... 33
4.8 Assignment of braking resistors, chokes and filters ..................................... 34
4.9 Installing the system bus (SBus).................................................................. 37
4.10 Connecting option USS21A (RS232 and RS485) ........................................ 39
4.11 Connecting the interface adapter USB11A / DKG11A ................................. 40
4.12 Connection of motor encoder and external encoder .................................... 42
5 Startup................................................................................................................... 52
5.1 General startup instructions ......................................................................... 52
5.2 Preliminary work and resources................................................................... 54
5.3 Startup with the DBG11B keypad ................................................................ 55
5.4 Startup with PC and MOVITOOLS®............................................................. 62
5.5 Starting the motor ........................................................................................ 63
5.6 Complete parameter list ............................................................................... 67
5.7 Starting the inverter with PROFIBUS-DP (MC_41A) ................................... 74
6 Operation .............................................................................................................. 89
6.1 Operating displays for MC_40A (without fieldbus) ....................................... 89
6.2 Operating displays for MC_41A (PROFIBUS-DP) ....................................... 90
6.3 DBG11B keypad .......................................................................................... 91
Operating Instructions – MOVIDRIVE® compact MCF/MCV/MCS4_A Drive Inverters 3

7 Service .................................................................................................................. 95
7.1 Fault information .......................................................................................... 95
7.2 Fault list........................................................................................................ 96
7.3 SEW Electronics Service ............................................................................. 99
7.4 Extended storage ....................................................................................... 100
7.5 Waste disposal........................................................................................... 100
8 Technical Data .................................................................................................... 101

8.1 CE marking, UL approval and C-Tick......................................................... 101
8.2 General technical data ............................................................................... 102
8.3 MOVIDRIVE® compact MCF/MCV/MCS4_A...-5_3 (AC 400/500 V units) 103
8.4 MOVIDRIVE® compact MCF/MCV/MCS4_A...-2_3 (AC 230 V units) ....... 113
8.5 MOVIDRIVE® compact MCF/MCV/MCS electronics data ......................... 121
8.6 MOVIDRIVE® compact dimension drawings ............................................. 123
9 Index .................................................................................................................... 128
4 Operating Instructions – MOVIDRIVE® compact MCF/MCV/MCS4_A Drive Inverters

Structure of the Safety Notes
1
1 Structure of the Safety Notes

Betriebsanleitung
The safety notes in these operating instructions are designed as follows:
Pictogram SIGNAL WORD!

Type and source of danger.
Possible consequence(s) if the safety notes are disregarded.
• Measure(s) to prevent the danger.
Pictogram Signal word Meaning Consequences in case of

disregard
Example: DANGER! Imminent danger Severe or fatal injuries
WARNING! Possible dangerous situation Severe or fatal injuries

General danger
CAUTION! Possible dangerous situation Minor injuries
Specific danger,
e.g. electric shock
STOP! Possible damage to property Damage to the drive system or its

environment
NOTE Useful information or a tip

Simplifies the handling of the
drive system
CAUTION!
A requirement of fault-free operation and fulfillment of any rights to claim under
limited warranty is that you adhere to the information in the operating instructions.
Therefore, read the operating instructions before you start operating the unit!
Make sure that the operating instructions are available to persons responsible for the
plant and its operation, as well as to persons who work independently on the unit. You
must also ensure that the documentation is legible.
Exclusion of liability:
You must comply with the information contained in these operating instructions
to ensure safe operation of the MOVIDRIVE® compact drive inverters and to
achieve the specified product characteristics and performance requirements.
SEW-EURODRIVE assumes no liability for injury to persons or damage to
equipment or property resulting from non-observance of these operating
instructions. In such cases, any liability for defects is excluded.

Safety Notes
2 General information
2 Safety Notes
The following basic safety notes must be read carefully to prevent injury to persons and
damage to property. The operator must make sure that the basic safety notes are read
and observed. Make sure that persons responsible for the plant and its operation, as
well as persons who work independently on the unit, have read through the operating
instructions carefully and understood them. If you are unclear about any of the
information in this documentation, or if you require further information, please contact
SEW-EURODRIVE.
2.1 General information

Never install damaged products or take them into operation. Submit a complaint to the
shipping company immediately in the event of damage.
During operation, drive inverters can have live, bare and movable or rotating parts as
well as hot surfaces, depending on their enclosure.
Removing covers without authorization, improper use or incorrect installation and
operation may result in severe injuries to persons or damage to machinery.
Consult the documentation for additional information.
2.2 Target group

Only qualified personnel are authorized to install, start up, repair or service the units
(observe IEC 60364 or CENELEC HD 384 or DIN VDE 0100 and IEC 60664 or DIN
VDE 0110 as well as national accident prevention guidelines).
Qualified personnel in the context of these basic safety notes are: all persons familiar
with installation, assembly, startup and operation of the product who possess the
necessary qualifications.
All persons involved in any other work, such as transportation, storage, operation and
disposal, must have suitable training.
2.3 Designated use

Drive inverters are components intended for installation in electrical systems or
machines.
In case of installation in machines, startup of the drive inverters (i.e. start of designated
operation) is prohibited until it is determined that the machine meets the requirements
stipulated in the EC Directive 98/37/ EC (machine guideline); observe EN 60204.
Startup (i.e. start of designated operation) is only permitted with adherence to
EMC (89/336/EEC) guideline.
The drive inverters meet the requirements stipulated in low voltage guideline
73/23/EEC. The harmonized standards of the EN 61800-5-1/DIN VDE T105 series in
connection with EN 60439-1/VDE 0660 part 500 and EN 60146/VDE 0558 are applied
to these drive inverters.
Technical data and information on the connection requirements are given on the
nameplate and in the documentation; they have to be observed under all circumstances.
Safety functions The MOVIDRIVE® compact drive inverters may not perform safety functions without
higher-level safety systems. Use higher-level safety systems to ensure protection of
personnel and equipment.

Safety Notes
Transportation, putting into storage
2
2.4 Transportation, putting into storage

Observe the notes on transportation, storage and proper handling. Observe the climatic
conditions as stated in the section "General technical data."
2.5 Installation
Installation and cooling of the devices must take place according to the guidelines listed
in the corresponding documentation.
Protect the drive inverters from excessive strain. Especially during transportation and
handling, do not allow the components to be deformed or insulation spaces altered.
Avoid contact with electronic components and contacts.
Drive inverters contain components that can be damaged by electrostatic energy and
improper handling. Prevent mechanical damage or destruction of electric components
(may pose health risk!)
The following applications are prohibited unless measures are expressly taken to make
them possible:
• Use in potentially explosive atmospheres
• Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.
• Use in non-stationary applications that are subject to mechanical vibration and shock
loads in excess of the requirements in EN 50178
2.6 Electrical connection

Observe the applicable national accident prevention guidelines when working on live
drive inverters (e.g. BGV A3).
Perform electrical installation according to the pertinent regulations (e.g. line cross
sections, fusing, protective conductor connection). For any additional information, refer
to the applicable documentation.
You will find notes on EMC-compliant installation, such as shielding, grounding,
arrangement of filters and routing of lines, in the documentation of the drive inverters.
Always observe these notes even with drive inverters bearing the CE marking. The
manufacturer of the system or machine is responsible for maintaining the limits
established by the EMC legislation.
Preventive measures and protection devices must correspond to the regulations in force
(e.g. EN 60204 or EN 61800-5-1).
Required preventive measures: Ground the unit.
2.7 Safe disconnection

The unit meets all requirements for safe disconnection of power and electronic
connections in accordance with EN 61800-5-1. All connected circuits must also satisfy
the requirements for safe disconnection.

Safety Notes
2 Operation
2.8 Operation
Systems with integrated drive inverters must be equipped with additional monitoring and
protection devices, if necessary, according to the applicable safety guidelines, such as
the law governing technical equipment, accident prevention regulations, etc. Changes
to the drive inverter using the operating software are permitted.
Do not touch live components or power connections immediately after disconnecting the
drive inverters from the supply voltage because there may still be some charged
capacitors. Note the respective reference plates on the drive inverter.
Keep all covers and doors closed during operation.
The fact that the status LED and other display elements are no longer illuminated does
not indicate that the unit has been disconnected from the power supply and no longer
carries any voltage.
Mechanical blocking or internal safety functions of the unit can cause a motor standstill.
Removing the cause of the problem or performing a reset can result in the drive re-
starting on its own. If, for safety reasons, this is not permitted for the driven machine,
disconnect the unit from the mains before correcting the fault.

Unit Design
Unit designation, nameplates and scope of delivery
3
3 Unit Design
3.1 Unit designation, nameplates and scope of delivery
Sample unit designation
MCV 41 A 0055 - 5 A 3 - 4 - 00
00 = Standard
Design
0T = Application
Quadrants 4 = 4Q (with brake chopper)
Connection
3 = 3-phase
type
A = Radio interference
suppression A
Line filter
0 = No radio interference
suppression
Supply 5 = AC 380 ... 500 V

voltage 2 = AC 200 ... 240 V
Recom-
mended motor 0055 = 5.5 kW
power
Version A
Series and 40 = without fieldbus

variants 41 = with PROFIBUS-DP
MCF = field-oriented without encoder for

asynchronous motor; only VFC operating
modes
MCV = field-oriented without and with
encoder for asynchronous motor, VFC
and CFC operating modes
Series
MCS = field-oriented with resolver for
synchronous motor, SERVO operating
modes

Unit Design
3 Unit designation, nameplates and scope of delivery
Sample The complete nameplate is attached to the side of the unit.

nameplate
01318AXX
Figure 1: Complete nameplate
A type label is attached to the front of the control unit (above the TERMINAL slot).
C4
8267480
01322AXX
Figure 2: Type label
Scope of delivery • Additionally for size 1: Connector housing for the power terminals (X1 ... X4),
connected
• Additionally for sizes 1 and 2: Shield clamp for power section
• Additionally for sizes 4 and 5: Touch guard for power terminals.

Unit Design
Size 1 MCF/MCV/MCS4_A
3
3.2 Size 1 MCF/MCV/MCS4_A

MCF/MCV/MCS4_A...-5A3 (AC 400/500 V units): 0015 ... 0040
MCF/MCV/MCS4_A...-2A3 (AC 230 V units): 0015 ... 0037
[1] [2]
[3]
[4]
[5]
[16]
[15] [6]
[14] [7]
[13]
[8]
[9]
[12] [11][10]
60117AXX
[1] X1: Power supply connection 1/L1, 2/L2, 3/L3, separable

[2] X4: Connection for DC link connection –UZ/+UZ and PE connection, separable
[3] TERMINAL: Slot for DBG keypad or USS21A/USB11A option
[4] V1: Operation LED and PROFIBUS diagnostic LEDs (only with
MCF/MCV/MCS41A)
[5] Retaining screw A for connection unit
[6] Panel on connection unit with label
[7] X10: Electronics terminal strip
[8] Retaining screw B for connection unit
[9] Screw of the shield clamp for the control unit
[10] X3: Braking resistor connection 8/+R, 9/–R and PE connection, separable
[11] Connection for shield clamp of the power section (not visible)
[12] X2: Motor connection 4/U, 5/V, 6/W
[13] Only for MCV/MCS41A X30: PROFIBUS-DP connection (9-pole Sub-D socket)
[14] Only for MCV/MCS4_A X14: Incremental encoder simulation output or external
encoder input (9-pole Sub-D socket)
[15] Only for MCV/MCS4_A X15: Motor encoder input (9-pole Sub-D socket)
[16] Connection unit, removable

Unit Design
3 Size 2 MCF/MCV/MCS4_A

MCF/MCV/MCS4_A...-5A3 (AC 400/500 V units): 0055 ... 0110
MCF/MCV/MCS4_A...-2A3 (AC 230 V units): 0055 / 0075
[1] [2]
[3]
[4]
[5]
[16]
[15] [6]
[14]
[7]
[13]
[8]
[9]
[12] [11] [10]

60118AXX
[1] X1: Power supply connection 1/L1, 2/L2, 3/L3

[2] X4: Connection for DC link connection –UZ/+UZ and PE connection, separable
MCF/MCV/MCS41A)
[11] Connection for shield clamp of the power section (not visible)

Unit Design
3

MCF/MCV/MCS4_A...-503 (AC 400/500 V units): 0150 ... 0300
MCF/MCV/MS4_A...-203 (AC 230 V units): 0110 / 0150
[1] [2] [3]
[4]
[5]
[17] [6]
[16]
[15] [7]
[8]
[14]
[9]
[10]
[13] [12] [11]

60119AXX
[1] PE connections
[3] X4: Connection for DC link connection –UZ/ +UZ/
MCF/MCV/MCS41A)
[13] PE connections

Unit Design
3 Size 4 MCF/MCV/MCS4_A

MCF/MCV/MCS4_A...-503 (AC 400/500 V units): 0370 / 0450
MCF/MCV/MCS4_A...-203 (AC 230 V units): 0220 / 0300
[1] [2] [3] [1]
[4]
[5]
[16] [6]
[15]
[14] [7]
[13]
[8]
[9]
[10] [12] [11] [10]

60120AXX
[1] PE connections
MCF/MCV/MCS41A)
[10] PE connections

Unit Design
3

MCF/MCV/MCS4_A...-503 (AC 400/500 V units): 0550 / 0750
[1] [2] [3] [1]
[4]
[5]
[16] [6]
[15]
[14] [7]
[13]
[8]
[9]
[10] [12] [11] [10]

60121AXX
[1] PE connections
MCF/MCV/MCS41A)
[10] PE connections

Installation
4 Installation instructions for the basic unit
4 Installation
4.1 Installation instructions for the basic unit
Tightening • Only use genuine connection elements. Note the permitted tightening torques
torques for MOVIDRIVE® power terminals.
– Size 1 → 0.6 Nm
– Size 2 → 1.5 Nm
– Size 3 → 3.5 Nm
– Sizes 4 and 5 → 14 Nm
Nm!
59847AXX
Figure 3: Observe the tightening torques
• The permitted tightening torque of the signal terminals is 0.6 Nm.
Minimum • Leave 100 mm clearance at the top and bottom for optimum cooling. There is no
clearance and need for clearance at the sides. You can line up the units directly next to one another.
mounting With sizes 4 and 5 do not install any components that are sensitive to high
position temperatures within 300 mm of the top of the unit. Only install the units vertically.
You must not install them horizontally, tilted or upside down.
100 mm
E Q E Q
E
Q
Q E
100 mm
60136AXX
Figure 4: Minimum clearance and mounting position of the units

Installation
Installation instructions for the basic unit
4
Separate cable • Route power cables and electronics cables in separate cable ducts.
ducts
Fuses and earth- • Install the fuses at the beginning of the supply system lead after the supply bus
leakage circuit junction (→ Wiring diagram for basic unit, power section and brake).
breakers • SEW-EURODRIVE recommends that you do not use earth-leakage circuit breakers.
However, if an earth-leakage circuit breaker is stipulated for direct or indirect
protection against contact, observe the following information in accordance with
EN 61800-5-1:
WARNING!
Incorrect earth-leakage circuit breaker installed.
Severe or fatal injuries.
MOVIDRIVE® can cause direct current in the protective earth. In cases where an earth-
leakage circuit breaker is used for protection against direct or indirect contact, only
install a type B earth-leakage circuit breaker on the power supply end of the
MOVIDRIVE® unit.
Mains and brake • Only use contactors in utilization category AC-3 (IEC 60947-4-1) as mains and
contactors brake contactors.
NOTES
• Only use the mains contactor K11 (→ Sec. "Wiring diagram for basic unit") to
switch the inverter on and off. Do not use it for jog mode. Use the commands
"Enable/Stop", "CW/Stop" or "CCW/Stop" for jog mode.
• Observe a minimum switch-off time of 10 s for the input contactor K11.
More than four • With more than four units on an input contactor configured for the total current:
units Insert a 3-phase line choke in the circuit to limit the inrush current.
PE power supply • For a supply system lead < 10 mm2: Route a second PE conductor with the
connection cross section of the supply system lead parallel to the protective earth via sepa-
(→ EN 61800-5-1) rate terminals or use a copper protective earth conductor with a cross section
of 10 mm2.
• For a supply system lead 10 mm2 ... 16 mm2: Route a copper protective earth
conductor with the cross section of the power supply line.
• For a supply system lead 16 mm2 ... 35 mm2: Route a copper protective earth
conductor with the cross section of 16 mm2.
• For a supply system lead > 35 mm2: Route a copper protective earth conductor
with half the cross section of the power supply line.
IT systems • SEW-EURODRIVE recommends using earth-leakage monitors with pulse-code

measurement for voltage supply systems with a non-grounded star point
(IT systems). Using such devices prevents the earth-leakage monitor mis-tripping
due to the ground capacitance of the inverter. No EMC limits are specified for
interference emission in voltage supply systems without grounded star point
(IT systems).

Installation
Cross sections • Supply system lead: Cross section according to rated input current Imains at rated
load.
• Motor lead: Cross section according to rated output current Irated.
• Electronics cables for MCF/MCV/MCS:
– For single cores 0.20...2.5 mm2 (AWG 24...12)
– For double cores 0.20...1 mm2 (AWG 24...17)
Unit output
STOP!
MOVIDRIVE® can suffer irreparable damage if you connect capacitive loads.
• Only connect ohmic/inductive loads (motors).
• Never connect capacitive loads.
E Q
60135AXX
Figure 5: Only connect ohmic/inductive loads; do not connect capacitive loads
Connecting • Use two tightly twisted leads or a 2-core shielded power cable. Cross section
braking resistors according to the rated output current of the inverter.
• Protect the braking resistor with a bimetallic relay / thermal overload relay
(→ Wiring diagram for basic unit, power section and brake). Set the trip current
according to the technical data of the braking resistor. SEW-EURODRIVE recom-
mends using an overcurrent relay of trip class 10 or 10A in accordance with
EN 60947-4-1.
• For braking resistors of the BW...-T / BW...-P series, the integrated temperature
switch/overcurrent relay can be connected using a 2-core shielded cable as an
alternative to a bimetallic relay.
• Install the flat-type braking resistors together with the appropriate touch guard.
Installing braking • Permitted mounting options:

resistors BW... / – on horizontal surfaces
BW..-T / BW...-P – on vertical surfaces with brackets at the bottom and perforated sheets at top and
bottom
• Mounting not permitted:
– on vertical surfaces with brackets at the top, right or left

Installation
4
Operating • The connection leads to the braking resistors carry a high pulsed DC voltage during
braking resistors rated operation.
WARNING!
The surfaces of the braking resistors get very hot when the braking resistors are loaded
with Prated.
Risk of burns and fire.
• Choose a suitable installation location. Braking resistors are usually installed on top
of the control cabinet.
• Do not touch the braking resistors.
Binary inputs / • The binary inputs are electrically isolated by optocouplers.

binary outputs • The binary outputs are short-circuit proof and protected against external
voltage to DC 30 V. External voltages > DC 30 V can cause irreparable damage to
binary outputs.
EMC compliant • Only use shielded control cables.

installation • All cables except for the supply system lead must be shielded. As an alternative to
shielding, the HD.. output choke option can be used for the motor cable to achieve
the emitted interference limit values.
• When using shielded motor cables, e.g. prefabricated motor cables from SEW-
EURODRIVE, you must keep the unshielded conductors between the shield and
connection terminal of the inverter as short as possible.
• Apply the shield by the shortest possible route and make sure it is grounded
over a wide area at both ends. Ground one end of the shield via a suppression
capacitor (220 nF / 50 V) to avoid ground loops. If using double-shielded cables,
ground the outer shield on the controller end and the inner shield on the other end.
60028AXX
Figure 6: Correct shield connection using metal clamp (shield clamp) or cable gland
• You can also use grounded sheet-metal ducts or metal pipes to shield the
cables. Route the power and control cables separately.
• Provide high frequency compatible grounding for the inverter and all additional
units (wide area metal-on-metal contact between the unit housing and ground, e.g.
unpainted control cabinet mounting panel).

Installation
NOTE
• This is a product with restricted availability in accordance with IEC 61800-3. It may
cause interference in residential environments. In this case, the operator may need
to implement appropriate measures.
• For detailed information on EMC compliant installation, refer to the publication
"Electromagnetic Compatibility in Drive Engineering" from SEW-EURODRIVE.
Line filter • Sizes 1 and 2 are fitted with a line filter as standard. This line filter ensures that
limit value class A is maintained on the supply side. Use an NF...-... line filter as
an option to maintain the class B limit.
• The NF...-... input filter option is required for sizes 3 to 5 to maintain class A and
B limits.
• Install the line filter close to the inverter but outside the minimum clearance for
cooling.
• Do not switch between the line filter and MOVIDRIVE®.
• Keep the length of the cable between the line filter and inverter to an absolute
minimum, and never more than 400 mm. Unshielded, twisted cables are sufficient.
Use also unshielded lines for the supply system lead.
• This line filter must be mounted either directly at the entry point into the switch
cabinet or close to the inverter if several inverters are connected to the same
line filter. The line filter must be chosen on the basis of the total current of the
connected inverters.
• No EMC limits are specified for interference emission in voltage supply
systems without earthed star point (IT systems). The effectiveness of input
filters in IT systems is severely limited.
Interference SEW-EURODRIVE recommends the following EMC measures on the output side to
emission maintain the class A and B limits:
• Shielded motor cable
• HD... output choke option

Installation
4
HD... output choke • Install the output choke close to the inverter but outside the minimum clearance
for cooling.
• Route all three phases of the motor cable [1] through the output choke. To
achieve a higher filter effect, do not route the PE conductor through the output
choke.
4 5 6
®
MOVIDRIVE
n=5 HD...
PE U V W
[1]
60029AXX
[1] Motor cable

Installation
4 Installation notes for PROFIBUS-DP interface (MC_41A)
4.2 Installation notes for PROFIBUS-DP interface (MC_41A)

Pin assignment For connection to the PROFIBUS network, use a 9-pole Sub-D connector in accordance
with IEC 61158 (→ following figure). The T-bus connection must be made using a plug
with the corresponding configuration.
02893AEN
®
As a rule, the MOVIDRIVE compact drive inverter is connected to the PROFIBUS
system using a shielded twisted-pair cable. Observe the maximum supported
transmission rate when selecting the bus connector.
The twisted-pair cable is connected to the PROFIBUS connector using pins 3
(RxD/TxD-P) and 8 (RxD/TxD-N). Communication takes place via these two contacts.
The RS485 signals RxD/TxD-P and RxD/TxD-N must be connected to the same
contacts in all PROFIBUS stations. Otherwise, no communication is possible via the bus
medium. The PROFIBUS interface sends a TTL control signal for a repeater or fiber
optic adapter (reference = pin 9) via pin 4 (CNTR-P).
Shielding and The PROFIBUS interface supports RS485 transmission technology and requires the
routing bus cable type A to IEC 61158 specified as the physical medium for PROFIBUS. This cable
cables must be a shielded, twisted-pair cable.
Correct shielding of the bus cable attenuates electrical interference that may occur in
industrial environments. The following measures ensure the best possible shielding:
• Manually tighten the mounting screws on the connectors, modules, and equipotential
bonding conductors.
• Use only connectors with a metal housing or a metallized housing.
• Connect the shielding in the connector over a wide surface area.
• Apply the shielding of the bus line on both ends.
• Route signal and bus cables in separate cable ducts. Do not route them parallel to
power cables (motor leads).
• Use metallic, grounded cable racks in industrial environments.
• Route the signal cable and the corresponding equipotential bonding close to each
other using the shortest possible route.
• Avoid using plug connectors to extend bus cables.
• Route the bus cables closely along existing grounding surfaces.
NOTE
In case of fluctuations in the ground potential, a compensating current may flow via the
bilaterally connected shield that is also connected to the protective earth (PE). Make
sure you supply adequate equipotential bonding according in accordance with relevant
VDE regulations in such a case.

Installation
Installation notes for PROFIBUS-DP interface (MC_41A)
4
Bus connection If the MOVIDRIVE® compact drive inverter is at the start or end of a PROFIBUS
for segment, a T-bus connection with incoming and outgoing PROFIBUS cable is not
MCF/MCV/MCS41 normally used for connection to the PROFIBUS network. Instead, only one PROFIBUS
A cable is used. To prevent malfunctions in the bus system due to reflections, etc., the
PROFIBUS segment must be terminated using bus terminating resistors at the first and
last stations.
As the bus terminating resistors in the inverter (DIP switch under the connection unit
→ Sec. "Removing the connection unit" on page 33) can be activated, you can dispense
with the Sub-D connector with integrated terminating resistors.
ON
20
10
21
9
22
8
23
7
24
6
25
5
26
4
nc
3
TERMINATION PROFIBUS-DP TERMINATION PROFIBUS-DP

2
2
Bus termination Bus termination
R ON OFF R ON OFF
1
= OFF 1 = ON
R ON S12
2
mA V
1
S11
02894AEN
Figure 7: Activating the bus terminating resistor for MCF/MCV/MCS41A using the DIP switches
NOTE
• Both DIP switches (TERMINATION 1 and 2) must always be activated.
• Bus termination is implemented for cable type A to IEC 61158.
• If you use a Sub-D connector with integrated bus terminating resistors, do not
activate the terminating resistors on the inverter!

Installation
4 Installation notes for PROFIBUS-DP interface (MC_41A)
Setting the sta- The PROFIBUS station address is set using DIP switches 4...10 (significance 26... 20)
tion address for under the connection unit (→ Sec. "Removing the connection unit" on page 33).
MCF/MCV/MCS41 MOVIDRIVE® compact supports the address range 0 to 125.
A
Significance ON
ON
20 Significance: 1 x 0 = 0
10
9
8 22 Significance: 4 x 1 = 4
Factory setting:
23 Significance: 8 x 0 = 0 Address = 4
7
6
5
4
nc Not connected, position OFF

3
TERMINATION
2
PROFIBUS-DP Bus termination

1
R ON OFF
R ON
2
S12
1
mA V S11
02895AEN
Figure 8: Setting the PROFIBUS station address for MCF/MCV/MCS41A
The PROFIBUS station address can only be set using the DIP switches when the
connection is removed. Therefore, the address cannot be changed during operation.
The change only comes into effect when the drive inverter is switched on again (power
supply + DC 24 V OFF/ON). The drive inverter displays the current station address in
fieldbus monitor parameter P092 "Fieldbus address" (display with DBG11B or
MOVITOOLS/SHELL).
Example: Setting station address 17

Significance ON
ON
20 Significance: 1x1 = 1
10
9
8
For example:
23 Significance: 8x0 = 0 Set address = 17
7
6
5
4
nc Not connected, position OFF

3
TERMINATION
2
PROFIBUS-DP Bus termination

1
R ON OFF
R ON
2
S12
1
mA V S11
03003AEN
Figure 9: Setting station address 17

Installation
UL-compliant installation
4
4.3 UL-compliant installation

Note the following points for UL-compliant installation:
• Only use copper cables with the following rated thermal values as connection
cables:
– MOVIDRIVE® compact MC_4_A0015 ... 0300: Rated thermal value 60 °C / 75 °C
– MOVIDRIVE® compact MC_4_A0370 ... 0750: Rated thermal value 75 °C
• Permitted tightening torques for MOVIDRIVE® compact power terminals:
– Size 1 → 0.6 Nm
– Size 2 → 1.5 Nm
– Size 3 → 3.5 Nm
– Sizes 4 and 5 → 14 Nm
• MOVIDRIVE® compact drive inverters are suited for operation on voltage supply
systems with grounded star point (TN and TT systems) that supply a maximum
current according to the following tables and have a max. voltage of AC 240 V for
MOVIDRIVE® compact MC_4_A...2_3 (AC 230 V units) and AC 500 V for
MOVIDRIVE® compact MC_4_A...-5_3 (AC 400/500 V units). The performance data
of the fuses must not exceed the values listed in the tables.
400/500 V units
MOVIDRIVE® compact Max. supply current Max. supply voltage Fuses
MC_4_A...5_3
0015/0022/0030/0040 AC 10000 A AC 500 V AC 35 A / 600 V
0055/0075/0110 AC 5000 A AC 500 V AC 30 A / 600 V
0150/0220 AC 5000 A AC 500 V AC 175 A / 600 V
0300 AC 5000 A AC 500 V AC 225 A / 600 V
0370/0450 AC 10000 A AC 500 V AC 350 A / 600 V
0550/0750 AC 10000 A AC 500 V AC 500 A / 600 V
230 V units
MOVIDRIVE® compact Max. supply current Max. supply voltage Fuses
MC_4_A...2_3
0015/0022/0037 AC 5000 A AC 240 V AC 30 A / 250 V
0055/0075 AC 5000 A AC 240 V AC 110 A / 250 V
0110 AC 5000 A AC 240 V AC 175 A / 250 V
0150 AC 5000 A AC 240 V AC 225 A / 250 V
0220/0300 AC 10000 A AC 240 V AC 350 A / 250 V
NOTES
• Use only tested units with a limited output voltage (Vmax = DC 30 V) and limited
output current (I ≤ 8 A) as an external DC 24 V voltage source.
• UL certification does not apply to operation in voltage supply systems with a
non-grounded star point (IT systems).

Installation
4 Shield clamps
4.4 Shield clamps

The shield clamps for the power sections provide you with a very easy way of installing
the shield for the motor and brake cables. Apply the shield and PE conductor as shown
in the figures.
Shield clamp for A shield clamp is supplied as standard for the power section with MOVIDRIVE® compact
power section, size 1. Install this shield clamp together with the unit’s retaining screws.
size 1
[1]
[2]
02012CXX
Figure 10: Attaching the shield clamp of the power section (MOVIDRIVE® compact size 1)
[1] Shield clamp

[2] PE connection (댷)
Shield clamp for A shield clamp for the power section is supplied as standard with two retaining screws
power section, for MOVIDRIVE® compact size 2. Install these shield clamp using the two retaining
size 2 screws.
[1] [2]
59874AXX
Figure 11: Attaching the shield clamp of the power section (MOVIDRIVE® compact size 2)
[1] Shield clamp

[2] PE connection (댷)

Installation
Touch guard
4
4.5 Touch guard
DANGER!
Uncovered power connections.
Severe or fatal injuries from electric shock.
• Install the touch guard according to the regulations.
• Never start the unit if the touch guard is not installed.
When the touch guard is installed, MOVIDRIVE® compact sizes 4 and 5 provide
enclosure protection IP10; without touch guard IP00.
Two touch guards with 8 retaining screws are supplied as standard with MOVIDRIVE®
compact sizes 4 and 5. Install the touch guard on both covers of the power section
terminals.
[2]
[1]
[3]
06624AXX
Figure 12: Touch guard for MOVIDRIVE® compact sizes 4 and 5
[1] Cover
[2] Connection plate
[3] Aperture

Installation
4 Wiring diagram for basic unit
4.6 Wiring diagram for basic unit

Wiring the power section and brake
L1
L2
L3
PE
F11/F12/F13
Protective earth (shield) K11

(AC-3)
L1 L2 L3
V AC V AC V AC NF... line filter option
L1' L2' L3' DC link
connection*
F14/F15 F14/F15 F14/F15 1 2 3 7 8

L1 L2 L3 -UZ +UZ PE
X1: X4:
K11
(AC-3)
K11
(AC-3)
K11
(AC-3)
Power section
X2: X3:
U V W +R -R PE
4 5 6 8 9
DBØØ DBØØ DBØØ
DGND K12 K12

(AC-3) (AC-3)
DGND DGND
see section "Connecting
braking resistors
BW... / BW..-T / BW...-P"
white white
1 1
1 BG 2 red BG 2 red
M
BMK 2 3 3 3-phase
3 BGE 4 BGE 4
blue blue
4 5 5
13
14 Brake connector CT/CV/DT/DV/D: CT/CV/DT/DV/D:
15 Cut-off in the DC and Cut-off in the AC
AC circuits circuit
CT/CV, CM71 ... 112: Cut-off in the DC and AC circuits
55310CEN
Figure 13: Wiring diagram, power section and brake
* With sizes 1 and 2, there is no PE connection next to the supply system connection terminals and motor
connection terminals (X1, X2). In this case, use the PE terminal next to the DC link connection (X4).
Important: Read the operating instructions for the motors when connecting the brake.
STOP!
If the brake rectifier is connected via the supply system lead, the braking function is
restricted.
• Connect the brake rectifier using a separate supply system lead.
• Supply via the motor voltage is not permitted!
Always switch off the brake on the DC and AC sides with:

– All hoist applications
– Drives that require a rapid brake response time
– CFC and SERVO operating modes

Installation
Wiring diagram for basic unit
4
Brake rectifier in Install the connection cables between the brake rectifier and the brake separately from
control cabinet other power cables when installing the brake rectifier in the control cabinet. Joint
installation is only permitted with shielded power cables.
Connecting BW... / BW...-...-T /BW...-...-P braking resistors
Power section Power section Power section
X3: X3: X3:

+R -R PE +R -R PE +R -R PE
8 9 8 9
F16
Has effect
on K11
BW...-...-P BW...-...-T
97 95
RB1 T2
Has effect
F16 on K11 Has effect
on K11
98 96
T1
4 6
RB2 BW...
When the auxiliary contact trips, K11 must When the internal temperature switch
be opened and DIØØ"/Controller inhibit" triggers, K11 must be opened and
When the external bimetallic relay
assigned a "0" signal. Do not interrupt the DIØØ"/Controller inhibit assigned
(F16) triggers, K11 must be opened
resistor circuit! a "0" signal. Do not interrupt the
and DIØØ"/Controller inhibit" assigned
resistor circuit!
a "0" signal. Do not interrupt the resistor
circuit!
59500AEN
Overload protection
Braking resistor type Design Internal temperature switch External bimetallic relay
specified (..T) (F16)
BW... - - Required
BW...-...-T - One of the two options (internal temperature switch / external
bimetallic relay) is required.
BW...-003 / BW...-005 Adequate - Permitted

Installation
MCF/MCV/MCS4_A control unit: Wiring diagram for the control unit
Control unit R11 -10 V...+10 V

X10: 0(4)...20 mA
REF1 1 U
0...10 V +10 V
n1 AI11*** 2
+/-10 V
0...20 mA -10 V REF2 3
4...20 mA AI12*** 4
System bus high SC11 5 Higher-level
n2 (0...10 V)/ TF/TH input* AI21 6 controller
Optional System bus low SC12 7
keypad Reference potential for analog signals AGND 8 Binary input
/Controller inhibit DIØØ 9
CW/stop* DIØ1 10
CCW/stop* DIØ2 11 Binary
Enable/stop* DIØ3 12 outputs
n11/n21* DIØ4 13
n12/n22* DIØ5 14
Reference X10:DIØØ...DIØ5 DCOM** 15 Reference for
DC+24 V output VO24 16 binary outputs
Referene potential for binary signals DGND 17
Optional Relay contact DOØ1-C 18
serial Ready* No DOØ2/AO1 19
interface NOC relay function*
DOØ1/NO 20
/Brake DBØØ 21
NC relay DOØ1/NC 22 K12
Reference potential for binary signals DGND 23 (AC-3)
DC+24 V input VI24 24
Incremental DC 24 V
encoder output X14: ON OFF*
simulation or Only in S12
external encoder MCV/MCS S11
* Factory setting
input
ON OFF
1 ** If the binary inputs are switched
with DC 24 V by VO24, then
PROFIBUS-DP only in
2
MCF/MCV/MCS41A
3 DCOM must be jumpered with

Input X15: 4 DGND !
motor encoder Only in 5
MCV/MCS 6 *** AI11/AI12 are not evaluated in
7 MCF41A !
Settings
8 AGND (reference potential

9
DC 10 V analog signals)
10
PROFIBUS-DP X30:
DGND (reference potential
Only in
terminal
connection DC 24 V analog signals)

Shield
MCF/MCV/MCS41A
Protective earth (shield)

59873AEN
• MCF/MCV/MCS41A (with PROFIBUS-DP): SEW-EURODRIVE recommends that

you always supply these units with DC 24 V at terminal X10:24 (VI24). This external
DC 24 V voltage supply must be able to provide 50 W continuous power and 100 W
peak power (1 s).
• Analog input AI21 (X10:6) can be used either as a 10 V voltage input or as a TF/TH
input. It is switched over using parameter P120.
• You can only access DIP switches S11, S12 and 1 ... 10 when the connection unit is
removed (→ Sec. "Removing the connection unit").
• The functions of the DIP switches 1 ... 10 are explained in the sections "Bus
termination" and "Setting the station address".
• The TF/TH line must either be shielded or routed at a distance of at least 0.2 m from
power cables (e.g. motor or brake cables). The TF/TH line must be shielded
separately if hybrid cables are used for the motor and TF/TH connection.

Installation
Wiring diagram for basic unit
4
MCF/MCV/MCS4_A: Functional description of the terminals on the basic unit

Terminal Function
X1:1/2/3 L1/L2/L3 (PE) Power supply connection
X2:4/5/6 U/V/W (PE) Motor connection
X3:8/9 +R/-R (PE) Braking resistor connection
X4: +UZ/-UZ (PE) DC link connection
X10:1 REF1 DC+10 V (max. DC 3 mA) for setpoint potentiometer
X10:2/4 AI11/12 Setpoint input n1 (differential input or input with AGND reference potential), signal form → P11_ / S11
X10:3 REF2 DC–10 V (max. DC 3 mA) for setpoint potentiometer
X10:5/7 SC11/SC12 System bus (SBus) high/low
X10:6 AI21 Either setpoint input n2 (0...10 V) or TF/TH input, setting → P120
X10:8 AGND Reference potential for analog signals (REF1, REF2, AI..)
X10:9 DIØØ Binary input 1, with fixed assignment"/Controller inhibit" • The binary inputs are electrically isolated by
X10:10 DIØ1 Binary input 2, factory setting "CW/stop" optocouplers.
X10:11 DIØ2 Binary input 3, factory setting "CW/stop" • Selection options for binary inputs 2 to 6 (DIØ1
X10:12 DIØ3 Binary input 4, factory setting to "Enable/Stop" ... DIØ5) → Parameter menu P60_
X10:13 DIØ4 Binary input 5, factory setting "n11/n21"
X10:14 DIØ5 Binary input 6, factory setting "n11/n22"
X10:15 DCOM Reference for binary inputs DIØØ to DIØ5 (X10:9 to X10:14)
• Switching binary inputs with DC+24 V external voltage: DCOM (X10:15) must be connected to the
reference potential of the external voltage.
– Without jumper DCOM-DGND (X10:15-X10:17) → Isolated binary inputs
– With jumper DCOM-DGND (X10:15-X10:17) → Non-isolated binary inputs
• Switching binary inputs with DC+24 V from VO24 (X10:16) → DCOM-DGND jumper required.
X10:18 DOØ1-C Shared contact binary output 1, factory setting "Ready"
X10:19 DOØ2/AO1 Binary output 2, factory setting "No function," load capacity max. DC 50 mA (short-circuit proof, protected
against external voltage to DC 30 V), can also be used as analog output AO1 (not with MC_41A), switch
using P621 and P642
X10:20 DOØ1-NO Normally open contact binary output 1, max. load capacity of relay contacts DC 30 V and DC 0.8 A
X10:21 DBØØ Binary output 0, with fixed assignment "/Brake", max. load capacity DC 150 mA (short-circuit proof and
protected against external voltage to DC 30 V)
X10:22 DOØ1-NC NC contact binary output 1
Selection options for binary outputs 1 and 2 (DOØ1 and DOØ2) → Parameter menu P62_
Do not apply external voltage to binary outputs DBØØ (X10:21)and DOØ2/AO1 (X10:19).
X10:23 DGND Reference potential for binary signals
X10:24 VI24 Input DC+24 V voltage supply (backup voltage, unit diagnosis when supply system off)
X14:1 Input for Signal track A (K1) The following encoders can be connected as external encoders:
X14:2 external Signal track B (K2) • 5 V TTL sensor with DC 24 V voltage supply type ES1R, ES2R or EV1R
X14:3 encoder or Signal track C (K0) • 5 V TTL sensor with DC 5 V voltage supply type ES1T, ES2T or EV1T via
X14:4 output for switchover option DWI11A
X14:5 incremental Reference potential DGND If X14 is used as an incremental encoder simulation output, the switchover
X14:6 encoder sim- Signal track A (K1) (X14:4) must be jumpered with DGND (X14:5).
X14:7 ulation Signal track B (K2)
X14:8 Signal track C (K0)
X14:9 DC+24 V (max. DC 180 mA)
Motor MCV4_A: MCS4_A: The following encoders can be connected:
X15:1 encoder input Signal track A (K1) sin+ (S2) With MCV4_A:
X15:2 Signal track B (K2) cos+ (S1) • sin/cos encoder type ES1S, ES2S or EV1S
X15:3 Signal track C (K0) Ref.+ (R1) • 5 V TTL sensor with DC -24 V voltage supply
X15:4 N.C. N.C. type ES1R, ES2R or EV1R
X15:5 Reference potential DGND REF1 (+10 V for TF/TH) • 5 V TTL sensor with DC 5 V voltage supply
X15:6 Signal track A (K1) sin- (S4) type ES1T, ES2T or EV1T via option DWI11A
X15:7 Signal track B (K2) cos- (S3) • HTL encoder with DC 24 V voltage supply type
X15:8 Signal track C (K0) Ref.- (R2) ES1C, ES2C or EV1C (only single-ended
X15:9 DC+24 V (max. DC 180 mA) AI21 (TF/TH connection) signals, no push-pull signals)
With MCS4_A:
• 2-pole resolvers, AC 7 Veff / 7 kHz
X30: MCF/MCV/MCS41A: PROFIBUS-DP connection, 9-pole Sub-D socket, pin assignment → page 22
1 ... 10 DIP switch for PROFIBUS settings → page 23
S11 Change I-signal DC (0(4)...20 mA) ↔ U-signal DC (–10 V...0...10 V, 0...10 V), factory set to U signal.
S12: Switch system bus terminating resistor on/off; factory setting: OFF.
TERMINAL Slot for option DBG11B or options USS21A / USB11A

Installation
NOTE
Note the following for MCS4_A: If a TH/TH is connected to X15:5 and X15:9, then no
TF/TH connection is permitted at X10:1 and X10:6. Do not use terminal X10:6 in this
case, not even as a DC 10 V voltage input. In MOVITOOLS®, set P120 to "TF" and set
the corresponding error response with P835.
Analog output For MOVIDRIVE® MCF40A/MCV/MCS40A, the binary output DOØ2 (X10:19) can also
AO1 be used as 0(4)...20 mA analog output AO1. Switch the settings with parameters P621
"Binary output DOØ2" and P642 "Operating mode AO1."
Function of X10:19 P621 "Binary output DOØ2" P642 "Operating mode AO1"
Binary output DOØ2 ≠ set NO FUNCTION = set OFF
= set NO FUNCTION ≠ set OFF
Analog output AO1
≠ set NO FUNCTION ≠ set OFF
No function = set NO FUNCTION = set OFF
MCV41A: Assigning electronics terminals and the label
BUS
RUN FAULT
R EF 1 AI11
1 2
R EF 2 AI12
3 4
S C11 AI21
5 6
S C12 AGND
7 8
DIØØ DIØ1
6 1 9 5 9 10
DIØ2 DIØ3
11 12
9 5 6 1 DIØ4 DIØ5
13 14
DCOM V O24
15 16
X15 X15
ENCODER I/O ENCODER IN DGND DOØ1-C
17 18
PROFIBUS DP DOØ2 DOØ1-NO
X30 19 20
DBØØ DOØ1-NC
21 22
9 5 DGND
23 24
V I24
MCV41A X10
6 1
max 24V !
(EN 61131-2)
59896AXX
Figure 14: Electronics terminals and label on MCV41A

Installation
Removing the connection unit
4
4.7 Removing the connection unit
NOTE
Turn off the supply voltage and DC 24 V auxiliary voltage before removing the
connection unit.
For simple installation of the control leads, remove the entire connection unit from the
control unit. You have to remove the connection unit to set the DIP switches for
PROFIBUS (1 ... 10), INTERBUS (S1...S6), signal switchover n1 (S11) and SBus
terminating resistor (S12). Proceed as follows:
1. Open the panel of the connection unit.
2. Loosen retaining screws A and B; they are captive screws and cannot fall out.
3. Remove the connection unit from the control module.
2
S11
OF
F
S1
ON S
BULT
U
FA
N
RU
3.
2.
1. 2.
60111AXX
Follow the instructions in reverse order when installing the connection unit.

Installation
4 Assignment of braking resistors, chokes and filters
4.8 Assignment of braking resistors, chokes and filters

AC 400/500 V units, sizes 1 and 2
MOVIDRIVE® compact MC_4A...-5A3 0015 0022 0030 0040 0055 0075 0110
Size 1 2
Braking resistors Trip current Part number Part number
BW... / BW..-..-T BW... BW...-...-T
BW100-005 IF = 0.8 ARMS 826 269 1
BW100-006/ IF = 2.4 ARMS 821 701 7 1820 419 8
BW100-006-T
BW168/BW168-T IF = 3.4 ARMS 820 604 X 1820 133 4
BW268/BW268-T IF = 4.2 ARMS 820 715 1 1820 417 1
BW147/BW147-T IF = 5 ARMS 820 713 5 1820 134 2
BW247/BW247-T IF = 6.5 ARMS 820 714 3 1820 084 2
BW347/BW347-T IF = 9.2 ARMS 820 798 4 1820 135 0
BW039-012/
IF = 5.5 ARMS 821 689 4 1820 136 9
BW039-012-T
BW039-026-T IF = 8.1 ARMS 1820 415 5
BW039-050-T IF = 11.3 ARMS 1820 137 7
Line chokes Part number

ND020-013 Σ Imains = AC 20 A 826 012 5
ND045-013 Σ Imains = AC 45 A 826 013 3
Line filter Part number

NF009-503 827 412 6 A
NF014-503 827 116 X B A
Vmax = AC 550 V
NF018-503 827 413 4 B
NF035-503 827 128 3
Output chokes Internal diameter Part number

HD001 d = 50 mm 813 325 5 for cable cross sections 1.5 ... 16 mm2 (AWG 16 ... 6)
HD002 d = 23 mm 813 557 6 for cable cross sections ≤ 1.5 mm2 (AWG 16)
HD003 d = 88 mm 813 558 4 for cable cross sections > 16 mm2 (AWG 6)
Output filter (only in VFC operating Part number

mode)
HF015-503 826 030 3 A
HF022-503 826 031 1 B A
HF030-503 826 032 X B A
HF040-503 826 311 6 B A
HF055-503 826 312 4 B A
HF075-503 826 313 2 B A
HF023-403 825 784 1 B A
HF033-403 825 785 X B
A In rated operation (100 %)

B With variable torque load (125 %)

Installation
Assignment of braking resistors, chokes and filters
4
AC 400/500 V units, sizes 3 to 5

MOVIDRIVE® compact MC_4_A...-503 0150 0220 0300 0370 0450 0550 0750
Size 3 4 5
Braking Trip current Part Part Part
resistors number number number
BW... / BW... BW...-...-T BW...-...-P
BW...-...-T
BW...-...-P
BW018-015/ C C
IF = 9.1 ARMS 821 684 3 1820 416 3
BW018-015-P
BW018-035-T IF = 13.9 ARMS 1820 138 5 C C
BW018-075-T IF = 20.4 ARMS 1820 139 3 C C
BW915-T IF = 32.6 ARMS 1820 413 9
BW012-025/
IF = 14.4 ARMS 821 680 0 1820 414 7
BW012-025-P
BW012-050-T IF = 20.4 ARMS 1820 140 7
BW012-100-T IF = 28.8 ARMS 1820 141 5
BW106-T IF = 47.4 ARMS 1820 083 4
BW206-T IF = 54.7 ARMS 1820 412 0

ND045-013 Σ Imains = AC 45 A 826 013 3 A
ND085-013 Σ Imains = AC 85 A 826 014 1 B A
ND150-013 Σ Imains = AC 150 A 825 548 2 B

NF035-503 827 128 3 A
NF048-503 827 117 8 B A
NF063-503 827 414 2 B A
NF085-503 Vmax = AC 550 V 827 415 0 B A
NF115-503 827 416 9 B A
NF150-503 827 417 7 B
NF210-503 827 418 5
Output chokes Inside diameter Part number

HD001 d = 50 mm 813 325 5 for cable cross sections 1.5...16 mm2 (AWG 16...6)
HD003 d = 88 mm 813 558 4 for cable cross sections > 16 mm2 (AWG 6)
Output filter Part number

(only in VFC operating mode)
HF033-403 825 785 X A B/D A/D
HF047-403 825 786 8 B A
HF450-503 826 948 3 B E D D

C Connect two braking resistors in parallel and set twice the trip current at F16 (2 x IF)
D Connect two output filters in parallel
In rated operation (100 %): One output filter
E
With variable torque load (125 %): Connect two output filters in parallel

Installation
4 Assignment of braking resistors, chokes and filters
AC 230 V units, sizes 1 to 4

MOVIDRIVE® compact MC_4_A...-2_3 0015 0022 0037 0055 0075 0110 0150 0220 0300
Size 1 2 3 4
Braking resis-
Part Part
tors
Trip current number number
BW...-.../
BW... BW...-...-T
BW...-...-T
BW039-003 IF = 2.7 ARMS 821 687 8
BW039-006 IF = 3.9 ARMS 821 688 6
BW039-012
IF = 5.5 ARMS 821 689 4 1 820 136 9
BW039-012-T
BW039-026-T IF = 8.1 ARMS 1 820 415 5
BW027-006 IF = 4.7 ARMS 822 422 6
BW027-012 IF = 6.6 ARMS 822 423 4
BW018-015-T IF = 9.1 ARMS 1 820 416 3 C C C C
BW018-035-T IF = 13.9 ARMS 1 820 138 5 C C C C
BW018-075-T IF = 20.4 ARMS 1 820 139 3 C C C C
BW915-T IF = 32.6 ARMS 1 820 413 9 C C C C
BW012-025-T IF = 14.4 ARMS 1 820 414 7
BW012-050-T IF = 20.4 ARMS 1 820 140 7
BW012-100-T IF = 28.8 ARMS 1 820 141 5
BW106-T IF = 47.4 ARMS 1 820 083 4 C C
BW206-T IF = 54.7 ARMS 1 820 412 0 C C

ND020-013 Σ Imains = AC 20 A 826 012 5 A
ND045-013 Σ Imains = AC 45 A 826 013 3 B A
ND085-013 Σ Imains = AC 85 A 826 014 1 B A
ND150-013 Σ Imains = AC 150 A 825 548 2 B

NF009-503 827 412 6 A
NF014-503 827 116 X B A
NF018-503 827 413 4 B
NF035-503 827 128 3
Vmax = AC 550 V
NF048-503 827 117 8 A
NF063-503 827 414 2 B
NF085-503 827 415 0 A
NF115-503 827 416 9 B
Output chokes Inside diameter Part number

for cable cross sections 1.5 ... 16 mm2
HD001 d = 50 mm 813 325 5
(AWG 16 ... 6)
for cable cross sections ≤ 1.5 mm2
HD002 d = 23 mm 813 557 6
(AWG 16)
for cable cross sections > 16 mm2
HD003 d = 88 mm 813 558 4
(AWG 6)

C Connect two braking resistors in parallel and set twice the trip current on F16 (2 × IF)

Installation
Installing the system bus (SBus)
4
4.9 Installing the system bus (SBus)
NOTE
Only if P884 "SBus baud rate" = 1000 kBaud:
Do not combine MOVIDRIVE® compact MCH4_A units with other MOVIDRIVE® units
in the same system bus system.
The units may be combined at baud rates ≠ 1000 kBaud.
Wiring diagram for SBus MOVIDRIVE® compact MCF/MCV/MCS4_A
Control unit Control unit Control unit

X10: X10: X10:
1 1 1
2 2 2
3 3 3
4 4 4
System bus high SC11 5 System bus high SC11 5 System bus high SC11 5
6 6 6
System bus low SC12 7 System bus low SC12 7 System bus low SC12 7
Reference Reference Reference

potential DGND 17 potential DGND 17 potential DGND 17
System bus ON OFF System bus ON OFF System bus ON OFF
Terminating resistor S 12 Terminating resistor S 12 Terminating resistor S 12
S 11 S 11 S 11
쵰 쵰 쵰 쵰
02411AEN
Cable • Use a 2-core twisted and shielded copper cable (data transmission cable with
specification braided copper shield). The cable must meet the following specifications:
– Core cross section 0.75 mm2 (AWG 18)
– Line resistance 120 Ω at 1 MHz
– Capacitance per unit length ≤ 40 pF/m at 1 kHz
Suitable cables include CAN bus or DeviceNet cables.
Shielding • Connect the shield at both ends to the electronics shield clamp of the inverter or the
master controller and ensure the shield is connected over a large area. Also connect
the ends of the shield to DGND.
Cable length • The permitted total cable length depends on the baud rate setting of the SBus
(P816):
– 125 kbaud → 320 m
– 250 kbaud → 160 m
– 500 kBaud → 80 m
– 1000 kbaud → 40 m
Terminating • Switch on the system bus terminating resistor (S12 = ON) at the start and end of the
resistor system bus connection. Switch off the terminating resistor at the other devices
(S12 = OFF).

Installation
4 Installing the system bus (SBus)
STOP!
There must not be any potential displacement between the units connected with the
SBus. This can restrict the functionality of the units.
Take suitable measures to avoid a potential displacement, e.g. by connecting the unit
ground connectors using a separate lead.

Installation
Connecting option USS21A (RS232 and RS485)
4
4.10 Connecting option USS21A (RS232 and RS485)

Part number Interface adapter option USS21A: 822 914 7
RS232 • Use a standard shielded interface cable with a 1:1 connection for connecting the
connection RS232 interface.
USS21A PC COM 1-4
5 GND (ground) 5
3 TxD 3
2 2
RxD
max. 5 m (16.5 ft)

9-pin sub D connector (male) 9-pin sub D connector (female)
02399AEN
Figure 15: USS21A - PC connection cable (1:1 connection assignment)
RS485 Read the following connection instructions carefully:

connection • Use a 2-core twisted and shielded copper cable (data transmission cable with
braided copper shield). The cable must meet the following specifications:
– Core cross section 0.5 ... 0.75 mm2 (AWG 20 ... 18)
– Cable resistance 100 ... 150 Ω at 1 MHz
– Capacitance per unit length ≤ 40 pF/m at 1 kHz
• Connect the shield at both ends to the electronics shield clamp of the inverter and
ensure the shield is connected over a large area. Also connect the ends of the shield
to DGND.
USS21A USS21A
0V5 - + 0V5 - +
3
2
1
3
2
1
쵰 쵰 쵰 쵰
00997CXX
Figure 16: RS485 interface of USS21A
EIA standard The RS485 interface of the USS21A complies with the EIA standard:
• Max. transmission rate 9600 Baud
• Max. 32 stations (each unit with USS21A counts as 2 stations)
• Max. total cable length 200 m
• Dynamic terminating resistor with fixed installation

Installation
4 Connecting the interface adapter USB11A / DKG11A
4.11 Connecting the interface adapter USB11A / DKG11A

Part number • 824 831 1 Interface adapter USB11A
• 819 558 7 Serial interface cable DKG11A (length 3 m)
Description Option USB11A enables a PC or laptop with a USB interface to be connected to the
TERMINAL slot of MOVIDRIVE® compact. The USB11A interface adapter supports
USB1.1 and USB2.0.
Scope of delivery • The scope of delivery for the USB11A includes:

– USB11A interface adapter
– USB connection cable PC - USB11A (type USB A-B)
– CD-ROM with drivers and MOVITOOLS®
• The USB11A interface adapter supports USB 1.1 and USB 2.0.
• The scope of delivery for the USB11A does not include:
– DKG11A connection cable (length 3 m, part number 819 558 7) for connecting
MOVIDRIVE® compact - USB11A.
Connecting • MOVIDRIVE® compact is connected to USB11A (cable RJ10-TERMINAL) using the

MOVIDRIVE® - serial interface cable type DKG11A (length 3 m, part number 819 558 7).
USB11A - PC • USB11A is connected to the PC using a commercially available, shielded USB
connection cable type USB A-B.
MOVIDRIVE® compact
[1]
PC COM 1-4
[2]
[3] [4]
USB11A
59901AXX
[1] TERMINAL connection on MOVIDRIVE® compact

[2] DKG11A interface cable, length 3 m
[3] USB11A interface adapter
[4] USB connection cable type USB A-B

Installation
Connecting the interface adapter USB11A / DKG11A
4
Dimension
drawing
25 92.5
90
43
55732BXX
Figure 17: USB11A dimension drawing, dimensions in mm
Technical data
USB11A
Part number 824 831 1
Ambient temperature 0 ... 40 °C
Storage temperature –25 °C ... +70 °C (according to EN 60721-3-3, class 3K3)
Enclosure IP20
Weight 300 g
Dimensions 92.5 x 43 x 25 mm

Installation
4 Connection of motor encoder and external encoder
4.12 Connection of motor encoder and external encoder
NOTE
The wiring diagrams do not show the view onto the cable end. They show the
connection to the motor or MOVIDRIVE®.
The core colors specified in the wiring diagrams are in accordance with the IEC 757
color code and correspond to the core colors used in the prefabricated cables from
SEW.
For more details, refer to the "SEW Encoder Systems" manual, which can be obtained
from SEW-EURODRIVE.
General installa- • Max. line length inverter - encoder: 100 m with a capacitance per unit length
tion instructions ≤ 120 nF/km.
• Core cross section 0.20 ... 0.5 mm2 (AWG 24 ... 20)
• If you cut a core of the encoder cable, isolate the cut-off end of the core.
• Use shielded cables with twisted pair conductors and make sure they are grounded
on both ends over a large surface area:
– At the encoder in the cable gland or in the encoder plug
– At the inverter in the housing of the Sub-D connector and at the electronics shield
clamp of the inverter
• Use an encoder connector and Sub-D connector with metal housing.
• Route the encoder cable separately from the power cables.
• Encoder with cable gland: Observe the permitted diameter of the encoder cable to
ensure that the cable gland functions correctly.
Shielding Connect the shield of the encoder/resolver cable over a large area.
On the inverter Connect the shield on the inverter end in the housing of the sub D connector
(→ following illustration).
01939BXX

Installation
Connection of motor encoder and external encoder
4
On the Connect the shield on the encoder/resolver side at the respective earthing clamps
encoder/resolver (→ following illustration). When using an EMC screw fitting, apply the shield over a wide
area in the cable gland. For drives with a plug connector, connect the shield on the
encoder plug.
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
55513AXX
Prefabricated SEW-EURODRIVE offers prefabricated cables for connecting encoders/resolvers. We

cables recommend using these prefabricated cables.
Motor encoder You can connect the following motor encoders at X15 on the MOVIDRIVE® compact
units:
• MCV4_A
– High-resolution sin/cos encoders with signal voltage AC 1 VSS
– TTL sensors with signal level to RS422
– HTL sensors
• MCS4_A
– 2-pole resolvers, AC 7 Veff / 7 kHz
05232AXX
Figure 18: SEW encoder with plug connector or connecting terminal
Voltage supply Connect encoders with DC 12 ... 24 V voltage supply (max. DC 180 mA) directly at X15.
These encoders are then powered by the inverter.
Connect encoders with a DC 5 V voltage supply via the "DC 5 V encoder power supply
type DWI11A" option (part number 822 759 4).

Installation
sin/cos encoders High-resolution sin/cos encoders ES1S, ES2S or EV1S are recommended for operation
with MOVIDRIVE® compact MCV4_A. Connect the sin/cos encoder as follows:
Connection to
MCV4_A
max. 100 m
ES1S / ES2S / EV1S X15:
ES1R / ES2R / EV1R A (K1) YE 1
A (K1) GN 6
B (K2) RD 2 5
B (K2) BU 7 9
C (K0) PK 3
C (K0) GY 8 6
UB ⊥ K1 K2 K0 K1 K2 K0 1
UB ⊥ A B C A B C UB WH 9
⊥ BN 5
VT 4
쵰 쵰
59849AXX
Figure 19: Connecting the sin/cos encoder to MCV4_A as a motor encoder
Cut off the violet conductor (VT) of the cable at the encoder end.
Part numbers of the prefabricated cables:

• For fixed routing: 198 829 8
• For cable carrier routing: 198 828 X

Installation
4
TTL sensor TTL sensors from SEW-EURODRIVE are available with DC 12...24 V and DC 5 V
voltage supply.
DC 12...24 V Connect TTL sensors with DC 12 ... 24 V voltage supply ES1R, ES2R or EV1S in the
voltage supply same way as the high-resolution sin/cos encoders.
DC 5 V voltage TTL sensors with a DC 5 V voltage supply ES1T, ES2T or EV1T must be connected via
supply the "DC 5 V encoder power supply type DWI11A" option (part number 822 759 4). You
must also connect the sensor cable to be able to correct the supply voltage of the
encoder. Connect this encoder as follows:
Connection to
MCV4_A
max. 5m
DWI11A
X15: 1 YE 1
A (K1)
6 GN 6
A (K1)
2 RD 2
B (K2)
7 BU 7
5 B (K2) 1
9 PK 6
X1: MOVIDRIVE
3 C (K0) 3
8 GY 8
C (K0)
6 WH 9
1 9 UB 9 5
BN
5 ⊥ 5
쵰 쵰
max. 100 m
ES1T / ES2T / EV1T
A (K1) YE 1
A (K1) GN 6 5
RD 9
B (K2) 2
B (K2) BU 7
X2: Encoder
C (K0) PK 3 6
UB ⊥ K1 K2 K0 K1 K2 K0 1
UB ⊥ A B C A B C C (K0) GY 8
UB WH 9
BN
⊥ 5
VT* 4*
쵰 쵰
59851AXX
Figure 20: Connecting the TTL sensor via DWI11A to MCV4_A as a motor encoder
* Connect the sensor cable (VT) on the encoder to UB, do not jumper with DWI11A!

• MOVIDRIVE® compact MCV4_A, X15: → DWI11A X1:MOVIDRIVE
– Fixed routing only: 814 344 7
• Encoders ES1T / ES2T / EV1T → DWI11A X2:Encoder

– For fixed routing: 198 829 8
– For cable carrier routing: 198 828 X

Installation
HTL encoder If you are using an ES1C, ES2C or EV1C HTL sensor, do not connect the negated
(only for channels A (K1), B (K2) and C (K0).
MCV4_A)
max. 100 m
ES1C / ES2C / EV1C X15:
A (K1) YE 1
B (K2) GN 2 5
9
C (K0) GY 3
UB ⊥ K1 K2 K0 K1 K2 K0 6
UB ⊥ A B C A B C 1
UB WH 9
BN
⊥ 5
쵰 쵰
59853AXX
Figure 21: Connecting the HTL encoder to MCV4_A as a motor encoder

• For cable carrier routing: 198 931 6

Installation
4
Resolver (only for Depending on the motor type and motor configuration, you can connect the resolver
MCS4_A) using either a plug connector or via the terminal box.
DS56, CM71...112 The resolver connections are accommodated in a plug connector.

with plug Plug connector DS56, CM: Intercontec, type ASTA021NN00 10 000 5 000
connector
max. 100 m
59857AXX
Figure 22: Resolver connection for DS56 and CM motors with plug connector

Part numbers of the prefabricated extension cables:
DS56, CM71...112 The resolver connections are accommodated in the terminal box on a 10-pole Phoenix
with terminal box terminal strip.
max. 100 m
9
10
7
8
59858AXX
Figure 23: Resolver connection for DS and CM motors with terminal box


Installation
External You can connect the following motor encoders at X14 on the MOVIDRIVE® compact
encoders MCV/MCS4_A units:
• DC 5 V TTL sensors with signal level to RS422
Voltage supply Connect encoders with DC 12/24 V voltage supply (max. 180 mA) directly at X14. These
encoders are then powered by the inverter.
Connect encoders with a DC 5 V voltage supply via the "DC 5 V encoder power supply
type DWI11A" option (part number 822 759 4).
DC 5 V TTL DC 5 V TTL sensors from SEW-EURODRIVE are available with D 24 V and DC 5 V

sensor voltage supply.
DC 24 V voltage Connection to MCV/MCS4_A:

supply ®
ES1R / ES2R / EV1R max. 100 m MOVIDRIVE
YE X14:
A (K1) 1
A (K1)GN 6
B (K2)RD 2
BU 1
B (K2) 7 6
C (K0)PK 3
C (K0)GY 8 9
UB ⊥ K1 K2 K0 K1 K2 K0
WH 5
UB ⊥ A B C A B C UB 9
BN
⊥ 5
VT 4
✂
쵰 쵰
59859AXX
Figure 24: Connect the TTL sensor to MCV/MCS4_A as an external encoder
Part number of the prefabricated cable:

• Fixed routing only: 815 354 X

Installation
4
DC 5 V voltage Connect DC 5 V TTL sensors with a DC 5 V voltage supply ES1T, ES2T or EV1T using
supply the "DC 5 V encoder power supply type DWI11A" option (part number 822 759 4). You
must also connect the sensor cable to be able to correct the supply voltage of the
encoder.
Connection to MCV/MCS4_A:
® max. 5 m
MOVIDRIVE
DWI11A
X14: 1 1
A (K1)
6 A (K1) 6
2 B (K2) 2
1 7 B (K2) 7 1
6 6
X1: MOVIDRIVE
3 C (K0) 3
8 C (K0) 8
9 9
5 9 UB 9 5
5 ⊥ 5
4 4
쵰 쵰
max. 100 m
ES1T / ES2T / EV1T
A (K1)YE 1
A (K1)GN 6 5
RD 9
B (K2) 2
B (K2)BU 7
X2: Encoder
C (K0)PK 3 6
UB ⊥ K1 K2 K0 K1 K2 K0 1
UB ⊥ A B C A B C C (K0)GY 8
UB WH 9
BN
⊥ 5
VT* 4*
쵰 쵰
59861AXX
Figure 25: Connecting the TTL sensor to MCV/MCS4_A via DWI11A as an external encoder
* Connect the sensor cable (VT) on the encoder to UB, do not jumper with DWI11A!

• Encoders ES1T / ES2T / EV1T → DWI11A X2:Encoder
– For fixed routing: 198 829 8
– For cable carrier routing: 198 828 X

Installation
Incremental You can also use X14 as the output for incremental encoder simulation. For this
encoder purpose, you must jumper "switchover" (X14:4) with DGND (X14:5). X14 then supplies
simulation incremental encoder signals with a signal level in accordance with RS422. The number
of pulses is:
• For MCV4_A as at X15 motor encoder input
• For MCS4_A 1024 pulses/revolution
Connection to
MCV/MCS4_A
®
MOVIDRIVE
max. 100 m X14:
A (K1) YE
1
A (K1) GN
6
B (K2) RD
2 1
B (K2) BU 6
7
C (K0) PK
3
C (K0) GY 9
8 5
UB WH
9
BN
⊥ 5
switchover VT 4
쵰 쵰
59865AEN
Figure 26: Connecting the incremental encoder simulation to MCV/MCS4_A

• Fixed routing only: 815 354 X

Installation
4
Master/slave X14-X14 connection (= master/slave connection) of two MOVIDRIVE® compact units.

connection
MCV/MCS4_A
Master Slave
® ®
MOVIDRIVE MOVIDRIVE
X14: max. 100 m X14:
YE
1 1
GN
6 6
RD
1 2 2 1
6 BU 6
7 7
PK
3 3
9 GY 9
5 8 8 5
9 9
BN
5 5
4
쵰 쵰
59866AXX
Figure 27: X14-X14 connection for MCV/MCS4_A

• Fixed routing only: 815 355 8
NOTE
The Sub-D sockets on the cable ends are labeled "MASTER" and "SLAVE." Make sure
that you plug the socket labeled "MASTER" into X14 of the master unit and the socket
labeled "SLAVE" into X14 of the slave unit.

I Startup
5 General startup instructions
0
5 Startup
5.1 General startup instructions
DANGER!
Uncovered power connections.
Severe or fatal injuries from electric shock.
• Install the touch guard according to the regulations.
• Never start the unit if the touch guard is not installed.
NOTE
Startup in accordance with this section is necessary for the VFC operating modes with
speed control, all CFC operating modes and SERVO operating modes. The startup
functions described in this section are used to set the inverter so it is optimally adapted
to the connected motor and to the given boundary conditions.
Prerequisites The drive must be configured correctly to ensure that startup is successful. Refer to the
MOVIDRIVE® compact system manual (→ sections 4 and 5) for detailed project
planning instructions and an explanation of the parameters.
VFC operating The factory settings of MOVIDRIVE® compact drive inverters are set to be taken into
modes without operation with the SEW motor adapted to the correct power level (MC_4_A...-5_3: 4-
speed control pole and rated voltage 3 × AC 400 V / 50 Hz or MC_4_A...-2_3: 4-pole and rated voltage
3 × AC 230 V / 60 Hz). The motor can be connected and the drive started immediately
in accordance with the section "Starting the motor" (→ page 63) .
Inverter/motor The following tables indicate which inverter/motor combinations this applies to.
combinations
AC 400/500 V
units
MOVIDRIVE® compact MCF4_A
SEW motor
or MCV4_A in VFC operating mode
0015-5A3-4 DT90L4
0022-5A3-4 DV100M4
0030-5A3-4 DV100L4
0040-5A3-4 DV112M4
0055-5A3-4 DV132S4
0075-5A3-4 DV132M4
0110-5A3-4 DV160M4
0150-503-4 DV160L4
0220-503-4 DV180L4
0300-503-4 DV200L4
0370-503-4 DV225S4
0450-503-4 DV225M4
0550-503-4 DV250M4
0750-503-4 DV280S4

Startup I
General startup instructions
5
0
AC 230 V units
MOVIDRIVE® compact MCF4_A
SEW motor
or MCV4_A in VFC operating mode
0015-2A3-4 DT90L4
0022-2A3-4 DV100M4
0037-2A3-4 DV100L4
0055-2A3-4 DV132S4
0075-2A3-4 DV132M4
0110-203-4 DV160M4
0150-203-4 DV180M4
0220-203-4 DV180L4
0300-203-4 DV225S4
Hoist
applications
DANGER!
Risk of fatal injury if the hoist falls.

Do not use MOVIDRIVE® compact drive inverters for any safety functions in conjunction
with hoist applications. Use monitoring systems or mechanical protection devices to
ensure safety.

I Startup
5 Preliminary work and resources
0
5.2 Preliminary work and resources

• Check the installation.
DANGER!
Risk of crushing if the motor starts up unintentionally.
• Prevent unintentional start up of the motor by implementing the following measure:
– Connect terminal X10:9 "/CONTROLLER INHIBIT" with X10:15 "DCOM".
• Furthermore, additional safety precautions must be taken depending on the
application to avoid injury to people and damage to machinery.
• Performing startup with the DBG11B keypad:
Plug the DBG11B keypad into the TERMINAL slot.
• For startup with a PC and MOVITOOLS®:
Plug the USS21A or USB11A option into the TERMINAL slot. Connect the
USS21A/USB11A option to the PC with an interface cable (RS232). If not already
available, install MOVITOOLS® on the PC. Start MOVITOOLS®.
• Switch on the mains voltage and, if applicable, the DC 24 V supply voltage.
If you are using the DBG11B keypad, the following message is displayed for
approximately 13 s.
SELFTEST
MOVIDRIVE
• Check that the default parameter settings are correct (e.g. factory setting).
• Check the terminal assignment that has been set (→ P60_).
NOTE
A group of parameter values is changed automatically at startup. The description of
parameter P700 "Operating modes" explains which parameters are affected by this
step. Refer to the MOVIDRIVE® compact system manual, section 4 "Parameters", for
a description of the parameters.

Startup I
Startup with the DBG11B keypad
5
0
5.3 Startup with the DBG11B keypad

General Startup with the DBG11B keypad is only possible with MCF and MCV/MCH in the
information VFC operating modes. Startup in CFC and SERVO operating modes is only possible
using the MOVITOOLS® operating software.
Required data The following data is required to ensure startup is successful:

• Motor type (SEW or non-SEW motor)
• Motor data
– Rated voltage and rated frequency
– Additionally for non-SEW motors: rated current, rated power, power factor cosϕ
and rated speed
• Rated power supply voltage
The encoder type and encoder resolution are required for starting up the speed
controller.
Startup parameter
SEW encoder type
Encoder type Encoder resolution
®
AS1H, ES1H, AV1H HIPERFACE 1024
ES1S, ES2S, EV1 SINE ENCODER 1024
ES1R, ES2R, EV1R
INCREM. ENCOD. TTL 1024
ES1T1), ES2T1), EV1T1)
ES1C, ES2C, EV1C INCREM. ENCOD. HTL 1024
1) The DC 5 V TTL sensors ES1T, ES2T and EV1T must be connected via the DWI11A option (→ section
Installation).
• Motor data
– SEW motor: Brake yes or no and flywheel fan yes or no.
– Non-SEW motor: Mass moment of inertia of motor, brake and fan
• Stiffness of the control system (factory setting = 1; suitable as the initial value for
most applications)
If the drive tends to oscillate → setting < 1
Transient recovery time is too long → Setting > 1
Setting range for most applications: 0.70 ... 1 ... 1.40
• Converted mass moment of inertia of the load (gear unit + driven machine) on the
motor shaft If the mass moment of inertia of the load cannot be determined → use
1...20 times the value of the mass moment of inertia of the motor.
• Time required for the shortest ramp
NOTE
If you are using a TTL sensor (encoder type INCREM.ENCODER TTL), sin/cos
encoder (encoder type SINE ENCODER):
• Activate encoder monitoring (P504 = "ON") after completing startup. The function
and voltage supply of the encoder will then be monitored.
• If a Hiperface® encoder is connected, it is always monitored regardless of the
setting of parameter P504. Encoder monitoring is not a safety function!

I Startup
5 Startup with the DBG11B keypad
0
Startup functions Detailed description of the keypad → Sec. "Operating displays":

of DBG11B
← and → at
the same Commence startup.
time
↑ key Next menu item or next highest value in edit mode.
↓ key Previous menu item or next lowest value in edit mode.
E Q Go one menu level lower or enter edit mode of the
→ key
menu item.
Go one menu level higher or leave edit mode of the
← key
menu item.
Q key Terminate startup and go back to basic display.
01406AXX
E key Terminate startup and go back to basic display.
Switching the
language on the
CONTROLLER INHIBIT
DBG11B keypad • The keypad is in the basic display. CURRENT: 0 A
8.. UNIT
• Press the ↓ key twice. Parameter group 8 is displayed. FUNCTIONS
• Press the → key twice and the ↑ key once. Parameter P801 801 GERMAN
"Language" is displayed. Go to the edit mode by pressing the LANGUAGE
→ key. Use the ↓ or ↑ keys to select the language and leave
edit mode by pressing the ← key.
• Press the Q button. The basic display appears.

Startup I
5
0
Structure of the
startup menu
CONTR. INHIBIT
CURR.: 0 A
[←] and [→]
simultaneously
STARTUP -> [→] PREPARE FOR

IPOS_VARIABLES <- STARTUP
ca. 3 s
C00* PARAM. SET 1
STARTUP
[↑]
C01* VFC1 [→] C01* _ VFC1
[↑] [↓]
OPER. MODE 1 OPER. MODE 1
[←]
[↑]
C02* DV112M4
MOTOR TYPE 1
[↑]
C03* 400 V
MOT. RATED VOLT. 1
[↑]
C04* 50 HZ
MOT. RATED FREQ. 1
[↑]
C05* 400 V
MAINS RAT. VOLT. 1
[↑]
835* NO RESPONSE
RESP. TF-SIGNAL
[↑]
C06* NO [→] C06* _ NO
CALCULATION CALCULATION
[↑] [↓]
C06* _ YES
CALCULATION
C08* _ NO
SAVE
[↑] [↓]
C08* _ YES
SAVE
COPYING
DATA ...
CONTR. INHIBIT [Q] C08* _ NO

CURR.: 0 A [E] SAVE
02400AEN
Figure 28: Structure of the startup menu

I Startup
0
Startup
procedure 1. Enter a "0" signal at terminal DIØØ "/CONTROLLER INHIBIT". CONTROLLER INHIBIT
CURRENT: 0 A
2. Activate the startup menu by pressing the ← and → keys on STARTUP PARAMET. →
the DBG11B at the same time. IPOS_VARIABLES ←
3. Press the → key to commence startup. The first window of the STARTUP PARAMET.
startup menu appears. The menu items are indicated with a * PREPARE FOR STARTUP
as the fourth character. Menu items that only appear in the
startup menu start with a *. The other menu items have the
number of the parameter list (page 67). Once you have finished
with a menu item, use the ↑ key to go to the next menu item.
4. Select a parameter set, e.g. parameter set 1. C00* PARAM. SET 1

STARTUP PARAMET.
5. Set the operating mode, e.g. VFC1. C01* VFC1

OPERATING MODE 1
6. Select the connected motor. If a 2 or 4-pole SEW motor is C02* DV112M4

connected, select the correct motor from the list. If a non-SEW MOTOR TYPE 1
motor or an SEW motor with more than four poles is connected,
select "NON-SEW MOTOR" from the list. C02* NON-SEW
MOTOR
MOTOR TYPE 1
7. Enter the rated motor voltage for the selected connection type C03* 400 V
according to the value specified on the nameplate. RATED MOTOR VLTG 1
Example: Nameplate 230Δ/400댴 50 Hz

댴 connection → Enter "400 V".
Δ connection, transition point at 50 Hz → enter "230 V".
Δ connection, transition point at 87 Hz → Also enter "230 V".
However, after startup first set parameter P302 "MAXIMUM
SPEED 1" to the value for 87 Hz and then start the drive.
Example: Nameplate 400Δ/690댴 50 Hz

Only Δ connection possible → Enter "400 V".
댴 connection is not possible.
8. Enter the rated frequency specified on the motor nameplate. C04* 50 Hz

Example: 230Δ/400댴 50 Hz RATED MOTOR FREQ. 1
Enter 50 Hz in 댴 and Δ connection.
FOR SEW MOTORS

9. The motor values are stored for SEW 2 and 4-pole motors and
need not be entered.
FOR NON-SEW MOTORS

9. Enter the following motor nameplate data:
• Rated motor current, note the connection type (댴 or Δ).
• Rated power of the motor
• Power factor cosϕ
• Rated speed of the motor
10. Enter the rated mains voltage. C05* 400 V

RATED MAINS VLTG 1
11. If a TF/TH is not connected → set "NO RESPONSE." If a 835* NO RESPONSE

TF/TH is connected, set the required fault response. RESP. TF SIGNAL

Startup I
5
0
12. Start the calculation for startup by choosing "YES." C06* NO

CALCULATION
FOR SEW MOTORS

13. The calculation is performed.
FOR NON-SEW MOTORS

13. For non-SEW motors, a calibration process is required to
perform the calculation:
• When prompted, set a "1" signal at terminal DIØØ
"/CONTROL.INHIBIT."
• Enter a "0" signal at terminal DIØØ "/CONTROLLER
INHIBIT" after the calibration process is complete.
• If the motor cannot be calibrated (energized), estimate the
motor parameters.
14. The "SAVE" menu command appears automatically. The C08* _NO
keypad is already in edit mode. SAVE
15. Set "SAVE" to "YES". The data (motor parameters) is copied to DATA IS
the non-volatile memory of MOVIDRIVE®. BEING COPIED...
16. The startup procedure is now complete. Leave the startup CONTROLLER INHIBIT
menu by pressing the E or the Q key. The basic display CURRENT: 0 A
appears.
• After startup is complete, copy the parameter set from MOVIDRIVE® to the DBG11B
keypad (P807 "MDX → DBG"). This way, the DBG11B can be used to transfer the
parameter set to other MOVIDRIVE® units (P 806 "DBG → MDX").
• Enter parameter settings that differ from the factory setting in the parameter list
(→ page 67).
• In the case of non-SEW motors, set the correct brake application time (P732 / P735).
• For starting the motor, refer to the "Starting the motor" section" (→ page 63).
• With Δ connection and transition point at 87 Hz → set parameter P302/312
"Maximum speed 1/2" to the value for 87 Hz.

I Startup
0
Starting up the First startup is performed without the speed controller.

speed controller
Important: Select the VFC-n-CONTROL operating mode. C01* VFC n-CTRL
OPERATING MODE 1
Structure Structure of the startup menu for the speed controller:
C09* _ NO
COMISS. N-CTLR.?
[↑] [↓]
C00* n-CONTROL C09* _ YES
COMMISSIONING COMISS. N-CTLR.?
[↑]
C15* INCREM. TTL
ENCODER TYPE
[−]
C16* 1024 inc
ENC. PULSE COUNT
[↑]
C17* WITH
BRAKE
[↑]
C18* 1
STIFFNESS
[↑]
C19* WITHOUT
Z FAN
[↑]
C20* 209.5
INERTIA
[↑]
C21* 0 s
SHORTEST RAMP
[↑]
[→]
C06* NO C06* _ NO
CALCULATION CALCULATION
[←]
[↑] [↓]
C06* _ YES
CALCULATION
C08* _ NO
SAVE
[↑] [↓]
C08* _ YES
SAVE
CONTR. INHIBIT [E] C08* _ NO COPYING

CURR.: 0 A [Q] SAVE DATA ...
03025AEN
Figure 29: Structure of startup with speed controller

Startup I
5
0
Startup
procedure 1. Press "YES" to commence the speed controller startup. All mass moments of inertia must be
entered in the unit [10-4 kgm2].
2. Press the ↑ key to move on to the next menu item.
3. Enter the correct encoder type.
4. Enter the correct encoder resolution.
FOR SEW MOTORS

5. Enter whether the motor has a brake.
6. Set the stiffness of the control system.
7. Enter whether the motor has a flywheel fan (Z fan).
FOR NON-SEW MOTORS

5. Enter the moment of inertia of the motor.
6. Set the stiffness of the control system.
7. Set the moment of inertia of the brake and fan.
8. Enter the mass moment of inertia of the load (gear unit + driven machine) extrapolated for
the motor shaft.
9. Enter the time for the shortest ramp you want.
10. Start the calculation for speed controller startup by choosing "YES."
11. The "SAVE" menu command appears automatically. Set "SAVE" to "YES". The data is
copied to the non-volatile memory of MOVIDRIVE®.
12. The "SAVE" menu command appears again. Leave startup by pressing the E or Q button;
the basic display appears.
• After startup is complete, copy the parameter set from MOVIDRIVE® to the DBG11B
keypad (P807 "MDX → DBG"). This way, the DBG11B can be used to transfer the
parameter set to other MOVIDRIVE® units (P 806 "DBG → MDX").
• Enter parameter settings that differ from the factory setting in the parameter list
(→ page 67).
• In the case of non-SEW motors, set the correct brake application time (P732 / P735).
• For starting the motor, refer to the "Starting the motor" section" (→ page 63).
• With Δ connection and transition point at 87 Hz → set parameter P302/312
"Maximum speed 1/2" to the value for 87 Hz.
• Activate encoder monitoring for TTL and sin/cos encoders (P504="ON"). Encoder
monitoring is not a safety function.
• If a Hiperface encoder is connected, it is always monitored regardless of the setting
of parameter P504.

I Startup
5 Startup with PC and MOVITOOLS®
0
5.4 Startup with PC and MOVITOOLS®

General • Terminal DIØØ "/CONTROLLER INHIBIT" must receive a "0" signal!
information • Start MOVITOOLS®.
• Select the language you want in the "Language" selection field.
• From the "PC-COM" drop down menu, select the PC port (e.g. COM 1) to which the
inverter is connected.
• In the "Device Type" field, select the option "Movidrive."
• Press the <Update> button to display the connected inverter.
11472AEN
Figure 30: MOVITOOLS® initial screen
Commencing • In the "Execute Program" group box, press the <Shell> button under "Parameters/Di-
startup agnosis". The Shell program is started.
• In the Shell program, select the [Startup] / [Startup...] menu command.
MOVITOOLS® opens the startup menu. Follow the instructions of the startup
assistant. For questions on startup, refer to the MOVITOOLS® online help.

Startup I
Starting the motor
5
0
5.5 Starting the motor

Analog setpoint The following table shows which signals must be present on terminals AI1 and
selection DIØØ...DIØ3 when the "UNIPOL/FIX.SETPT" setpoint (P100) is selected, in order to
operate the drive with analog setpoint specification.
AI11 DIØØ DIØ1 DIØ2 DIØ3
Function
Analog input n1 /Controller inhibit CW/Stop CCW/Stop Enable/Stop
Controller inhibit X "0" X X X
Stop X "1" X X "0"
Enable and stop X "1" "0" "0" "1"
Clockwise at 50% nmax 5V "1" "1" "0" "1"
Clockwise with nmax 10 V "1" "1" "0" "1"
Counterclockwise with 50% nmax 5V "1" "0" "1" "1"
Counterclockwise with nmax 10 V "1" "0" "1" "1"
Travel diagram The following travel diagram is an example of how the motor is started with the wiring of
terminals DIØØ ... DIØ3 and analog setpoints. Binary input DBØØ "/Brake" is used for
switching brake contactor K12.
"1"
Input DIØØ
/Controller inhibit
"0"
"1"
Input DIØ1
CW/stop
"0"
"1"
Input DIØ2
CCW/stop
"0"
Input DIØ3 "1"

Enable/stop
"0"
"1"
Output DBØØ
/brake
"0"
10V
Analog in-
put n1 (AI11) 5V
0V
-1
n [min ] t11 up CW
n max
Speed t11 down CW
50 % n max t11 up CW
t11 up CW t11 down CW
n min
n start-stop
0
t11 up CCW Stop ramp t13
-50 % n max
-n max
05033BEN
NOTE
The motor is not energized in the event of controller inhibit (DIØØ = "0"). A motor
without brake will coast to standstill.

I Startup
5 Starting the motor
0
Fixed setpoints The following table shows which signals must be present on terminals DIØØ ... DIØ5
when the "UNIPOL/FIX.SETPT" setpoint is selected (P100), to operate the drive with the
fixed setpoints.
DIØØ
DIØ1 DIØ2 DIØ3 DIØ4 DIØ5
Function /Controller
CW/Stop CCW/Stop Enable/Stop n11/n21 n12/n22
inhibit
Controller inhibit "0" X X X X X
Stop "1" X X "0" X X
Enable and stop "1" "0" "0" "1" X X
CW operation with n11 "1" "1" "0" "1" "1" "0"
CCW operation with n11 "1" "0" "1" "1" "1" "0"
Travel diagram The following travel diagram is an example of how the drive is started with the wiring of
terminals DIØØ DIØ5 and the internal fixed setpoints. Binary output DBØØ "/Brake" is
used for switching brake contactor K12.
"1"
Input DIØØ
/Controller inhibit
"0"
"1"
Input DIØ1
CW/stop
"0"
"1"
Input DIØ2
CCW/stop
"0"
Input DIØ3 "1"
Enable/stop
"0"
"1"
Input DIØ4
n11/n21
"0"
"1"
Input DIØ5
n12/n22
"0"
"1"
Output DBØØ
/Brake
"0"
-1
n [min ]
n13 t11 up CW
Speed t11 up CW
n12 t11 down CW
t11 up CW
n11
0
-n11
-n12 Stop ramp t13
t11 up CCW
-n13
05034BEN
NOTE
The motor is not energized in the event of controller inhibit (DIØØ = "0"). A motor
without brake will coast to standstill.

Startup I
Starting the motor
5
0
Manual operation The inverter is controlled using the DBG11B keypad with the manual operation function.
with DBG11B To start manual operation the inverter must be assigned the status "No enable." The
state "No enable" means DIØØ/Controller inhibit = "1" and the binary inputs CW/stop,
DIØ2 CCW/stop and DIØ3 Enable/stop with programmed factory settings = "0".
The binary input DIØØ/Controller inhibit is also in effect in manual operation. The other
binary inputs are not in effect during manual operation. Binary input DIØØ /Controller
inhibit must be assigned a "1" signal to enable the drive to be started in manual
operation. The drive can also be stopped in manual operation by setting DIØØ to "0".
The direction of rotation is not determined by the "CW/stop" or "CCW/stop" binary
inputs. Instead, you select the direction of rotation using the keypad (→ Figure 35).
Manual operation remains active when the power supply is switched off and on;
however, the inverter is then inhibited. Setting the direction of rotation with the → key or
← key enables and starts the drive with nmin in the selected direction. You can increase
and decrease the speed using the ↑ and ↓ keys. The rate of change is 150 1/min per
second.
880 OFF
MANUAL OPERATION
←-key →-key
880 _OFF
MANUAL OPERATION
E-key ↑- or ↓-key
Q-key _ DIR. OF ROTATION Q-key

L <E>=EXIT R
←-key →-key
_ 0%In 0 rpm →-key _ 0%In 0 rpm

<Q>=STOP R L <Q>=STOP
←-key
↑-key: increase speed

↓-key: decrease speed
02406AEN
Figure 31: Manual operation with DBG11B
NOTE
The signals at the binary inputs take effect as soon as manual operation is finished.
Binary input DIØØ"/Controller inhibit" does not have to be switched from "1" to "0" and
back to "1". The drive can start according to the signals at the binary inputs and the
setpoint sources.
Check that the programmed binary inputs DIØ1 CW/stop, DIØ2 CCW/stop and DIØ3
Enable/rapid stop are assigned a "0" signal when you end manual operation.

I Startup
5 Starting the motor
0
DANGER!
Risk of crushing if the motor starts up unintentionally.
• Prevent unintentional start up of the motor by implementing the following measure:
– Connect terminal X10:9 "/CONTROLLER INHIBIT" with X10:15 "DCOM".
• Furthermore, additional safety precautions must be taken depending on the
application to avoid injury to people and damage to machinery.

Startup I
Complete parameter list
5
0
5.6 Complete parameter list

General • The parameters of the short menu are marked by a "/" (= display on the DBG11B
information keypad).
• The factory setting for the parameter is highlighted in bold.
Par. Name Value range Par. Name Value range

DISPLAY VALUES 07_ Unit data
00_ Process values 070 Unit type
000 Speed –5000...0...5000 1/min 071 Rated unit current
001/ User display [Text] 076 Firmware basic unit
002 Frequency 0... 1100 Hz 077 Technology function
003 Actual position –231–1...0...231–1 inc 08_ Error memory
004 Output current 0...200 % IN 080/ Error t-0
005 Active current –200...0...200 % IN 081 Error t-1
006/ Motor utilization 1 0...200 % 082 Error t-2
007 Motor utilization 2 0...200 % 083 Error t-3
008 DC link voltage 0...1000 V 09_ Bus diagnostics
009 Output current A 090 PD configuration
01_ Status displays 091 Fieldbus type
010 Inverter status 092 Fieldbus baud rate
011 Operating state 093 Fieldbus address
012 Error status 094 PO1 Setpoint
013 Current parameter set 1/2 095 PO2 Setpoint
014 Heat sink temperature –20...0...100 °C 096 PO3 Setpoint
015 Hours of operation 0...25000 h 097 PI1 Actual value
016 Enable hours 0...25000 h 098 PI2 Actual value
017 Work kWh 099 PI3 Actual value
02_ Analog setpoints
020 Analog input AI1 –10...0...10 V
021 Analog input AI2 –10...0...10 V
022 External current limit 0...100 %
03_ Binary inputs basic unit
030 Binary input DIØØ /CONTROL.INHIBIT
031 Binary input DIØ1
036/ Status of binary inputs on basic unit
05_ Binary outputs basic unit
050 Binary output DBØØ /BRAKE
051 Binary output DOØ1
053/ Status of binary outputs on basic unit

I Startup
5 Complete parameter list
0
Setting range after Setting range after

Par. Name Par. Name
Factory setting start-up Factory setting start-up
Selectable par.
Parameter set 2
Parameter set 1
1__ SETPOINTS / RAMP GENERATORS
10_ Setpoint selection
100/ Setpoint source UNIPOL/FIX.SETPT
101 Control signal source TERMINALS
11_ Analog input AI1
110 AI1 scaling –10...-0.1 / 0.1...1...10
111 AI1 Offset –500...0...500 mV
112 AI1 operating mode Ref. N-MAX
113 AI1 voltage offset –10...0...10 V
114 AI1 speed offset –5000...0...5000 1/min
0...5...100 ms 0 = Filter
115 Filter speed setpoint
off
12_ Analog input AI2
120 AI2 operating mode NO FUNCTION
13_ Speed ramps 1 14_ Speed ramps 2
130/ Ramp t11 up CW 0...2...2000 s 140 Ramp t21 up CW 0...2...2000 s
131/ Ramp t11 down CW 0...2...2000 s 141 Ramp t21 down CW 0...2...2000 s
132/ Ramp t11 up CCW 0...2...2000 s 142 Ramp t21 up CCW 0...2...2000 s
133/ Ramp t11 down CCW 0...2...2000 s 143 Ramp t21 up CCW 0...2...2000 s
134/ Ramp t12 UP=DOWN 0...2...2000 s 144 Ramp t22 UP=DOWN 0...2...2000 s
135 S pattern t12 0...3 145 S pattern t22 0...3
136/ Stop ramp t13 0...2...20 s 146 Stop ramp t23 0...2...20 s
Emergency stop ramp Emergency stop ramp
137/ 0...2...20 s 147 0...2...20 s
t14 t24
15_ Motor potentiometer (parameter sets 1 and 2)
150 Ramp t3 up 0.2...20 50 s
151 Ramp t3 down 0.2...20 50 s
152 Save last setpoint ON / OFF
16_ Fixed setpoints 1 17_ Fixed setpoints 2
–5000...0...150 ...5000 –5000...0...150 ...5000
160/ Internal setpoint n11 170 Internal setpoint n21
1/min 1/min
–5000...0...750 ...5000 –5000...0...750 ...5000
1/min 1/min
–5000...0...1500 ...5000 –5000...0...1500
1/min ...5000 1/min
2__ CONTROLLER PARAMETERS
20_ Speed control (only parameter set 1)
P-gain
200 0.1...2...32
n-controller
Time constant n-control-
201 0...10...300 ms
ler
Gain
202 0...32
Accel. feedforw.
203 Filter accel. feedforw. 0...100 ms
204 Filter speed actual value 0...32 ms
205 Load feedforward 0...150 %
Sampling time n-control-
206 1 ms / 0.5 ms
ler
207 Load feedforw. VFC 0...150 %
21_ Hold controller
210 P gain hold controller 0.1...2...32
22_ Internal synchronous operation (only parameter set 1)
228 Feedforward filter (DRS) 0...100 ms Only with MOVITOOLS®. Not visible on the DBG11B keypad.
3__ MOTOR PARAMETERS
30_ Limits 1 31_ Limits 2

Startup I
5
0

Par. Name Par. Name
Selectable par.
Parameter set 2
Parameter set 1
300/ Start/stop speed 1 0...60...150 1/min 310 Start/stop speed 2 0...60...150 1/min
301/ Minimum speed 1 0...60 ... 5500 rpm 311 Minimum speed 2 0...60 ... 5500 rpm
302/ Maximum speed 1 0...1500 ... 5500 rpm 312 Maximum speed 2 0...1500 ... 5500 rpm
303/ Current limit 1 0...150 % IN 313 Current limit 2 0...150 % IN
304 Torque limit 0...150 %
32_ Motor compensation 1 (asynchr.) 33_ Motor compensation 2 (asynchr.)
Automatic adjustment
320/ Automatic adjustment 1 ON / OFF 330 ON / OFF
2
321 Boost 1 0...100 % 331 Boost 2 0...100 %
322 IxR compensation 1 0...100 % 332 IxR compensation 2 0...100 %
Premagnetizing time
323 Premagnetizing time 1 0...0.1...2 s 333 0...0.1...2 s
2
324 Slip compensation 1 0...500 1/min 334 Slip compensation 2 0...500 1/min
34_ Motor protection
OFF/ ON ASYNCHRO- OFF/ ON ASYNCHRO-
340 Motor protection 1 342 Motor protection 2
NOUS / ON SERVO NOUS / ON SERVO
FAN COOLED / FAN COOLED /
341 Cooling type 1 343 Cooling type 2
FORCED COOLING FORCED COOLING
35_ Direction of rotation of the motor
Reversal direction of Reversal direction of
350 ON / OFF 351 ON / OFF
rotation 1 rotation 2
360 Startup YES / NO Only available in DBG11B, not in MOVITOOLS®.
4__ REFERENCE SIGNALS
40_ Speed reference signal
400 Speed reference value 0...1500...5000 1/min
401 Hysteresis 0...100...500 1/min
402 Deceleration time 0...1...9 s
403 Signal = “1“ if: n < nref / n > nref
41_ Speed window signal
410 Window center 0...1500...5000 1/min
411 Range width 0...5000 1/min
413 Signal = “1“ if: INSIDE / OUTSIDE
42_ Speed setpoint/actual value comparison
420 Hysteresis 1...100...300 1/min
422 Signal = “1“ if: n <> nsetpt / n = nsetpt
43_ Current reference signal
430 Current reference value 0...100...150 % IN
431 Hysteresis 0...5...30 % IN
433 Signal = “1“ if: I < Iref / I > Iref
44_ Imax signal
440 Hysteresis 0...5...50 % IN
442 Signal = “1“ if: I = Imax / I < Imax

I Startup
0

Par. Name Par. Name
Selectable par.
Parameter set 2
Parameter set 1
5__ MONITORING FUNCTIONS
50_ Speed monitoring
OFF / MOTOR /REGEN- OFF / MOTOR
500 Speed monitoring 1 ERATIVE 502 Speed monitoring 2 /REGENERATIVE
/MOT&REGEN.MODE /MOT&REGEN.MODE
501 Deceleration time 1 0...1...10 s 503 Deceleration time 2 0...1...10 s
504 Encoder monitoring ON / OFF
52_ Mains OFF monitoring
Mains OFF response
520 0...5 s
time
CONTROL.INHIBIT
521 Mains OFF response
EMERGENCY STOP
53_ Motor temperature protection
530 Sensor type 1 No sensor / TF-TH
531 Sensor type 2 No sensor / TF-TH
6__ TERMINAL ASSIGNMENT
60_ Binary inputs basic unit
With fixed assignment with: /CON-
- Binary input DIØØ
TROLLER INHIBIT
600 Binary input DIØ1 CW/STOP The following functions can be programmed: NO FUNCTION •
601 Binary input DIØ2 CCW/STOP ENABLE/RAP.STOP • CW/STOP • CCW/STOP • n11(n13) •
n21(n23) • n12(n13) • n22(n23) • FIX SETPT SW.OV. • PAR.
602 Binary input DIØ3 ENABLE/STOP SWITCHOVER • RAMP SWITCHOVER • MOTOR POT UP •
603 Binary input DIØ4 n11/n21 MOTOR POT DOWN • /EXT. FAULT • FAULT RESET • /HOLD
CONTROL • /LIM. SWITCH CW • /LIM. SWITCH CCW • IPOS
INPUT • REFERENCE CAM • REF.TRAVEL START • SLAVE
604 Binary input DIØ5 n12/n22 FREE RUNN. • SETPOINT HOLD • MAINS ON • DRS SET
ZERO.
62_ Binary outputs basic unit The following signals can be programmed: NO FUNCTION •
- Binary output DBØØ With fixed assignment with: /BRAKE /FAULT • READY • OUTP. STAGE ON • ROT. FIELD ON •
BRAKE RELEASED • BRAKE APPLIED • MOTOR STAND-
READY FOR OPERA- STILL • PARAMETER SET • SPEED REFERENCE • SPEED
TION WINDOW • SP/ACT.VAL.COMP. • CURR. REFERENCE • Imax-
SIGNAL •/MOTOR UTILIZ. 1 • /MOTOR UTILIZ. 2 • IPOS IN
621 Binary output DOØ2 NO FUNCTION POSITION • IPOS REFERENCE • IPOS OUTPUT • /IPOS
FAULT
64_ Analog output
640 Analog output AO1 ACTUAL SPEED The following functions can be programmed: NO FUNCTION •
641 Scaling AO1 -10...0...1...10 RAMP INPUT • SPEED SETPOINT •ACTUAL SPEED •
ACTUAL FREQUENCY • OUTPUT CURRENT •ACTIVE CUR-
OFF / 0...20 mA / 4...20 RENT • UNIT UTZILIZATION • IPOS OUTPUT • RELATIVE
642 Operating mode AO1
mA TORQUE
7__ CONTROL FUNCTIONS
70_ Operating modes
VFC 1
VFC 1 & GROUP
VFC 1 & HOIST
VFC 1 & DC BRAK.
VFC 1 & FLYSTART
VFC n-CONTROL VFC 2
VFC-n-CTRL&GRP. VFC 2 & GROUP
700 Operating mode 1 VFC-n-CTRL&HOIST 701 Operating mode 2 VFC 2 & HOIST
VFC-n-CTRL& IPOS VFC 2 & DC BRAK.
CFC VFC 2 & FLYSTART
CFC & M-CONTROL
CFC&IPOS
SERVO
SERVO&M-CONTROL
SERVO&IPOS
71_ Standstill current
710 Standstill current 1 0...50 % Imot 711 Standstill current 2 0...50 % Imot

Startup I
5
0

Par. Name Par. Name
Selectable par.
Parameter set 2
Parameter set 1
72_ Setpoint stop function
Setpoint stop function
720 Setpoint stop function 1 ON / OFF 723 ON / OFF
2
721 Stop setpoint 1 0...30...500 1/min 724 Stop setpoint 2 0...30...500 1/min
722 Start offset 1 0...30...500 1/min 725 Start offset 2 0...30...500 1/min
73_ Brake function
730 Brake function 1 ON / OFF 733 Brake function 2 ON / OFF
731 Brake release time 1 0...2 s 734 Brake release time 2 0...2 s
Brake application time
732 Brake application time 1 0...0.2...2 s 735 0...0.2...2 s
2
74_ Speed skip function
740 Skip window center 1 0...1500...5000 1/min 742 Skip window center 2 0...1500...5000 1/min
741 Skip width 1 0...300 1/min 743 Skip width 2 0...300 1/min
75_ Master/slave function
MASTER-SLAVE OFF
SPEED (SBus)
750 Slave setpoint
TORQUE (SBus) LOAD
SHARE (SBus)
751 Scaling slave setpoint -10...0...1...10
8__ UNIT FUNCTIONS
80_ Setup
802/ Factory setting YES / NO
803/ Parameter lock ON / OFF
NO
ERROR MEMORY
804 Reset statistics data
kWh COUNTER
OPERATING HOURS
800/ Short menu ON / OFF
801/ Language DE / EN / FR / ES / PT The languages available depend on the DBG version.
These parameters are only available in the DBG11B keypad, not
806 Copy DBG→MDX YES / NO in MOVITOOLS®.
807 Copy MDX→DBG YES / NO
81_ Serial communication
810 RS485 Address 0...99
811 RS485 group address 100...199
812 RS485 Timeout delay 0...650 s
813 SBus address 0...63
814 SBus group address 0...63
815 SBus timeout delay 0...0.1...650 s
125/250/500/1000
816 SBus baud rate
kBaud
817 SBus synchronization ID 0...1023
818 CAN synchronization ID 0...1...2047
819 Fieldbus timeout delay 0...0.5...650 s
82_ Brake operation
4-quadrant 4-quadrant
820/ ON / OFF 821 ON / OFF
operation 1 operation 2

I Startup
0

Par. Name Par. Name
Selectable par.
Parameter set 2
Parameter set 1
83_ Fault responses
Response
830 EMERG. STOP/FAULT
EXT. FAULT
Response
831 RAPID STOP/WARNG
FIELDBUS TIMEOUT
Response
MOTOR OVERLOAD The following error responses can be programmed: NO
Response RESPONSE • DISPLAY FAULT • IMM. STOP/FAULT • EMERG.
833 RAPID STOP/WARNG
RS485 TIMEOUT STOP/FAULT • RAPID STOP/FAULT • IMM. STOP/WARN. •
Response EMERG. STOP/WARN. • IMM. STOP/WARN.
LAG ERROR
Response
835/ NO RESPONSE
TF SIGNAL
Response
SBus TIMEOUT
84_ Reset behavior
840/ Manual reset YES / NO
841 Auto reset ON / OFF
842 Restart time 1...3...30 s
85_ Scaling actual speed value
850 Scaling factor numerator 1...65535
Scaling factor denomina-
851 1...65535
tor
852 User-defined unit 1/min Can only be set using MOVITOOLS®.
86_ Modulation
860 PWM frequency 1 4/8/12/16 kHz 861 PWM frequency 2 4/8/12/16 kHz
862 PWM fix 1 ON / OFF 863 PWM fix 2 ON / OFF
864 PWM frequency CFC 4/8/16 kHz
87_ Process data description
870 Setpoint description PO1 CONTROL WORD 1
871 Setpoint description PO2 SPEED
872 Setpoint description PO3 NO FUNCTION
Actual value description
873 STATUS WORD 1
PI1
874 SPEED
PI2
875 OUTPUT CURRENT
PI3
876 PO data enable ON / OFF
DeviceNet PD configura-
877 0...3...5
tion
88_ Manual operation
880 Manual operation ON / OFF

Startup I
5
0

Par. Name Par. Name
Selectable par.
Parameter set 2
Parameter set 1
9__ IPOS PARAMETERS
90_ IPOS Reference travel
900 Reference offset –231...0...231–1 Inc
901 Reference speed 1 0...200...5000 1/min
902 Reference speed 2 0...50...5000 1/min
903 Reference travel type 0...7
Reference travel to zero
904 Yes / No
pulse
91_ IPOS Travel parameters
910 Gain X controller 0.1...0.5...32
911 Positioning ramp 1 0...1...20 s
912 Positioning ramp 2 0...1...20 s
913 Positioning speed CW 0...1500...5000 1/min
914 Positioning speed CCW 0...1500...5000 1/min
–199.99...0...100
915 Speed feedforward
...199.99 %
LINEAR / SINE /
916 Ramp type
SQUARED / BUSRAMP
92_ IPOS Monitoring
920 CW SW limit switch –231...0...231–1 Inc
921 CCW SW limit switch –231...0...231–1 Inc
922 Position window 0...50...32767 inc
923 Lag error window 0...231–1 inc
93_ IPOS Special functions
930 Override ON / OFF
931 IPOS CTRL word Task 1 START / STOP/ HOLD Only available in DBG11B, not in MOVITOOLS®.
Only available in DBG11B, not in MOVITOOLS®.
932 IPOS CTRL word Task 2 START / STOP
Display parameter cannot be edited using DBG11B.
94_ IPOS Variables/encoder
940 IPOS variables edit ON / OFF Only available in DBG11B, not in MOVITOOLS®.
Motor encoder (X15)
941 Source actual position Ext. encoder (X14)
Absolute encoder (DIP)
Encoder factor
942 1...32767
numerator
Encoder factor
943 1...32767
denominator
Encoder scaling ext.
944 x1/x2/x4/x8/x16/x32/x64 Only with MOVITOOLS®. Not visible on the DBG11B keypad.
Encoder
Synchronous encoder TTL / SIN/COS /
945
type X14 HIPERFACE
946 Counting direction X14 NORMAL/INVERTED
95_ DIP
950 Encoder type NO ENCODER
951 Counting direction NORMAL/INVERTED
952 Cycle frequency 1...200%
953 Position offset –(231–1)...0...231–1
954 Zero point offset –(231–1)...0...231–1
955 Encoder scaling x1/x2/x4/x8/x16/x32/x64
96_ IPOS Modulo function
OFF / SHORT /
960 Modulo function
CW / CCW
961 Modulo numerator 0...231
962 Modulo denominator 0...231
963 Mod. encoder resolution 0...4096...20000

I Startup
5 Starting the inverter with PROFIBUS-DP (MC_41A)
0
5.7 Starting the inverter with PROFIBUS-DP (MC_41A)

Configuring the The drive inverter must be given a specific DP configuration by the DP master to define
PROFIBUS-DP the type and number of input and output data used for transmission. You have the option
interface of
• Controlling the drive using process data
• Reading and writing all drive parameters using the parameter channel
The following figure shows a schematic view of the data exchange between the
programmable controller (DP master) and the MOVIDRIVE® drive inverter (DP slave)
with the process data and parameter channel.
E Q
Parameter channel Process data channel
01065BEN
Figure 32: Communication via PROFIBUS-DP
Process data MOVIDRIVE® compact drive inverters make it possible to have different DP configura-
configuration tions for exchanging data between the DP master and the inverter. The following table
provides additional information on all possible DP configurations for the MOVIDRIVE®
compact range. The “Process data configuration” column shows the name of the
configuration. The texts will also be displayed as selection list within the project planning
software for the DP master. The DP configurations column shows which configuration
data is sent to the inverter when the PROFIBUS DP connection is being established.
Process Data DP Configuration
Meaning / notes
Configuration 0 1
1 PD Control via one process data word 240dec -
2 PD Control via 2 process data words 241dec -
3 PD Control via 3 process data words 242dec -
6 PD Control via 6 process data words 0dec 245dec
10 PD Control via 10 process data words 0dec 249dec
Control via one process data word
Param + 1 PD 243dec 240dec
Parameter setting via 8 byte parameter channel
Control via 2 process data words

Startup I
Starting the inverter with PROFIBUS-DP (MC_41A)
5
0
DP Configuration Selecting the "Universal configuration" DP configuration gives you two DP identifiers
"Universal- defined as 'blank spaces' (often also referred to as DP modules) with the entry 0dec. You
Configuration" can then configure these identifiers individually observing the following peripheral
conditions:
Module 0 (DP identifier 0) defines the parameter channel of the inverter:

Length Function
0 Parameter channel deactivated
8 bytes or 4 words Parameter channel is used
Module 1 (DP identifier 1) defines the process data channel of the inverter:
Length Function
2 bytes or 1 word 1 process data word
4 bytes or 2 words 2 process data words
The following figure shows the structure of the configuration data defined in IEC 61158.
These configuration data are transmitted to the inverter during the initial start of the
DP master.
MSB LSB
7 6 5 4 3 2 1 0
Data length
0000 = 1 byte/word
1111 = 16 byte/word
Input/output
00 = special identifier formats
01 = input
10 = output
11 = input/output
Format
0 = byte structure
1 = word structure
Consistency over
0 byte or word
1 complete length
00087BEN
Figure 33: Format of the identifier byte Cfg_Data to IEC 61158
NOTE
Observe for MCF/MCV/MCS41A (does not apply to MCH41A):
The "special identifier formats" coding is not supported. Only use the setting “Integrity
over entire length” for data transmission!
Data consistency Consistent data is data that has to be transmitted between the programmable controller
and the drive inverter as one block at all times and must never be transmitted separately.
Data consistency is especially important for transmitting position values or complete
positioning tasks. This is because data that is not transmitted consistently could be from
different program cycles of the programmable controller, which would lead to undefined
values being transmitted to the drive inverter.

I Startup
0
For PROFIBUS DP, data communication between the programmable controller and
drive engineering devices is usually carried out with the setting “Data integrity over entire
length.”
External For MOVIDRIVE® compact, it is possible to activate automatic generation of external
diagnostics diagnostic alarms via PROFIBUS-DP during the project planning in the DP master. If this
function has been activated, MOVIDRIVE® compact sends an external diagnostic signal
to the DP master every time a malfunction occurs. You then have to program
corresponding algorithms in the program of the DP master system to evaluate the
diagnostic information. These algorithms can be quite complex.
Recommendation In principle, it is not necessary to activate the external diagnostic function because
MOVIDRIVE® compact transmits the current drive status in status word 1 during every
PROFIBUS-DP cycle.
Information on Diagnostic alarms may also be triggered by the PROFIBUS DP system in the DP master
Simatic S7 Master even if external diagnostic generation is deactivated. As a result, the corresponding
systems operating blocks (e.g. OB84 for S7-400 or OB82 for S7-300) should always be created
in the controller.
See the Read-me file in the GSD file for additional information.
Ident number Each DP master and DP slave must have its individual ident number which is assigned
by the PROFIBUS users’ organization. This ident number is used for uniquely identifying
the connected unit. When the PROFIBUS DP master is started up, it compares the ident
numbers of the connected DP slaves with the ident numbers configured by the user. The
user data transfer will only be activated after the DP master has ensured that the
connected station addresses and device types (ident numbers) correspond to the
project planning data. This procedure achieves a high degree of safety with respect to
project planning errors.
The ident. number is defined as an unsigned 16-bit number (Unsigned16). The

PROFIBUS users’ organization has defined the following identity numbers for the
MOVIDRIVE® compact driver inverter series:
• MOVIDRIVE® compact MCF/MCV/MCS41A → 6002hex (24578dec)
®
• MOVIDRIVE compact MCH41A → 6003hex (24579dec)

Startup I
5
0
Control via The inverter is controlled via the process data channel which is one, two or three I/O
PROFIBUS-DP words in length. These process data words may be mapped in the I/O or peripheral area
of the controller if a programmable controller is used as DP master and can be
addressed as usual (see following figure).
PW160
PW158
Output data
PW156
PW154
PW152
PW150
PW148
Parameter channel PO1 PO2 PO3 E Q
PLC
address area Parameter channel PI1 PI2 PI3
PW160
PW158
Input data
PW156
PW154
PW152
PW150
PW148
02906AEN
Figure 34: Assignment of the I/O area in the PLC
Control example While the process input data (actual values) for a Simatic S5 may be read in via load
for Simatic S5 commands, the process output data (setpoints) can be sent with transfer commands.
Based on Figure 34, the example shows the syntax for processing of the process input
and output data of the MOVIDRIVE® drive inverter. The factory setting for the process
data channel is displayed in the comment.
STEP5 sample In the example, the MOVIDRIVE® unit is configured using the "3 PD" process data
program configuration to the input addresses PW156 ... 161 and output addresses PW156 ...
161. The consistent access may take place in the sequence "Last byte first".
The CPU type will mainly determine data consistency in Simatic S5. You will find further
information on correct programming with data consistency in the manuals on CPU or DP
master components in Simatic S5.
//Consistent input of actual values
L PW 160 //Load PI3 (no function)
L PW 158 //Load PI2 (actual speed value)
L PW 156 //Load PI1 (status word 1)
//Consistent output of setpoints

L KH 0
T PW 160 Write //0hex to PO3 (without function)
L KF +1500
T PW 158 Write //1500dec to PO2 (speed setpoint = 300 1/min)
L KH 0006
T PW 156 Write //6hex to PO1 (control word = enable)

I Startup
0
Control example The drive inverter is controlled using Simatic S7 in accordance with the selected process
for Simatic S7 data configuration either directly using load and transfer commands or by means of
special system functions SFC 14 DPRD_DAT and SFC15 DPWR_DAT.
In principle, S7 data lengths of 3 bytes or more than 4 bytes must be transmitted using
system functions SFC14 and SFC15. Consequently, the data in the following table
applies:
Process data configuration Program access
1 PD Load / transfer commands
2 PD Load / transfer commands
3 PD System functions SFC14/15 (length 6 bytes)
Parameter channel: System functions SFC14/15 (length 8 bytes)
Param + 1 PD
Process data: Load / transfer commands
Param + 2 PD
Process data: Load / transfer commands
Param + 3 PD
Process data: System functions SFC14/15 (length 6 bytes)
Param + 6 PD
Param + 10 PD
STEP7 example In this example, the project planning for MOVIDRIVE® compact has the process data
program configuration "3 PD" at input addresses PIW576... and output addresses POW576.... A
data block DB3 is created with about 50 data words.
When SFC14 is called, the process input data is copied to data block DB3, data words
0, 2 and 4. When SFC15 is called after the control program has been processed, the
process output data are copied from data words 20, 22 and 24 to the output address
POW 576 ...
Note the length information in bytes for the RECORD parameter. The length information
must correspond to the configured length.
Refer to the online help for STEP7 for further information about the system functions.

Startup I
5
0
//Start of cyclical program processing in OB1

BEGIN
NETWORK
TITLE =Copy PI data from servo drive to DB3, word 0/2/4
CALL SFC 14 (DPRD_DAT) //Read DP slave record
LADDR := W#16#240 //Input address 576
RET_VAL:= MW 30 //Result in flag word 30
RECORD := P#DB3.DBX 0.0 BYTE 6 //Hand
NETWORK
TITLE =PLC program with drive application
// PLC program uses the process data in DB3 for
// drive control
L DB3.DBW 0 //Load PI1 (status word 1)
L DB3.DBW 2 //Load PI2 (actual speed value)
L DB3.DBW 4 //Load PI3 (no function)
L W#16#0006
T DB3.DBW 20 //Write 6hex to PO1 (control word = enable)
L 1500
T DB3.DBW 22 //Write 1500dec to PO2 (speed setpoint = 300 1/min)
L W#16#0000
T DB3.DBW 24 //Write 0hex to PO3 (has no function)
//End of cyclical program processing in OB1

NETWORK
TITLE =Copy PO data from DB3, word 20/22/24 to the inverter
CALL SFC 15 (DPWR_DAT) //Write DP slave record
LADDR := W#16#240 //Output address 576 = 240hex
RECORD := P#DB3.DBX 20.0 BYTE 6 //Pointer on DB/DW
RET_VAL:= MW 32 //Result in flag word 32
NOTE
For further information and sample applications regarding control via the process data
channel, especially coding of the control and status word, see the manual on the
fieldbus unit profile, which you can order from SEW.

I Startup
0
Parameter setting With PROFIBUS-DP, the drive parameters are accessed via the MOVILINK® parameter
using PROFIBUS- channel. This channel offers extra parameter services in addition to the conventional
DP READ and WRITE services.
Structure of the To set the parameters of peripheral units via fieldbus systems that do not provide an
parameter channel application layer, it is necessary to emulate the most important functions and services
such as READ and WRITE for reading and writing parameters. You will have to define
a parameter process data object (PPO) for PROFIBUS-DP. This PPO is transmitted
cyclically. In addition to the process data channel, it contains a parameter channel by
means of which acyclical parameter values can be exchanged (→ Figure 35).
E Q
01065BEN
Figure 35: Parameter process data object for PROFIBUS-DP
The following structure shows the parameter channel. In principle, the parameter chan-
nel is made up of a management byte, an index word, a reserved byte and four data
bytes.
Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7
Management Reserved Index high Index low MSB data Data Data LSB data
Parameter index 4-byte data

Startup I
5
0
Management of The entire procedure for setting parameters is coordinated with "Byte 0: Management".
the parameter This byte provides important service parameters such as service identifier, data length,
channel version and status of the service performed. Bits 0, 1, 2 and 3 contain the service iden-
tifier. These bits determine which service is to be executed. Bit 4 and bit 5 specify the
data length in bytes for the write service; it should be set to 4 bytes for all SEW drive
inverters.
Byte 0: Management
MSB LSB
Bit: 7 6 5 4 3 2 1 0
Service identifier:
0000 = No service
0001 = Read parameter
0010 = Write parameter
0011 = Write parameter volatile
0100 = Read minimum
0101 = Read maximum
0110 = Read default
0111 = Read scale
1000 = Read attribute
1001 = Read EEPROM
Data length:
00 = 1 byte
01 = 2 bytes
10 = 3 bytes
11 = 4 bytes (must be set)
Handshake bit:
Must be changed on every new task in
cyclical transmission.
Status bit:
0 = No error in service execution
1 = Error in service execution
Bit 6 is used as an acknowledgment between the controller and the drive inverter. It
triggers the execution of the transmitted service in the drive inverter. In PROFIBUS-DP
the parameter channel is transmitted cyclically with the process data. For this reason,
the implementation of the service in the drive inverter must be triggered by edge control
using the handshake bit 6. For this purpose, the value of this bit is altered (toggled) for
each new service that is to be executed. The drive inverter uses the handshake bit to
signal whether the service has been executed or not. The service was executed if the
handshake bit received in the controller is identical with the transmitted handshake bit.
Status bit 7 indicates whether it was possible to execute the service properly or if errors
occurred.
Index addressing "Byte 2: Index high" and "Byte 3: Index low" determine the parameter read or written via
the fieldbus system. The parameters of a drive inverter are addressed with a uniform
index regardless of the connected fieldbus system. Byte 1 should be viewed as reserved
and must always be set to 0x00.

I Startup
0
Data range The data is located in byte 4 to byte 7 of the parameter channel. This means up to 4
bytes of data can be transmitted per service. The data is always entered with right-
justification; that is, byte 7 contains the least significant data byte (Data LSB) whereas
byte 4 is the most significant data byte (Data MSB).
Management Reserved Index high Index low MSB data Data Data LSB data
High byte 1 Low byte 1 High byte 2 Low byte 2
High word Low word
Double word
Incorrect execution The status bit in the management byte is set to signal that a service has been executed
of a service incorrectly. If the received handshake bit is identical to the transmitted handshake bit,
the drive inverter has executed the service. If the status bit now signals an error, the
error code is entered in the data range of the parameter telegram. Bytes 4 through 7
provide the return code in a structured format (→ section "Return codes of parameter
setting" on page 83).
Add. code Add. code
Management Reserved Index high Index low Error class Error code
high low
↓
Status bit = 1: Incorrect performance of service

Startup I
5
0
Return codes for In the event of an incorrect parameter setting, the drive inverter sends back various
parameter setting return codes to the master that set the parameters. These codes provide detailed
information about what caused the error. All of these return codes are structured in
accordance with IEC 61158. The MQI distinguishes between the following elements:
• Error class
• Error code
• Additional code
These return codes apply to all communication interfaces of MOVIDRIVE®.
Error class The error class element provides a more exact classification of the error type.
MOVIDRIVE® compact supports the following error classes defined to IEC 61158:
Class (hex) Designation Meaning
1 vfd state Status error of the virtual field device
2 application reference Error in application program
3 definition Definition error
4 resource Resource error
5 service Error during execution of service
6 access Access error
7 ov Error in the object list
8 other Other error (see additional code)
The error class is generated by the communication software of the fieldbus gateway if
there is an error in communication, with the exception of error class 8 = "Other error".
Return codes sent from the drive inverter system are all included in "Error class 8 =
Other error". The error can be identified more precisely using the additional code
element.
Error code The error code element provides a means for more precisely identifying the cause of the
error within the error class. It is generated by the communication software of the fieldbus
interface in the event of an error in communication. Only error code 0 (Other error code)
is defined for error class 8, "Other error". In this case, detailed identification is available
in the additional code.

I Startup
0
Additional code The additional code contains SEW-specific return codes for incorrect parameter setting
of the drive inverter. They are returned to the master under Error Class 8 = "Other Error".
The following table shows all possible codings for the additional code.
Error class: 8 = "Other error"
Add. code Add. code low Meaning
high (hex) (hex)
00 00 No error
00 10 Illegal parameter index
00 11 Function / parameter not implemented
00 12 Read access only
00 13 Parameter lock is active
00 14 Factory setting is active
00 15 Value for parameter too large
00 16 Value for parameter too small
00 17 Required option card missing for this function/parameter
00 18 Error in system software
00 19 Parameter access via RS-485 process interface on X13 only
00 1A Parameter access via RS-485 diagnostic interface only
00 1B Parameter is access-protected
00 1C Controller inhibit required
00 1D Invalid value for parameter
00 1E Factory setting was activated
00 1F Parameter was not saved in EEPROM
00 20 Parameter cannot be changed with enabled output stage
Special return Errors in parameter settings, which cannot be identified either automatically by the
codes (special application layer of the fieldbus system or by the system software of the drive inverter,
cases) are treated as special cases. The possible causes for such errors are as follows:
• Incorrect coding of a service via parameter channel
• Incorrect length specification of a service via parameter channel
• Internal communication error
Incorrect service Incorrect code was specified in the management byte or reserved byte during parameter
code in the setting via the parameter channel. The following table shows the return code for this
parameter channel special case.
Code (dec) Meaning
Error class: 5 Service
Error code: 5 Illegal parameter
Add. code high: 0 -
Add. code low: 0 -
Correcting the error:

Check bits 0 and 1 in the parameter channel.

Startup I
5
0
Incorrect length A data length other than 4 data bytes was specified in a write service during
specification in configuration via the parameter channel. The following table displays the return codes.
parameter channel
Code (dec) Meaning
Error class: 6 Access
Error code: 8 Type conflict
Add. code high: 0 -
Add. code low: 0 -

Check bit 4 and bit 5 for the data length in the management byte of the parameter
channel.
Internal The return code listed in the following table is sent back if a communication error has
communication occurred within the system. The requested parameter service may not have been
error performed and should be repeated. If this error occurs again, switch off the drive inverter
completely and then back on again so it is re-initialized.
Code (dec) Meaning
Error class: 6 Access
Error code: 2 Hardware fault
Add. code high: 0 -
Add. code low: 0 -

Repeat the parameter service. If the error occurs again, switch the drive inverter off and
back on again (mains voltage + ext. DC 24 V). Contact SEW Service for advice if this
error occurs continuously.

I Startup
0
Reading a To execute a READ service via the parameter channel, due to the cyclical transfer of the
parameter via parameter channel, the handshake bit may be changed only after the complete
PROFIBUS-DP parameter channel has been set up for the specific service. As a result, adhere to the
(Read) following sequence when reading a parameter:
1. Enter the index of the parameter to be read in byte 2 (Index high) and byte 3
(Index low).
2. Enter the service identifier for the Read service in the management byte (byte 0).
3. Transfer the read service to the inverter by changing the handshake bit.
Since this is a read service, the sent data bytes (bytes 4 ... 7) and the data length (in the
management byte) are ignored and do not need to be set.
The inverter now processes the read service and sends back the service confirmation
by changing the handshake bit.
Byte 0: Management
7 6 5 4 3 2 1 0
0 0/1 X X 0 0 0 1
Service identifier:
0001 = Read
Data length:
Not relevant for Read service
Handshake bit:
Must be changed with every new job.
Status bit:
X = not relevant
0/1 = Bit value is changed
The data length is not relevant, you only need to enter the service identifier for the READ
service. This service is now activated in the drive inverter when the handshake bit
changes. It would be possible to activate the read service with the management byte
coding 01hex or 41hex.

Startup I
5
0
Writing a To execute a WRITE service via parameter channel, the handshake bit may be changed
parameter via only after the complete parameter channel has been prepared according to the service
PROFIBUS-DP because of the cyclical transfer of the parameter channel. Observe the following
(Write) sequence when writing a parameter:
1. Enter the index of the parameter to be written in byte 2 (Index high) and byte 3
(Index low).
2. Enter the data to be written in bytes 4... 7.
3. Enter the service identifier and the data length for the Write service in the
management byte (byte 0).
4. Transfer the Write service to the inverter by changing the handshake bit.
The inverter now processes the Write service and sends back the service confirmation
by changing the handshake bit.
Byte 0: Management
7 6 5 4 3 2 1 0
0 0/1 1 1 0 0 1 0
Service identifier:
010 = Write
Reserved
Data length:
11 = 4 bytes
Handshake bit:
Must be changed with every new job.
Status bit:
0/1 = Bit value is changed
The data length is 4 bytes for all parameters of SEW drive inverters. This service is now
transferred to the drive inverter when the handshake bit changes. This means a Write
service to SEW drive inverters generally has the management byte coding 32hex or
72hex.

I Startup
0
Programming Taking the example of the WRITE service, the following figure represents a process of
with PROFIBUS- setting parameters between the controller and the drive inverter via PROFIBUS-DP
DP (→ Figure 36). To simplify the process, only the management byte of the parameter
channel is displayed in Figure 36.
The parameter channel is only received and returned by the drive inverter while the
controller is preparing the parameter channel for the Write service. The service is not
activated until the moment when the handshake bit is changed (in this example, when it
changes from 0 to 1). The drive inverter now interprets the parameter channel and
processes the write service, but continues to answer all messages with handshake
bit = 0. The executed service is acknowledged with a change of the handshake bit in the
response message of the drive inverter. The controller now detects that the received
handshake bit is once again the same as the one which was sent. It can now prepare
another parameter setting procedure.
Higher level automatic system Drive inverter

(Slave)
PROFIBUS-DP
00110010
00110010
Parameter setting Parameter setting
channel is prepared 00110010 channel is received
for WRITE service 00110010 but not evaluated
Handshake bit is
toggled and service
transferred to
01110010
drive inverter
00110010
Write service
01110010 is processed
00110010
Write service is executed,
handshake bit is toggled
Service acknowledge 01110010

received, as send and
receive handshake 01110010
bits the same again Parameter setting
01110010
channel is received
01110010 but not evaluated
00152BEN
Figure 36: Parameter setting procedure
Parameter data When parameters are set via the fieldbus interface, the same parameter coding is used
format as with the serial RS485 interfaces or the system bus.
The data formats and value ranges for the individual parameters are listed in the
"MOVIDRIVE® Serial Communication" manual available from SEW.

Operation
Operating displays for MC_40A (without fieldbus)
6
6 Operation
6.1 Operating displays for MC_40A (without fieldbus)
The operating status of MOVIDRIVE® compact MC_40A is displayed on LED V1.
[1]
05428BXX
Figure 37: MOVIDRIVE® compact MC_40A operating display
[1] Operation LED V1 (three colors: green/red/yellow)
Operation LED V1 The operating status of MOVIDRIVE® compact MC_40A are displayed by the three-
color LED V1 (green/red/yellow).
Color Operating state Description
No supply voltage and no DC 24 V backup
- OFF Without voltage
voltage.
Controller inhibit or Unit ready but controller inhibit active
Yellow Steady light
No enable (DIØØ = "0") or no enable.
Green Steady light Enable Motor is energized.
Red Steady light Locking system error Error causes unit to disconnect.
Factory setting in progress or DC 24 V
Yellow Flashing Unit not ready
backup mode without supply voltage.
Operating mode VFC & FLYING START is
Flying start in
Green Flashing set and inverter connected to a rotating
process
motor.
Flashing Limit switch con- Limit switch reached in "enable" operating
Green/red
0.5 s green / 0.5 s red tacted status.
Flashing Limit switch Limit switch reached in "Controller inhibit"
Yellow/red
0.5 s yellow / 0.5 s red contacted operating status.
Fault in "enable" operating status. Fault is
Flashing Display or wait
Green/red only displayed and does not lead to a
green green red red system error
switch-off.
Fault in "controller inhibit" operating status.
Flashing Display or wait
Yellow/red Fault is only displayed and does not lead to
yellow yellow red red system error
a switch-off.
0.75 s green / Enable ineffective, inverter is waiting for a
Green/yellow Timeout active
0.75 s yellow valid telegram.

Operation
6 Operating displays for MC_41A (PROFIBUS-DP)
6.2 Operating displays for MC_41A (PROFIBUS-DP)

The operating status of MOVIDRIVE® compact MC_41A is displayed on the following
LEDs.
BUS
RUN FAULT
[1] [2] [3]
02902BXX
Figure 38: MOVIDRIVE® compact MC_41A operating displays
[1] Operation LED V1 (three colors: green/red/yellow)
[2] PROFIBUS-DP LED "RUN" (green)
[3] PROFIBUS-DP LED "BUS-FAULT" (red)
Operation LED V1 The operating status of MOVIDRIVE® compact MC_41A are displayed by the three-
color LED V1 (green/red/yellow).
Color Operating state Description
No supply voltage and no DC 24 V backup
- OFF Without voltage
voltage.
Controller inhibit or Unit ready but controller inhibit active
Yellow Steady light
No enable (DIØØ = "0") or no enable.
Green Steady light Enable Motor is energized.
Red Steady light Locking system error Error causes unit to disconnect.
Factory setting in progress or DC 24 V
Yellow Flashing Unit not ready
backup mode without supply voltage.
Operating mode VFC & FLYING START is
Green Flashing Flying start in process set and inverter connected to a rotating
motor.
Flashing Limit switch reached in "enable" operating
Green/red Limit switch contacted
0.5 s green / 0.5 s red status.
Flashing Limit switch reached in "Controller inhibit"
Yellow/red Limit switch contacted
0.5 s yellow / 0.5 s red operating status.
Fault in "enable" operating status. Fault is
Flashing Displaying or waiting
Green/red only displayed and does not lead to a
green green red red system error
switch-off.
Fault in "controller inhibit" operating status.
Flashing Displaying or waiting
Yellow/red Fault is only displayed and does not lead to
yellow yellow red red system error
a switch-off.
0.75 s green / Enable ineffective, inverter is waiting for a
Green/yellow Timeout active
0.75 s yellow valid telegram.
PROFIBUS-DP The "RUN" LED (green) indicates that the bus electronics are operating correctly. The
LEDs "BUS FAULT" LED (red) displays PROFIBUS-DP errors.
RUN BUS FAULT Meaning
Connection to the DP master has failed; check bus connection.
ON ON Unit cannot detect a baud rate, check setting in DP master.
Bus interruption or DP master out of order.
ON OFF Unit is currently exchanging data with the DP master (data exchange).
Unit has detected the baud rate, but is not addressed by DP master. Set the unit
address (P092) and the address in the project planning software of the DP master
ON FLASHES to the same value.
Unit was not configured in DP master or configured incorrectly. Check project
planning, use GSD file SEW_6002.GSD.
Hardware fault in bus electronics. Switch unit off/on; contact SEW service if the
OFF -
error occurs again.
FLASHES - PROFIBUS address set to a value greater than 125. Set address ≤ 125.

Operation
DBG11B keypad
6
6.3 DBG11B keypad

Basic displays
CONTROLLER INHIBIT
CURRENT: 0 A Display when X11:1 (DIØØ "/CONTROLLER INHIBIT") = "0".
NO ENABLE Display for X11:1 (DIØØ "/CONTROLLER INHBIT") = "1" and dis-
CURRENT: 0 A abled inverter ("ENABLE/STOP" = "0").
SPEED 942 1/min

CURRENT: 2.51 A Display for enabled inverter.
NOTE XX
XXXXXXXXXXXXXXXXXXX Information message
FAULT XX
XXXXXXXXXXXXXXXXXXX Error display
DBG11B copy You can use the DBG11B keypad to copy parameter sets from one MOVIDRIVE® unit
function to other MOVIDRIVE® units. To do so, copy the parameter set to the keypad with P 807
(MD_ → DBG). Plug the keypad into another MOVIDRIVE® unit and copy the parameter
set with P 806 (DBG → MD_) onto the unit. You can plug in or remove the keypad during
operation.
No connection If a connection cannot be established with the keypad once the mains power has been
between inverter switched on or the DC 24 V supply connected, one of the following fault messages can
and DBG11B appear:
COMMUNIC. ERROR
NO SERIAL LINK There may also be a fault in the MOVIDRIVE® unit
ERROR WHILE COPY

FLASH ERR. XX
Error in the DBG11B keypad
FATAL ERROR!
CODE CRC WRONG
Try to establish the connection by removing the keypad and plugging it in again. If you
cannot establish a connection, send the unit (DBG11B keypad, maybe also
MOVIDRIVE®) to SEW-EURODRIVE for repair or replacement.

Operation
6 DBG11B keypad
Selected via menu
1st Menu level 2nd Menu level 3rd Menu level

Main menu Submenu Parameters Editing mode
[↑] [↓]
CONTR. INHIBIT
CURR.: 0 A
0.. DISPLAY
VALUES
1.. SETPOINTS/
RAMP GENERATORS [→]
3.. MOTOR
[←] [↑] [↓]
PARAMETERS 10. SETPOINT
SELECTION
4.. REFERENCE
SIGNALS 11. ANALOG INP. 1
(+/- 10 V) [→]
5.. MONITORING
12. ANALOG
[←] [↑] [↓]
FUNCTIONS
INPUT AI2 110 1
6.. TERMINAL A11 SCALING
ASSIGNMENT 13. SPEED
RAMPS 1 111 0 mV [→] 111 0 mV
7.. CONTROL A11 OFFSET [←] A11 OFFSET
FUNCTIONS 14. SPEED
RAMPS 2 112 REF. NMAX
8.. UNIT A11 OPERAT. MODE
FUNCTIONS 15. MOTOR. POT.
113 0 V
9.. IPOS
A11 V-OFFSET
PARAMETERS 16. FIXED
SETPOINTS 1 114 0 /M
A11 n-OFFSET
17. FIXED
SETPOINTS 2 115 1.89 ms
SETPOINT FILTER
02407AEN
Figure 39: Menu structure
← or → Change the menu level, in the 3rd menu level (parameter), enter (→) or leave (←)
key the edit mode. The parameter can only be changed in edit mode. Pressing the ←
and → keys at the same time, triggers startup (→ Sec. "Startup").
↑ or ↓ Select the menu item; in edit mode, select higher or lower value. The new value
key. takes effect when you release the ↑ or ↓ key in edit mode.
E Q Q key Back to the basic display; in startup mode, startup is terminated.

E key Startup: Termination of startup
Signature is displayed; the signature can only be entered or
Normal operation: changed using MOVITOOLS/SHELL. It is used to identify the
parameter set or the unit.
01406AXX Manual operation: Leave manual mode
In case of
Reset parameter P840 is called up
malfunction:

Operation
DBG11B keypad
6
DBG11B quick The DBG11B keypad has a detailed parameter menu with all parameters and a quick
menu menu with the most frequently used parameters. You can switch between the two
menus in any operating state using P800 ("Short menu"). The quick menu is displayed
as the default setting. The quick menu is shown in the display with a "/" after the
parameter number. In the parameter list, the parameters of the quick menu are indicated
by a "/".
[↓] [↑] [↓] [↑]

BASIC DISPLAY SPEED: 942 rpm 160/ 150 rpm
CURR.: 2.51 A INTERNAL SP N11
161/ 750 rpm

DISPLAY VALUES 001/ 0 INTERNAL SP N12
USER [rpm ]
162/ 1500 rpm
006/ 0 % INTERNAL SP N13
MOTOR UTIL. 1
036/ 000000 MOTOR PARAMETERS 300/ 0 rpm

INPUT DIO: 012345 ST/STOP SPEED 1
048/ 00000000 301/ 0 rpm

INPUT DI1:01234567 MINIMUM SPEED 1
053/ 001 302/ 1500 rpm

OUT. TERM.DOØ: 012 MAXIMUM SPEED 1
068/ 00000000 303/ 150 %

OUTP. D1: 01234567 CURRENT LIMIT 1
080/ FAULT t-Ø 320/ ON

NO FAULT AUTOMAT. ADJUST. 1
SETPOINTS / 100/ UNIPOL./FIX UNIT FUNCTIONS 800/ ON

SETPOINTS SOURCE SHORT MENU
RAMP GENERATORS
130/ 2 s 801/ ENGLISH
T11 UP CW LANGUAGE
131/ 2 s 802/ NO
T11 DOWN CW FACTORY SETTING
132/ 2 s 803/ OFF

T11 UP CCW PARAMETER LOCK
133/ 2 s 820/ ON
T11 DOWN CCW 4-QUADR-OPER. 1
134/ 10 s 835/ NO RESPONSE

T12 UP=DOWN RESP. TF-SIGNAL
136/ 2 s 840/ NO
RAP. STP. RAMP T13 MANUAL RESET
137/ 2 s
EMERG. RAMP T14
[↓] [↑]
[↓] [↑]
02408AEN
Figure 40: DBG11B quick menu
IPOSplus® MOVITOOLS® is required to program IPOSplus®. The DBG11B keypad only allows you
to edit and change IPOSplus® parameters (P9__).
The IPOSplus® program is also stored in the DBG11B keypad when it is saved and is
consequently also transferred to another MOVIDRIVE® unit when the parameter set is
copied.
Parameter P931 can be used to start and stop the IPOSplus® program from the DBG11B
keypad.

Operation
6 DBG11B keypad
Information Information messages on the DBG11B (ca. 2 s long) or in MOVITOOLS/SHELL

messages (message that can be acknowledged):
No. Text in DBG11B/SHELL Description
1 ILLEGAL INDEX Index addressed via interface not available.
• Attempt to execute a function that is not implemented.
2 NOT IMPLEMENT. • An incorrect communication service has been selected.
• Manual operation selected via invalid interface (e.g. fieldbus).
3 READ ONLY VALUE You tried to change a read only value.
4 PARAM. INHIBITED Parameter lock P803 = "ON", Parameter cannot be altered.
5 SETUP ACTIVE You tried to change parameters when factory setting is active.
6 VALUE TOO HIGH You tried to enter a value that is too high.
7 VALUE TOO LOW You tried to enter a value that is too low.
8 REQ. CARD MISSING The option card required for the selected function is missing.
--
--
11 ONLY TERMINAL Manual mode must be exited via TERMINAL (DBG11B or USS21A).
12 NO ACCESS Access to selected parameter denied.
13 CTRL. INHIBIT MISSING Set terminal DIØØ "/Controller inhibit" = "0" for the selected function.
14 INVALID VALUE You tried to enter an invalid value.
--
Overflow of EEPROM buffer, e.g. through cyclic write access.
16 PARAM. NOT LOCKED
Parameter not stored in non-volatile EEPROM.
• Parameter to be changed can only be set in the state
17 INVERTER ENABLED "CONTROLLER INHIBIT."
• You tried to change to manual mode during live operation.

Service
Fault information
7
7 Service
7.1 Fault information
Fault memory The error memory (P080) stores the last five error messages (errors t-0 to t-4). The error
message of longest standing is deleted whenever more than five error messages have
occurred. When the fault occurs, the following information is saved: fault that occurred
• status of binary inputs/outputs • operating status of the inverter • inverter status • heat
sink temperature • speed • output current • active current • unit utilization • DC link
voltage • ON hours • enable hours • parameter set • motor utilization.
Switch-off There are three switch-off responses depending on the fault; the inverter remains
responses inhibited in fault status:
Immediate stop The unit can no longer brake the drive; the output stage goes to high resistance in the
event of a fault and the brake is applied immediately (DBØØ "/Brake" = "0").
Rapid stop The drive is braked with the stop ramp t13/t23. Once the stop speed is reached
(→ P300/P310), the brake is applied (DBØØ "/Brake" = "0"). The output stage goes to
high resistance after the brake reaction time has elapsed (P732 / P735).
Emergency stop The drive is braked with the emergency ramp t14/t24. Once the stop speed is reached
(→ P300/P310), the brake is applied (DBØØ "/Brake" = "0"). The output stage goes to
high resistance after the brake reaction time has elapsed (P732 / P735).
Reset An error message can be acknowledged by:

• Switching the power supply off and on again.
Recommendation: Observe a minimum switch-off time of 10 s for the supply system
contactor K11.
• Reset via input terminals, i.e. via an appropriately assigned binary input.
• Manual reset in SHELL (P840 = "YES" or [Parameter] / [Manual reset]).
• Manual reset using the DBG11B (pressing the <E> key in the event of a fault gives
direct access to parameter P840).
DANGER!
Risk of crushing if the motor starts up automatically after an auto reset.
• Do not use auto reset with drives where an automatic restart represents a danger
to people or units.
• Perform a manual reset.
Inverter is waiting If the inverter is controlled via a communication interface (fieldbus, RS485 or SBus) and
for data the power was switched off and back on again or a fault reset was performed, then the
enable remains ineffective until the inverter once again receives valid data via the
interface, which is monitored with a timeout.

Service
7 Fault list
7.2 Fault list

A dot in the "P" column indicates that the response is programmable (P83_ Fault
response). The factory set error response appears in the "Response" column.
Fault
Designation Response P Possible cause Measure
code
00 No error -
• Short circuit output • Rectify the short circuit
Immediate • Motor too large • Connect a smaller motor
01 Overcurrent
shut-off • Faulty output stage • Contact SEW Service for advice if the
output stage is defective.
ground fault
Immediate • in the incoming cable • Eliminate ground fault
03 ground fault
shut-off • in the inverter • Consult SEW Service
• in the motor
• Too much regenerative power • Extend deceleration ramps
• Braking resistor circuit interrupted • Check supply cable to braking resistor
Immediate • Short circuit in the braking resistor circuit • Check technical data of braking resistor
04 Brake chopper
switch-off • Brake resistor has too high resistance • Replace MOVIDRIVE® if the brake
• Brake chopper is defective chopper is defective
• possibly also ground fault • Check for ground fault.
• Extend deceleration ramps
DC link Immediate • DC link voltage too high • Check supply cable to the braking resistor
07
overvoltage switch-off • possibly also ground fault • Check technical data of braking resistor
• Check for ground fault.
• Reduce load
• Speed controller or current controller (in • Increase deceleration time setting (P501
VFC operating mode without encoder) or P503).
operating at setting limit due to • Check encoder connection, possibly swap
Immediate mechanical overload or phase failure in over A/A and B/B in pairs
08 n-monitoring
switch-off the power supply or motor. • Check encoder voltage supply
• Encoder not connected correctly or • Check current limitation
incorrect direction of rotation. • Extend ramps if necessary
• nmax is exceeded during torque control. • Check motor cable and motor
• Check mains phases
Immediate Inverter has not been taken into operation for Perform startup for the required operating
09 Startup
switch-off the selected operating mode. mode.
• Check the content of the program memory
• Incorrect command detected during and, if necessary, correct
execution of the IPOSplus® program. • Load the correct program into the program
Emergency
10 IPOS-ILLOP • Incorrect conditions during command memory
stop
execution. • Check program sequence
• Function does not exist in inverter. (→ IPOS manual).
• Use another function
Excessive Emergency
11 Thermal overload of inverter Reduce load and/or ensure adequate cooling.
temperature stop
Emergency 14-bit resolver evaluation is active and the Set P302 Maximum speed 1 to max.
12 Resolver 14 bit
stop actual speed is > 3600 1/min 3600 1/min
Control signal Immediate Control signal source not defined or defined
13 Set correct control signal source (P101).
source switch-off incorrectly.
• Encoder cable or shield not connected
Immediate correctly Check encoder cable and shield for correct
14 Encoder
switch-off • Short circuit/broken encoder wire connection, short circuit and broken wire.
• Encoder defective
Immediate Check power supply connection. Consult SEW
15 24 V internal No internal DC 24 V supply voltage.
switch-off service if the error occurs again.
Check ground connections and shielding and
Immediate Malfunction of inverter electronics, possibly
17-24 System error correct, if necessary. Contact SEW service if
switch-off due to EMC influence.
this error occurs again.
Activate factory settings, perform reset and
25 EEPROM Rapid stop Error while accessing EEPROM reset parameters. Contact SEW service if the
error occurs again.
External Emergency Read in external error signal via Eliminate specific cause of error; reprogram
26 •
terminal stop programmable input. terminal if necessary.
• Open circuit/both limit switches missing. • Check wiring of limit switches
No limit Emergency
27 • Limit switches are swapped over in • Swap limit switch connections
switches stop
relation to direction of rotation of motor • Reprogram terminals

Service
Fault list
7
Fault
code
• Check communications routine of the
Fieldbus No communication between master and slave master
28 Rapid stop •
Timeout within the projected response monitoring. • Extend fieldbus timeout time
(P819)/deactivate monitoring
Limit switch Emergency Limit switch was reached in IPOS operating • Check travel range
29
contacted stop mode. • Correct operator program
Emergency
Immediate • Drive overloaded • Check project planning
30 stop
switch-off • Emergency stop ramp too short. • Extend emergency stop ramp
Timeout
• Motor too hot, TF sensor has tripped
• Let motor cool off and reset error
• TF sensor of motor not connected or
No • Check connections/link between
31 TF trip • connected incorrectly
Response MOVIDRIVE® and TF
• Connection of MOVIDRIVE® and TF on
• Set P835 to "No response"
motor interrupted
IPOS Index Emergency Programming principles violated leading to Check IPOS user program and correct if
32
overflow stop internal system stack overflow necessary (→ IPOS manual)
Setpoint Immediate Setpoint source not defined or defined
33 Set correct setpoint source (P100)
source switch-off incorrectly
Operating Immediate Operating mode not defined or defined Use P700 or P701 to set correct operating
35
mode switch-off incorrectly mode
System Immediate
37 Error during execution of system software Contact SEW Service.
watchdog switch-off
System Immediate
38 System error Contact SEW Service.
software switch-off
• The reference cam is missing or does not
• Check reference cam
switch
Reference Immediate • Check limit switch connection
39 • Limit switches are connected incorrectly
travel switch-off • Check reference travel type setting and
• Reference travel type was changed during
required parameters.
reference travel
• Error in communication between system • Consult SEW Service
software and option software • Check IPOSplus® program
• Watchdog in the IPOS program.
IPOS watch- Immediate

41
dog option switch-off • An application module has been loaded in • Check whether the unit has been activated
a MOVIDRIVE® unit without the for the application version (P079)
application version. • Check the selected technology function
• The wrong technology function has been (P078)
set if an application module is used.
• Check encoder connection
• Extend ramps
• Encoder connected incorrectly
• Set P component to higher value
• Acceleration ramps too short
• Reset speed controller parameters
• P component of positioning controller too
Immediate • Increase lag fault tolerance
42 Lag error • small
switch-off • Check wiring of encoder, motor and mains
• Incorrectly set speed controller
phase.
parameters
• Check whether mechanical system
• Value of lag fault tolerance too small
components can move freely or if they are
blocked
RS485 Connection between inverter and PC Check connection between inverter and PC.
43 Rapid stop •
timeout interrupted. Contact SEW Service if necessary.
• Decrease power output
Immediate • Extend ramps
44 Unit utilization Unit utilization (IxT value) exceeds 125 %
switch-off • If suggested actions not possible, use
larger inverter
Immediate • No parameters set for EEPROM in power • Restore factory settings Consult SEW
45 Initialization
switch-off section, or parameters set incorrectly. Service if the fault still cannot be reset
System bus
47 Rapid stop • Error during communication via system bus. Check system bus connection.
timeout
In IPOS operating mode only: • Check serial connection to external
IPOS control No • An attempt was made to set an invalid controller
77
word Response automatic mode (via external controller). • Check write values of external controller
• P916 set incorrectly. • Set correct value for P916
In IPOS operating mode only:
IPOS SW limit No • Check the user program
78 Programmed target position is outside travel
switch Response • Check position of software limit switches
range delimited by software limit switches.

Service
7 Fault list
Fault
code
Only in "VFC hoist" operating mode:
• Check startup data and perform new
The motor could not be supplied with the
startup, if necessary.
correct amount of current during the pre-
Immediate • Check connection between inverter and
81 Start condition magnetizing time:
switch-off motor
• Rated motor power too small in relation to
• Check cross section of motor cable and
rated inverter power.
increase if necessary
• Motor cable cross section too small.
Only in "VFC hoist" operating mode: • Check connection between inverter and
Immediate • Two or all output phases interrupted. motor
82 Open output
switch-off • Rated motor power too small in relation to • Check startup data and perform new
rated inverter power. startup, if necessary.
• Reduce load
Motor Emergency
84 • Motor utilization too high. • Extend ramps
protection stop
• Observe longer pause times
Immediate
85 Copy Error while copying parameters. Check connection between inverter and PC
switch-off
Attempt made to load the parameter set for an
Technology Immediate Activate the factory settings (P802 = YES) and
87 application version unit with the technology
function switch-off reset the unit
function activated into a standard version unit.
Only in VFC n-CTRL operating mode:
Immediate Inverter not enabled before actual speed is
88 Flying start Actual speed > 5000 1/min when inverter
switch-off ≤ 5000 1/min.
enabled.
EEPROM Immediate Inverter electronics disrupted, possibly due to
94 Send unit in for repair
checksum switch-off effect of EMC or a defect.
In IPOS operating mode only:
IPOS ramp Rewrite the IPOSplus® program so that ramp
Immediate Positioning ramp is sinusoidal or square and
99 calculation times and traveling velocities can only be
switch-off an attempt is made to change ramp times and
error altered when the inverter is inhibited.
traveling velocities with enabled inverter.

Service
SEW Electronics Service
7
7.3 SEW Electronics Service

Send in for repair Please contact the SEW-EURODRIVE electronics service if a fault cannot be
rectified (→ "Customer and spare parts service").
When contacting SEW electronics service, always quote the digits on the status label so
that our service personnel can assist you more effectively.
Please provide the following information when sending the unit in for repair:
• Serial number (→ nameplate)
• Unit designation
• Standard version or application version
• Digits on the status label
• Short description of application (drive application, control via terminals or serial)
• Connected motor (motor type, motor voltage, 댴 or Δ connection)
• Nature of the error
• Accompanying circumstances
• Your own presumptions as to what has happened
• Any unusual events preceding the problem, etc.
Status label The MOVIDRIVE® units have a status label for the power section and one for the control
unit. They are attached to the side of the unit next to the nameplate.
Control unit
Power section
[2] [3]
[1]
60494AEN
[1] Component / part

[2] Status
[3] Unit designation

Service
7 Extended storage
7.4 Extended storage

If the unit is being stored for a long time, connect it to the mains voltage for at least 5
minutes every 2 years. Otherwise, the unit’s service life may be reduced.
Procedure when maintenance has been neglected:
Electrolytic capacitors are used in the inverters. They are subject to aging effects when
deenergized. This effect can damage the capacitors if the unit is connected using the
rated voltage after a longer period of storage.
If you have not performed maintenance regularly, SEW-EURODRIVE recommends that
you increase the supply voltage slowly up to the maximum voltage. This can be done,
for example, by using a variable transformer for which the output voltage has been set
according to the following overview. We recommend that you increase the voltage from
0 V to the first stage after a few seconds.
The following stages are recommended:
AC 400/500 V units:
• Stage 1: AC 350 V for 15 minutes
• Stage 3: AC 500 V for 1 hour
AC 230 V units:
• Stage 3: AC 240 V for 1 hour
After you have completed the regeneration process, the unit can be used immediately
or stored again for an extended period with maintenance.
7.5 Waste disposal

Please follow the current instructions. Dispose of the following materials in accordance
with the regulations in force:
• Electronics scrap (circuit boards)
• Plastic (housing)
• Sheet metal
• Copper

Technical Data kVA n
CE marking, UL approval and C-Tick
f 8
i
P Hz
8 Technical Data
8.1 CE marking, UL approval and C-Tick
CE marking • Low voltage directive
MOVIDRIVE® compact drive inverters comply with the regulations of the Low
Voltage Directive 73/23/EEC.
• Electromagnetic compatibility (EMC)
MOVIDRIVE® compact drive inverters are designed for use as components for
installation in machines and systems. They comply with the EMC product standard
EN 61800-3 "Variable-speed electrical drives." Provided the installation instructions
are complied with, they satisfy the appropriate requirements for CE marking of the
entire machine/system in which they are installed, on the basis of the EMC Directive
89/336/EEC.
MOVIDRIVE® compact drive inverters size 1 and 2 are equipped with a line filter as
standard. These units comply with limit class A to EN 55011 and EN 55014 on the
line side without further measures.
The CE mark on the nameplate indicates conformity with the Low Voltage Directive
73/23/EEC and the EMC Directive 89/336/EEC. We can provide a copy of the
declaration of conformity on request.
UL / cUL / UL, cUL approval (USA) and the GOST-R certificate (Russia) have been approved for
GOST-R the MOVIDRIVE® compact unit series. cUL is equivalent to CSA approval.
C UL UL
® ®
C-Tick C-Tick approval has been granted for the entire MOVIDRIVE® compact unit series.
C-Tick certifies conformity with ACA (Australian Communications Authority) standards.

kVA n Technical Data
8 f
General technical data
i
P Hz
8.2 General technical data

The following table lists the technical data applicable to all MOVIDRIVE® compact drive
inverters, regardless of their type, version, size and power rating.
MOVIDRIVE® compact All sizes
Interference immunity Fulfills EN 61800-3
Interference emission with Sizes 1 to 5:
EMC-compliant installation • Comply with EN 61800-3
• According to class B limit to EN 55011 and EN 55014
Sizes 1 and 2:
• Comply with class A limit to EN 55011 and EN 55014 on
the line side without further measures
Ambient temperature ϑU 0 °C...+50 °C when ID = 100 % IN and fPWM = 4 kHz
0 °C...+40 °C when ID = 125 % IN and fPWM = 4 kHz
0 °C...+40 °C when ID = 100 % IN and fPWM = 8 kHz
Derating ambient temperature Derating:
• 2.5 % IN per K between 40 °C - 50 °C
• 3.5 % IN per K between 50 °C - 60 °C
Climate class EN 60721-3-3, class 3K3
Storage temperature1) ϑL –25 °C...+70 °C (EN 60721-3-3, class 3K3)
DBG keypad: –20 °C...+60 °C
Cooling type (DIN 51751) Forced cooling
Temperature-controlled fan, response threshold at ϑ = 45°C
Enclosure Sizes 1 to 3 IP20
EN 60529 Sizes 4 and 5 IP00 (power connections); IP10 with mounted Plexiglas cover
(NEMA 1) supplied as standard
Operating mode Continuous operation with 50 % overload capacity
Overvoltage category III according to IEC 60664-1 (VDE 0110-1)
Pollution class 2 according to IEC 60664-1 (VDE 0110-1)
Installation altitude Up to h ≤ 1000 m without restrictions.
At h ≥ 1,000 m and above the following restrictions apply:
• From 1000 m to max. 4,000 m:
– IN reduction by 1% per 100 m (330 ft)
• From 2,000 m to max. 4,000 m:
– AC 230 V units: VN reduction by AC 3 V per 100 m
– AC 500 V units: VN reduction by AC 6 V per 100 m
Over 2,000 m only overvoltage class 2; external measures
required for overvoltage class 3. Overvoltage classes
according to DIN VDE 0110-1.
1) In case of long-term storage, the unit must be connected to the mains voltage for at least 5 minutes every
two years, otherwise the unit’s service life may be reduced.

MOVIDRIVE® compact MCF/MCV/MCS4_A...-5_3 (AC 400/500 V units)
f 8
i
P Hz
8.3 MOVIDRIVE® compact MCF/MCV/MCS4_A...-5_3 (AC 400/500 V units)

Size 1
02570AXX
MOVIDRIVE® compact 0015-5A3-4-0_ 0022-5A3-4-0_ 0030-5A3-4-0_ 0040-5A3-4-0_

INPUT
Supply voltage Vmains 3 × AC 380 V –10 % ... 3 × AC 500 V +10%
Supply frequency fmains 50 Hz ... 60 Hz ±5 %
1)
Rated mains current Imains 100 % AC 3.6 A AC 5.0 A AC 6.3 A AC 8.6 A
(when Vmains = 3 × AC 400 V) 125 % AC 4.5 A AC 6.2 A AC 7.9 A AC 10.7 A
OUTPUT
Apparent output power2) SN 2.8 kVA 3.8 kVA 4.9 kVA 6.6 kVA
(when Vmains = 3 × AC 400...500 V)
Rated output current1) IN AC 4 A AC 5.5 A AC 7 A AC 9.5 A
(when Vmains = 3 × AC 400 V)
Current limitation Imax Motor and regenerative 150 % IN, duration depending on the capacity utilization
Internal current limitation Imax = 0...150 % can be set in menu (P303 / P313)
Minimum permitted braking RBRmin 68 Ω
resistor value (4Q operation)
Output voltage UA Max. Vmains
PWM frequency fPWM Can be set: 4/8/12/16 kHz
Speed range / resolution nA / ΔnA –5500 ... 0 ... +5500 min–1 / 0.2 min–1 across the entire range
GENERAL INFORMATION
Power loss at PN PVmax 85 W 105 W 130 W 180 W
3/h
Cooling air consumption 40 m
Weight 2.8 kg
Dimensions W×H×D 105 × 315 × 155 mm
1) When Vmains = 3 × AC 500 V, the mains currents and output currents must be reduced by 20 % compared to the rated data.
2) The performance data apply to fPWM = 4 kHz (factory setting for VFC operating modes).

8 f
i
P Hz
MCF4_A standard version (VFC) 0015-5A3-4-00 0022-5A3-4-00 0030-5A3-4-00 0040-5A3-4-00

Part number MCF40A (without fieldbus) 826 738 3 826 739 1 826 740 5 826 741 3
Part number MCF41A (with PROFIBUS-DP) 826 835 5 826 836 3 826 837 1 826 838 X
MCF4_A application version (VFC) 0015-5A3-4-0T 0022-5A3-4-0T 0030-5A3-4-0T 0040-5A3-4-0T
Part number MCF40A (without fieldbus) 827 426 6 827 427 4 827 428 2 827 429 0
Part number MCF41A (with PROFIBUS-DP) 827 449 5 827 450 9 827 451 7 827 452 5
Constant load
Recommended motor power PMot 1.5 kW 2.2 kW 3.0 kW 4.0 kW
Variable torque load or constant
load without overload
Recommended motor power PMot 2.2 kW 3.0 kW 4.0 kW 5.5 kW
Continuous output current = 125% IN ID AC 5 A AC 6.9 A AC 8.8 A AC 11.9 A
(when Umains = 3 × AC 400 V and fPWM = 4 kHz)
MCV4_A standard version (VFC/CFC) 0015-5A3-4-00 0022-5A3-4-00 0030-5A3-4-00 0040-5A3-4-00

Part number MCV40A (without fieldbus) 826 908 4 826 909 2 826 910 6 826 911 4
Part number MCV41A (with PROFIBUS-DP) 826 928 9 826 929 7 826 930 0 826 931 9
MCV4_A application version (VFC/CFC) 0015-5A3-4-0T 0022-5A3-4-0T 0030-5A3-4-0T 0040-5A3-4-0T
Part number MCV40A (without fieldbus) 827 472 X 827 473 8 827 474 6 827 475 4
Part number MCV41A (with PROFIBUS-DP) 827 495 9 827 496 7 827 497 5 827 498 3
VFC operating mode Recommended motor power → MCF4_A
CFC operating mode (fPWM = 8 kHz)
Continuous output current = 100% IN ID AC 4 A AC 5.5 A AC 7 A AC 9.5 A
Recommended motor power → MOVIDRIVE® compact system manual, section "Project Planning"
MCS4_A standard version (SERVO) 0015-5A3-4-00 0022-5A3-4-00 0030-5A3-4-00 0040-5A3-4-00

Part number MCS40A (without fieldbus) 827 060 0 827 061 9 827 062 7 827 063 5
Part number MCS41A (with PROFIBUS-DP) 827 077 5 827 078 3 827 079 1 827 080 5
MCS4_A application version (SERVO) 0015-5A3-4-0T 0022-5A3-4-0T 0030-5A3-4-0T 0040-5A3-4-0T
Part number MCS40A (without fieldbus) 827 518 1 827 519 X 827 520 3 827 521 1
Part number MCS41A (with PROFIBUS-DP) 827 541 6 827 542 4 827 543 2 827 544 0
SERVO operating mode (fPWM = 8 kHz)
Continuous output current = 100% IN ID AC 4 A AC 5.5 A AC 7 A AC 9.5 A

f 8
i
P Hz
Size 2
02571AXX
MOVIDRIVE® compact 0055-5A3-4-0_ 0075-5A3-4-0_ 0110-5A3-4-0_

INPUT
Supply voltage Vmains 3 × AC 380 V –10 % ... 3 × AC 500 V +10 %
1)
Rated mains current Imains 100 % AC 11.3 A AC 14.4 A AC 21.6 A
(when Vmains = 3 × AC 400 V) 125 % AC 14.1 A AC 18.0 A AC 27.0 A
OUTPUT
Apparent output power2) SN 8.7 kVA 11.2 kVA 16.8 kVA
(when Vmains = 3 × AC 400...500 V)
Rated output current1) IN AC 12.5 A AC 16 A AC 24 A
Minimum permitted braking RBRmin 47 Ω 22 Ω
GENERAL INFORMATION
Power loss at PN PVmax 220 W 290 W 400 W
3
Cooling air consumption 80 m /h
Weight 5.9 kg

8 f
i
P Hz
MCF4_A standard version (VFC) 0055-5A3-4-00 0075-5A3-4-00 0110-5A3-4-00

Part number MCF40A (without fieldbus) 826 742 1 826 743 X 826 744 8
Part number MCF41A (with PROFIBUS-DP) 826 839 8 826 840 1 826 841 X
MCF4_A application version (VFC) 0055-5A3-4-0T 0075-5A3-4-0T 0110-5A3-4-0T
Part number MCF40A (without fieldbus) 827 430 4 827 431 2 827 432 0
Constant load
Recommended motor power PMot 5.5 kW 7.5 kW 11 kW
Recommended motor power PMot 7.5 kW 11 kW 15 kW
Continuous output current = 125% IN ID AC 15.6 A AC 20.0 A AC 30.0 A
MCV4_A standard version (VFC/CFC) 0055-5A3-4-00 0075-5A3-4-00 0110-5A3-4-00

Part number MCV40A (without fieldbus) 826 912 2 826 913 0 826 914 9
Part number MCV41A (with PROFIBUS-DP) 826 932 7 826 933 5 826 934 3
MCV4_A application version (VFC/CFC) 0055-5A3-4-0T 0075-5A3-4-0T 0110-5A3-4-0T
Continuous output current = 100% IN ID AC 12.5 A AC 16 A AC 24 A
MCS4_A standard version (SERVO) 0055-5A3-4-00 0075-5A3-4-00 0110-5A3-4-00

Part number MCS40A (without fieldbus) 827 064 3 827 065 1 827 066 X
Part number MCS41A (with PROFIBUS-DP) 827 081 3 827 082 1 827 083 X
MCS4_A application version (SERVO) 0055-5A3-4-0T 0075-5A3-4-0T 0110-5A3-4-0T
Part number MCS40A (without fieldbus) 827 522 X 827 523 8 827 524 6
Part number MCS41A (with PROFIBUS-DP) 827 545 9 827 546 7 827 547 5
Continuous output current = 100% IN ID AC 12.5 A AC 16 A AC 24 A

f 8
i
P Hz
Size 3
02572AXX
MOVIDRIVE® compact 0150-503-4-0_ 0220-503-4-0_ 0300-503-4-0_

INPUT
1)
Rated mains current Imains 100 % AC 28.8 A AC 41.4 A AC 54 A
(when Vmains = 3 × AC 400 V) 125 % AC 36 A AC 51.7 A AC 67.5 A
OUTPUT
(when Vmains = 3 × AC 400...500 V)
Rated output current1) IN AC 32 A AC 46 A AC 60 A
Minimum permitted braking RBRmin 15 Ω 12 Ω
GENERAL INFORMATION
3
Weight 14.3 kg

8 f
i
P Hz
MCF4_A standard version (VFC) 0150-503-4-00 0220-503-4-00 0300-503-4-00

Part number MCF41A (with PROFIBUS-DP) 826 842 8 826 843 6 826 844 4
MCF4_A application version (VFC) 0150-503-4-0T 0220-503-4-0T 0300-503-4-0T
Constant load
Recommended motor power PMot 15 kW 22 kW 30 kW
Recommended motor power PMot 22 kW 30 kW 37 kW
MCV4_A standard version (VFC/CFC) 0150-503-4-00 0220-503-4-00 0300-503-4-00

Part number MCV41A (with PROFIBUS-DP) 826 935 1 826 936 X 826 937 8
MCV4_A application version (VFC/CFC) 0150-503-4-0T 0220-503-4-0T 0300-503-4-0T
Continuous output current = 100% IN ID AC 32 A AC 46 A AC 60 A
MCS4_A standard version (SERVO) 0150-503-4-00 0220-503-4-00 0300-503-4-00

Part number MCS40A (without fieldbus) 827 067 8 827 068 6 827 069 4
MCS4_A application version (SERVO) 0150-503-4-0T 0220-503-4-0T 0300-503-4-0T
Continuous output current = 100% IN ID AC 32 A AC 46 A AC 60 A

f 8
i
P Hz
Size 4
02573AXX
MOVIDRIVE® compact 0370-503-4-0_ 0450-503-4-0_

INPUT
1)
Rated mains current Imains 100 % AC 65.7 A AC 80.1 A
(when Vmains = 3 × AC 400 V) 125 % AC 81.9 A AC 100.1 A
OUTPUT
Apparent output power2) SN 51.1 kVA 62.3 kVA
(when Vmains = 3 × AC 400...500 V)
Rated output current1) IN AC 73 A AC 89 A
Minimum permitted braking RBRmin 6Ω
GENERAL INFORMATION
Power loss at PN PVmax 1200 W 1450 W
3
Weight 26.3 kg

8 f
i
P Hz
MCF4_A standard version (VFC) 0370-503-4-00 0450-503-4-00

Part number MCF40A (without fieldbus) 826 748 0 826 749 9
Part number MCF41A (with PROFIBUS-DP) 826 845 2 826 846 0
MCF4_A application version (VFC) 0370-503-4-0T 0450-503-4-0T
Constant load
Recommended motor power PMot 37 kW 45 kW
Continuous output current = 125% IN ID AC 91 A AC 111 A
MCV4_A standard version (VFC/CFC) 0370-503-4-00 0450-503-4-00

Part number MCV40A (without fieldbus) 826 918 1 826 919 X
Part number MCV41A (with PROFIBUS-DP) 826 938 6 826 939 4
MCV4_A application version (VFC/CFC) 0370-503-4-0T 0450-503-4-0T
Part number MCV40A (without fieldbus) 827 482 7 827 483 5
Part number MCV41A (with PROFIBUS-DP) 827 505 X 827 506 8
MCS4_A standard version (SERVO) 0370-503-4-00 0450-503-4-00

Part number MCS40A (without fieldbus) 827 070 8
Part number MCS41A (with PROFIBUS-DP) 827 087 2
MCS4_A application version (SERVO) 0370-503-4-0T 0450-503-4-0T
Part number MCS40A (without fieldbus) 827 528 9 827 529 7
Part number MCS41A (with PROFIBUS-DP) 827 551 3 827 552 1

f 8
i
P Hz
Size 5
02574AXX

INPUT
1)
OUTPUT
(when Vmains = 3 × AC 400...500 V)
Rated output current1) IN AC 105 A AC 130 A
Current limitation Imax Motor and regenerative 150% IN, duration depending on capacity utilization
Minimum permitted braking RBRmin 6Ω 4Ω
GENERAL INFORMATION
3
Weight 34.3 kg

8 f
i
P Hz

Part number MCF40A (without fieldbus) 827 438 X 827 439 8
Constant load


Part number MCS40A (without fieldbus)
Part number MCS41A (with PROFIBUS-DP)
Part number MCS41A (with PROFIBUS-DP) 827 553 X 827 554 8

MOVIDRIVE® compact MCF/MCV/MCS4_A...-2_3 (AC 230 V units)
f 8
i
P Hz
8.4 MOVIDRIVE® compact MCF/MCV/MCS4_A...-2_3 (AC 230 V units)

Size 1
02570AXX
MOVIDRIVE® compact 0015-2A3-4-0_ 0022-2A3-4-0_ 0037-2A3-4-0_

INPUT
Rated mains current Imains 100 % AC 6.7 A AC 7.8 A AC 12.9 A
(when Vmains = 3 × AC 230 V) 125 % AC 8.4 A AC 9.8 A AC 16.1 A
OUTPUT
(when Vmains = 3 × AC 230...240 V)
Rated output current AC 7.3 A AC 8.6 A AC 14.5 A
IN
GENERAL INFORMATION
Cooling air consumption 40 m3/h
Weight 2.8 kg

8 f
i
P Hz
MCF4_A standard version (VFC) 0015-2A3-4-00 0022-2A3-4-00 0037-2A3-4-00

MCF4_A application version (VFC) 0015-2A3-4-0T 0022-2A3-4-0T 0037-2A3-4-0T
Part number MCF40A (without fieldbus) 827 440 1 827 441 X 827 442 8
Constant load
Recommended motor power PMot 1.5 kW 2.2 kW 3.7 kW
Recommended motor power PMot 2.2 kW 3.7 kW 5.0 kW
MCV4_A standard version (VFC/CFC) 0015-2A3-4-00 0022-2A3-4-00 0037-2A3-4-00

Part number MCV40A (without fieldbus) 826 922 X 826 923 8 826 924 6
MCV4_A application version (VFC/CFC) 0015-2A3-4-0T 0022-2A3-4-0T 0037-2A3-4-0T
Part number MCV40A (without fieldbus) 827 486 X 827 487 8 827 488 6
MCS4_A standard version (SERVO) 0015-2A3-4-00 0022-2A3-4-00 0037-2A3-4-00

Part number MCS40A (without fieldbus) 827 071 6 827 0724 827 073 2
MCS4_A application version (SERVO) 0015-2A3-4-0T 0022-2A3-4-0T 0037-2A3-4-0T
SERVO operating mode Recommended motor power → MCS4_A

f 8
i
P Hz
Size 2
02571AXX
MOVIDRIVE® compact 0055-2A3-4-0_ 0075-2A3-4-0_

INPUT
OUTPUT
(when Vmains = 3 × AC 230...240 V)
Rated output current IN AC 22 A AC 29 A
GENERAL INFORMATION
3
Weight 5.9 kg

8 f
i
P Hz
MCF4_A standard version (VFC) 0055-2A3-4-00 0075-2A3-4-00

MCF4_A application version (VFC) 0055-2A3-4-0T 0075-2A3-4-0T
Constant load
Recommended motor power PMot 5.5 kW 7.5 kW
Recommended motor power PMot 7.5 kW 11 kW
Continuous output current = 125% IN ID AC 27.5 A AC 36.3 A
MCV4_A standard version (VFC/CFC) 0055-2A3-4-00 0075-2A3-4-00

MCV4_A application version (VFC/CFC) 0055-2A3-4-0T 0075-2A3-4-0T
MCS4_A standard version (SERVO) 0055-2A3-4-00 0075-2A3-4-00

MCS4_A application version (SERVO) 0055-2A3-4-0T 0075-2A3-4-0T
Part number MCS40A (without fieldbus) 827 535 1 827 536 X

f 8
i
P Hz
Size 3
02572AXX

INPUT
Rated mains current Imains 100 % AC 40 A AC 49 A
(when Vmains = 3 × AC 230 V) 125 % AC 50 A AC 61 A
OUTPUT
(when Vmains = 3 × AC 230...240 V)
Minimum permitted braking RBRmin 7.5 Ω 5.6 Ω
GENERAL INFORMATION
3
Weight 14.3 kg

8 f
i
P Hz

Part number MCF40A (without fieldbus) 826 757 X 827 263 8
Part number MCF41A (with PROFIBUS-DP) 827 468 1 827 469 X
Constant load
Continuous output current = 125% IN ID AC 52.5 A AC 67.5 A



f 8
i
P Hz
Size 4
02573AXX

INPUT
Rated mains current Imains 100 % AC 72 A AC 86 A
(when Vmains = 3 × AC 230 V) 125 % AC 90 A AC 107 A
OUTPUT
(when Vmains = 3 × AC 230...240 V)
Minimum permitted braking RBRmin 3Ω
GENERAL INFORMATION
3
Weight 26.3 kg

8 f
i
P Hz

Constant load


Part number MCS41A (with PROFIBUS-DP) 827 309 X 827 310 3

MOVIDRIVE® compact MCF/MCV/MCS electronics data
f 8
i
P Hz
8.5 MOVIDRIVE® compact MCF/MCV/MCS electronics data

MOVIDRIVE® compact Setpoint processing and speed ramps
MCF/MCV/MCS40A
Version with analog setpoint input
and MCV/MCS41A
Voltage supply X10:1 REF1: DC+10 V +5 % / –0 %, Imax = DC 3 mA Reference voltages for setpoint
for setpoint input X10:3 REF2: DC–10 V +0 % / –5 %, Imax = DC 3 mA potentiometer
Setpoint input n1 X10:2/X10:4 AI11/AI12: Voltage or current input, can be set with S11 and P11_, sampling interval 1 ms
(Differential input) Voltage input: Current input:
Operating mode AI11/AI12 n1 = DC (0...+10 V) or DC (–10 V...0...+10 V) n1 = DC (0...20 mA) or DC (4...20 mA)
Resolution 12 bit 11 bit
Internal resistance Ri = 40 kΩ (external voltage supply) Ri = 250 Ω
Ri = 20 kΩ (supply from REF1/REF2)
MCF/MCV/MCS41A (X10:2 and X10:4 Version with PROFIBUS-DP interface. No analog setpoint input n1 (AI11/AI12) available
inactive for MCF41A) for MCF41A; setpoint selection only via PROFIBUS-DP interface.
Protocol option PROFIBUS DP to IEC 61158
Baud rate Automatic baud rate detection from 9.6 kbaud to 12 MBaud
Connection technology 9-pole sub D connector, pin assignment to IEC 61158
Bus terminator Can be activated for cable type A to IEC 61158
Station address 0 ... 125, adjustable via DIP switches
Name of the GSD file SEW_6002.GSD
DP ident. number 6002hex (24578dec)
Valid for all versions
Setpoint input n2 X10:6 Analog input DC (0 ... 10 V) or optionally (→ P120) TF/TH input
TF/TH input with response threshold at RTF ≥ 2.9 kΩ ± 10 %
Resolution 10 Bit
Parameter set 1: n11/n12/n13 = –5000...0...+5000 min–1
Internal setpoints
Parameter set 2: n21/n22/n23 = –5000...0...+5000 min–1
1st Ramp t11/t21 Up: 0.0...2000 s Down: 0.0...2000 s
2nd Ramp t12/t22 Up = down: 0.0...2000 s
Time ranges of the speed ramps
Stop ramp t13/t23 Down: 0...20 s
at Δn = 3000 min–1
Emergency ramp t14/t24 Down: 0...20 s
Motor potentiometer t3 Up: 0.2...50 s Down: 0.2...50 s

8 f
MOVIDRIVE® compact MCF/MCV/MCS electronics data
i
P Hz
MOVIDRIVE® compact Additional electronics data

Auxiliary voltage output1) X10:16 VO24: VOUT = DC 24 V, maximum current carrying capacity Imax = DC 200 mA
1)
Ext. voltage supply X10:24 VI24: VIN = DC 24 V –15 % / +20 % according to EN 61131-2
Binary inputs X10:9...X10:14 DIØØ...DIØ5: Isolated (optocoupler), PLC compatible (EN 61131), sampling interval 5 ms
Internal resistance Ri ≈ 3 kΩ, IE ≈ 10 mA
DC (+13 V...+30 V) = "1" = Contact closed
Signal level Fulfills EN 61131
DC (–3 V...+5 V) = "0" = Contact open
Function X10:9 DIØØ: fixed assignment with "/Controller inhibit"
X10:10...X10:14 DIØ1...DIØ5: Selection option → Parameter menu P60_
Binary outputs1) X10:21/X10:19 DBØØ/DOØ2: PLC-compatible (EN 61131-2), response time 5 ms
Signal level "0" = 0 V "1" = +24 V Important: Do not apply external voltage!
Function X10:21 DBØØ: With fixed assignment "/Brake", Imax = DC 150 mA (short-circuit proof,
protected against external voltage up to DC 30 V)
X10:19 DOØ2: Selection option → Parameter menu P62_, Imax = 50 mA (short-circuit proof and
protected against external voltage up to DC 30 V)
Only for MCF/MCV/MCS40AX10:19
AOØ1: → Menu P64_, resolution 8 bit, Imax = DC 20 mA (short-circuit proof)
Analog output
Relay output X10:18/20/22 DOØ1: Load capacity of the relay contacts Umax = DC 30 V, Imax = DC 800 mA
Function X10:18 DOØ1-C: Shared relay contact
X10:20 DOØ1-NO: Normally open contact Selection option → Parameter menu P62_
X10:22 DOØ1-NC: Normally closed contact
CAN bus according to CAN specification 2.0, parts A and B,
System bus (SBus) X10:5 SC11: SBus high
transmission technology according to ISO 11898, max. 64 stations,
X10:7 SC12: SBus low
terminating resistor (120Ω) can be activated using DIP switch.
Input motor encoder 1) X15: Incremental encoder for MCV4_A Resolver for MCS4_A
Not for MCF4_A Permitted encoder types: 2-pole, AC 7 Veff, 7 kHz
• sin/cos encoder AC 1 VSS
• DC 5 V TTL sensor
• DC 24 V HTL sensor
Encoder power supply: DC+24 V, Imax = DC 180
mA
Output for incremental encoderX14: Output for incremental encoder simulation: External encoder input (max. 200 kHz):
simulation or Signal level to RS422 Only connect encoders with signal level to
external encoder input1) Number of pulses as for X15: (MCV4_A) or RS422.
Not for MCF4_A fixed 1024 pulses/revolution (MCS4_A) Encoder power supply: DC+24 V,
Imax = DC180 mA
Reference terminals X10:8 AGND: Reference potential for analog signals n1 and n2 and terminals X10:1 and X10:3.
X10:17/X10:23 DGND: Reference potential for binary signals, system bus (SBus), encoder and resolver.
X10:15 DCOM: Reference potential for binary inputs X10:9...X10:14 (DIØØ...DIØ5).
One core per terminal: 0.20...2.5 mm2 (AWG 24...12)
Permitted cable cross section
Two cores per terminal: 0.20...1 mm2 (AWG 24...17)
1) MCF/MCV/MCS40A (without fieldbus): The unit provides a current of Imax = DC 400 mA for the DC+24 V outputs (VO24,
DBØØ, DOØ2, encoder supply). If this value is insufficient, a DC 24 V voltage supply must be connected to X10:24 (VI24). This
external DC 24 V voltage supply must be able to provide 50 W continuous power and 100 W peak power (1 s).
MCF/MCV/MCS41A (with PROFIBUS-DP): SEW-EURODRIVE recommends that you always supply these units with DC 24 V
at terminal X10:24 (VI24). This external DC 24 V voltage supply must be able to provide 50 W continuous power and 100 W
peak power (1 s).
The DC 24 V outputs X10:16 (VO24), X10:21 (DBØØ) and X10:19 (DOØ2) may be supplied with a total maximum current of
Imax = DC 400 mA.

MOVIDRIVE® compact dimension drawings
f 8
i
P Hz
8.6 MOVIDRIVE® compact dimension drawings

Size 1 (0015 ... 0040-5A3 and 0015 ... 0037-2A3)
MCH: 161
105 MCF/MCV/MCS: 155
85
343**
300
314
6
54
82
59816AXX
All dimensions in mm
* Power shield clamp
** Unit dimensions including connected power terminals
NOTE
Leave at least 100 mm clearance above and below the unit to ensure optimum cooling.
There is no need for clearance at the sides. You can line up the units directly next to
one another.

8 f
i
P Hz
Size 2 (0055 ... 0110-5A3 and 0055 / 0075-2A3)
MCH: 213
105 120
300
315
335
6.5
32
*
59817AXX
* Power shield clamp
NOTE
one another.

f 8
i
P Hz
Size 3 (0150 ... 0300-503 and 0110 / 0150-203)
MCH: 233

465
445
7
105 173
59818AXX
NOTE
one another.

8 f
i
P Hz
Size 4 (0370 / 0450-503 and 0220 / 0300-203)
MCH: 233

522
502
7
140 160
59819AXX
NOTE
one another.

f 8
i
P Hz
Size 5 (0550 / 0750-503)
610
590
7
140 160
280 330
59820AXX
NOTE
Provide at least 100 mm clearance above and below the unit. There is no need for
clearance at the sides. You can line up the units directly next to one another.
Do not install any components that are sensitive to high temperatures within 300 mm
of the top of the unit, for example contactors or fuses.

9 Index
9 Index
A Fault memory ..................................................... 95
Assignment of braking resistors, chokes and filters Fuses ................................................................. 17
230 V units ....................................................36 G
400/500 V units .............................................34
GOST-R certificate ........................................... 101
B Grounding .......................................................... 19
Basic displays on the DBG11B keypad ..............91 I
Braking resistors, connection ..............................18 Incremental encoder simulation
BW braking resistor Connection ................................................... 50
Assignment ...................................................34 Information messages ........................................ 94
C Installation
C-Tick approval .................................................101 HD output choke .......................................... 21
CE marking .......................................................101 Installation instructions ....................................... 16
Connecting a PE conductor ................................17 Installing the system bus .................................... 37
Connecting the basic unit K
Braking resistor BW... / BW...-...-T ...............29 Keypad DBG11B
Connection Copy function ............................................... 91
external encoder ...........................................48
HTL encoder .................................................46 L
Incremental encoder emulation ....................50 Line filter ............................................................. 20
Incremental encoder simulation ....................50 M
Master/slave connection ...............................51
Master/slave connection .................................... 51
Option USB11A ............................................40
MCV41A label .................................................... 32
Resolver .......................................................47
Minimum clearance ............................................ 16
Copy function on the DBG11B keypad ...............91
Motor encoder
Cross sections ....................................................18
Connect ....................................................... 43
D General installation instructions ................... 42
DBG11B Mounting position ............................................... 16
Functions for startup .....................................56 N
Starting up the speed controller ....................60 Nameplate .......................................................... 10
Startup procedure .........................................58
Structure of the startup menu .......................57 O
Switching the language ................................56 Operating displays
DBG11B keypad MC_40A ....................................................... 89
Basic displays ...............................................91 MC_41A ....................................................... 90
Menu .............................................................92 Operation LED V1 ........................................ 89, 90
Quick menu ..................................................93
P
DBG11B keypad menu .......................................92
Parameter list ..................................................... 67
Dimension drawings
PROFIBUS-DP LEDs ......................................... 90
Basic unit size 1 ..........................................123
Basic unit size 2 ..........................................124 Q
Basic unit size 3 ..........................................125 Quick menu of the DBG11B keypad .................. 93
Basic unit size 4 ..........................................126
Basic unit size 5 ..........................................127 R
Removing the connection unit ............................ 33
E Repair ................................................................. 99
Extended storage ..............................................100 Reset .................................................................. 95
External encoder Resolver
General installation information ....................42 Connection ................................................... 47
External encoders
S
Connecting ...................................................48
Safety notes ......................................................... 6
F Scope of delivery ................................................ 10
Fault list ...............................................................96 Serial interface, connection ................................ 39
128 Operating Instructions – MOVIDRIVE® compact MCS/MCV/MCS4_A Drive Inverters

Index
9
Service label .......................................................99

Shield clamp .......................................................26
Shielding .............................................................19
Starting the motor
Analog setpoint selection ..............................63
Fixed setpoints .............................................64
Manual operation ..........................................65
Startup
DBG11B keypad ...........................................55
General instructions ......................................52
PC and MOVITOOLS® .................................62
Preliminary work and resources ...................54
Startup with PROFIBUS-DP ...............................74
Switch-off responses ...........................................95
System bus (SBus)
Technical data ............................................122
T
Technical Data
Electronics data for the basic unit ...............121
General technical data ................................102
System bus (SBus) .....................................122
Technical data
AC 230 V units
Size 1 ...................................................113
Size 2 ...................................................115
Size 3 ...................................................117
Size 4 ...................................................119
AC 400/500 V units
Size 1 ...................................................103
Size 2 ...................................................105
Size 3 ...................................................107
Size 4 ...................................................109
Size 5 ...................................................111
Terminals, functional description MCF/MCV/
MCS4_A ..............................................................31
Tightening torques ..............................................16
Timeout ...............................................................95
Touch guard ........................................................27
Type label ...........................................................10
U
UL/cUL approval ...............................................101
Unit designation ....................................................9
USB11A, connection ...........................................40
W
Wiring for basic unit
MCF/MCV/MCS4_A .....................................30
Power section and brake ..............................28
Operating Instructions – MOVIDRIVE® compact MCS/MCV/MCS4_A Drive Inverters 129

Address List
Address List
Germany
Headquarters Bruchsal SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-0
Production Ernst-Blickle-Straße 42 Fax +49 7251 75-1970
Sales D-76646 Bruchsal http://www.sew-eurodrive.de
P.O. Box sew@sew-eurodrive.de
Postfach 3023 • D-76642 Bruchsal
Service Central SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-1710
Competence Center Gear units / Ernst-Blickle-Straße 1 Fax +49 7251 75-1711
Motors D-76676 Graben-Neudorf sc-mitte-gm@sew-eurodrive.de
Central SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-1780
Electronics Ernst-Blickle-Straße 42 Fax +49 7251 75-1769
D-76646 Bruchsal sc-mitte-e@sew-eurodrive.de
North SEW-EURODRIVE GmbH & Co KG Tel. +49 5137 8798-30
Alte Ricklinger Straße 40-42 Fax +49 5137 8798-55
D-30823 Garbsen (near Hannover) sc-nord@sew-eurodrive.de
East SEW-EURODRIVE GmbH & Co KG Tel. +49 3764 7606-0
Dänkritzer Weg 1 Fax +49 3764 7606-30
D-08393 Meerane (near Zwickau) sc-ost@sew-eurodrive.de
South SEW-EURODRIVE GmbH & Co KG Tel. +49 89 909552-10
Domagkstraße 5 Fax +49 89 909552-50
D-85551 Kirchheim (near München) sc-sued@sew-eurodrive.de
West SEW-EURODRIVE GmbH & Co KG Tel. +49 2173 8507-30
Siemensstraße 1 Fax +49 2173 8507-55
D-40764 Langenfeld (near Düsseldorf) sc-west@sew-eurodrive.de
Drive Service Hotline / 24 Hour Service +49 180 5 SEWHELP
+49 180 5 7394357
Additional addresses for service in Germany provided on request!
France
Production Haguenau SEW-USOCOME Tel. +33 3 88 73 67 00
Sales 48-54, route de Soufflenheim Fax +33 3 88 73 66 00
Service B. P. 20185 http://www.usocome.com
F-67506 Haguenau Cedex sew@usocome.com
Production Forbach SEW-EUROCOME Tel. +33 3 87 29 38 00
Zone Industrielle Technopole
Forbach Sud – B. P. 30269
F-57604 Forbach Cedex
Assembly Bordeaux SEW-USOCOME Tel. +33 5 57 26 39 00
Sales Parc d'activités de Magellan Fax +33 5 57 26 39 09
Service 62, avenue de Magellan - B. P. 182
F-33607 Pessac Cedex
Lyon SEW-USOCOME Tel. +33 4 72 15 37 00
Parc d'Affaires Roosevelt Fax +33 4 72 15 37 15
Rue Jacques Tati
F-69120 Vaulx en Velin
Paris SEW-USOCOME Tel. +33 1 64 42 40 80
Zone industrielle Fax +33 1 64 42 40 88
2, rue Denis Papin
F-77390 Verneuil I'Etang
Additional addresses for service in France provided on request!
Algeria
Sales Alger Réducom Tel. +213 21 8222-84
16, rue des Frères Zaghnoun Fax +213 21 8222-84
Bellevue El-Harrach
16200 Alger
Argentina
Assembly Buenos Aires SEW EURODRIVE ARGENTINA S.A. Tel. +54 3327 4572-84
Sales Centro Industrial Garin, Lote 35 Fax +54 3327 4572-21
Service Ruta Panamericana Km 37,5 sewar@sew-eurodrive.com.ar
1619 Garin
130
Address List
Australia
Assembly Melbourne SEW-EURODRIVE PTY. LTD. Tel. +61 3 9933-1000
Sales 27 Beverage Drive Fax +61 3 9933-1003
Service Tullamarine, Victoria 3043 http://www.sew-eurodrive.com.au
enquires@sew-eurodrive.com.au
Sydney SEW-EURODRIVE PTY. LTD. Tel. +61 2 9725-9900
9, Sleigh Place, Wetherill Park Fax +61 2 9725-9905
New South Wales, 2164 enquires@sew-eurodrive.com.au
Townsville SEW-EURODRIVE PTY. LTD. Tel. +61 7 4779 4333
12 Leyland Street Fax +61 7 4779 5333
Garbutt, QLD 4814 enquires@sew-eurodrive.com.au
Austria
Assembly Wien SEW-EURODRIVE Ges.m.b.H. Tel. +43 1 617 55 00-0
Sales Richard-Strauss-Strasse 24 Fax +43 1 617 55 00-30
Service A-1230 Wien http://sew-eurodrive.at
sew@sew-eurodrive.at
Belgium
Assembly Brüssel SEW Caron-Vector S.A. Tel. +32 10 231-311
Sales Avenue Eiffel 5 Fax +32 10 231-336
Service B-1300 Wavre http://www.sew-eurodrive.be
info@caron-vector.be
Brazil
Production Sao Paulo SEW-EURODRIVE Brasil Ltda. Tel. +55 11 6489-9133
Sales Avenida Amâncio Gaiolli, 50 Fax +55 11 6480-3328
Service Caixa Postal: 201-07111-970 http://www.sew.com.br
Guarulhos/SP - Cep.: 07251-250 sew@sew.com.br
Additional addresses for service in Brazil provided on request!
Bulgaria
Sales Sofia BEVER-DRIVE GmbH Tel. +359 2 9151160
Bogdanovetz Str.1 Fax +359 2 9151166
BG-1606 Sofia bever@fastbg.net
Cameroon
Sales Douala Electro-Services Tel. +237 4322-99
Rue Drouot Akwa Fax +237 4277-03
B.P. 2024
Douala
Canada
Assembly Toronto SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 905 791-1553
Sales 210 Walker Drive Fax +1 905 791-2999
Service Bramalea, Ontario L6T3W1 http://www.sew-eurodrive.ca
l.reynolds@sew-eurodrive.ca
Vancouver SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 604 946-5535
7188 Honeyman Street Fax +1 604 946-2513
Delta. B.C. V4G 1 E2 b.wake@sew-eurodrive.ca
Montreal SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 514 367-1124
2555 Rue Leger Fax +1 514 367-3677
LaSalle, Quebec H8N 2V9 a.peluso@sew-eurodrive.ca
Additional addresses for service in Canada provided on request!
Chile
Assembly Santiago de SEW-EURODRIVE CHILE LTDA. Tel. +56 2 75770-00
Sales Chile Las Encinas 1295 Fax +56 2 75770-01
Service Parque Industrial Valle Grande http://www.sew-eurodrive.cl
LAMPA ventas@sew-eurodrive.cl
RCH-Santiago de Chile
P.O. Box
Casilla 23 Correo Quilicura - Santiago - Chile
131
Address List
China
Production Tianjin SEW-EURODRIVE (Tianjin) Co., Ltd. Tel. +86 22 25322612
Assembly No. 46, 7th Avenue, TEDA Fax +86 22 25322611
Sales Tianjin 300457 gm-tianjin@sew-eurodrive.cn
Service http://www.sew-eurodrive.com.cn
Assembly Suzhou SEW-EURODRIVE (Suzhou) Co., Ltd. Tel. +86 512 62581781
Sales 333, Suhong Middle Road Fax +86 512 62581783
Service Suzhou Industrial Park suzhou@sew.com.cn
Jiangsu Province, 215021
P. R. China
Additional addresses for service in China provided on request!
Colombia
Assembly Bogotá SEW-EURODRIVE COLOMBIA LTDA. Tel. +57 1 54750-50
Sales Calle 22 No. 132-60 Fax +57 1 54750-44
Service Bodega 6, Manzana B http://www.sew-eurodrive.com.co
Santafé de Bogotá sewcol@sew-eurodrive.com.co
Croatia
Sales Zagreb KOMPEKS d. o. o. Tel. +385 1 4613-158
Service PIT Erdödy 4 II Fax +385 1 4613-158
HR 10 000 Zagreb kompeks@net.hr
Czech Republic
Sales Praha SEW-EURODRIVE CZ S.R.O. Tel. +420 220121234
Business Centrum Praha Fax +420 220121237
Lužná 591 http://www.sew-eurodrive.cz
CZ-16000 Praha 6 - Vokovice sew@sew-eurodrive.cz
Denmark
Assembly Kopenhagen SEW-EURODRIVEA/S Tel. +45 43 9585-00
Sales Geminivej 28-30 Fax +45 43 9585-09
Service DK-2670 Greve http://www.sew-eurodrive.dk
sew@sew-eurodrive.dk
Estonia
Sales Tallin ALAS-KUUL AS Tel. +372 6593230
Reti tee 4 Fax +372 6593231
EE-75301 Peetri küla, Rae vald, Harjumaa veiko.soots@alas-kuul.ee
Finland
Assembly Lahti SEW-EURODRIVE OY Tel. +358 201 589-300
Sales Vesimäentie 4 Fax +358 3 780-6211
Service FIN-15860 Hollola 2 sew@sew.fi
http://www.sew-eurodrive.fi
Gabon
Sales Libreville Electro-Services Tel. +241 7340-11
B.P. 1889 Fax +241 7340-12
Libreville
Great Britain
Assembly Normanton SEW-EURODRIVE Ltd. Tel. +44 1924 893-855
Sales Beckbridge Industrial Estate Fax +44 1924 893-702
Service P.O. Box No.1 http://www.sew-eurodrive.co.uk
GB-Normanton, West- Yorkshire WF6 1QR info@sew-eurodrive.co.uk
Greece
Sales Athen Christ. Boznos & Son S.A. Tel. +30 2 1042 251-34
Service 12, Mavromichali Street Fax +30 2 1042 251-59
P.O. Box 80136, GR-18545 Piraeus http://www.boznos.gr
info@boznos.gr
132
Address List
Hong Kong
Assembly Hong Kong SEW-EURODRIVE LTD. Tel. +852 2 7960477 + 79604654
Sales Unit No. 801-806, 8th Floor Fax +852 2 7959129
Service Hong Leong Industrial Complex sew@sewhk.com
No. 4, Wang Kwong Road
Kowloon, Hong Kong
Hungary
Sales Budapest SEW-EURODRIVE Kft. Tel. +36 1 437 06-58
Service H-1037 Budapest Fax +36 1 437 06-50
Kunigunda u. 18 office@sew-eurodrive.hu
India
Assembly Baroda SEW-EURODRIVE India Pvt. Ltd. Tel. +91 265 2831086
Sales Plot No. 4, Gidc Fax +91 265 2831087
Service Por Ramangamdi • Baroda - 391 243 http://www.seweurodriveindia.com
Gujarat mdoffice@seweurodriveindia.com
Technical Offices Bangalore SEW-EURODRIVE India Private Limited Tel. +91 80 22266565
308, Prestige Centre Point Fax +91 80 22266569
7, Edward Road salesbang@seweurodriveinindia.com
Bangalore
Ireland
Sales Dublin Alperton Engineering Ltd. Tel. +353 1 830-6277
Service 48 Moyle Road Fax +353 1 830-6458
Dublin Industrial Estate info@alperton.ie
Glasnevin, Dublin 11
Israel
Sales Tel-Aviv Liraz Handasa Ltd. Tel. +972 3 5599511
Ahofer Str 34B / 228 Fax +972 3 5599512
58858 Holon office@liraz-handasa.co.il
Italy
Assembly Milano SEW-EURODRIVE di R. Blickle & Co.s.a.s. Tel. +39 02 96 9801
Sales Via Bernini,14 Fax +39 02 96 799781
Service I-20020 Solaro (Milano) http://www.sew-eurodrive.it
sewit@sew-eurodrive.it
Ivory Coast
Sales Abidjan SICA Tel. +225 2579-44
Ste industrielle et commerciale pour l'Afrique Fax +225 2584-36
165, Bld de Marseille
B.P. 2323, Abidjan 08
Japan
Assembly Toyoda-cho SEW-EURODRIVE JAPAN CO., LTD Tel. +81 538 373811
Sales 250-1, Shimoman-no, Fax +81 538 373814
Service Iwata http://www.sew-eurodrive.co.jp
Shizuoka 438-0818 sewjapan@sew-eurodrive.co.jp
Korea
Assembly Ansan-City SEW-EURODRIVE KOREA CO., LTD. Tel. +82 31 492-8051
Sales B 601-4, Banweol Industrial Estate Fax +82 31 492-8056
Service Unit 1048-4, Shingil-Dong http://www.sew-korea.co.kr
Ansan 425-120 master@sew-korea.co.kr
Latvia
Sales Riga SIA Alas-Kuul Tel. +371 7139253
Katlakalna 11C Fax +371 7139386
LV-1073 Riga http://www.alas-kuul.com
info@alas-kuul.com
133
Address List
Lebanon
Sales Beirut Gabriel Acar & Fils sarl Tel. +961 1 4947-86
B. P. 80484 +961 1 4982-72
Bourj Hammoud, Beirut +961 3 2745-39
Fax +961 1 4949-71
gacar@beirut.com
Lithuania
Sales Alytus UAB Irseva Tel. +370 315 79204
Naujoji 19 Fax +370 315 56175
LT-62175 Alytus info@irseva.lt
http://www.sew-eurodrive.lt
Luxembourg
Assembly Brüssel CARON-VECTOR S.A. Tel. +32 10 231-311
Sales Avenue Eiffel 5 Fax +32 10 231-336
Service B-1300 Wavre http://www.sew-eurodrive.lu
info@caron-vector.be
Malaysia
Assembly Johore SEW-EURODRIVE SDN BHD Tel. +60 7 3549409
Sales No. 95, Jalan Seroja 39, Taman Johor Jaya Fax +60 7 3541404
Service 81000 Johor Bahru, Johor sales@sew-eurodrive.com.my
West Malaysia
Mexico
Assembly Queretaro SEW-EURODRIVE MEXIKO SA DE CV Tel. +52 442 1030-300
Sales SEM-981118-M93 Fax +52 442 1030-301
Service Tequisquiapan No. 102 http://www.sew-eurodrive.com.mx
Parque Industrial Queretaro scmexico@seweurodrive.com.mx
C.P. 76220
Queretaro, Mexico
Morocco
Sales Casablanca Afit Tel. +212 22618372
5, rue Emir Abdelkader Fax +212 22618351
MA 20300 Casablanca richard.miekisiak@premium.net.ma
Netherlands
Assembly Rotterdam VECTOR Aandrijftechniek B.V. Tel. +31 10 4463-700
Sales Industrieweg 175 Fax +31 10 4155-552
Service NL-3044 AS Rotterdam http://www.vector.nu
Postbus 10085 info@vector.nu
NL-3004 AB Rotterdam
New Zealand
Assembly Auckland SEW-EURODRIVE NEW ZEALAND LTD. Tel. +64 9 2745627
Sales P.O. Box 58-428 Fax +64 9 2740165
Service 82 Greenmount drive http://www.sew-eurodrive.co.nz
East Tamaki Auckland sales@sew-eurodrive.co.nz
Christchurch SEW-EURODRIVE NEW ZEALAND LTD. Tel. +64 3 384-6251
10 Settlers Crescent, Ferrymead Fax +64 3 384-6455
Christchurch sales@sew-eurodrive.co.nz
Norway
Assembly Moss SEW-EURODRIVE A/S Tel. +47 69 241-020
Sales Solgaard skog 71 Fax +47 69 241-040
Service N-1599 Moss http://www.sew-eurodrive.no
sew@sew-eurodrive.no
Peru
Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel. +51 1 3495280
Sales S.A.C. Fax +51 1 3493002
Service Los Calderos, 120-124 http://www.sew-eurodrive.com.pe
Urbanizacion Industrial Vulcano, ATE, Lima sewperu@sew-eurodrive.com.pe
134
Address List
Poland
Assembly Lodz SEW-EURODRIVE Polska Sp.z.o.o. Tel. +48 42 67710-90
Sales ul. Techniczna 5 Fax +48 42 67710-99
Service PL-92-518 Łódź http://www.sew-eurodrive.pl
sew@sew-eurodrive.pl
Portugal
Assembly Coimbra SEW-EURODRIVE, LDA. Tel. +351 231 20 9670
Sales Apartado 15 Fax +351 231 20 3685
Service P-3050-901 Mealhada http://www.sew-eurodrive.pt
infosew@sew-eurodrive.pt
Romania
Sales Bucuresti Sialco Trading SRL Tel. +40 21 230-1328
Service str. Madrid nr.4 Fax +40 21 230-7170
011785 Bucuresti sialco@sialco.ro
Russia
Assembly St. Petersburg ZAO SEW-EURODRIVE Tel. +7 812 3332522 +7 812 5357142
Sales P.O. Box 36 Fax +7 812 3332523
Service 195220 St. Petersburg Russia http://www.sew-eurodrive.ru
sew@sew-eurodrive.ru
Senegal
Sales Dakar SENEMECA Tel. +221 849 47-70
Mécanique Générale Fax +221 849 47-71
Km 8, Route de Rufisque senemeca@sentoo.sn
B.P. 3251, Dakar
Serbia and Montenegro

Sales Beograd DIPAR d.o.o. Tel. +381 11 347 3244 / +381 11 288
Ustanicka 128a 0393
PC Košum, IV floor Fax +381 11 347 1337
SCG-11000 Beograd dipar@yubc.net
Singapore
Assembly Singapore SEW-EURODRIVE PTE. LTD. Tel. +65 68621701
Sales No 9, Tuas Drive 2 Fax +65 68612827
Service Jurong Industrial Estate http://www.sew-eurodrive.com.sg
Singapore 638644 sewsingapore@sew-eurodrive.com
Slovakia
Sales Bratislava SEW-Eurodrive SK s.r.o. Tel. +421 2 49595201
Rybnicna 40 Fax +421 2 49595200
SK-83107 Bratislava http://www.sew.sk
sew@sew-eurodrive.sk
Zilina SEW-Eurodrive SK s.r.o. Tel. +421 41 700 2513
ul. Vojtecha Spanyola 33 Fax +421 41 700 2514
SK-010 01 Zilina sew@sew-eurodrive.sk
Banská Bystrica SEW-Eurodrive SK s.r.o. Tel. +421 48 414 6564
Rudlovská cesta 85 Fax +421 48 414 6566
SK-97411 Banská Bystrica sew@sew-eurodrive.sk
Slovenia
Sales Celje Pakman - Pogonska Tehnika d.o.o. Tel. +386 3 490 83-20
Service UI. XIV. divizije 14 Fax +386 3 490 83-21
SLO - 3000 Celje pakman@siol.net
South Africa
Assembly Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITED Tel. +27 11 248-7000
Sales Eurodrive House Fax +27 11 494-3104
Service Cnr. Adcock Ingram and Aerodrome Roads http://www.sew.co.za
Aeroton Ext. 2 dross@sew.co.za
Johannesburg 2013
P.O.Box 90004
Bertsham 2013
135
Address List
South Africa
Capetown SEW-EURODRIVE (PROPRIETARY) LIMITED Tel. +27 21 552-9820
Rainbow Park Fax +27 21 552-9830
Cnr. Racecourse & Omuramba Road Telex 576 062
Montague Gardens dswanepoel@sew.co.za
Cape Town
P.O.Box 36556
Chempet 7442
Cape Town
Durban SEW-EURODRIVE (PROPRIETARY) LIMITED Tel. +27 31 700-3451
2 Monaceo Place Fax +27 31 700-3847
Pinetown dtait@sew.co.za
Durban
P.O. Box 10433, Ashwood 3605
Spain
Assembly Bilbao SEW-EURODRIVE ESPAÑA, S.L. Tel. +34 94 43184-70
Sales Parque Tecnológico, Edificio, 302 Fax +34 94 43184-71
Service E-48170 Zamudio (Vizcaya) http://www.sew-eurodrive.es
sew.spain@sew-eurodrive.es
Sweden
Assembly Jönköping SEW-EURODRIVE AB Tel. +46 36 3442-00
Sales Gnejsvägen 6-8 Fax +46 36 3442-80
Service S-55303 Jönköping http://www.sew-eurodrive.se
Box 3100 S-55003 Jönköping info@sew-eurodrive.se
Switzerland
Assembly Basel Alfred lmhof A.G. Tel. +41 61 417 1717
Sales Jurastrasse 10 Fax +41 61 417 1700
Service CH-4142 Münchenstein bei Basel http://www.imhof-sew.ch
info@imhof-sew.ch
Thailand
Assembly Chonburi SEW-EURODRIVE (Thailand) Ltd. Tel. +66 38 454281
Sales 700/456, Moo.7, Donhuaroh Fax +66 38 454288
Service Muang sewthailand@sew-eurodrive.com
Chonburi 20000
Tunisia
Sales Tunis T. M.S. Technic Marketing Service Tel. +216 71 4340-64 + 71 4320-29
5, Rue El Houdaibiah Fax +216 71 4329-76
1000 Tunis tms@tms.com.tn
Turkey
Assembly Istanbul SEW-EURODRIVE Tel. +90 216 4419163 / 164 3838014/15
Sales Hareket Sistemleri San. ve Tic. Ltd. Sti. Fax +90 216 3055867
Service Bagdat Cad. Koruma Cikmazi No. 3 http://www.sew-eurodrive.com.tr
TR-34846 Maltepe ISTANBUL sew@sew-eurodrive.com.tr
Ukraine
Sales Dnepropetrovsk SEW-EURODRIVE Tel. +380 56 370 3211
Service Str. Rabochaja 23-B, Office 409 Fax +380 56 372 2078
49008 Dnepropetrovsk http://www.sew-eurodrive.ua
sew@sew-eurodrive.ua
Sales Kiev SEW-EURODRIVE GmbH Tel. +380 44 503 95 77
S. Oleynika str. 21 Fax +380 44 503 95 78
02068 Kiev kso@sew-eurodrive.ua
USA
Production Greenville SEW-EURODRIVE INC. Tel. +1 864 439-7537
Assembly 1295 Old Spartanburg Highway Fax Sales +1 864 439-7830
Sales P.O. Box 518 Fax Manuf. +1 864 439-9948
Service Lyman, S.C. 29365 Fax Ass. +1 864 439-0566
Telex 805 550
http://www.seweurodrive.com
cslyman@seweurodrive.com
136
Address List
USA
Assembly San Francisco SEW-EURODRIVE INC. Tel. +1 510 487-3560
Sales 30599 San Antonio St. Fax +1 510 487-6381
Service Hayward, California 94544-7101 cshayward@seweurodrive.com
Philadelphia/PA SEW-EURODRIVE INC. Tel. +1 856 467-2277
Pureland Ind. Complex Fax +1 856 845-3179
2107 High Hill Road, P.O. Box 481 csbridgeport@seweurodrive.com
Bridgeport, New Jersey 08014
Dayton SEW-EURODRIVE INC. Tel. +1 937 335-0036
2001 West Main Street Fax +1 937 440-3799
Troy, Ohio 45373 cstroy@seweurodrive.com
Dallas SEW-EURODRIVE INC. Tel. +1 214 330-4824
3950 Platinum Way Fax +1 214 330-4724
Dallas, Texas 75237 csdallas@seweurodrive.com
Additional addresses for service in the USA provided on request!
Venezuela
Assembly Valencia SEW-EURODRIVE Venezuela S.A. Tel. +58 241 832-9804
Sales Av. Norte Sur No. 3, Galpon 84-319 Fax +58 241 838-6275
Service Zona Industrial Municipal Norte http://www.sew-eurodrive.com.ve
Valencia, Estado Carabobo sewventas@cantv.net
sewfinanzas@cantv.net
137
SEW-EURODRIVE – Driving the world
Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services
How we’re driving the world
With people who With comprehensive With uncompromising

think fast and With a worldwide With drives and controls knowledge in virtually quality that reduces the
develop the service network that is that automatically every branch of cost and complexity of
future with you. always close at hand. improve your productivity. industry today. daily operations.
SEW-EURODRIVE
Driving the world
With a global presence With innovative With online information

that offers responsive technology that solves and software updates,
and reliable solutions. tomorrow’s problems via the Internet, available
Anywhere. today. around the clock.
SEW-EURODRIVE GmbH & Co KG

Ernst-Blickle-Str. 42 · 76646 Bruchsal / Germany
Tel. +49 7251 75-0 · Fax +49 7251 75-1970
sew@sew-eurodrive.com
www.sew-eurodrive.com

Manual Servo Sew

Uploaded by

Document Informationclick to expand document information

Copyright:

Available Formats

Manual Servo Sew

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Manual Servo Sew

Uploaded by

Copyright:

Available Formats

Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services

2 Safety Notes ........................................................................................................... 6

3 Unit Design ............................................................................................................. 9

Operating Instructions – MOVIDRIVE® compact MCF/MCV/MCS4_A Drive Inverters 3

8 Technical Data .................................................................................................... 101

9 Index .................................................................................................................... 128

4 Operating Instructions – MOVIDRIVE® compact MCF/MCV/MCS4_A Drive Inverters

1 Structure of the Safety Notes

The safety notes in these operating instructions are designed as follows:

Pictogram SIGNAL WORD!

Pictogram Signal word Meaning Consequences in case of

WARNING! Possible dangerous situation Severe or fatal injuries

CAUTION! Possible dangerous situation Minor injuries

STOP! Possible damage to property Damage to the drive system or its

NOTE Useful information or a tip

Operating Instructions – MOVIDRIVE® compact MCF/MCV/MCS4_A Drive Inverters 5

2.1 General information

2.2 Target group

2.3 Designated use

6 Operating Instructions – MOVIDRIVE® compact MCF/MCV/MCS4_A Drive Inverters

2.4 Transportation, putting into storage

2.6 Electrical connection

2.7 Safe disconnection

Operating Instructions – MOVIDRIVE® compact MCF/MCV/MCS4_A Drive Inverters 7

8 Operating Instructions – MOVIDRIVE® compact MCF/MCV/MCS4_A Drive Inverters

Quadrants 4 = 4Q (with brake chopper)

Supply 5 = AC 380 ... 500 V

Series and 40 = without fieldbus

MCF = field-oriented without encoder for

Operating Instructions – MOVIDRIVE® compact MCF/MCV/MCS4_A Drive Inverters 9

Sample The complete nameplate is attached to the side of the unit.

10 Operating Instructions – MOVIDRIVE® compact MCF/MCV/MCS4_A Drive Inverters

3.2 Size 1 MCF/MCV/MCS4_A

[1] X1: Power supply connection 1/L1, 2/L2, 3/L3, separable

Operating Instructions – MOVIDRIVE® compact MCF/MCV/MCS4_A Drive Inverters 11

3.3 Size 2 MCF/MCV/MCS4_A

[12] [11] [10]

[1] X1: Power supply connection 1/L1, 2/L2, 3/L3

12 Operating Instructions – MOVIDRIVE® compact MCF/MCV/MCS4_A Drive Inverters

3.4 Size 3 MCF/MCV/MCS4_A

[13] [12] [11]

Operating Instructions – MOVIDRIVE® compact MCF/MCV/MCS4_A Drive Inverters 13

3.5 Size 4 MCF/MCV/MCS4_A

[10] [12] [11] [10]

14 Operating Instructions – MOVIDRIVE® compact MCF/MCV/MCS4_A Drive Inverters

3.6 Size 5 MCF/MCV/MCS4_A

[10] [12] [11] [10]

Operating Instructions – MOVIDRIVE® compact MCF/MCV/MCS4_A Drive Inverters 15

16 Operating Instructions – MOVIDRIVE® compact MCF/MCV/MCS4_A Drive Inverters

IT systems • SEW-EURODRIVE recommends using earth-leakage monitors with pulse-code

Operating Instructions – MOVIDRIVE® compact MCF/MCV/MCS4_A Drive Inverters 17

Installing braking • Permitted mounting options:

18 Operating Instructions – MOVIDRIVE® compact MCF/MCV/MCS4_A Drive Inverters

Binary inputs / • The binary inputs are electrically isolated by optocouplers.

EMC compliant • Only use shielded control cables.

Operating Instructions – MOVIDRIVE® compact MCF/MCV/MCS4_A Drive Inverters 19

20 Operating Instructions – MOVIDRIVE® compact MCF/MCV/MCS4_A Drive Inverters

[1] Motor cable

Operating Instructions – MOVIDRIVE® compact MCF/MCV/MCS4_A Drive Inverters 21