bm3451hedc-t28a
bm3451hedc-t28a
General Description
The BM3451-T20B-T28A is a professional protection IC for 3/4/5 cells rechargeable battery pack; it is
highly integrated, and generally used in power tools, electric bicycle and UPS applications.
The BM3451-T20B-T28A works constantly to monitor each cell’s voltage, the current of charge or
discharge, and the temperature of the environment to provide overcharge, over-discharge, discharge
overcurrent, short circuit, charge overcurrent and over-temperature protections, etc. Besides, it also can
change the protection delay time of overcharge, over-discharge and discharge overcurrent by setting the
external capacitors.
The BM3451-T20B-T28A provides external bleeding for cell-capacity balance function to avoid
unbalanced capacity between each cell. Thus, the batteries can work for longer.
Extended function module embedded in the BM3451-T20B-T28A ICs can make them work for more
battery packs with multiple chips, and they can protect 6-cell batteries or more than 6-cell batteries.
Features
(1) High-accuracy voltage detection for each cell
·overcharge threshold 3.6V~4.6V accuracy: ±25 mV (+25℃)
accuracy: ±40 mV (-40℃ to +85℃)
·overcharge hysteresis 0.1V accuracy: ±50 mV
·over-discharge threshold 1.6V~3.0V accuracy: ±80 mV
·over-discharge hysteresis 0V / 0.2V / 0.4V accuracy: ±100 mV
(2) Three grades voltage detection of discharge overcurrent
·discharge overcurrent 1 0.025 V ~ 0.30 V (50 mV step)
·discharge overcurrent 2 0.2 V / 0.3V / 0.4V / 0.6 V
·short circuit 0.6V / 0.8V / 1.2 V
(3) Charge overcurrent detection
·detection voltage -0.03V / -0.05V / -0.1V / -0.15V / -0.2 V
(4) 3/4/5 cell protection enable
(5) Setting of output delay time
·overcharge, over-discharge, discharge overcurrent 1 and discharge overcurrent 2 protection delay
time can be set by external capacitors
(6) Supports external bleeding for balance
(7) Controlling the state of charge or discharge by external signals
(8) The maximum output voltage of CO / DO: 12V
(9) Over-temperature protection
(10) Breaking wire protection
(11) Low power consumption
·operation mode(with Temp protection) 25 μA typical
·operation mode(without Temp protection) 15 μA typical
·sleeping mode 6 μA typical
Packages
·TSSOP28
·TSSOP20
Block Diagram
Figure 1
Figure 2
2. Products catalogue
Discharge Discharge
Overcharge Over- Over- Short Charge Balance
Overcharge overcurre overcurre
release discharge discharge circuit overcurren detection
protection nt 1 nt 2
Type/Item voltage protection release detection t detection voltage
voltage detection detection
voltage voltage voltage voltage
[VDET1] voltage voltage
[VREL1] [VDET2] [VREL2] [VSHORT] [VOVCC] [VBAL]
[VOC1] [VOC2]
BM3451BFDC-T28A 3.650V 3.550V 2.000V 2.500V 0.100V 0.300V 0.600V -0.100V 3.405V
BM3451BHDC-T28A 3.650V 3.550V 2.350V 2.550V 0.100V 0.300V 0.600V -0.100V 3.405V
BM3451HEDC-T28A 3.850V 3.790V 2.000V 2.500V 0.100V 0.400V 0.800V -0.050V 3.590V
BM3451UNDC-T28A 4.235V 4.175V 2.800V 3.000V 0.100V 0.400V 0.800V -0.050V 4.180V
BM3451TNDC-T28A 4.250V 4.190V 2.800V 3.000V 0.100V 0.400V 0.800V -0.050V 4.190V
BM3451TJDC-T28A 4.250V 4.190V 2.500V 2.700V 0.100V 0.400V 0.800V -0.050V 4.190V
BM3451VJDC-T28A 4.300V 4.240V 2.500V 2.700V 0.100V 0.400V 0.800V -0.050V 4.240V
BM3451SMDC-T28A 4.225V 4.165V 2.750V 3.000V 0.100V 0.400V 0.800V -0.050V 4.165V
BM3451XKDC-T28A 4.350V 4.290V 2.600V 2.850V 0.100V 0.400V 0.800V -0.050V 4.290V
BM3451HEDC-T20B 3.850V 3.750V 2.000V 2.500V 0.100V 0.400V 0.800V -0.050V -
BM3451SMDC-T20B 4.225V 4.105V 2.750V 3.000V 0.100V 0.400V 0.800V -0.050V -
BM3451TNDC-T20B 4.250V 4.130V 2.800V 3.000V 0.100V 0.400V 0.800V -0.050V -
BM3451TJDC-T20B 4.250V 4.130V 2.500V 2.700V 0.100V 0.400V 0.800V -0.050V -
Table 1
Pin Configurations
Figure 3
Pin Definition
TSSOP28 TSSOP20
Name Description
Pin number Pin number
1 - BALUP Balance signal transfer terminal 1
2 1 DOIN DO controller for extended application
3 2 COIN CO controller for extended application
4 3 TOV Connect to a capacitor for setting the delay time of overcharge protection
Connect to a capacitor for setting the delay time of over-discharge
5 4 TOVD
protection
Connect to a capacitor for setting the delay time of discharge overcurrent
6 5 TOC1
1 protection
Test
Item Symbol Test conditions*
1
Min. Typ. Max. Unit circu
it
Power supply voltage VCC - 5 - 30 V
Operating consumption ICC V1=V2=V3=V4=V5=3.5V - 15 25 μA
1
VC5 consumption IVC5 V1=V2=V3=V4=V5=3.5V - 3 6 μA
Sleeping consumption ISLP V1=V2=V3=V4=V5=2.0V - 6 10 μA
Protection V1=V2=V3=V4=3.5V VDET1 VDET1
VDET1 VDET1 V
threshold V5=3.5→4.4V -0.025 +0.025
Protection V1=V2=V3=V4=3.5V
TOV 0.5 1.0 1.5 s
delay time COV=0.1μF V5=3.5V→4.4V
Release V1=V2=V3=V4=3.5V VREL1 VREL1
VREL1 VREL1 V
Overcha threshold V5=4.4V→3.5V -0.05 +0.05
rge Release V1=V2=V3=V4=3.5V
TREL1 10 20 30 ms
delay time V5=4.4V→3.5V
Temperature
KU1 Ta= -40℃ to 85℃ -0.6 0 0.6 mV/℃
factor(1)
2
Reset time TRESET - 5 10 15 ms
Function Description
1. Overcharge
During charging, VIN >VOVCC when IC doesn’t work in the state of charge overcurrent, If any of VC1,
(VC2-VC1), (VC3-VC2), (VC4-VC3) and (VC5-VC4) is higher than VDET1 and lasts longer than TOV,
BM3451 chip considers that the batteries work in the state of overcharge, the output voltage of CO will
become to high resistance from high level, and then it will be pulled down to low level by external resistor.
The charge MOSFET will be turned off and stop charging.
The overcharge protection state will be released if any of the next conditions occurs:
(1) All cells’ voltage is less than the Overcharge release threshold VREL1 and stays a period of time
TREL1.
(2) VM> 100mV (connecting to the load), Battery voltage is lower than VDET1 and stays a period of time
TREL1.
2. Over-discharge
During discharging, VIN<VOVCC when IC doesn’t work in the state of discharge overcurrent. If any of
VC1, (VC2-VC1), (VC3-VC2), (VC4-VC3) and (VC5-VC4) is less than VDET2 and lasts longer than TOVD.
BM3451 chip considers that the batteries work in the state of over-discharge and the output voltage of DO
will turn to GND. The discharge MOSFET will be turned off and stop discharging, then the chip will enter
sleeping mode.
The over-discharge protection state will be released if any of the next conditions occurs:
(1) VM =0mV, all cells’ voltage is higher than VREL2 and stays a period of time TREL2.
(2) VM <-100mV (connecting to the charger), all cells’ voltage is higher than VDET2 and stays a period of
time TREL2.
3. Discharge overcurrent
During discharging, the current varies with the load. The voltage of VIN becomes higher with the current
increasing. When the voltage of VIN is higher than VOC1 and stays longer than TOC1, we think the IC works in
the state of discharge overcurrent 1; When the voltage of VIN is higher than VOC2 and stays longer than
TOC2, we consider the IC works in the state of discharge overcurrent 2; When the voltage of VIN is higher
than VSHORT and stays longer than TSHORT, we think the IC works in the state of short circuit. When any of the
three states occurs, the output voltage of DO changes to low level to turn off the discharge MOSFET and
stop discharging. At the same time, RVMS which is the inner pulling down resistance of VM is connected,
and we know that VM is pad which we can lock the output voltage of DO by when chip works in the state of
overcurrent discharge. Usually VOC1 < VOC2 < VSHORT, TOC1 > TOC2 > TSHORT .When IC works in discharge
overcurrent, the output voltage of DO is locked in low level. The discharge overcurrent protection state will
be released when disconnect the load.
5. Charge overcurrent
During charging, if the current is biggish with VIN<VOVCC and stays longer than TOVCC, the BM3451 chip
considers that the batteries work in the state of charge overcurrent, the output voltage of CO will be pulled
down to low level and the charge MOSFET will be turned off and stop charging. Charge overcurrent
protection will be released when we disconnect the charger.
6. Balance Function
Cells’ balance function is used to balance the cells’ capacity in a pack. When all voltages of VC1,
(VC2-VC1), (VC3-VC2), (VC4-VC3) and (VC5-VC4) are lower or higher than VBAL , all the external balance
discharge circuits will not work. Otherwise the cell, whose voltage is higher than VBAL, will turn on the
external discharge circuit and make its voltage lower than VBAL. During charging, If the highest voltage of
five cells enters overcharge state and its cell balance circuit turns on, the charge control MOSFET turns off
and the external discharge circuit works and makes the battery voltage fall down to VREL1 which is the
overcharge release threshold, then turn on the charge control MOSFET for continuing charge .For a long
enough time of charge and discharge cycles, the voltages of all cells will reach to more than VBAL, and avoid
the capacity differences between batteries.
7. Over-temperature
Usually, batteries should be prevented charging and discharging from over-temperature. The BM3451
chip has this over-temperature protection. During over-temperature detecting, the BM3451 considers
discharge state acquiescently, only when VM<-100mV, the BM3451 considers charge state. The
thermostat resistor connecting to NTC pad is used to induct the pack’s temperature, the resistor connecting
TRH pad is used to set the reference of over-temperature protection. Assuming the resistance of NTC is
RNTC when the pack gets to the temperature of charge over-temperature protection, and then we set the
resistance RTRH of TRH be RTRH =2* RNTC. The over-discharge protection temperature is the temperature
when the resistance of NTC become to 0.54* RNTC. We can set the temperature of charge and discharge
protection by changing the value of RTRH.
Take 103AT-4 for example, NTC resistance is 10KΩ in normal temperature (25℃), and the temperature
of charge over-temperature protection is 55℃.When the temperature is 55℃ and chip works in the state of
charging, RNTC is 3.5KΩ, so RTRH is equal to 7KΩ. We also know the NTC resistance is 0.54*RNTC=1.89 KΩ
when the pack arrive to the temperature of discharge over-temperature, the temperature is 75℃ in this
condition. The hysteresial temperature of charge over-temperature is 5℃ and the hysteresial temperature
of discharge over-temperature is 15℃. During charging, when the temperature is higher than 55℃, the
output voltage of CO turns to high resistance, and will be pulled down to low level by external resistor,
charge control MOSFET will be turned off and stops charging. And when the pack’s temperature falls down
to 50℃, CO changes to high level and charge control MOSFET be turned on again. During discharging,
when the temperature is higher than 75℃, the output voltage of DO becomes to low level, discharge
control MOSFET will be turned off and stop discharging, at the same time charge control MOSFET will also
be turned off and stops charging. When pack’s temperature falls down to 60℃, the output of CO and DO
turn to high level, charge and discharge control MOSFET will both be turned on again.
Note: The charger detection of VM will shield DOIN signal, and the load detection of VM will shield COIN
signal.
Figure 4
Assuming the charging current is constant, VCHR- is the voltage of the charger’s negative terminal:
(1)Normal condition;
(2)Overcharge protection state;
(3)Over-discharge protection state.
Figure 5
Assuming the charging current is constant, VCHR- is the voltage of the charger’s negative terminal:
(1) Normal condition;
(2) Discharge overcurrent 1 protection state;
(3) Discharge overcurrent 2 protection state;
(4) Short circuit protection state;
(5) Charge overcurrent protection state.
To speed up the response of charge MOSFET,we recommend to add a fast pull-down circuit to CO pin.
It is recommended when the charge voltage is 20V higher than the total battery voltage.
Note: When RS = 2MΩ, DO can recover automatically when the load is disconnected after over-discharge
protection. When RS = 10MΩ, IC needs to be connected to the charge to activate after over-discharge
protection and off load.
Caution:The maximum endurable voltage of the MOS M1, the diode D1, D2 and the transistor P1 must
be more than the total voltage of the whole battery packages, and keep enough voltage room.
Above of 4-cell, 3-cell, and 10cell applications are charge and discharge circuits together,
charge and discharge separated circuits can refer to 5-cell application.
Caution:The charger detection of VM will shield the signal transmission of DOIN and the load detection
of VM will shield the signal transmission of COIN.
Note: When RS = 2MΩ, DO can recover automatically when the load is disconnected after over-discharge
protection. When RS = 10MΩ, IC needs to be connected to the charge to activate after over-discharge
protection and off load.
Packing
TSSOP20:MBB packing.13”reel,4000pcs per reel.
TSSOP28:MBB packing.13”reel,2000pcs per reel.